Author Topic: most creative / bizarre use of a component for other than intended purpose?  (Read 8930 times)

0 Members and 1 Guest are viewing this topic.

Offline HalFET

  • Frequent Contributor
  • **
  • Posts: 512
  • Country: 00
I think my worst abuse of a component so far was to use a full-fledged VFD for 3 phase motors to drive an electroluminescent panel of a few watts.
 

Online David Hess

  • Super Contributor
  • ***
  • Posts: 16620
  • Country: us
  • DavidH
Large value high wattage carbon composition resistors are useful as inductor winding forms with built in leads.

Jaycar did this for an inductor in an amplifier kit.

Maplin did it for their classic MOSFET amplifier but a resistor in parallel with a coil damps ringing so it's not uncommon to see in some applications (CRT monitors, many had a resistor in parallel with a low inductance coil, the resistors used to fail and the result was visible on screen as a ghosted image of one or more colours).

I was only refering to using the resistor has a coil form.  Winding an inductor around a low value resistor which damps the Q is still sometimes done for RLC decoupling and load isolation.  You can find this in a lot of old through-hole test equipment.
 

Offline SeanB

  • Super Contributor
  • ***
  • Posts: 16284
  • Country: za
I was using a mystery TO3 transistor ( no markings on it, out of the used parts bin but was NPN, probably a 2N3055 or a 2N3773, but definitely not a BUX20, as those are not available in the standard TO3 package, but only in the massive high current package with heavy Kovarbase and leads) as a dummy load on a 5v rail, as I had to check it was capable of delivering 10A while still staying in spec.

Simple enough, transistor with 3 leads soldered to it, one heavy one to emitter that was bonded to chassis of the equipment, use any of the 84 M4x16 capscrews you had to remove to get the covers off, a thinner one to base leading to the decade box, and then collector was a thick wire soldered to the top hat of the device. In use take a nice clean cup, fill with cold water and drop the transistor in it, and measure current with the AVO8 on the 15A DC range, Dc voltage with the test rack DMM.  As the test generally only would be 10 minutes or so, unless you had to adjust settings with another 2 decade boxes, as resistors were select on test and solder into the turret pins on the PCB, a lot more reliable than a variable resistor, but in general you only ran 10 minutes at a time. Water got hot, but generally not to the point of the transistor boiling it.

Same transistor survived, even being used to test  power supplies, where you went well over 20A for a few seconds.

The BUX20 transistors were used in a lamp control, interesting in the power stage used a early optocoupler, and this drove a darlington stage made from a 2N2219A and the BUX20. Badly designed, the transistor was poorly heatsinked ( and not possible to change either without 1 ton of paperwork) so only thing was to select drivers for highest gain and thus lowest saturation voltage. Safety feature ( unintended) was the BUX20 unsoldering itself from the base and emitter wires when it got to 200C case temperature, otherwise lesser transistors tended to just go short circuit, blowing the 20A DC fuse, after blowing the main and spare lamp ( because pilot would switch in spare lamp of course when first went out, and this would blow the fuse on the now short circuit transistor) out. Interesting transistor BUX20, 50A collector current and usable gain at this as well, just really expensive, and only was beaten by power mosfets recently, just do not believe the power dissipation, hard to do without water cooling.

https://www.comsetsemi.com/Datasheet/bux20.pdf

 

Offline johnwa

  • Frequent Contributor
  • **
  • Posts: 255
  • Country: au
    • loopgain.net - a few of my projects
I don't have the link handy right now, but some time ago, a local radio club organised a competition to build a radio receiver using a single active device. One constructor ended up using a vacuum fluorescent display as an "integrated circuit" triode. It worked fairly well apparently...
 

Offline LaserSteve

  • Super Contributor
  • ***
  • Posts: 1285
  • Country: us
Back in 1984 or so (9th Grade )  I used a dual filament automotive bulb as a poor man's vacuum tube.  Specifically to replace a silicon diode in a home made crystal  set. Not exactly as good as Germanium but it beat the Galena detector hands down.

I then found the gas filled version made a crude Tungar rectifier, but the fill gas was an Argon/Nitrogen mix, so it didn't last long at high currents.

Steve
"What the devil kind of Engineer are thou, that canst not slay a hedgehog with your naked arse?"
 
The following users thanked this post: Circlotron


Share me

Digg  Facebook  SlashDot  Delicious  Technorati  Twitter  Google  Yahoo
Smf