Author Topic: Manufacturing SMPS boards with odd value resistors?  (Read 749 times)

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Offline FaringdonTopic starter

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Manufacturing SMPS boards with odd value resistors?
« on: November 26, 2022, 08:57:00 pm »
Hi,
Customer has sent us some SMPS to bring up.
They are festooned with “weird” value resistors….few are E12 or E24.
They are eg 499k, 249k, 13k7, 2k26, 6k04, 33k6 etc etc...
Surely such resistors are a bad idea, in terms of cost, nil-stock-likeliness, etc etc?
'Perfection' is the enemy of 'perfectly satisfactory'
 

Offline wraper

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Re: Manufacturing SMPS boards with odd value resistors?
« Reply #1 on: November 26, 2022, 09:00:41 pm »
They are OK for feedback voltage dividers. Otherwise it's hard to justify something so specific.
 
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Offline FaringdonTopic starter

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Re: Manufacturing SMPS boards with odd value resistors?
« Reply #2 on: November 26, 2022, 09:16:19 pm »
Thanks, do you agree they are more likely to be nil-stock than E24?
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Offline TimFox

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Re: Manufacturing SMPS boards with odd value resistors?
« Reply #3 on: November 26, 2022, 09:25:35 pm »
Those are popular standard resistance values for 1% tolerance, using the series E96.
1% resistors are often more expensive than 5%, but the difference is less now than in my youth.
They are readily available from the usual vendors.
If 1% tolerance is important to the customer, you also need to see what tempco, etc., he requires.
A handy chart:  https://www.vishay.com/docs/28372/e-series.pdf
« Last Edit: November 26, 2022, 09:28:19 pm by TimFox »
 
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Offline asmi

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Re: Manufacturing SMPS boards with odd value resistors?
« Reply #4 on: November 27, 2022, 03:33:54 am »
These are not weird at all. Nowadays it's not uncommon to see 0.1% resistors in pol dc-dc converters because modern ICs require very precise voltages.
 
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Offline FaringdonTopic starter

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Re: Manufacturing SMPS boards with odd value resistors?
« Reply #5 on: November 27, 2022, 11:09:32 am »
Thansk, but this divider is on a PFC output...thats a intermediary rail......only 1% resistors required and E24 is fine.
Also, they have been used on non-divider places.
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Offline TimFox

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Re: Manufacturing SMPS boards with odd value resistors?
« Reply #6 on: November 27, 2022, 03:21:08 pm »
If the 1% tolerance is required, then the values will be in the E96 series, which has three significant figures.
The E24 series, used for 5% resistors, has only two significant figures.
General-purpose 1% resistors are manufactured to the E96 series.
If the difference between 499 k and 500.0 k is important to the design (as in a precision voltmeter), then the tolerance will be tighter than 1%.
« Last Edit: November 27, 2022, 05:35:25 pm by TimFox »
 
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