Author Topic: Thermal camera teardown - EEV/E2V ARGUS 2 Firefighter Camera by Fraser  (Read 20939 times)

0 Members and 1 Guest are viewing this topic.

Offline FraserTopic starter

  • Super Contributor
  • ***
  • Posts: 13165
  • Country: gb
Some time ago I mentioned that I would be repairing a number of EEV/E2V ARGUS 2 thermal imaging cameras. Well that time has come and I have 21 to repair.

The ARGUS 2 is a thermal camera designed to be used in very challenging and hostile conditions, by firefighters. As such its construction differs from everyday thermal cameras, but the basic operating principles apply. The camera uses a BST sensor array to capture the thermal scene. BST technology is very capable but it does require the used of a chopper wheel for sensor 'reset', and an iris to control the energy illuminating the sensor array.

It should come as no surprise to readers that these cameras are pretty robust, high temperature tolerant, and of decent build quality. The electronics are protected inside a sealed plastic casing, that is in turn protected inside a thermal blanket lined outer shell. The outer shell is designed to be field replaceable if it becomes damaged.

The camera comprises the following main elements

1. Optical Block containing Germanium lens elements and motor driven IRIS.
2. BST sensor array board with motorised synchronous chopper wheel.
3. BST signal processor and control board.
4. Camera controller board
5. Analogue board for power supply and video monitor
6. Cathode Ray Tube with associated magnifier.

I have taken pictures at each stage of the disassembly in order to help others who may need to dismantle an ARGUS 2.

At this point I am not going to provide detail of the various board chip-sets and functionality as that will take too much time to explain and there is some sensitivity surrounding certain boards that I will respect.

The camera that is being dismantled fails to function when power is applied. A damaged Tantalum capacitor is obvious on the analogue PCB. I will delve deeper into the issues that this camera is suffering later.

I should state that these are not the most pleasant of thermal cameras to work on as they usually smell of smoke and all unsealed areas are covered in black soot. You get very dirty when removing the casing. As with most/all thermal cameras, there are no schematics available to the public. a good understanding of the various stages within such a camera is therefore important if attempting to repair a unit. Some faults are simple power supply issues, others are more involved and challenging.

Enjoy the pictures   :)

Fraser
« Last Edit: July 19, 2016, 02:42:54 pm by Fraser »
If I have helped you please consider a donation : https://gofund.me/c86b0a2c
 
The following users thanked this post: SeanB

Offline FraserTopic starter

  • Super Contributor
  • ***
  • Posts: 13165
  • Country: gb
Pictures Continued
If I have helped you please consider a donation : https://gofund.me/c86b0a2c
 

Offline FraserTopic starter

  • Super Contributor
  • ***
  • Posts: 13165
  • Country: gb
Pictures Continued
If I have helped you please consider a donation : https://gofund.me/c86b0a2c
 

Offline FraserTopic starter

  • Super Contributor
  • ***
  • Posts: 13165
  • Country: gb
Pictures Continued
If I have helped you please consider a donation : https://gofund.me/c86b0a2c
 

Offline FraserTopic starter

  • Super Contributor
  • ***
  • Posts: 13165
  • Country: gb
Pictures Continued
If I have helped you please consider a donation : https://gofund.me/c86b0a2c
 

Offline FraserTopic starter

  • Super Contributor
  • ***
  • Posts: 13165
  • Country: gb
Pictures Continued
If I have helped you please consider a donation : https://gofund.me/c86b0a2c
 

Offline FraserTopic starter

  • Super Contributor
  • ***
  • Posts: 13165
  • Country: gb
Pictures Continued
If I have helped you please consider a donation : https://gofund.me/c86b0a2c
 

Offline FraserTopic starter

  • Super Contributor
  • ***
  • Posts: 13165
  • Country: gb
Pictures Continued
If I have helped you please consider a donation : https://gofund.me/c86b0a2c
 

Offline FraserTopic starter

  • Super Contributor
  • ***
  • Posts: 13165
  • Country: gb
Pictures Continued
If I have helped you please consider a donation : https://gofund.me/c86b0a2c
 

Offline FraserTopic starter

  • Super Contributor
  • ***
  • Posts: 13165
  • Country: gb
Pictures Continued
If I have helped you please consider a donation : https://gofund.me/c86b0a2c
 

Offline FraserTopic starter

  • Super Contributor
  • ***
  • Posts: 13165
  • Country: gb
That is all for the moment  :)

Fraser
If I have helped you please consider a donation : https://gofund.me/c86b0a2c
 

Offline Bill W

  • Super Contributor
  • ***
  • Posts: 1102
  • Country: gb
    • Fire TICS
Lovely and clean inside at least.  Hope the smell has worn off by now Fraser.

