Author Topic: SmallSMT - Discussion Thread.  (Read 103721 times)

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Offline Smallsmt

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Re: SmallSMT - Discussion Thread.
« Reply #275 on: April 27, 2016, 10:45:38 am »
Single or double head usage depends on your placement strategy settings.
 

Offline ar__systems

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Re: SmallSMT - Discussion Thread.
« Reply #276 on: April 27, 2016, 12:22:28 pm »
Looks like it is doing a decent job
 

Offline ar__systems

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Re: SmallSMT - Discussion Thread.
« Reply #277 on: April 27, 2016, 12:23:49 pm »
Looks good, but seeing this video I only now realise that if one head moves down the other one moves up why is that, single motor?
Most small machine use single stepper to control both heads.
 

Offline Smallsmt

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Re: SmallSMT - Discussion Thread.
« Reply #278 on: April 27, 2016, 01:18:05 pm »
Quote
Most small machine use single stepper to control both heads.

Yes because of weight and space limitations.
A placement head should have small width! You loose working area space because every head need to reach each feeder position.
 

Offline Kjelt

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Re: SmallSMT - Discussion Thread.
« Reply #279 on: April 27, 2016, 03:04:41 pm »
Most small machine use single stepper to control both heads.
Ah ok, interesting, how does that mechanism exactly work? In the middle both heads are neutral, going + moves head A down and head B up, going - moves the head B down and A up?
 

Offline ar__systems

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Re: SmallSMT - Discussion Thread.
« Reply #280 on: April 27, 2016, 03:18:50 pm »
yes, one arm attached to the motor's spindle. One side pushes one down.
 

Offline Smallsmt

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Re: SmallSMT - Discussion Thread.
« Reply #281 on: April 27, 2016, 04:36:20 pm »
We use a belt it's working like an elevator!
 

Offline ServoKit

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Re: SmallSMT - Discussion Thread.
« Reply #282 on: April 27, 2016, 04:51:40 pm »
Close-up of the TVM802 head. The motor engages the lever, one nozzle goes down, the other goes up. The smaller steppers rotate the nozzle.

Regards, Axel
 

Offline glenenglish

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Re: SmallSMT - Discussion Thread.
« Reply #283 on: April 28, 2016, 12:05:09 am »
Michael, what lead do you have on your ball screws ?
 

Offline Smallsmt

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Re: SmallSMT - Discussion Thread.
« Reply #284 on: April 28, 2016, 05:01:04 am »
Hi Glen,

we need 3-4 weeks to build standard HP machines.

Best regards
Michael
 

Offline glenenglish

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Re: SmallSMT - Discussion Thread.
« Reply #285 on: April 28, 2016, 07:06:10 am »
No NO what lead do you have on your ballscrews- what PITCH ?
 

Offline Smallsmt

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Re: SmallSMT - Discussion Thread.
« Reply #286 on: April 28, 2016, 07:57:57 am »
We use 20mm pitch
 

Offline Smallsmt

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Re: SmallSMT - Discussion Thread.
« Reply #287 on: May 06, 2016, 04:41:45 am »
I am in the factory in China today and we are working on some improvements of our software.

http://www.smallsmt.biz/2016/05/07/i-am-in-china-visiting-yusheng-discussing-new-machine-details/
« Last Edit: May 07, 2016, 02:54:52 pm by Smallsmt »
 

Offline mrpacketheadTopic starter

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Re: SmallSMT - Discussion Thread.
« Reply #288 on: May 07, 2016, 01:07:13 am »
And its a nice factory at that.
On a quest to find increasingly complicated ways to blink things
 

Offline Smallsmt

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Re: SmallSMT - Discussion Thread.
« Reply #289 on: May 08, 2016, 04:49:52 pm »
Andrew,
I am happy you find a new friend.
Maybe we arrange a hacker camp in China building cheap high precision pnp machines soon ;)
So many people here have spare time to build.

Best regards
Michael
« Last Edit: May 08, 2016, 04:55:04 pm by Smallsmt »
 
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Offline mrpacketheadTopic starter

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Re: SmallSMT - Discussion Thread.
« Reply #290 on: May 08, 2016, 08:19:00 pm »
Andrew,
I am happy you find a new friend.
Maybe we arrange a hacker camp in China building cheap high precision pnp machines soon ;)
So many people here have spare time to build.

Best regards
Michael

You shoudl make freinds with bootstrap, he sounds like you and him will get on really well.
On a quest to find increasingly complicated ways to blink things
 

Offline l0wside

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Re: SmallSMT - Discussion Thread.
« Reply #291 on: June 27, 2016, 08:32:20 am »
SmallSMT had a booth at Maker Faire Bodensee in Friedrichshafen (Southern Germany). I spent a day to go and have a look.

For your amusement, I have attached a photo of the booth.


The rest of the Maker Faire was little better, but that´s a different story.

Max
« Last Edit: June 27, 2016, 11:43:01 am by l0wside »
 
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Offline mrpacketheadTopic starter

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Re: SmallSMT - Discussion Thread.
« Reply #292 on: June 27, 2016, 10:36:32 am »
Whats up Micheal?  are you still doing this smallSMT stuff?   You've been awfully quiet.
On a quest to find increasingly complicated ways to blink things
 

Offline l0wside

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Re: SmallSMT - Discussion Thread.
« Reply #293 on: June 27, 2016, 12:00:28 pm »
OK, I missed to check his blog the day before going to Friedrichshafen: http://www.smallsmt.biz/home/blog/
Michael seems to have been sick. Still, I am somewhat disappointed.

Max
 

Offline Smallsmt

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Re: SmallSMT - Discussion Thread.
« Reply #294 on: July 01, 2016, 08:35:08 am »
Hi,

yes we couldn't visit the Maker Faire I had a heavy virus infection infection before an my friend Marc was in hospital.

