Open source does not mean community based., what you are speaking is community based project, not necessarily OSS.
I doubt that community based hardware is a viable thing, look at OpenMoko, the Pandora and other "community based" hardware related project: they are all big failures.
There is nearly no way to do collaborative work on hardware design, it's most of the time the work of 1 or 2 people, and there are a lot of reason for that. Collaborative work, apart from review, is really difficult because it's not texte, there is no easyway to design a PCB in a collaborative manner, unless you have clearly disctinctive part on you PCB that can all be routed separately, etc..
The tools is not a problem on the hardware design, it's like if you are discussing that peoples use a non opensource text editor to edit the source of their project. It doesn't matter. Yes it would be handy if you can open directly the schematics or PCB design with the same tool, but, as a Kicad user, there is still a lot of annoying part on it (component creation is a major one, pin/part swap is a major one too) and I can understand that people that have access to Altium or other major CAD tool, prefer to use it, and there a lot of other reasons, like the fact that a CAD tool is not just a text editor, it's generally a really hard to learn tool, and need hours of practice to work correctly with it.
And people that says that to make OSH you HAVE to use OSS are just fool "religious"** people.
** Meaning they have only faith in OSS, even when it's a bad idea, and do a lot of proselytism.