Author Topic: Why the elaborate metallic case on some SMD polyfuses?  (Read 2501 times)

0 Members and 1 Guest are viewing this topic.

Offline lpc32Topic starter

  • Frequent Contributor
  • **
  • Posts: 454
Why the elaborate metallic case on some SMD polyfuses?
« on: April 10, 2015, 10:08:39 pm »
What's the idea behind the shape of SMD polyfuses like the following?


 

Online Zero999

  • Super Contributor
  • ***
  • Posts: 19525
  • Country: gb
  • 0999
Re: Why the elaborate metallic case on some SMD polyfuses?
« Reply #1 on: April 10, 2015, 10:14:27 pm »
There is no case. What you have there is the semiconducting PTC resistor element sandwiched between two metal plates.
 

Offline Simon

  • Global Moderator
  • *****
  • Posts: 17816
  • Country: gb
  • Did that just blow up? No? might work after all !!
    • Simon's Electronics
Re: Why the elaborate metallic case on some SMD polyfuses?
« Reply #2 on: April 11, 2015, 06:58:02 am »
standard sheet metal
 

Online Ian.M

  • Super Contributor
  • ***
  • Posts: 12860
Re: Why the elaborate metallic case on some SMD polyfuses?
« Reply #3 on: April 11, 2015, 07:25:53 am »
The PTC element's bulk resistivity is too high, so a large area thin layer is used to reduce the resistance to something useful for a fuse in the rating desired.  The metalwork is only what's needed to make contact to the element, spread the heat to prevent hot-spotting and premature tripping, and keep it off the board (apart from the ends) for predictable thermal behaviour.
 

Offline lpc32Topic starter

  • Frequent Contributor
  • **
  • Posts: 454
Re: Why the elaborate metallic case on some SMD polyfuses?
« Reply #4 on: April 11, 2015, 02:01:18 pm »
Still, oddly shaped, no? Usually components come in neat little "sealed" packages.

Also, that's not the only package for polyfuses. There are more standard looking ones, such as these:



« Last Edit: April 11, 2015, 02:04:01 pm by lpc32 »
 

Offline SeanB

  • Super Contributor
  • ***
  • Posts: 16284
  • Country: za
Re: Why the elaborate metallic case on some SMD polyfuses?
« Reply #5 on: April 12, 2015, 08:47:05 am »
The first will have a larger current rating, while the small flat ones are low rated, and also require a specific board pad layout, traces to and from that are a specified width and a specified solder amount to get the trip rating within the specs. The others are wire ended, so that you have basically the first fuse with no shaped metal to make it SMD, just the 2 wire leads and a conformal coat for extra protection and the ability to survive a pick and place machine grippers.
 

Offline lpc32Topic starter

  • Frequent Contributor
  • **
  • Posts: 454
Re: Why the elaborate metallic case on some SMD polyfuses?
« Reply #6 on: April 16, 2015, 04:29:40 pm »
Presumably you could make the smaller SMD ones a smaller version of the one in the top post, or the large one a supersized version of those SMDs. So I'm still puzzled. :)
 


Share me

Digg  Facebook  SlashDot  Delicious  Technorati  Twitter  Google  Yahoo
Smf