The issue I have with the paste I use now is that it will dry after stenciling the boards so that after >1 hour the paste is no longer sticky. When I place a component on the dry paste it can easily move around, so the boards need to be handled very carefully until reflowed. The solder joints still turned out fine.
When you place the boards after several days, is the paste still sticky?
We pick and place all our boards, and I have placed boards a week after pasting with EP256 and they place fine. I mostly use PLCC LED's, SOIC-8's, SOT's, SOD-123, and 0805 and 1206 passives. I would say a week is about the outer limit of what you would ever want to push it to though. After maybe 24-48 hours, the paste does take on a more peanut-butter like consistency vs. when it's fresh, but I've never had problems with parts not sticking. I don't have a fully automated line either, so we have someone loading PCB's into and out of the pick and place and into PCB carriers, so it's probably not as gentle as if it was a fully automated line.
And when I say I leave the pasted boards for a few days - I don't mean in the fridge, I mean in open air in a PCB carrier next to the pick and place.
For those wondering why I would be so cruel to my PCB's, it's not that we are intentionally brutal... but stuff happens... people call in sick, a pick-and-place nozzle gets damaged and I need to wait for parts, or sometimes we just don't get a batch of boards done as quickly as we hoped before a long weekend and such.
I've used lots and lots of other pastes and nothing else comes close to EP256 in terms of staying tacky over time.
Speaking of which - anyone know a good way to remove dried on paste from PCB's? I probably have a couple of hundred boards (no idea what paste is on there, probably another brand) that were pasted and never placed. It was when we needed to wait a few weeks for the P&P to be repaired. The paste on there is like concrete now. I wonder if soaking in IPA and/or ultrasonic would remove it? I hate to toss the boards, but it's not worth spending the labor having someone sit and clean them all by hand - would take forever, and little blobs of dried paste end up in all the holes and vias.