Author Topic: FLIR i5 MK1 teardown (same as i3, i5 & i7) by Fraser  (Read 6895 times)

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Offline FraserTopic starter

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FLIR i5 MK1 teardown (same as i3, i5 & i7) by Fraser
« on: March 18, 2017, 07:40:17 pm »
I recently bought a very nice FLIR i5 that has been well looked after. It's only flaw was a spec of dirt on the LCD panel.

The time has come to remove that spec of dirt from the screen so it was time for a  Teardown  :)

The secret to getting into the cameras case was revealed by a fellow forum member, Pimpinge46, who confirmed my suspicion that two screws are hidden behind the label around the lens aperture.

To disassemble the cameras case you need t first remove the label around the lens. To do this without destroying or creasing it you should use a hair dryer to warm it and soften the adhesive. The adhesive is a gel type with high tack so care is needed. Use a sharp tool to lift the outside edge of the label and slip a very thin pry tool under the label. Whilst blowing warm air on the label, slide the pry tool around the label to release it. When the label is completely released from the case, attach it to some non stick label backing paper.

Behind the label you will find the two torx head screws that hold the case front trim in place. Remove them and lift the trim away. Behind the trim you will see two more torx head case screws. Remove these screws.

The case is also secured by screws in the battery bay. One is visible whilst the other sits behind the top of the cameras ID label. This label may be heated and lifted with relative ease using a sharp knife and tweezers. Unscrew the screws in the battery bay. Place a non stick baking behind the ID label to stop it sticking back over the upper screw hole. The case may now be separated into two parts.

The chassis and PCB securing screws are visible in my pictures. They are obvious and there is no difficulty in taking the chassis, PCB and LCD apart.

Fraser

Let the pictures begin  :)
« Last Edit: March 18, 2017, 10:27:27 pm by Fraser »
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Offline FraserTopic starter

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Re: FLIR i5 MK1 teardown (same as i3, i5 & i7) by Fraser
« Reply #1 on: March 18, 2017, 07:41:23 pm »
Continued
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Offline FraserTopic starter

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Re: FLIR i5 MK1 teardown (same as i3, i5 & i7) by Fraser
« Reply #2 on: March 18, 2017, 07:42:58 pm »
Continued
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Offline FraserTopic starter

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Re: FLIR i5 MK1 teardown (same as i3, i5 & i7) by Fraser
« Reply #3 on: March 18, 2017, 07:44:38 pm »
Continued
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Offline FraserTopic starter

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Re: FLIR i5 MK1 teardown (same as i3, i5 & i7) by Fraser
« Reply #4 on: March 18, 2017, 07:46:23 pm »
Continued
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Offline FraserTopic starter

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Re: FLIR i5 MK1 teardown (same as i3, i5 & i7) by Fraser
« Reply #5 on: March 18, 2017, 07:48:27 pm »
Continued
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Offline FraserTopic starter

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Re: FLIR i5 MK1 teardown (same as i3, i5 & i7) by Fraser
« Reply #6 on: March 18, 2017, 07:51:50 pm »
Continued
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Offline FraserTopic starter

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Re: FLIR i5 MK1 teardown (same as i3, i5 & i7) by Fraser
« Reply #7 on: March 18, 2017, 08:00:49 pm »
Images with lower compression
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Offline FraserTopic starter

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Re: FLIR i5 MK1 teardown (same as i3, i5 & i7) by Fraser
« Reply #8 on: March 18, 2017, 08:04:09 pm »
Continued low compression images
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Offline FraserTopic starter

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Re: FLIR i5 MK1 teardown (same as i3, i5 & i7) by Fraser
« Reply #9 on: March 18, 2017, 08:08:10 pm »
Continued low compression images
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Offline FraserTopic starter

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Re: FLIR i5 MK1 teardown (same as i3, i5 & i7) by Fraser
« Reply #10 on: March 18, 2017, 08:09:17 pm »
Continued low compression images
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Offline FraserTopic starter

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Re: FLIR i5 MK1 teardown (same as i3, i5 & i7) by Fraser
« Reply #11 on: March 18, 2017, 08:10:37 pm »
Continued low compression images
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Offline FraserTopic starter

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Re: FLIR i5 MK1 teardown (same as i3, i5 & i7) by Fraser
« Reply #12 on: March 18, 2017, 08:11:48 pm »
Continued low compression images
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Offline TiN

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Re: FLIR i5 MK1 teardown (same as i3, i5 & i7) by Fraser
« Reply #13 on: March 18, 2017, 08:17:21 pm »
Thanks.
What's the deal with little SOT23-6 on it's own little island? Looks neat.
Internal temperature sensor for self-calibration?
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Offline FraserTopic starter

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Re: FLIR i5 MK1 teardown (same as i3, i5 & i7) by Fraser
« Reply #14 on: March 18, 2017, 08:27:52 pm »
TiN,

Yes, as on the E4, it is an ambient temperature sensor. The cut out around that area of the PCB is thermal isolation from any conducted heat contamination.

Fraser
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Offline FraserTopic starter

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Re: FLIR i5 MK1 teardown (same as i3, i5 & i7) by Fraser
« Reply #15 on: March 18, 2017, 10:32:40 pm »
Pimpinge46 has kindly supplied some pictures taken during his i3 camera teardown and offered them for inclusion in this thread.

Here they are......
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Offline FraserTopic starter

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Re: FLIR i5 MK1 teardown (same as i3, i5 & i7) by Fraser
« Reply #16 on: March 18, 2017, 10:34:59 pm »
Pimpinge46 camera PCB pictures. He has a 'not charging battery' problem that he is diagnosing at the moment.

Fraser
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Offline FraserTopic starter

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Re: FLIR i5 MK1 teardown (same as i3, i5 & i7) by Fraser
« Reply #17 on: March 18, 2017, 10:38:14 pm »
To assist Pimpinge46 in his efforts to find his cameras charging fault, I sketched the DC input circuit and may as well include it here as well.
« Last Edit: March 19, 2017, 12:24:13 pm by Fraser »
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Offline Uno winner

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Re: FLIR i5 MK1 teardown (same as i3, i5 & i7) by Fraser
« Reply #18 on: October 16, 2018, 08:50:12 am »
Hi
How can i hack flir i5 to capture video
 

Offline cq-317

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Re: FLIR i5 MK1 teardown (same as i3, i5 & i7) by Fraser
« Reply #19 on: October 16, 2018, 01:13:54 pm »
The hardware can't support capturing video!
 

Offline Uno winner

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Re: FLIR i5 MK1 teardown (same as i3, i5 & i7) by Fraser
« Reply #20 on: October 16, 2018, 02:36:07 pm »
can i connect it with usb and record video on pc ?
 

Offline tonykids

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Re: FLIR i5 MK1 teardown (same as i3, i5 & i7) by Fraser
« Reply #21 on: October 19, 2018, 05:15:19 am »
Can the sensor be used like lepton? to make a low-cost thermal camera.
 
 

Offline FraserTopic starter

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Re: FLIR i5 MK1 teardown (same as i3, i5 & i7) by Fraser
« Reply #22 on: October 19, 2018, 06:06:33 pm »
Sadly no. The i series use a microbolometer sensor array connected to the sensor drive and output processing electronics that are on a separate PCB.

The Lepton is a self contained imaging CORE that is intended to easily interface to the outside world. A very different beast.

A 'new' camera can be built using parts of the i series camera but it is generally more effort than it is worth.

Fraser
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