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General => General Technical Chat => Topic started by: bd139 on August 03, 2017, 08:17:49 am

Title: Burn marks on Apple charger plug pins
Post by: bd139 on August 03, 2017, 08:17:49 am
Noticed this today. Thought it was interesting. If you look at my Apple charger here there are burn marks on the plug pins. Clearly due to the inrush current when plugging in. I dread to think what this does to the switches in the socket face plate.

See attachment
Title: Re: Burn marks on Apple charger plug pins
Post by: Halcyon on August 03, 2017, 08:20:05 am
You don't have switched outlets?
Title: Re: Burn marks on Apple charger plug pins
Post by: bd139 on August 03, 2017, 08:25:02 am
I do however I'm lazy some of the time and I wonder what this actually does to the switched outlet contacts.
Title: Re: Burn marks on Apple charger plug pins
Post by: Zero999 on August 03, 2017, 08:51:13 am
I do however I'm lazy some of the time and I wonder what this actually does to the switched outlet contacts.
It's better to use the switch because it's designed to make/break the load. Whilst UK mains plugs will withstand this kind of abuse, it's not good.
Title: Re: Burn marks on Apple charger plug pins
Post by: bd139 on August 03, 2017, 08:57:36 am
Fair points.

I think this lazy happens because the blocks I have aren't individually switched per socket.

Can anyone recommend a half decent individually switched trailing socket block at all? (Not Brennenstuhl / generic crap)
Title: Re: Burn marks on Apple charger plug pins
Post by: Electro Detective on August 03, 2017, 10:06:39 am
All the apple gear I've come across, does to not like to be jiggled into a live power point

Best to use a switch, unless you like apple's replacement prices  :o
Title: Re: Burn marks on Apple charger plug pins
Post by: glarsson on August 03, 2017, 10:21:25 am
All the apple gear I've come across, does to not like to be jiggled into a live power point
Large (most?) parts of the world do not have switched sockets. We don't, and I have never seen this cause problems for any of my Apple gear.
Title: Re: Burn marks on Apple charger plug pins
Post by: Electro Detective on August 03, 2017, 10:29:32 am
Australian 240 volt 'non-round' slit style sockets must be different to yours, they can be very unforgiving to plugs that are forced/jiggled in with power applied

Anyway I'm sick of cleaning black spark gunk and filing down welder style metal spikes from appliance plugs and troubleshooting abused power sockets,

so here in oz it's   'plug in, then switch on'  for me!    :clap:



Title: Re: Burn marks on Apple charger plug pins
Post by: JPortici on August 03, 2017, 10:44:48 am
All the apple gear I've come across, does to not like to be jiggled into a live power point
Large (most?) parts of the world do not have switched sockets. We don't, and I have never seen this cause problems for any of my Apple gear.

Or any gear at all. same for me
Title: Re: Burn marks on Apple charger plug pins
Post by: RGB255_0_0 on August 03, 2017, 10:58:21 am
I'm not sure what metal/alloy they make their plugs from but it doesn't look like brass to me. My MagSafe charger features those same black marks.
Title: Re: Burn marks on Apple charger plug pins
Post by: bd139 on August 03, 2017, 11:02:11 am
At least it's not just me.

My other apple charger (diddy one for phone) doesn't have these burn marks :)
Title: Re: Burn marks on Apple charger plug pins
Post by: electr_peter on August 03, 2017, 04:49:05 pm
Plug does not look too bad in the pictures. I have seen laptop power supply with Euro plug C (CEE 7/16) in much worse condition (pitting on pins). See added pictures.
(https://www.eevblog.com/forum/chat/burn-marks-on-apple-charger-plug-pins/?action=dlattach;attach=338060;image)
(https://www.eevblog.com/forum/chat/burn-marks-on-apple-charger-plug-pins/?action=dlattach;attach=338062;image)
(https://www.eevblog.com/forum/chat/burn-marks-on-apple-charger-plug-pins/?action=dlattach;attach=338064;image)
Title: Re: Burn marks on Apple charger plug pins
Post by: Ampera on August 04, 2017, 02:24:52 pm
I live in the US with NEMA outlets (flat prongs, normally seen on cheap chinese crap). We don't have switched outlets (we barely just got shutters on US outlets) and I have never in my life seen anything of this sort. I have never had burnt plugs, and I've never seen it before on US, Europlug, or Shucko (I use all three in my house) plugs.
Title: Re: Burn marks on Apple charger plug pins
Post by: bd139 on August 04, 2017, 02:28:22 pm
You don't have as many volts over there though :)
Title: Re: Burn marks on Apple charger plug pins
Post by: Ampera on August 04, 2017, 02:31:46 pm
You don't have as many volts over there though :)

