The issue is that it fails autocal. The symptoms are varied. It seems like it has a load on it causing the input capacitors to drain more quickly than its partner, my second 3457a. If this is the case, then I suspect the input amplifier is leaking. I can see it on the scope where under certain conditions I see the sampled voltage pulse drain a little before the next sample. In the case where larger voltages are applied, anything over a few millivolts, all works fine. The meter is very sensitive and the precharge offset circuit I discuss next drives the precharge amp with only 20uA.
Each of the input lines has a 220pf capacitor to ground prior to the input hybrid switch. Once the voltage, if it does, exceeds +/-3.5V within the hybrid, a zener drains the capacitor through a resistor. Given that I've swapped the hybrid switches, something else is causing the problem.
Today I spent more time on the meter looking at another angle. At this point I think the factory modification was made to more precisely center the precharge offset within the 512 count of the offset DAC. If the offset doesn't correct for the precharge offset within a 512 DAC count, then the error is thrown. I have a feeling, not having the service notes, that the extraneous resistors added to the precharge offset 20uA current source u216 were added to correct this problem, or to make it less likely to occur.
So I am on two paths, one where the input amp is leaking and the second where the precharge offset adjustment current source is no longer within the range of the DAC used comparison for testing. The precharge test is made with and without the precharge amp. The precharge current source injects current into the precharge amp to account for the offset within the amp. The DAC then does the comparison of without vs with plus current source but the variance has to be within 512 DAC counts or the autocal routine won't be able to make the adjustment. I tried shorting the factory added resistors in that area to bring the meter into parity with the one that works without luck. I can swap them out, maybe 10% each way to see what happens. The problem is that since I am working with a 20uA current source and no shunts available in that circuit there is no way to verify it without opening a trace.
I miss the old flowcharts from the earlier meters.
Again, thanks for reading.