Author Topic: DIY Ultrasonic Welding  (Read 7180 times)

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Offline ChiliyagoTopic starter

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DIY Ultrasonic Welding
« on: June 06, 2015, 02:38:54 pm »
I am trying to research the feasability of building a DIY Ultrasonic Welding device for welding 3D Printer filament. 

Here is what I have learned so far in the following link.
http://www.plastemart.com/upload/literature/Frequency-in-ultrasonic-plastic-welding-machines-applications-limitations.asp

  "An ultrasonic welding machine comprises four main components: a power supply, a converter, an amplitude modifying device (commonly called a Booster) and an acoustic tool known as the horn (or sonotrode). "

I would like to know how to build such a circuit to generate the 20,30 or 40khz and if an off-the shelf "horn" is available somewhere or if it can be made easily.

Thanks for any input you can provide.

(Pardon the open ended nature of this question)
 

Offline harii07@gmail.com

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Re: DIY Ultrasonic Welding
« Reply #1 on: October 27, 2017, 04:55:17 am »
I can help for designing power source for ultrasonic frequency.  Shall we start fabricating one of this.
 

Offline meehan8381

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Re: DIY Ultrasonic Welding
« Reply #2 on: November 05, 2017, 06:59:14 am »
 

Offline Raj

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Re: DIY Ultrasonic Welding
« Reply #3 on: November 05, 2017, 09:08:45 am »
Sounds like a problem similar to this-https://youtu.be/aKhPj7uFD0Y

Basically, you'll have to make a high power high frequency compatible h bridge
 


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