Author Topic: Very quick question  (Read 5162 times)

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Offline LinkZTopic starter

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Very quick question
« on: August 11, 2015, 08:44:07 pm »
Hi, I bought lots of those leds: http://www.aliexpress.com/item/10-pcs-white-3W-High-Power-Chip-light-bead-emitter-LED-Bulb-Diodes-Lamp-Beads-with/2040746197.html. My question is: do those leds require an heatsink, or the one integrated is enough?
 

Offline Gyro

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Re: Very quick question
« Reply #1 on: August 11, 2015, 08:51:14 pm »
The page linked doesn't appear to exist.... Allexpress 404 error.

Please change the thread title to something meaningful. "Very quick question" doesn't convey any useful meaning.
« Last Edit: August 11, 2015, 08:54:57 pm by Gyro »
Best Regards, Chris
 

Offline grumpydoc

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Re: Very quick question
« Reply #2 on: August 11, 2015, 08:57:33 pm »
The page linked doesn't appear to exist.... Allexpress 404 error.

There's an extra "." at the end which needs to be removed. The page is here

Quote
Please change the thread title to something meaningful. "Very quick question" doesn't convey any meaning.

+1

I can't see a datasheet but a couple of square cm of ali is going to be in the region of 25-30 oC/W (Edit: on reflection probably a bit higher) so if you like your LEDs  90oC or so above ambient it will be fine, otherwise I'd bolt them to something.
« Last Edit: August 11, 2015, 09:23:30 pm by grumpydoc »
 

Offline Augustus

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Re: Very quick question
« Reply #3 on: August 11, 2015, 09:06:54 pm »
They definitely need additional heatsinking if you want to drive them at full power...
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Offline Gyro

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Re: Very quick question
« Reply #4 on: August 11, 2015, 09:07:16 pm »
Quote
There's an extra "." at the end which needs to be removed. The page is here

Darn, should have spotted that  :palm:

At 3W I'd agree that it's much more of a heatsink coupler than any sort of heatsink.
Best Regards, Chris
 

Offline TheElectricChicken

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Re: Very quick question
« Reply #5 on: August 12, 2015, 06:49:57 am »
No heatsink is needed under most circumstances. For example if you are just soldering them up to 1mm square cable that you salvaged and they are suspended in air, never need any heatsink. If they are in metal fitting never need a heatsink. Think of each one as a most pitiful 3w soldering iron, you can sit there with it on the cable all say long and that cable ain't going to get any hotter because it is dissipating the 3w as fast as it can get in there. at 10w you would want a heatsink more. Cable is a heatsink, and if it was flat on a metal fitting, then it won't do much heating at all. So no heatsink for this one. You could tell for sure by posting pics of how you fit it to something, or testing it and seeing if it gets hot beyond maybe 70 or 80 degrees. At the price you can really afford to test them to destruction.
 

Offline codeboy2k

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Re: Very quick question
« Reply #6 on: August 12, 2015, 07:12:09 am »
It's times like this when I wish I had an IR camera; I have some of those 3W leds, and I've driven them in still-air at 1W without any heatsink or star carrier as in the picture.  I had them running like that for about an hour.  They were much too hot to touch but I have no idea of their actual temperature. 

There was no brightness change, and no "hot smell of silicon", so I think they were OK, and they still work now, but I admit I was running them blind.  But at just 33 cents each, I didn't care at the time.
 

Offline TheElectricChicken

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Re: Very quick question
« Reply #7 on: August 12, 2015, 07:20:19 am »
You can improve the effectiveness of wire to be a heatsink. Look at this

https://wannatinker.wordpress.com/2012/05/26/wire-heat-sink-for-to39-transistors/

One image is included here as 'fair use' commentary on the page which belongs to, as does the image, to 73, Dick, W6BKY "wannatinker"
 

Offline Gyro

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Re: Very quick question
« Reply #8 on: August 12, 2015, 05:37:36 pm »
That brings a whole new dimension to the Luxon Star  :-DD

The only concern is the amount of heat you end up pumping in whilst soldering it together.
« Last Edit: August 12, 2015, 05:40:53 pm by Gyro »
Best Regards, Chris
 

Offline Chris C

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Re: Very quick question
« Reply #9 on: August 12, 2015, 05:59:59 pm »
It's times like this when I wish I had an IR camera; I have some of those 3W leds, and I've driven them in still-air at 1W without any heatsink or star carrier as in the picture.  I had them running like that for about an hour.  They were much too hot to touch but I have no idea of their actual temperature. 

