Author Topic: $20 LCR ESR Transistor checker project  (Read 3438766 times)

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Offline torchTopic starter

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Re: $20 LCR ESR Transistor checker project
« Reply #600 on: July 28, 2014, 08:38:53 pm »
On the subject of typographical corrections, in the UK (and I suspect most native-English countries), we use "V" rather then "U" for voltage...

I had to watch that a second time. For anyone else who missed that the first time: He uses V for the results, but Uf for "forward voltage".
 

Offline hdlg_zhangyu

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Re: $20 LCR ESR Transistor checker project
« Reply #601 on: July 29, 2014, 03:44:22 am »
Hi Madires,
I had a problem after updated the firmware with the most recent mega328_st7565 version in the trunk with my eBay ESR meter shown in #510.
While the meter still can be turned on/off after flashing the firmware, there is no display. I set the LCD_ST7565_RESISTOR_RATIO = 7,  and then i was able to see some faint display. I am wondering what parameters in the makefile should be set to make it working properly?

I used WinAVR-20100110 with an USBasp from ebay to updated to the newest firmware.

Thanks and appreciate your help!
I am new here and also a newbie for electronics. I got mine today from ebay. It is with Atmel Mega328p AU chip, it impressed me with all SMD components and even with a Tantalum capacitor!
However, they failed to acknowledge Karl-Heinz K"ubbeler, madires and everyone else who contributed to the firmware design.

The seller claimed it is 2014 "latest" version. However when started the program, it showed:
"Transistor Tester V2.1". Wondering what exactly firmware it is running.

ALso, I am planning to upgrade the firmware anyway to the newest version using the ISP port, I am actually wondering what version of LCD should I use? Thanks!
 

Offline MrJohnnny

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Re: $20 LCR ESR Transistor checker project
« Reply #602 on: July 29, 2014, 05:42:07 pm »
Karl-Heinz has fixed the diode symbol issue and the fix is out in the repository. Thanks!

http://www.mikrocontroller.net/svnbrowser/transistortester/Software/trunk/
Hi guys, I have a problem here with fixed software. I push a button it says battery voltage and vcc, seems allright, but it lasts for around 5 sec. then it displays "Cell!" (see attachments), tried a new battery, no luck  :-BROKE
 

Offline moemoe

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Re: $20 LCR ESR Transistor checker project
« Reply #603 on: July 29, 2014, 05:54:02 pm »
it lasts for around 5 sec. then it displays "Cell!" (see attachments), tried a new battery, no luck  :-BROKE

You probably need to adjust the Makefile parameters for the voltage divider built onto your board (+protection diode loss).
https://github.com/maugsburger/
Breadboard Adapters featured in EEVBlog #573 on Tindie
 

Offline MrJohnnny

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Re: $20 LCR ESR Transistor checker project
« Reply #604 on: July 29, 2014, 06:18:59 pm »
You probably need to adjust the Makefile parameters for the voltage divider built onto your board (+protection diode loss).
Sadly enough, I probably can't do that because I'm pretty  |O on this kind of stuff. I have 7805 on board (you want to say in Makefile a LDO regulator is specified?) + I did not installed protection diode  :-[
 

Offline MrJohnnny

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Re: $20 LCR ESR Transistor checker project
« Reply #605 on: July 29, 2014, 06:40:46 pm »
You probably need to adjust the Makefile parameters for the voltage divider built onto your board (+protection diode loss).
You meant this section "# Voltage divider for battery voltage measurement  10k / 3.3k = 133/33
#CFLAGS += -DBAT_NUMERATOR=133
#CFLAGS += -DBAT_DENOMINATOR=33
# Voltage divider for the external zener voltage measurement 180k / 20k = 10/1
#CFLAGS += -DEXT_NUMERATOR=10
#CFLAGS += -DEXT_DENOMINATOR=1" ?
Also I found this interesting section: "# The CAP_EMPTY_LEVEL  defines the empty voltage level for capacitors in mV.
# Choose a higher value, if your Tester reports "Cell!" by unloading capacitors.
CFLAGS += -DCAP_EMPTY_LEVEL=4"
More of it, I don't have needed software to compile it
P.S. Sorry for flooding, if you can I'll prefer to PM you
 

