EEVblog Electronics Community Forum

Electronics => Metrology => Topic started by: Andreas on June 15, 2014, 04:19:35 pm

Title: T.C. measurements on precision resistors
Post by: Andreas on June 15, 2014, 04:19:35 pm
Hello volt-nuts,

in this thread I will describe temperature coefficient (T.C.) measurements on precision resistors like Z201, UPW50, 8E16 ... i.e. with ageing <50 ppm/year and T.C. <= 5ppm/deg.

Motivation:

I got the idea from Mickle in the LM399 thread with his statistical divider. The idea is to select from several individual resistors a matching pair with nearly same tempco for either the temperature setpoint of a LTC1000 reference (12K5 + 1K) or a output voltage divider 10V/7V for a output buffer of a precision reference voltage. My temperature range for this is the "extended room temperature" range which is from 18 to 33 degrees C at minimum or with some reserve around 10-40 deg C.

There are many different informations regarding T.C. on the web especially for the Z201 metal foil (Z-foil) resistors. While the manufacturer gives a typical spec of 0.2ppm/deg or even  0.05ppm/deg for a limited 0-60 deg C range other "typical" measurement values from users of Z-foil resistors (VHP202Z) are more in the range from -0.3 up to -1ppm / deg for a  around 10K resistor which is not very far from wire wound resistors with 3-5ppm/deg.
https://www.eevblog.com/forum/reviews/precision-resistor-standard/msg420396/#msg420396 (https://www.eevblog.com/forum/reviews/precision-resistor-standard/msg420396/#msg420396)
https://www.eevblog.com/forum/projects/precision-dc-current-source-diy/msg382583/#msg382583 (https://www.eevblog.com/forum/projects/precision-dc-current-source-diy/msg382583/#msg382583)

So I wanted to make my own picture and do some comparisons at least with Z201 and UPW50

Also from other articles I got the impression that the metal foil resistors have from principle more hysteresis than good wire wound resistors. The metal foil is bonded do a ceramic substrate and the bond may create some hysteresis which is not available on wire wound resistors. So it is interesting for me how large the hysteresis actual is for the 10-40 degrees range. Dr. Frank reports 5ppm hysteresis for a 25 deg to 125 deg excursion for a hermetically 10K VHP202Z which is the hermetically tight upgrade of Z201. Others report soldering drift (hysteresis?) of even 50 ppm.
https://www.eevblog.com/forum/reviews/precision-resistor-standard/msg420729/#msg420729 (https://www.eevblog.com/forum/reviews/precision-resistor-standard/msg420729/#msg420729)
https://www.eevblog.com/forum/projects/vishay-bulk-foil-drift-after-soldering/msg445297/#msg445297 (https://www.eevblog.com/forum/projects/vishay-bulk-foil-drift-after-soldering/msg445297/#msg445297)

Further questions:

Another question is wether the resistor value of a Z201 resistor has a influence on T.C.
Is there a sweet spot resistor value which really is able to be below 0.1ppm/deg for selected resistors?
So perhaps it is better to use for e.g. all values created out of 2K or 5K resistors with zero T.C. instead of using a 1K with large positive T.C. and a 10K with large negative T.C.

Humidity sensitivity:

On the other side a volt-nut friend of mine has reported a humidity sensitivity between 5-50ppm for 30% RH change of 8E16 resistors which are similar to the UPW50 wire wound resistors. I hope I will get further information on this topic from him when he is back from his trip.
My problem is that I do not have any hermetically resistors up to now so that I cannot measure the RH sensitivity with my equipment. But 50ppm is really serious compared to 1ppm/K over some 10K temperature change.

If you have any measurement data on these topics: Feel free to contribute.
The minimum numbers that I need is the type of resistor, the resistor value and the measured values preferably as temperature cycle from around 25 down to 10 up to 40 and back to 25 degrees C so that a hysteresis can be easily shown.

For my part I will need some days to post the first results and update the thread. So don't be too impatient.

With best regards

Andreas


Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 15, 2014, 04:20:00 pm
first pre tests:

The first test that I did is simply a voltage divider built of a 1K Z201 resistor and a 1K UPW50 resistor.
The resistors are soldered to 1.5m long lines (twin 0.14qmm) so that they can easily put into a temperature controlled environment.
Of cause the soldering is done at the end of the Resistor pins using aligator clips of a "3rd hand" to keep the resistor elements cool during soldering.