This camera has the 'digital' version of the Raytheon core in it, and so a later set of EEV / Marconi PCB's.  There was an earlier 'analogue' version of the Raytheon core which had an edge connector at the left end instead of the header shown in image 4506 and these are found in earlier Argus 2 and also the Cadillac cameras.

https://www.eevblog.com/forum/thermal-imaging/thermal-camera-teardown-eeve2v-argus-2-firefighter-camera-by-fraser/?action=dlattach;attach=241596;image.

 The grey 80 way was used on both, but not identical pinout.

Someone .... :-[ :-[ ..... clearly liked annotating their PCB's with test point names.  See 4540 and 4584. 

Bill

www.fire-tics.co.uk
« Last Edit: July 19, 2016, 11:52:32 pm by Bill W »
 

Offline FraserTopic starter

  • Super Contributor
  • ***
  • Posts: 13165
  • Country: gb
@Bill W

I noted the excellent PCB annotation  :) It is great to see and helps me in my diagnostics. So many manufacturers fail to even annotate trimpots etc so you are left guessing what they do. My sincerest thanks to the designer of these PCB's for his thoughtfulness  :-+

21 camera repairs and full testing is a lot of work for me, but I am actually looking forward to the task, and at least I have working units that can be parts donors for testing and references for measurements. I will set up a sort of testing and diagnostics production line and work through units with similar faults.

Best Wishes

Fraser
« Last Edit: July 20, 2016, 01:11:34 am by Fraser »
If I have helped you please consider a donation : https://gofund.me/c86b0a2c
 

Offline Bruno28

  • Regular Contributor
  • *
  • Posts: 108
  • Country: au
@Bill W

I noted the excellent PCB annotation  :) It is great to see and helps me in my diagnostics. So many manufacturers fail to even annotate trimpots etc so you are left guessing what they do. My sincerest thanks to the designer of these PCB's for his thoughtfulness  :-+

21 camera repairs and full testing is a lot of work for me, but I am actually looking forward to the task, and at least I have working units that can be parts donors for testing and references for measurements. I will set up a sort of testing and diagnostics production line and work through units with similar faults.

Best Wishes

Fraser

Hello Fraser, I just got one of these off eBay. It looks to be excellent shape from the photos.
Out of curiosity, why do you have 21 of theses? :O
Do you fix and sell?

Also what are the ages of these Argus 2 E2V? Why are they so bulky (just old tech?)? I don't know much about them as there isn't much information online. If you can share some that would be very welcome. :)
« Last Edit: July 11, 2017, 11:44:33 pm by Bruno28 »
 

Offline FraserTopic starter

  • Super Contributor
  • ***
  • Posts: 13165
  • Country: gb
Bruno28,

Congratulations on buying an EEV ARGUS 2 :)

There is a lot of information about the EEV (E2V) fire fighting cameras here :

http://www.fire-tics.co.uk/

1. The ARGUS 2 was released sometime around the year 2000. I do not know it's exact release date but the datasheet was dated 2000.

2. A Raytheon 320 x 240 pixel BST temperature stabilised imaging sensor is used in the ARGUS 2. BST technology requires a rotating chopper wheel to create the required changes at the face of the sensor. The chopper wheel was often quite a large diameter of around 3" but EEV did manage to reduce the diameter in some specialist cameras of that era. The chopper wheel tends to dictate the width and height of the cameras front housing.

3. Many Raytheon BST based cameras of the period were quite large due to the available technology, and required ergonomics of the application for which they were designed. The Raytheon Thermal Eye Palm 250D was quite compact and in camcorder format, but still a large camera by modern standards.

4. Raytheon used to provide OEM's with a thermal camera 'kit' that included the BST sensor, chopper wheel and the image processing PCB. The dimensions of the lens, BST sensor, chopper wheel, chopper wheel motor and processing PCB dictated the minimum size of the camera. The Raytheon 300 series modules is about as compact as was possible for a BST based camera of the time that used the standard Raytheon kit of parts.

Some thermal camera OEM's of the period just bolted a Raytheon 300 camera module into a housing and added a display plus minor housekeeping electronics. That was the beauty of those Raytheon Modules..... you provided power and they output thermal images :) Fully automatic except for focus.

5. You may have heard of the Cadillac De-Ville car Night Vision system that used a Thermal camera ? If not, I did a tear down of one on this forum. The camera is basically a Raytheon 300 module in a weather proof housing. Perfect for the automobile industry but very expensive at the time. I own two of the Cadillac cameras and, for the era in which they were used (Circa 2001), they were both advanced and capable technology.

6. So why did EEV design the ARGUS 1 and 2 to be relatively large compared to the Raytheon 300 module ? You need to look at other fire fighting cameras of the period as well. The likes of the SCOTT, ISI and ISG offerings.... they were all large with simple controls and a hand holds, and for good reason.