Offline madires

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Re: $20 LCR ESR Transistor checker project
« Reply #606 on: July 29, 2014, 06:51:52 pm »
While the meter still can be turned on/off after flashing the firmware, there is no display. I set the LCD_ST7565_RESISTOR_RATIO = 7,  and then i was able to see some faint display. I am wondering what parameters in the makefile should be set to make it working properly?

That value selects the resistor divider of the module's internal voltage regulator. For most ST7565 displays 4 or 7 work fine but you could also try other values from 0 up to 7.
 

Offline KK

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Re: $20 LCR ESR Transistor checker project
« Reply #607 on: July 29, 2014, 08:52:54 pm »
Bought this one with zener measurement. They say it has a atmega168 but the one sent to me had an atmega328.

I soldered pins into the icsp pads and updated the software to the latest trunk. The protection fuses weren't set but it came with an older version, I believe it was 1.08k of firmware.

The LCD is smaller than expected, and the backlight and readability are just ok.

But, it does work well.

http://www.ebay.com/itm/Transistor-Tester-Capacitor-ESR-Inductance-Resistor-Meter-Mosfet-Diode-Battery-/121346078072
 

Offline hdlg_zhangyu

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Re: $20 LCR ESR Transistor checker project
« Reply #608 on: July 29, 2014, 11:43:44 pm »
I tried all values and seems only LCD_ST7565_RESISTOR_RATIO = 7 gave me a faint display, with other values, there is no display at all.
Is there anything else i should look at?
Thanks.

While the meter still can be turned on/off after flashing the firmware, there is no display. I set the LCD_ST7565_RESISTOR_RATIO = 7,  and then i was able to see some faint display. I am wondering what parameters in the makefile should be set to make it working properly?

That value selects the resistor divider of the module's internal voltage regulator. For most ST7565 displays 4 or 7 work fine but you could also try other values from 0 up to 7.
 

Offline MrJohnnny

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Re: $20 LCR ESR Transistor checker project
« Reply #609 on: July 30, 2014, 05:14:16 pm »
Got it working again! Reason is jumper on the solder side, when I pushed IC in place pin poked jumper through, effectively connecting pin 25 of AtMega328 to anode of backlight LED  :o  Big thanks to Karl Heinz, no more issues with diode symbol & double diodes  :-+
 

Offline madires

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Re: $20 LCR ESR Transistor checker project
« Reply #610 on: July 30, 2014, 06:13:52 pm »
I tried all values and seems only LCD_ST7565_RESISTOR_RATIO = 7 gave me a faint display, with other values, there is no display at all.
Is there anything else i should look at?

I think the next step is to identify the LCD module and to get the datasheet. Maybe it needs some additional initialization.
 

Offline MrJohnnny

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Re: $20 LCR ESR Transistor checker project
« Reply #611 on: July 30, 2014, 09:18:24 pm »
Excuse me please, but can someone show me where I can find full schematic (with ability to measure frequency). All I know - the pin 6 of the AtMega is the input  :-[
 

Offline radioFlash

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Re: $20 LCR ESR Transistor checker project
« Reply #612 on: July 31, 2014, 12:03:26 am »
Excuse me please, but can someone show me where I can find full schematic (with ability to measure frequency). All I know - the pin 6 of the AtMega is the input  :-[

http://www.mikrocontroller.net/svnbrowser/transistortester/Doku/tags/english/

click on link to download the "GNU tarball". You'll need the GNU tools tar and gzip or something like 7-Zip to extract the files. Look at the file ttester_eng110k.pdf.
 