But we have 2 exhibitions left this year one in Nordhorn and one in Berlin.

Max you are living near to me so it's possible you visit me in my office.


Best regards
Michael

 

Offline CaveMan

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Re: SmallSMT - Discussion Thread.
« Reply #295 on: January 13, 2017, 12:09:30 am »
Hi All,
I just ordered a VP2800HP machine from SmallSMT on January 31st, and I thought I would use this thread to share my opinions about the machine once it arrives.  I'm new to the forum, so if anyone objects to me adding to an old thread, let me know.  It will probably be another few weeks before they're even finished building the machine, but here is the configuration that I ordered:
West feeder: 34 x 8mm
East feeder: 4 x 12mm + 2 x 24mm + 22 x 8mm
North feeder: 4 x 12mm + 2 x 16mm + 5 x 24mm
Vibration feeder
 

Offline Muxr

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Re: SmallSMT - Discussion Thread.
« Reply #296 on: January 13, 2017, 03:23:00 am »
Hi All,
I just ordered a VP2800HP machine from SmallSMT on January 31st, and I thought I would use this thread to share my opinions about the machine once it arrives.  I'm new to the forum, so if anyone objects to me adding to an old thread, let me know.  It will probably be another few weeks before they're even finished building the machine, but here is the configuration that I ordered:
West feeder: 34 x 8mm
East feeder: 4 x 12mm + 2 x 24mm + 22 x 8mm
North feeder: 4 x 12mm + 2 x 16mm + 5 x 24mm
Vibration feeder
Please do share your experience. I am also evaluating different options as I am in the market for a PNP as well.
 

Offline CaveMan

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Re: SmallSMT - Discussion Thread.
« Reply #297 on: February 03, 2017, 06:31:47 pm »
The VP2800HP arrived by FedEx Freight today. I will be unpacking it this weekend and I'll post more updates and pictures.
 

Offline mrpacketheadTopic starter

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Re: SmallSMT - Discussion Thread.
« Reply #298 on: February 04, 2017, 12:09:40 am »
Hi All,
I just ordered a VP2800HP machine from SmallSMT on January 31st, and I thought I would use this thread to share my opinions about the machine once it arrives.  I'm new to the forum, so if anyone objects to me adding to an old thread, let me know.  It will probably be another few weeks before they're even finished building the machine, but here is the configuration that I ordered:
West feeder: 34 x 8mm
East feeder: 4 x 12mm + 2 x 24mm + 22 x 8mm
North feeder: 4 x 12mm + 2 x 16mm + 5 x 24mm
Vibration feeder

Amazing how you ordered it in the future.
On a quest to find increasingly complicated ways to blink things
 

Offline CaveMan

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Re: SmallSMT - Discussion Thread.
« Reply #299 on: February 05, 2017, 03:11:19 am »
Sorry mrpackethead, I meant December 31st.

Anyway, the machine arrived much earlier than I expected, and I'm unpacking the machine now. Everything was carefully packed in a sturdy wooden box. Attached are some pictures. The machine is currently sitting on the shipping crate (obviously turned upside-down). If you get a 2800-size machine, definitely have some other people help you move it.  I had three other people help me lift it out of the crate.

Hardware: I wasn't sure what kind of airline the machine would have, and I'm pleased that it comes with a 1/4" NPT male connector, so I can easily hook it to my air compressor without additional fittings. I need to order an oil/water/air separator, but I'm waiting to hear back from Michael about what filter size (5um, 40um, etc) he recommends.

Software: At the end of installation, there is an option to automatically install the usb driver and visual c++ runtime environment. The automatic installation didn't work because of Windows permissions (I got some errors alluding to an inability to install C:\SMT\supportfiles\vcredist_x86.exe and C:\SMT\supportfiles\usb_serial_driver\SETUP.exe), but this was very easily fixed: I re-executed both executables myself and clicked through the Windows dialog.

My next step is to order a 1:2 stepup transformer, since it looks like the machine is not working properly with 120VAC.  The website says that these machines work with 110/230VAC, but Michael just told me that they actually work only with 230VAC.  I'm waiting to hear back from him about peak power consumption before I buy a transformer.  I'll post more after that.  I hope someone finds this helpful!

Update: Michael from SmallSMT says that a 40um filter on the air line is fine, so I ordered Airtac GFR: Filter/Regulator with Metal Bowl - GFR300C08AC3T (I've heard bad things about plastic and glass bowl filters, and this one has an automatic water drain).  Michael also says "Your main switching power supply is able to deliver 480W but used maybe 200W. The X motor has 200W, Y Motor 400W. So maximum peak power consumption can be 700VA if you run the machine on high speed." It looks to me like this actually comes out to 800W, but I got a 750W AcuPwr step-up transformer (ACUPWR AU-750), which is tested to 900W continuous. I expect to get these parts late next week -- more updates then!

Update 2/20/17: Transformer is here, still waiting for air filter. Machine powers up nicely. You should avoid GFI outlets: Big inductive draw-down when machine powers on will trip GFI, but standard breaker is fine.  Haven't programmed a board yet, but I've moved X, Y, heads 1 & 2 (Z and theta), West tape advancer, and switched through the 3 cameras.  Have not loaded any tapes yet. Learning: I thought "VideoNo1" and "VideoNo2" would cycle between the cameras, but learned that you should always use "VideoNo1", as "VideoNo2" crashes the program.  Within "VideoNo1" you can choose to look at any of the 3 cameras ("Mark Cam", "Bot. Cam1", "Bot. Cam2"). Will post a video soon!
« Last Edit: February 20, 2017, 11:29:57 pm by CaveMan »
 


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