Electronics > Beginners

Rewind a stator (ignition coils)

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Larsianer:
Hi, i am neew to this forum, and i want to rewind my stator, cause they go bad all the time, its a arctic cat snowmobile 800 engine, from 2007-2017 (same stator/magneto on all of them)
so my question is can i just measure the diameter on the copper tread, and order a simular tread?
and how to i remove the epoxy.

i can upload pictures if that would help
Hope i can get some inputs

Jwillis:
Ya pictures would help. How much epoxy are you talking about? If its just dipped with a thin coating then just unwinding the wire will probably work.Just make sure that you count the turns of the wire and the direction of the turn ,The new wire must be the same gauge ,length and the number of winding's and direction must be the same as what was removed.

Jwillis:
Is that the ZTR 800 ?

floobydust:
It would be better to know why the stator coils are failing, and which winding.
Is it heat, vibration, dielectric breakdown etc? How do you plan to make it more reliable?
Otherwise, I would pay the $50 and just buy a new one.

Jwillis:
Overloading is common if after market accessories like seat warmers, grip warmers and extra lights are added. Bad battery can cause problems as well as a faulty regulator.
Corrosion is also common considering the time the snowmobile is stored and how dry the storage is.

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