Fire fighting cameras are a very special thermal imaging tool. They require the following features :

a) Easy to hold with a heavily gloved hand
b) Ease of use. Preferably power on button only and fully automatic after that
c) Produce a decent quality thermal image in changing ambient and thermal scene temperatures. Remember these camera have to cope with horrific ambient temperatures and to image burning material at up to around 1000C
d) Survive being dropped - a common hazard in fire fighting.
e) Survive being dowsed in water and potentially submerged ! Goes with the territory !
f) Have an easily fitted battery pack of reasonable operational duration.
g) Be fire resistant !
h) Have a display that is easily used by a fire fighter in varying conditions of visibility (smoke filled room) whilst a air supply and mask (BA set) is in use.

To meet these requirements EEV used the following :

a) Large easy to grip handle with large easy to press power button for the thumb. Side straps to aid hand holding.
b) Raytheon BST based core fitted with an F1.0 fixed focus Germanium lens, mechanical IRIS for high temperature capability and custom EEV electronics for camera control, overlays and display etc.
c) Multi layer environmental protection comprising rubber block shock mounted chassis in a hermetically sealed inner camera module that is surrounded by a custom shaped thermal blanket, and then fully encased in a fire resistant outer hard sacrificial shell casing. The outer casing was designed to be field replaceable by the owner if it ever became damaged. The camera could withstand being dropped and even being briefly immersed in water. The thermal barriers incorporated in the design kept the electronics cool enough for correct operation in an enviroment that was even too hot for humans to work in.
d) The battery pack was located in the handle and had a quick load and unload mechanism. It resembles the magazine location in an automatic pistol and is relatively easy to change the battery even in total darkness. The OEM recommended fresh batteries on every entry into a situation so battery changes would normally be done at the fire appliance anyway.
e) The display uses a CRT that is bright and of good image quality. The image is magnified with a large lens to enable the fire fighter to place the screen directly in front of the BA set air mask, and view the image with both eyes, even in dense smoke scenarios.

So Fire Fighting cameras are not your 'average joe' when it comes to design and usage. It is little wonder that they were unusual shapes and sizes. They met the needs of people who wanted to be able to easily grab and use a tool to good effect without worrying about where to hold it or where the buttons are located. It is a specialist tool. The technology of the period also influenced the designs but I know the ARGUS 2 could have been miniaturised by EEV had there been the desire to do so. It followed on from the very successful ARGUS 1 that used a far bulkier electronics package and the customer liked the form factor. Why fix that which isn't broken ? The design certainly worked for EEV and its customers as sales were excellent.

I own examples of the latest ARGUS cameras, namely the ARGUS 4 HR320 and Mi-Tic 320. These cameras still have to meet the requirements I detailed above but they are far smaller due to advances in technology and the desire by the modern fire fighter for a more compact, yet still very capable, personal thermal imaging camera. The ARGUS 4 and Mi-Tic are still very different to your average thermal camera though. Much thought has gone into their design as lives can be at stake if they fail to deliver.

Why did I have 21 ARGUS 2 cameras ? I agreed to repair them for an eBay seller that I bought an ARGUS 2 from. The result .... a set of fully operational and carefully reconditioned ARGUS 2 cameras that worked as well as the day they left the factory. The seller is saving these reconditioned cameras as his best stock as they performed so well. Each had a repair and test report supplied with it. If you bought your ARGUS 2 for just under £400 on eBay UK you likely bought it from that seller but your camera may not be one of the units I reconditioned for him. I have a record of the serial numbers I worked on though.

I gained a deep insight into the areas that need attention in these cameras after years of faithful service. They generally stand up to abuse very well. The areas that can need attention are:

a) The Germanium objective lens can suffer corrosion due to prolonged exposure to water over the years. Do not try to polish the lens ! You will remove the AR coating.
b) The power button contacts can become intermittent after many thousands of operations. The switch is not easy to disassemble so use of the spare contact pair is recommended.
c) The mechanical IRIS can become 'sticky' due to actuator lubrication contamination of the two leaves. This causes a fault icon on the cameras display and loss of correct IRIS position for a specific thermal scene.  Careful disassembly and cleaning of the IRIS assembly is the only solution. It is easy to test for an IRIS issue. An alert will either occur at power on, or during a test where the camera is aimed at a cool scene and then a very hot scene, such as a flame, very hot soldering iron, an oven or heating ring on a stove. If you hear the IRIS actuator driving the IRIS leaves all us well. If you get an IRIS fault alarm on the screen, the IRIS assembly and actuator needs a thorough clean.
d) Degradation (splitting or shredding) of the translucent chopper wheel membrane due to age and temperature. This is not common but does require the replacement of the chopper wheel.
e) Rechargeable battery failure. age/use related. Note that the Rechargeable battery pack contains a special battery gauge PCB and not just a battery.
f) Battery door failure. Usually caused by abuse.