Because of the line length which consumes around 0.5mV (100ppm) for each line I need a 4 wire connection for each resistor.
The current path is fed from the 5V voltage reference of a 24 bit ADC.
From one to the other resistor. And finally to the star ground of the voltage reference.
The voltage path measures the voltages by a MAX4052A multiplexer which is attached to the ADC.
So I have a quasi differential measurement over the resistors.
Since the 0.5mV on the copper lines are not constant over temperature they are not usable for T.C. calculation.

The 24 bit ADC is similar to branadics hardware:
https://www.eevblog.com/forum/projects/oshw-24bit-adc-measurement-system-for-voltage-references/ (https://www.eevblog.com/forum/projects/oshw-24bit-adc-measurement-system-for-voltage-references/)
The main differences are: my FT232R and the pre regulators for the reference voltage are outside of the ADC board. So the design of branadic is more compact. I also use different voltage references. But since I do all measurements in a ratiometrical manner the stability of the voltage reference has a minor effect on the T.C. measurement results in my setup. My highest quality ADCs with AD586LQ and LT1236AILS8-5 are needed for my daily ageing measurements.

First measurement was simply taking the Z201 between my fingers to heat up from room temperature (around 25 deg C) to around 35 deg C.
This gave a around +9 uV voltage increase measured over the 1K Z201 resistor (ADC_CH1 - ADC_CH2). (minute 5 to 9 in the measurement).
On the other side a warming up of the 1K UPW50 gave a -27uV decrease over the Z201.
So both measured resistors have a positive TC and the UPW50 is only about a factor of 3 worse than the Z201.



Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 15, 2014, 04:20:26 pm
measurement setup:

the whole setup is built without using pricey instruments.

IMG1625w shows an overview:
The (blue) temperature chamber on the floor is a 40 EUR (price may vary) 12V/230V (car) cool box.

Within the box there is a aluminium sheet (~1mm thick) as heat spreader for the heater foils.
(IMG1627w = bottom view).
http://www.reichelt.de/Heizfolien/THF-77110/3//index.html?ACTION=3&GROUPID=5159&ARTICLE=108462&SEARCH=THF-77110&SHOW=1&OFFSET=30& (http://www.reichelt.de/Heizfolien/THF-77110/3//index.html?ACTION=3&GROUPID=5159&ARTICLE=108462&SEARCH=THF-77110&SHOW=1&OFFSET=30&)

In the middle between the foils a small NTC 33K (red legs + black line) glued to the heat spreader.
http://www.reichelt.de/Heissleiter-Varistoren/NTC-0-2-33K/3//index.html?ACTION=3&GROUPID=3114&ARTICLE=13561&SEARCH=NTC-0%2C2%2033K&SHOW=1&OFFSET=30& (http://www.reichelt.de/Heissleiter-Varistoren/NTC-0-2-33K/3//index.html?ACTION=3&GROUPID=3114&ARTICLE=13561&SEARCH=NTC-0%2C2%2033K&SHOW=1&OFFSET=30&)

Edit: the fan + plastic cap is now obsolete and is no longer used (see below)
On the other side (IMG1635w) there is a low noise fan (low power) under a plastic cap (CD-spindle against direct cold draft + dripping water from the cooler).
http://www.reichelt.de/Luefter/FAN-ML-6015-12-S/3//index.html?ACTION=3&GROUPID=6215&ARTICLE=110414&SEARCH=FAN-ML%206015-12%20S&SHOW=1&OFFSET=30& (http://www.reichelt.de/Luefter/FAN-ML-6015-12-S/3//index.html?ACTION=3&GROUPID=6215&ARTICLE=110414&SEARCH=FAN-ML%206015-12%20S&SHOW=1&OFFSET=30&)

The resistor under test is mounted under the air current of the fan together with 2 additional NTCs to sense the temperature of the resistor rather than the aluminium sheet. The fan shall keep the NTCs and the resistor at the same temperature.
Unfortunately there is no possibility to place the sensor within the resistor. So when ramping up + down the temperature there will be always small differences between actual and meaured temperature.

