Resizing this tiny PCB

[recharged]

Hi guys, I need some assistant with getting a smaller size of this PCB printed to be used in a new project. I have never done any PCB printing or designing before so I could use some help with getting some printable layout together.  I was hoping someone here with a spare time on their hands could help me out. I have included an image below to give you an idea of the shape I'm trying to get from the original PCB.

[hlavac]

What is it? Conductive rubber buttons backplane? Or touch sensors?
You will need some kind of coating to stop corrosion of the exposed copper contact patterns.
Also two side board with vias like that is hard to make yourself.
Does the front side have to be absolutely flat or can you have some solder joints on it somewhere?

[recharged]

It's a conductive rubber buttons backplane. This is for prototype so I'm not too worried about corrosion. The front doesn't have to be flat - the side with the wires soldered on is not flat. It's the angle of the picture that makes it look like that.  The solder joints can stick out to make soldering easy. The important thing is to have a smaller PCB that works.

[hlavac]

In that case, it will be quite easy - go for single sided board.

First you need to figure out the exact dimensions of the board to fit the enclosure.
Once you have that I can draw you the board in Eagle and walk you thru the process of making it...

You will need access to a printer and some supplies depending on the method you want to try.

I recommend the photo transfer method.
You will need:

• Printer
• A few sheets of tracing paper
• Piece of single sided pcb with photoresist
• Piece of glass to hold the tracing paper with pcb pattern flat to the pcb during exposition
• Source of UV light
• Two flat plastic containers
• Plastic pliers to hold/move the pcb with
• Developer for the photoresist
• Ferric chloride
• acetone to clean the board
• small drill for any holes
• something to cut the pcb with (saw or score&snap off method)

[recharged]

It will be difficult and probably expensive to get those materials in my area. My plan was to upload the completed diagram to one of those services that accept online order. That would be much cheaper in my opinion...

[recharged]

Here are the dimensions

[PedroDiogo]

In my opinion the best way to do this is to download Eagle CAD, which is free and has great documentation online, and watch a few tutorials on youtube. In a few hours you will be able to design that pcb.

[mariush]

May I suggest cutting as much as you need from a board like this :

http://uk.farnell.com/roth-elektronik/re315-hp/pcb-eurocard-fr2-2-54mm/dp/1172140
http://uk.farnell.com/roth-elektronik/re310-s1/labor-card-cem3-3holepads/dp/1837352
http://uk.farnell.com/roth-elektronik/re330-lf/labor-card-fr4-rm-2-54-mm/dp/1837356
http://uk.farnell.com/roth-elektronik/re520-hp/pcb-eurocard-fr2-stripes-2-54mm/dp/1172154

http://uk.farnell.com/roth-elektronik/re450-lf/pcb-eurocard-sop-w-o-holes/dp/1172110

For a prototype pcb, I think you could easily cut a section suitable and use a bit of solder and wire to connect the odd rows to a wire, the even rows of pads with another wire, and you've got yourself those traces the button is supposed to short.

At least it would be much faster than ordering a new pcb from China.

[recharged]

In my opinion the best way to do this is to download Eagle CAD, which is free and has great documentation online, and watch a few tutorials on youtube. In a few hours you will be able to design that pcb.

I've looked at few other tutorials before coming here, but since I will be having this printed by a local manufacturer. I thought it might be better to get an experienced help instead making mistakes and then running into the problem of going back and forth. 

[recharged]

At least it would be much faster than ordering a new pcb from China.

  No China for this one, this is too small of a project to go that far. I will be reaching out to a shop couple of hours away from where I live.