Author Topic: High Voltage Coupling  (Read 703 times)

0 Members and 1 Guest are viewing this topic.

Offline diyfellaTopic starter

  • Newbie
  • Posts: 7
  • Country: aq
High Voltage Coupling
« on: May 06, 2025, 10:59:00 pm »
I have a tiny hv transformer around 10 to 20 kv that i drive using a function generator and a mosfet. It works fine and generates a nice and stable arc in the output. I wanna couple the hv output to another circuit basically the same as a tig hf start circuit. In tig welders this is normally done with a flyback, a spark gap, a hv cap and coupling coil like these





but no matter how hard i try i can't get the hv output to be inducted to another wire.
also when i add a hv cap to the output in parallel it doesn't arc anymore.

this guy has done the same thing but he uses a very powerful flyback transformer with a zvs driver where as mine is a tiny epoxy transformer the kind you find in a taser (without voltage multiplier or rectifier).


 

Offline David Hess

  • Super Contributor
  • ***
  • Posts: 18745
  • Country: us
  • DavidH
Re: High Voltage Coupling
« Reply #1 on: May 07, 2025, 04:57:34 pm »
In tig welders this is normally done with a flyback, a spark gap, a hv cap and coupling coil like these

Did you include the capacitor and spark gap?  The flyback transformer output is not enough to directly drive the coupling coil.

I actually did not know how the HV start on a TIG works until you listed the elements.  Now it is obvious.
 

Offline diyfellaTopic starter

  • Newbie
  • Posts: 7
  • Country: aq
Re: High Voltage Coupling
« Reply #2 on: May 07, 2025, 07:40:20 pm »
Yes, i tried all that but to no avail.
 

Offline David Hess

  • Super Contributor
  • ***
  • Posts: 18745
  • Country: us
  • DavidH
Re: High Voltage Coupling
« Reply #3 on: May 07, 2025, 08:56:04 pm »
Yes, i tried all that but to no avail.

Is your spark gap triggering?  A lower power flyback circuit should result in the spark gap triggering at a lower frequency.  If it is not triggering, then the voltage is not high enough, or the spark gap is too large.
 

Offline diyfellaTopic starter

  • Newbie
  • Posts: 7
  • Country: aq
Re: High Voltage Coupling
« Reply #4 on: May 07, 2025, 09:47:00 pm »
Yeah the spark gap is sparking, but when i put a hv cap in parallel to the output no more arc. even with just the cap in the output it no longer arcs.
 


Share me

Digg  Facebook  SlashDot  Delicious  Technorati  Twitter  Google  Yahoo
Smf