But wouldn't it be the current doing it? To be fair a normal UK ring mains circuit is I think around 32A, and a standard european is around 16A while ours are 15A.

Whatever, I don't have the EE knowledge to figure that out. I'm here to learn about it, less teach it. I've got computing experience for that.
Title: Re: Burn marks on Apple charger plug pins
Post by: bd139 on August 04, 2017, 02:34:23 pm
I think the higher voltage is more likely to form an arc during the bounce that happens when you plug something in.
Title: Re: Burn marks on Apple charger plug pins
Post by: alm on August 04, 2017, 02:40:32 pm
What bd139 says, maximum arcing distance (dielectric breakdown of air) is pretty much linear with voltage (obviously depending on socket construction and other factors).

Whatever, I don't have the EE knowledge to figure that out. I'm here to learn about it, less teach it. I've got computing experience for that.
Teaching is an excellent way to learn a subject.
Title: Re: Burn marks on Apple charger plug pins
Post by: vodka on August 04, 2017, 03:39:22 pm
Noticed this today. Thought it was interesting. If you look at my Apple charger here there are burn marks on the plug pins. Clearly due to the inrush current when plugging in. I dread to think what this does to the switches in the socket face plate.

See attachment

When did you insert the pins on the plug , you didn't hear any sound like spark? I have two charger of laptops when i plugged to plug , it made sounds seemed to sparks(i confirmed that its pins are erosioned).
Too, i realized that this trouble always  is produced by  the Switched Power Supplies, never by the Linear power supplies.
Title: Re: Burn marks on Apple charger plug pins
Post by: G7PSK on August 04, 2017, 04:08:13 pm
I have seen burn marks like that before on UK plugs, it's due to the sockets, the sping tension on the contacts slacks, it can even lead to fires with a bigger load. Happens more frequently with cheap Chinese sockets and extension leads.
Title: Re: Burn marks on Apple charger plug pins
Post by: TheDane on August 04, 2017, 04:45:09 pm

Too, i realized that this trouble always  is produced by  the Switched Power Supplies, never by the Linear power supplies.

It is most likely due to the low ESR of the capacitor inside, after rectification from mains AC to DC.
230Vac rectified is normally over 300Vdc, and most caps have ESR values below 0.1 ohm... The initial inrush current is enormous, if plugged in at max voltages.
Protection costs, and Fox Con   :-DD

I wouldn't recommend freezing your SMPS before powering it up, but that effectively raises ESR value, if it's an electrolytic cap  :-/O
Title: Re: Burn marks on Apple charger plug pins
Post by: Gyro on August 04, 2017, 07:46:33 pm
Yes, that looks like high inrush current to me too. It reminds me of the crack you hear when you plug the IEC lead into a laptop adapter. A bit surprising for an adapter of that size though.
Title: Re: Burn marks on Apple charger plug pins
Post by: Zero999 on August 04, 2017, 08:37:55 pm
Yes, it's the high surge current, when it's powered up. It's poor design, they should have added something to limit the inrush current. Another option is to not have a big smoothing capacitor and using an active power factor correction unit, but that would probably be too expensive.
Title: Re: Burn marks on Apple charger plug pins
Post by: bitseeker on August 04, 2017, 10:28:55 pm
This happens to me on 120V with both MacBook Pro and iPad power supplies. Poor design for such "high tech" and expensive wall warts. Granted, the fake Apple chargers are even more poorly designed, but it's highly disappointing that a brand name charger arcs so often. :-- I don't have that problem with my Acer, Samsung, and LG chargers. ;D
Title: Re: Burn marks on Apple charger plug pins
Post by: bd139 on August 04, 2017, 10:32:21 pm
My (genuine) Lenovo one does it as well by the looks. No burn marks but lots of pops.