Offline dentaku

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Re: $20 LCR ESR Transistor checker project
« Reply #613 on: July 31, 2014, 01:49:04 am »
Has anyone done a video showing the self-test/calibration process for my MK-168 Transistor Tester M168_V2.20. I see lots of videos about these things but I'm not sure if the Calibration process has been demoed.
section 3.3 Selftest and Calibration in the .PDF explains it a bit - http://www.avrtester.tode.cz/upload/ttester_en.pdf - but I'd like to see how it works by watching someone doing it.

The documentation mentions disconnecting the leads for a certain test and only connecting a cap after a certain prompt so I don't want to do it wrong.
 

Offline MrJohnnny

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Re: $20 LCR ESR Transistor checker project
« Reply #614 on: July 31, 2014, 05:07:49 am »
http://www.mikrocontroller.net/svnbrowser/transistortester/Doku/tags/english/
click on link to download the "GNU tarball". You'll need the GNU tools tar and gzip or something like 7-Zip to extract the files. Look at the file ttester_eng110k.pdf.
Thanks a lot, I didn't knew that this directory is existing  ::)
 

Offline madires

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Re: $20 LCR ESR Transistor checker project
« Reply #615 on: July 31, 2014, 01:14:19 pm »
The documentation mentions disconnecting the leads for a certain test and only connecting a cap after a certain prompt so I don't want to do it wrong.

It's pretty simple. Short circuit the three probe pins/leads and start the calibration (actually adjustment). After a few tests you'll be asked to remove the short circuit and some more tests are run. Then the tester displays the cap symbol and you connect a cap (film cap 220nF - 1µF recommended) to probes #1 and #3. That's the procedure for the k-firmware.
« Last Edit: July 31, 2014, 01:16:25 pm by madires »
 

Offline firewalker

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Re: $20 LCR ESR Transistor checker project
« Reply #616 on: July 31, 2014, 01:26:06 pm »
The main difference between the k and m firmwares is that the k-firmware includes support for ESR measurement and the m-firmware has a simple menu system and a PWM tool.

Is the above statement still valid?

Alexander.
Become a realist, stay a dreamer.

 

Offline dentaku

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Re: $20 LCR ESR Transistor checker project
« Reply #617 on: July 31, 2014, 02:04:41 pm »
The documentation mentions disconnecting the leads for a certain test and only connecting a cap after a certain prompt so I don't want to do it wrong.

It's pretty simple. Short circuit the three probe pins/leads and start the calibration (actually adjustment). After a few tests you'll be asked to remove the short circuit and some more tests are run. Then the tester displays the cap symbol and you connect a cap (film cap 220nF - 1µF recommended) to probes #1 and #3. That's the procedure for the k-firmware.

OK, seems simple enough.
 

Offline dentaku

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Re: $20 LCR ESR Transistor checker project
« Reply #618 on: July 31, 2014, 02:51:18 pm »
The documentation mentions disconnecting the leads for a certain test and only connecting a cap after a certain prompt so I don't want to do it wrong.

It's pretty simple. Short circuit the three probe pins/leads and start the calibration (actually adjustment). After a few tests you'll be asked to remove the short circuit and some more tests are run. Then the tester displays the cap symbol and you connect a cap (film cap 220nF - 1µF recommended) to probes #1 and #3. That's the procedure for the k-firmware.

I'm not sure which firmware I have but the Version 1.11k May 27, 2014 .PDF I found says...

"A capacitor with any capacity between 100nF and 20F connected to pin 1 and pin 3 is required
for the last task of calibration. To indicate that, a capacitor symbol is shown between the pin number
1 and 3, followed by the text " >100nF". You should connect the capacitor not before this text is
shown. With this capacitor the o set voltage of the analog comparator will be compensated for better
measurement of capacity values. Additionally the gain for ADC measurements using the internal
reference voltage will be adjusted too with the same capacitor for better resistor measurement results
with the AUTOSCALE ADC option. If the menu option is selected for the tester and the selftest is
not started as menu function, the calibration with the external capacitor is only done for the rst
time calibration. The calibration with the external capacitor can be repeated with a selftest call as
menu selection.
The zero o set for the ESR measurement will be preset with the option ESR ZERO in the
Make le. With every self test the ESR zero values for all three pin combinations are determined.
The solution for the ESR measurement is also used to get the values of resistors below 10 with a resolution of 0:01."
 
