there will come a point further increases in fan speed = diminished returns. so alot more noise but not really alot more heat removed
This can be seen in many ATX power supply noise/fan speed/wattage load graphs. Many newer units will not even run a fan until they're loaded above 250 watts or so (something around 400 for the Corsair RM 750 & 850). At a certain load rans will rapidly ramp up, greatly reducing the efficiency of the cooling in terms of noise generated. Some go above 50 decibels. Anandtech said the Seasonic SS 1050 could be heard "rooms away".
My take on the charts is that the ATX form factor, even when lengthened a bit, is not designed well for handling such high wattages quietly. I think much bigger form factor would help, especially if waste heat would be exhausted out of the case. But, since nothing like that yet exists in the marketplace, I thought about the possibility of using two fanless power supplies rather than just a single power supply. The dual sourcing of power (PCIe slot and connectors) for graphics cards seems to be the biggest obstacle.
While figuring out how to put them in an enclosure with adequate cooling is one issue, the one that concerns me more is danger to the equipment and possibly having "dirty" power that causes instability or stress on the equipment. I'm not nearly as concerned about cooling strategy because I don't have significant space limitations. I would like to have them in an enclosure to reduce EMI and dust exposure, but the passive cases I've seen are just cases with a lot of holes in them. That doesn't seem to be terribly complicated. Plus, I can always add a large very slow-moving fan to supplement the convection.
so imo, its a matter of good PSU (or rather thermal dissipation) design. and at that, my take is use a oversized PSU so it never have to ramp up its fan if noise is such an important factor.
That was my reasoning behind a double-wide PSU or something similar. It would have twice the surface area for cooling. Since 520 watt fanless models are offered from reliable vendors, then why can't doubling the space given to cooling make it possible to increase a fanless PSU to, say, 750 watts? Or, if you want a higher wattage then put something like a 200mm fan on it and run it at a low rate.
come to think of it ... almost all fancy heatsinks in the market are of low thermal efficiency ... because almost all of them are so glossy like a mirror . i also tried painting an entire PCB (not motherboard, just a test PCB to see thermal spread) black, between the unpainted and painted, there is actually quite a noticeable difference too ...
Is this because the paint provides more surface area? If so, then would matte paint with grit in it (silica or something) be even better? At what point, though, does the paint become a heat insulator?