Fantastic! It seems as if it would be prudent to simply replace the tantalums due to their propensity for failure, and retain the knowledge of the values of ceramics in case they require replacement in the future. When replacing ceramics with electrolytics, is there a specific voltage that works best?
With many thanks for your help - looking forward to getting this machine up & running.
I use tantalums in a product I've built for 15 years. After shipping 10s of thousands of units, I've never had a unit returned for the tantalum cap failure.
I did have trouble with them on initial power application. We shipped a few thousand of them before I learned from the assembly house that when they had any problem with a unit working, the first thing they would do is replace this part (clearly reactionary, but they are techs, not engineers). I investigated and found lots of manufacturer's info on the nature of the problem and how to mitigate it.
Seems that in the factory, the oxide coating (both an insulator and dielectric) will have tiny flaws which result in shorts. In testing, the current is initially limited, which allows the shorts to be isolated and removed from the circuit. However, the same thing happens when being soldered. So on first power application, the current again needs to be limited, so the shorts can be isolated. I added this step to the test procedure and we have not had an initial power application failure since.
In researching this issue, I don't recall anyone talking about problems with reliability in use. In fact, the manufacturers all reported the parts as being rather robust. Did I miss some documentation? Or am I remembering this wrong?