There are other faults that I met but I think that is enough from me for now.
Note that some spares may be available, if needed. See the Fire-Tics web site for details.

As already stated, the schematics for the ARGUS cameras are not public domain. There is help available via this forum and its members however.
If your camera has any 'issues' you will likely find help via this, or the Fire-Tics web site.

Fraser
« Last Edit: July 12, 2017, 06:20:24 pm by Fraser »
If I have helped you please consider a donation : https://gofund.me/c86b0a2c
 

Offline FraserTopic starter

  • Super Contributor
  • ***
  • Posts: 13165
  • Country: gb
Pictures of some Raytheon BST based cameras.......
« Last Edit: July 12, 2017, 07:14:54 pm by Fraser »
If I have helped you please consider a donation : https://gofund.me/c86b0a2c
 

Offline FraserTopic starter

  • Super Contributor
  • ***
  • Posts: 13165
  • Country: gb
The original ARGUS 1 camera that used a Pevicon tube as the image sensor.
If I have helped you please consider a donation : https://gofund.me/c86b0a2c
 

Offline FraserTopic starter

  • Super Contributor
  • ***
  • Posts: 13165
  • Country: gb
The modern ARGUS 4 and Mi-Tic cameras
If I have helped you please consider a donation : https://gofund.me/c86b0a2c
 

Offline Bruno28

  • Regular Contributor
  • *
  • Posts: 108
  • Country: au
Fraser! Wow, you are an encyclopaedia for Thermal Imaging Cameras.

Thanks a a lot for sharing so much information. Now I know a lot more about this Argus 2.

The one I bought the seller had for $380 pounds. Here is the link. (http://www.ebay.com.au/itm/272758451715)
Do you think you conditioned this one? I can supply serial once it arrives form UK to me in Australia.
 

Offline FraserTopic starter

  • Super Contributor
  • ***
  • Posts: 13165
  • Country: gb
No that one is from Cornwall and the ones I repaired and serviced are from a Northern seller. It looks in good physical condition though. Some fire fighting cameras saw very little service as they were owned by organisations that either fought very few, or no fires.

Fraser
If I have helped you please consider a donation : https://gofund.me/c86b0a2c
 

Offline Bill W

  • Super Contributor
  • ***
  • Posts: 1102
  • Country: gb
    • Fire TICS
Another reason for the Argus 2 being big is that it used the same plastics as Argus 1.  Somewhat easier to only do major changes to either the mechanics or the electrics each time.  There's quite a bit of fresh air inside.

Argus 1 - new box but electronics heavily derived from later P4428 / EEV helmet camera.
Argus 2 - new electronics in slightly modified Argus 1 case.
Argus 3 - new case using Raytheon BST system evolved from Argus 2.  Could also take 2 other detector systems.
Argus 4 - actually all-new as delivered mainly due to RoHS coming in.  Otherwise you might assume that a ULIS sensor Argus 3 would have appeared first.

Bill

Offline Bruno28

  • Regular Contributor
  • *
  • Posts: 108
  • Country: au
Hello Fraser.
Today I was trying the Argus 2 and when I pointed at a window, it had some grinding sounds and then a triangle with an exclamation point showed up.  :(
I restarted and it didn't show anymore. But every time I point to hot subject I hear grinding sound.
From what you've described before it's the IRIS?
Al I have to do is open it up and clean it up wherw that gear is located? Do I leave it clean and dry or apply something like a Teflon grease?




https://youtu.be/sZycHFELpSg
« Last Edit: July 25, 2017, 12:55:15 am by Bruno28 »
 

Offline Bruno28

  • Regular Contributor
  • *
  • Posts: 108
  • Country: au
Is it just this that needs cleaning? Where the red arrow is pointed.
I want to move the least amount of things possible. So would only open the plastic case and clean that off with a Q tip.

Sent from my SM-G935F using Tapatalk

 

Offline Bruno28

  • Regular Contributor
  • *
  • Posts: 108
  • Country: au
I opened it up and seems to be clean but if I try to move the pinion it's stuck. No movement at all.

Update. I slowly tried to spin the pinion and then it came loose. Now the leaf shutter moves freely.
Probably lack of use? No grease or lubricant on it at all.




Sent from my SM-G935F using Tapatalk
« Last Edit: July 25, 2017, 02:31:08 am by Bruno28 »
 

Offline Bruno28

  • Regular Contributor
  • *
  • Posts: 108
  • Country: au
Here are some photos of the internal if anyone is curious.


Sent from my SM-G935F using Tapatalk

 


Share me

Digg  Facebook  SlashDot  Delicious  Technorati  Twitter  Google  Yahoo
Smf