Author Topic: Makita charger flyback controller identification  (Read 1856 times)

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Offline nightmechanicTopic starter

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Makita charger flyback controller identification
« on: February 04, 2018, 04:13:55 pm »
Hi All,
I have a Makita DC10WD charger (US version) that I opened up to figure out how to convert it to 230V (actually doesn't need any work except the mains plug  )

During the "reverse engineering" i tried to do I encountered a device with "funny" (custom?) marking - according to its connections it seems to be the flyback controller, its in a SOT23-6 (or similar) package and as you can see marked with a (rather unique according to my experience and web search) 72-63-22 marking.
from measurement it is a 65kHz device.

out of curiosity - does anyone have any idea what part this actually is?
Thanks!

 

Offline xavier60

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Re: Makita charger flyback controller identification
« Reply #1 on: February 04, 2018, 11:17:56 pm »
No, but Richtek is one possibility. Pin 3 can have different functions between different part number ICs.
http://www.richtek.com/assets/product_file/R7735/R7735-04.pdf
« Last Edit: February 04, 2018, 11:36:50 pm by xavier60 »
HP 54645A dso, Fluke 87V dmm,  Agilent U8002A psu,  FY6600 function gen,  Brymen BM857S, HAKKO FM-204, New! HAKKO FX-971.
 
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Offline stj

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Re: Makita charger flyback controller identification
« Reply #2 on: February 05, 2018, 03:48:50 pm »
check the datasheet for an sp6853

that's what is in the Ryobi chargers.
 
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Offline duak

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Re: Makita charger flyback controller identification
« Reply #3 on: February 05, 2018, 07:31:40 pm »
Nothing to do with input voltage but I repaired one like this one from a cabinet shop that had been dropped while charging.  The step down transformer broke loose from the PCB and severed one of the secondary wires.  This popped the switching FET.  I was able to re-attach the wire, replace the FET and make it go again.  I can't recall exactly what I did to hold the transformer down but it was probably epoxy and some sort of tie wrap or plastic gee gaw.

Cheers,
 
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Offline Inverted18650

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Re: Makita charger flyback controller identification
« Reply #4 on: February 19, 2018, 12:24:03 am »
I’ve repaired a pallet of OnePlus Charger from Ryobi and they all had the Top256EN controller.
 
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Offline stj

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Re: Makita charger flyback controller identification
« Reply #5 on: February 19, 2018, 08:42:31 am »
must be newer, if seen inside 4 different charger types and not seen that - so that's the 5th variant!

do the idiots still use a pair of schottky diodes in parallel on the output??
 
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Offline nightmechanicTopic starter

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Re: Makita charger flyback controller identification
« Reply #6 on: February 21, 2018, 08:18:24 am »
must be newer, if seen inside 4 different charger types and not seen that - so that's the 5th variant!

do the idiots still use a pair of schottky diodes in parallel on the output??

I didn't look at the output (I was mainly interested in the input circuit and whether it needed changes to support 230V operation ).
I will check next time I open it up...
 

Offline stj

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Re: Makita charger flyback controller identification
« Reply #7 on: February 21, 2018, 09:22:51 am »
well that's the common failure point on that variant,
i have fixed 12 now - always the same cause.

2x 5A diodes in parallel, one fails and dumps the full load on the second causing it to short-out.
then it blows the output fet and probably the zener across the fet.

my fix is to fit a single 25A+ schottky diode in a TO220 package with a small heatsink on it inplace of the original diodes.
 
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