Hi all,
Time for a new thread on this. Here's the old one...
https://www.eevblog.com/forum/beginners/scope-probes-have-no-ground-connector!/msg1175722/#msg1175722
.. but I wouldn't bother.
<backstory>
Basically I bought a "for parts" Fluke/Phillips (hopefully mostly made by Fluke!) PM3055 with '94 date code for £50. Even though it was sold for parts the photos showed a trace on the screen... I couldn't see how it could be completely non-functional (some £50 old scopes don't even power on) with that recent photo. I did see cosmetic damage, but it was just dirt, plus the plastic over/under the auto-set button was broken and this button was unusable.
I bought it anyway. The small area of broken plastic was removed and the auto switch was fully functional once repaired. Some duck tape took care of the hole in the plastic.
Now the problem was I had no probes - no working ones anyway. The fairly clueless seller had not included the ground clips with the two probes he had (one Phillips and one Hameg x10) so I bought a couple of £10 Chinese ones just for those. Couldn't find that little clip connector separately elsewhere or I'd have made my own.
Anyway, with all that sorted, I powered on and was able to get
something resembling the square wave from the calibration tab. Yesss!!! What a score for £50!
</backstory>
Now, as you might know or have read, there is a known problem with this unit... at least older models. The PSU has some poly caps which go bang apparently. Obviously I needed to remove the PSU to check if I had bad parts and replace them if needed. The PSU was
extremely difficult to remove contrary to most instructions old and new. I quote the service manual exactly:
"Push both lips which secure the power supply unit sideways and gently lift this unit out of the instrument"
... sideways???
It is also noted that one does
not have to remove the bottom cover to remove the PSU. This instruction may have been correct the day it was made, but now it is
solidly held in by two plastic clips. Again it is specifically noted one does not have to touch these on the bottom side - of course each bit of plastic is held to the main case by two lips - and you definitely do. Before I tried this method I was applying such force to the PCB that I fear I might have ripped it had I pulled it harder.
The actual procedure (now) is to pull those two clips backwards and sideways (whatever those directions mean to you - away from the PCB, and away from vertical components. Basically the only two ways they will bend). Now find some way of securing either these or the board itself and start a wiggling/pulling process to clear it JUST enough that you can press the two
bottom clips inwards (towards the unit, yes with the cover removed...) which will simply snap the clips free and the board with it. only NOW can you 'gently lift the unit out of the instrument' and it still takes force.
I write all this in detail because it has taken me 3 days (only a few hours each night but still...) to do this and I could find no decent description of this procedure online. Even the video teardowns seem to miss the bit where they actually remove the PSU, and questions about how to remove it on forums usually end in "I've given up" or "I got it!" without explanation. Hopefully this post contains the right SEO keywords to turn up the next time someone has this problem.
Pic of freed PSU:
Note the cabe tie and loop of 18 AWG wire used 'wiggle' it out until the bottom tabs are pressed as below:
See the circled thing? That's the PSU board. It prevents the little tab being pushed. The board
must (on my scope anyway which as never AFAIK been previously opened) be wiggled/pulled/shoved etc (
while manipulating the top tabs) until the 2-3 mm clearance is achieved which is needed to press the bottom tabs. Once the bottom tabs are pressed the holders just fall away from the case. The PSU can now be removed from the case with significant force. To illustrate, I have never broken a cable tie before, even intentionally. I broke four on this board trying to pull it out; hence the use of metal wire.
TLDR; I bought a '90s 'scope and am repairing it. I'd like others to know the procedure as there seems to be nothing helpful existing on the web.
More to come...
~Atheus