Author Topic: Motor Current Decreasing Under Load???  (Read 2696 times)

0 Members and 1 Guest are viewing this topic.

Offline JayMan07Topic starter

  • Regular Contributor
  • *
  • Posts: 78
Motor Current Decreasing Under Load???
« on: September 20, 2014, 12:32:57 am »
I always assumed that electric motor current would increase under load, but every time I test this motor I find that it decreases.

It's a DC blower motor I have.  It's 12V and draws 635 mA normally.  If I put it under load (by blocking some the air flow) the current drops to about 450 mA.

I tried to research this online, but everything I found said that current should increase under load.  Am I missing something simple or what?
« Last Edit: September 20, 2014, 03:17:41 am by JayMan07 »
 

Offline ignator

  • Regular Contributor
  • *
  • Posts: 206
  • Country: us
Re: Motor Current Decreasing Under Load???
« Reply #1 on: September 20, 2014, 12:51:33 am »
Te blower is a 'pump'. By blocking the output, you reduced the power needed to move the air.
So a decrease in input power is the correct observation. This is true for most pumps that are not positive displacement.
I know it seems non-intuitive. The fan blades aerodynamically are in a stall, by blocking the air flow.
 

Offline IanB

  • Super Contributor
  • ***
  • Posts: 11859
  • Country: us
Re: Motor Current Decreasing Under Load???
« Reply #2 on: September 20, 2014, 01:24:30 am »
What ignator said. Blocking the air flow through a fan decreases the load on the motor. You can often tell this is happening from the way that the fan speeds up. Try it with a hairdryer (on cold): block up the inlet holes and the whine will increase as the blower runs faster.
 

Offline JayMan07Topic starter

  • Regular Contributor
  • *
  • Posts: 78
Re: Motor Current Decreasing Under Load???
« Reply #3 on: September 20, 2014, 03:16:09 am »
Ok thanks for clearing that up!  That does make sense to me now.  And I tried measuring the current on a regular DC motor I had laying around and found that it did rise a lot under load.
 

Offline AlfBaz

  • Super Contributor
  • ***
  • Posts: 2184
  • Country: au
Re: Motor Current Decreasing Under Load???
« Reply #4 on: September 20, 2014, 03:29:59 am »
Try it with a hairdryer (on cold): block up the inlet holes and the whine will increase as the blower runs faster.
It is a little counter intuitive but most of us would see this with a vacuum cleaner on a day to day basis.
Years ago at a workshop we would start massive auxiliary fans after an overhaul with no load by blocking the intake
 

Offline max_torque

  • Super Contributor
  • ***
  • Posts: 1275
  • Country: gb
    • bitdynamics
Re: Motor Current Decreasing Under Load???
« Reply #5 on: September 20, 2014, 01:13:10 pm »
For fans / pumps etc Blocked airflow = less mass of air moved = less power required from motor driving fan.

If you carefully use your finger (or better, a plastic biro or bit of wood) to "slow the fan down" by pressing it against the spinning fan hub, current should go up!
 

Offline David Hess

  • Super Contributor
  • ***
  • Posts: 16607
  • Country: us
  • DavidH
Re: Motor Current Decreasing Under Load???
« Reply #6 on: September 27, 2014, 12:47:48 pm »
I know it seems non-intuitive. The fan blades aerodynamically are in a stall, by blocking the air flow.

This is a great description of what is going on.  I wish I had said it. :)
 


Share me

Digg  Facebook  SlashDot  Delicious  Technorati  Twitter  Google  Yahoo
Smf