I imagine it stresses the front end rectifiers as well.
Title: Re: Burn marks on Apple charger plug pins
Post by: Electro Detective on August 05, 2017, 08:50:46 am
Loose, tight, misaligned sockets,

silly socket safety shutters that never work properly, or are just plain fkt by improper usage or design (usually the former PLUS latter) 

bent plug pins,

corroded or tarnished contacts

cheap crappy -Made In Chynna Allleyways- powerstrips/boards   :-- :--

all contribute to DIY fireworks that isn't doing your equipment any favors 

Might even blow an internal fuse or trip a sensitive circuit breaker or RCD/GFCI etc

Not worth the hassle or drama stressing your electronics every time you plug in and gamble it will work 'like last time'  :-BROKE

get a switch into the equation ASAP   :clap:

Title: Re: Burn marks on Apple charger plug pins
Post by: amyk on August 05, 2017, 04:30:19 pm
Desktop PC PSUs usually have NTC inrush current limiters, but laptop ones might not because having an extremely hot object (they are supposed to get very hot in normal operation) in a sealed case is not a good idea .
Title: Re: Burn marks on Apple charger plug pins
Post by: Zero999 on August 05, 2017, 05:42:01 pm
Desktop PC PSUs usually have NTC inrush current limiters, but laptop ones might not because having an extremely hot object (they are supposed to get very hot in normal operation) in a sealed case is not a good idea .
True but there are alternatives to NTC resistors, such as using a switch (solid state or electromechanical) to bypass a resistor, when the reservoir capacitor is fully charged. The resistor doesn't get very hot because it's only used, for a short length of time, after the power is applied.
Title: Re: Burn marks on Apple charger plug pins
Post by: bitseeker on August 05, 2017, 08:27:46 pm
get a switch into the equation ASAP   :clap:

That's about the size of it. However, how much arcing is there going to be in that switch?
Title: Re: Burn marks on Apple charger plug pins
Post by: Electro Detective on August 06, 2017, 12:08:35 am
get a switch into the equation ASAP   :clap:

That's about the size of it. However, how much arcing is there going to be in that switch?

Even with a crappy switch it's a one time transient at the switch end and along the cable, that doesn't cause 'spot weld' zaps on the device plug or mains socket,

as opposed to the straight out jiggle 'n sizzle plugging in (russian roulette...) method to live 240/120 mains.

Switches are cheaper to replace, not that I've seen many go bad, especially the domestic style 10 amp rated 2 pole/single throw ones, they last ages, literally!

 
A no frills quality power board/strip with individual switched outlets, or just one master switch, is a must have if using a lot of switchmode power warts and chargers,
preferably one with a small resettable thermal cutout switch (which most SHOULD have) in case of overloads or heat creating shorts. 

They fit in the toolbox easily and squeeze fine into most laptop bags  :clap:

 
Title: Re: Burn marks on Apple charger plug pins
Post by: Ampera on August 06, 2017, 12:14:01 am
Nobody else but the UK and AU/NZ have switched outlets, AFAIK.
Title: Re: Burn marks on Apple charger plug pins
Post by: bitseeker on August 06, 2017, 06:58:25 am
There are switched outlets in the US, but they're separate devices (in separate locations or a multi-gang outlet box). I do like the integrated switches in the UK, etc. The closest thing I've found here are power strips with individual switches for each outlet, but they aren't prevalent either.
Title: Re: Burn marks on Apple charger plug pins
Post by: bd139 on August 06, 2017, 07:01:58 am
Indeed I spent an hour last night trying to find some. The nearest thing i can get is a strip of normal wall plates sockets. And that's stupid expensive. I really need a bench TBH with a proper set of switched sockets on it. I'm not sure my wife would be up for that though as we're not rolling in space.
Title: Re: Burn marks on Apple charger plug pins
Post by: bitseeker on August 06, 2017, 07:04:19 am
Oh, wait. I do remember seeing a combo switch/outlet that goes into a single gang box. Here are some pics of a couple of styles. They're still not as space-efficient as the UK ones.