Author Topic: How to remove noise from DC supply  (Read 604 times)

0 Members and 1 Guest are viewing this topic.

Offline chappersTopic starter

  • Newbie
  • Posts: 2
  • Country: gb
How to remove noise from DC supply
« on: October 31, 2024, 10:18:23 pm »
Hi,

I have an FLSun Q5 3D printer to which I have added some white LED lighting to illuminate the print area.

The LEDs flicker when the printer is heating the bed and nozzle, which I think is to do with the PID heating of those things, and so the flicker is there the entire time it is printing.

I connected a scope to the 24VDC supply and when the LEDs start to flicker, there appears low frequency noise on the rail of around 16-18Hz at 600mV peak to peak.

Could someone please advise on how to filter out this frequency so that my LEDs no longer flicker?

I can add filtering at any point as there is access to everything, 24V PSU output, supplies from mainboard to heated bed and nozzle, supply to the LEDs, etc.

Thank you

« Last Edit: October 31, 2024, 10:22:32 pm by chappers »
 

Online Analog Kid

  • Frequent Contributor
  • **
  • Posts: 895
  • Country: us
Re: How to remove noise from DC supply
« Reply #1 on: October 31, 2024, 10:36:28 pm »
A good-size electrolytic cap? ~100μF? Just a guess.
 


Offline Terry Bites

  • Super Contributor
  • ***
  • Posts: 2568
  • Country: gb
  • Recovering Electrical Engineer
Re: How to remove noise from DC supply
« Reply #3 on: November 01, 2024, 01:26:34 pm »
solution 0. configure an LM317 as a current source for your LEDs. That's cheapest and simplest way.
solution 1. Use a linear regulator. At these low frequencies it should kill off your ripple.
solution 2. Use a LED driver, eg NUD4001.

Big elco's can draw substantial inrush current that can shut down the switching PSU at start up and put it forever in hiccup mode.

Hmm.... are you overloading the psu?
 

Offline mikerj

  • Super Contributor
  • ***
  • Posts: 3366
  • Country: gb
Re: How to remove noise from DC supply
« Reply #4 on: November 01, 2024, 01:30:25 pm »
Some more details of your LED circuit would be useful.  Are you using a series chain of LEDs and a current limiting resistor?  If so and the voltage drop across the resistor is relatively low (to minimise dissipation) then LED current will become sensitive to supply variations. A constant current LED driver would be the solution in that case; either linear or switching.
 

Offline chappersTopic starter

  • Newbie
  • Posts: 2
  • Country: gb
Re: How to remove noise from DC supply
« Reply #5 on: November 03, 2024, 01:22:01 am »
Thank you for the replies so far.

Here's more details:

The printer uses a 24VDC PSU, output current unknown currently.

The LEDs are white ones in the form of a roll that I bought from eBay. They were called "Cob strip LED tape 24V". They incorporate LEDs and resistors and are rated at 24VDC and 0.5A per metre of strip. I've used around 32cm of strip total. They are self-adhesive with marked cutting points, and so I cut off two ~16cm lengths and adhered them to uprights on the printer. Each length is connected by two wires directly to the printer's PSU output.

I have some LM317s on the way for something else that I can try, I imagine I will lose a couple of volts on the output from the 24V input, but the LEDs should still be reasonably bright?

A couple of years ago I bought some SM2082 ICs from China for a project that I never got around to. Would they be suitable or is the NUD4001 preferable?

I hadn't considered overload. I need to take some current readings, but for now I can say that while the nozzle and bed are being kept at their set temperatures, the 18Hz signal is still present even with the white LEDs disconnected. I think the PSUs have overhead as some people add higher wattage nozzle heating elements to this model without problems.

I've attached two photos. One shows the white LED strip in the upright post, and the other shows the mainboard.

On the mainboard, one of the red LEDs lights up when the nozzle is being heated, and one lights up when the bed is being heated. They are solid red until the respective parts hit the pre-set temperatures, at which point they flash rapidly as current is switched on and off to keep the temperature at the set point.

The flashing rate of those red LEDs appears to match the white LEDs flicker rate, and the white LEDs flicker when the red ones on the mainboard begin to.

 


Share me

Digg  Facebook  SlashDot  Delicious  Technorati  Twitter  Google  Yahoo
Smf