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General => General Technical Chat => Topic started by: daqq on November 27, 2015, 02:12:25 pm

Title: So... how the hell do you wire wound a 0402 inductor?
Post by: daqq on November 27, 2015, 02:12:25 pm
Hi guys,

I've been going over various catalogs, when I found this:

http://www.richardsonrfpd.com/resources/RellDocuments/SYS_10/inductor_products.pdf (http://www.richardsonrfpd.com/resources/RellDocuments/SYS_10/inductor_products.pdf)

I'd love to see the process, the machine that does something fine like that. A quick search turned out nothing. Would anyone have a link to a video on it?

That's insanely small - it would be easily imaginable by photoetching or a similar process, but actual winding? Neet!

Thanks,

David
Title: Re: So... how the hell do you wire wound a 0402 inductor?
Post by: FireFlower on November 27, 2015, 02:17:07 pm
You have seen nothing yet. There are "0201" component wire wounds and I have replaced quite a bit of those on some of the customer boards  :-BROKE
Title: Re: So... how the hell do you wire wound a 0402 inductor?
Post by: G7PSK on November 27, 2015, 03:15:38 pm
You think that's small have a look at these.  http://www.benatav.com/?categoryId=84153 (http://www.benatav.com/?categoryId=84153)

These people will supply you a machine to wind such coils.  http://www.microcoiler.com/ (http://www.microcoiler.com/)

Video here.  http://www.microcoiler.com/micro-coiler.htm (http://www.microcoiler.com/micro-coiler.htm)
Title: Re: So... how the hell do you wire wound a 0402 inductor?
Post by: FireFlower on November 27, 2015, 03:44:30 pm
Here is good example where those ultra small form factor components are used and I have to fix products with these parts... And you can trust mantis ain't your tool with these parts.

I think the inch size is 01005, in metric 0402.

(http://www.imore.com/sites/imore.com/files/styles/larger/public/field/image/2015/04/apple-watch-s1-teardown-abi-fixed.jpg?itok=XFPJHbcd)

That reminds me I forgot to take picture of the stereo microscope needed to rework these kind products  |O
Oh well maybe tomorrow

I wonder if/when you start to have skills to rework these parts by hand, can you apply for Swiss watch crafting school?
Title: Re: So... how the hell do you wire wound a 0402 inductor?
Post by: DenzilPenberthy on November 27, 2015, 04:47:12 pm
I have reworked 01005 components by hand under a x10 Mantis. Perhaps I should apply to watch school? :)
Title: Re: So... how the hell do you wire wound a 0402 inductor?
Post by: German_EE on November 27, 2015, 07:40:54 pm
My eyes are too old and although I don't have the shakes my dexterity is not what it once was. This is a job for younger engineers.