There was no brightness change, and no "hot smell of silicon", so I think they were OK, and they still work now, but I admit I was running them blind.  But at just 33 cents each, I didn't care at the time.

LOL.  Yup, you can get away with a lot for tests.  A few times when I didn't want to bother with a heatsink, I've run LEDs and other components in a cup of water!

But just to be clear, if too hot to touch, LED lifetime does drop.  Expect a few months at best.  White LEDs in particular like to be kept cooler still, as the phosphors that convert the blue LED light to white degrade at a lower temperature than the silicon.
 

Offline TheElectricChicken

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Re: Very quick question
« Reply #10 on: August 12, 2015, 06:04:12 pm »
That brings a whole new dimension to the Luxon Star  :-DD

The only concern is the amount of heat you end up pumping in whilst soldering it together.

glad you like it. Yes, a temperature controlled soldering station is your friend there.
 

Offline ez24

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Re: Very quick question
« Reply #11 on: August 12, 2015, 06:12:58 pm »
Quote
I have no idea of their actual temperature

How about using a cheap IR meter, like

http://www.amazon.com/Etekcity-Lasergrip-Non-contact-Thermometer-Temperature/dp/B00837ZGRY/ref=sr_1_1?ie=UTF8&qid=1439403094&sr=8-1&keywords=ir+thermometer

could this be a poor man's FLIR ?
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Offline Chris C

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Re: Very quick question
« Reply #12 on: August 12, 2015, 06:19:45 pm »
How about using a cheap IR meter

They work OK.  Just remember that you'll want to use them close up, so that the hot component fills the entire sensor field-of-view.  And that at that distance, the laser pointer that these usually include doesn't indicate the field of view, so don't use it as a guide.  Just move the meter until you get the max reading.
 

Offline Gyro

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Re: Very quick question
« Reply #13 on: August 12, 2015, 06:27:05 pm »
Although you do need to worry about emissivity a bit - especially if you're spending most of your time measuring uncoated aluminium (not sure about PCB material). You might be as well off with a cheap thermocouple one and a reel of kapton tape.
Best Regards, Chris
 

Offline codeboy2k

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Re: Very quick question
« Reply #14 on: August 13, 2015, 03:19:07 am »
But just to be clear, if too hot to touch, LED lifetime does drop.  Expect a few months at best.  White LEDs in particular like to be kept cooler still, as the phosphors that convert the blue LED light to white degrade at a lower temperature than the silicon.

Good to know.  These days I have some Kapton tape handy, so the next time I get a chance to run them up like that I'll do what @Gyro suggested and tape a thermocouple to the bottom of one of them (on the exposed metal there) and get a better reading.

Then assuming a worst case 1 degC/W thermal resistance from junction to case, I can estimate the die temperature at about 1 degree higher than the measured temperature (at 1W power)
 

Offline CatalinaWOW

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Re: Very quick question
« Reply #15 on: August 13, 2015, 03:41:52 am »
Sharp spec sheet says 85C max.  Alibaba spec sheet mentions 50000 hours life.  So you can afford to lose life (though most of those life specs assume 30% loss of brightness at EOL) if you are out of your teens or you don't need your grandkids to use this light.  Life will go down rapidly as you go above 85C so it would be good to verify that a simple heat sink is enough.  Particularly if you live in a hot climate where you start at 40-50 C.

More concern than life is all of the warnings on time out of package and RH when soldering.  These repackaged parts probably aren't so carefully environment controlled, so time in a dry box or other means will probably be needed to avoid "popcorn" failures.
 


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