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Offline robimarko

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Re: $20 LCR ESR Transistor checker project
« Reply #619 on: July 31, 2014, 07:33:27 pm »
Hi,
finally spare amtega 328 arrived,where can I find compiled 1.11k firmware ready for flashing?
Tried to find it myself but no luck so far
 

Offline madires

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Re: $20 LCR ESR Transistor checker project
« Reply #620 on: July 31, 2014, 08:57:20 pm »
The main difference between the k and m firmwares is that the k-firmware includes support for ESR measurement and the m-firmware has a simple menu system and a PWM tool.

Is the above statement still valid?

No, the current major differences are a frequency counter and support of ST7565 based LCD modules (k-firmware). The next m-firmware version will include the frequency counter too.
 

Offline madires

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Re: $20 LCR ESR Transistor checker project
« Reply #621 on: July 31, 2014, 09:01:07 pm »
Hi,
finally spare amtega 328 arrived,where can I find compiled 1.11k firmware ready for flashing?
Tried to find it myself but no luck so far

Please see http://www.mikrocontroller.net/svnbrowser/transistortester/Software/trunk/mega328/ or one of the other mega328 subdirectories for different hardware setups.
 

Offline madires

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Re: $20 LCR ESR Transistor checker project
« Reply #622 on: July 31, 2014, 09:06:56 pm »
I'm not sure which firmware I have but the Version 1.11k May 27, 2014 .PDF I found says...

That's the long explanation ;) I'm pretty sure that your clone runs the k-firmware.
 

Offline dentaku

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Re: $20 LCR ESR Transistor checker project
« Reply #623 on: July 31, 2014, 10:31:45 pm »
I'm not sure which firmware I have but the Version 1.11k May 27, 2014 .PDF I found says...

That's the long explanation ;) I'm pretty sure that your clone runs the k-firmware.

I just connected all three mini-grabbers together and it's firmware 1.10K

I went through all 7 tests and used one of those 200nF X2 caps. I tested some caps I already tried out this morning and the ESR readings are much lower now.
One that was 0.36ohm this morning is now 0.05ohm.

Next I ran the seven tests again but this time I used a 10uF Nichicon electrolytic.
I think I'm maybe getting more realistic numbers now. A 224uf 100V cap that measured Vloss= 1.3%, ESR=0.7ohm this morning now measures Vloss= 1.4%, ESR=0.4ohm
 

Offline ion

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Re: $20 LCR ESR Transistor checker project
« Reply #624 on: August 01, 2014, 05:15:37 pm »
I just got one of these testers and tried to update the firmware using these files:
http://www.mikrocontroller.net/svnbrowser/transistortester/Software/trunk/mega328/

I successfully flashed the .hex and .eep files using avrdude, but the tester doesn't working any more.  The LCD just displays solid blocks for the first row.  Did I use the right files for this tester?:

http://www.ebay.com/itm/2014-Atmega328-Transistor-Tester-Diode-Triode-Capacitance-ESR-Meter-MOS-PNP-NPN-/181442767546
(note: the IC is actually a TQFP 328P)

I wasn't too worried as I had made a backup of the original firmware before updating, but when I tried to restore these avrdude wouldn't recognise the format.  I'm attaching the files and would appreciate any advice on what is wrong with them.


Also, I tried to use the makefile through WinAVR but I kept getting an error.  Does the makefile work on the .hex/.eep files linked above or do I need to download some other files?

 


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