Author Topic: Successfully repaired an instek FG-8015G  (Read 2351 times)

0 Members and 1 Guest are viewing this topic.

Offline FerrotoTopic starter

  • Frequent Contributor
  • **
  • Posts: 289
  • Country: ca
Successfully repaired an instek FG-8015G
« on: March 01, 2016, 03:45:19 pm »
So awhile ago I purchased a used function gen from ebay. It was sold from a seller that said he got it with a bunch of instruments labeled as nonworking or defective it had a big old sticker on it saying défectueux (defective) but it was 30 bucks and located in Canada so I figured I'd take a crack at repairing it.

When I got it home I turned it on and nothing at the output however the pulse output still worked. so i took the cover off. I discovered that the board was worked on by someone else. It was easy to see where because the rest of the board was wave soldered.

Bodge City!! I especially like that resistor on stilts. You can probably smell those resistors through the internet to. I was the one who removed Q506 srry I don't have any pictures from before I started working on it.


Both Q506 and Q505 were getting hot up to round 90deg Celsius. So I decided to desolder them both and test them out of circuit Q505 was shorted internally fellas.


Now according to the datasheet the Q506 was supposed to be a 2n2905 (NPN) and Q505 was supposed to be a 2n2219 (PNP) and both are wired up in a class AB type configuration and are the final amplifier stage before the output. However when I hammered the heatsinks off both I made a shocking discovery. They were both 2n2219's :palm: they also both had fresh solder on them which means they were replaced by the previous owner.

So I replaced both transistors, reused the heatsinks, adjusted the voltage rails (I was messing with the voltage adjust trying to correct a voltage drop caused by a shorted transistor.) and now it works perfectly.

Here's the schematic for those interested.
« Last Edit: March 01, 2016, 03:54:13 pm by Ferroto »
 

Offline mij59

  • Frequent Contributor
  • **
  • Posts: 693
  • Country: nl
Re: Successfully repaired an instek FG-8015G
« Reply #1 on: March 01, 2016, 04:26:41 pm »
The unit is quite old, you might want to check the filter caps C101 and C103, in my GFG 8015G they only lasted  25 years.
 

Offline Eng_hassan85

  • Newbie
  • Posts: 9
  • Country: eg
Re: Successfully repaired an instek FG-8015G
« Reply #2 on: March 01, 2016, 10:22:21 pm »
Good Work .. Keep it up :)
Good Day !
Hassan Elsabaa

Rigol DS2072A .. Hacked to 300 Mhz , Fluke 179
 

Offline preludelinux

  • Newbie
  • Posts: 2
Re: Successfully repaired an instek FG-8015G
« Reply #3 on: March 02, 2016, 05:30:52 am »
Sure can smell the burnt components. good job with the fix and finding the other persons mistake. i wonder what happened to cause the last person to repair the unit like that. usually i always get a bad feeling once i find out someone has tried.
 

Offline FerrotoTopic starter

  • Frequent Contributor
  • **
  • Posts: 289
  • Country: ca
Re: Successfully repaired an instek FG-8015G
« Reply #4 on: March 02, 2016, 12:57:30 pm »
Sure can smell the burnt components. good job with the fix and finding the other persons mistake. i wonder what happened to cause the last person to repair the unit like that. usually i always get a bad feeling once i find out someone has tried.
Best I can figure is voltage was fed into the output terminals. two of the resistors fried were 1/2 watt 100 ohm's in parallel at the output for 1 watt 50 ohm effectively.
 


Share me

Digg  Facebook  SlashDot  Delicious  Technorati  Twitter  Google  Yahoo
Smf