On the desk in foreground from left to right:
ADC3 (grey box) measuring the NTC (27K pull up) of the heat spreader. The black cable is a USB/RS232 converter connected to the laptop.
ADC18 (grey box) with a MAX4052A multiplexer attached measuring the resistors with 4 channels (4 wire pseudo differential).
ADC14 (grey box) with a MAX4052A multiplexer with 27K multiplexed pull up measuring the 4 NTCs of the 2 resistors under test.
All 24 bit ADCs (LTC2400) are isolated with photocouplers on RS232 line and battery supplied to keep mains noise away.

The measurement setup uses only ratiometric measurement. So all reference voltages cancel out.
On the resistors under test the offset of the ADC is also canceled out by the pseudo differential measurement.
The noise of the ADC (around 10uVpp for a single measurement) is reduced by averaging over 1 minute to around 1uVpp.
The LTC2400 does a self adjustment of offset and full range at every conversion so it is very stable over temperature compared to other 24 bit converters. With the LTC2400 a temperature controlled environment is not necessary.

On the right: Instrument to measure the battery state before and after measurement.

Middle left:
2 Power stages (VNP5N07 + 1K series at the gate + 100K pull down) for the heater foils.
http://de.rs-online.com/web/p/transistoren-mosfet/3133080/ (http://de.rs-online.com/web/p/transistoren-mosfet/3133080/)
The heater foils are connected in series to a 17-18V unregulated DC supply (not visible)
 (transformer 2*12V/30VA with middle tap, MBR20100CT schottky, 4700uF/35V Cap)
The power stages are connected to the RTS-lines of the USB/RS232 converters and can be.
The 3rd USB/RS232 converter is connected to a 230V SCR relay (not visible) for the cooler.

Background left:
Cardbox with temperature controlled (27.5 deg C) reference resistor between 2 heat spreaders with heater foil
together with 2 NTCs. See also IMG1631w.

The cooler is switched on for negative slopes below 32 deg C and switched off at 15 deg C for rising slopes.
The temperature control is done by the heaters.
The temperature range is around 10 - 45 degrees. (10 degrees only below 25 degrees room temperature).

The laptop is generating temperature setpoints calculating the temperature control loops + sampling all measurement data as average values over 1 minute.
---------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Enhancements to the measurement setup.

1)
the most essential tip came from Emmanuel:
https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg600033/#msg600033 (https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg600033/#msg600033)

Previously I had the body from the resistor within a metal block and contacted the wires outside the block.
But this gives unequal temperatures between the 2 wires (thermoelectric) and additional to the body.
(different hysteresis curve when placing resistor face down or face up).
I tried a 12V fan for temperature equalizing but with little positive effect.

The most heat transfer from / to the resistor is through the wires.
So it is most essential to keep the wires at the same temperature.
My approach from 14.02.2015 on is with aluminum sheets + silicone foil (see pictures).
https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg615638/#msg615638 (https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg615638/#msg615638)
https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg637341/#msg637341 (https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg637341/#msg637341)
The whole setup is now in a shoe box (card box) within the car cooler to keep air drafts away.

2)
AC-multiplexer
See also:
https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg693460/#msg693460 (https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg693460/#msg693460)

This was a approach to eliminate completely the thermocouple voltages.
I tried this with low ohmic resistors where it works good.
But with higher ohmic resistors 12K and 70K the filter capacitors which
I need to compensate EMI noise from the long lines had a bad effect on the measurements
since they have to be completely charged/discharged every measurement..
With the enhancement 1) the thermocouple voltages play nearly no role,
so I discarded the AC-Multiplexer.

3)
For the 70K resistors the noise level of the measurement increased dramatically.
Usually the LTC2400 has around 10uVpp noise level.
But with the 70K resistors the average level increased to about 50uVpp
with single events far above the average level.
Increasing the EMI capacitors was useless:
So I changed from unshielded wires to shielded lines and grounded
the heat spreaders of reference and DUT resistor.
With shielded lines + EMI filters the noise level is somewhere between
12-18uVpp as average level with the 70K resistors.

---------------------------------------------------------------------------------------------------------------------------------------------------------------------------

error estimation:

resistor self heating:
--------------------------
since there are no values of thermal resistance I use the power derating curves for a worst case estimation.
self heating of the resistor is relative constant over temperature so only the whole curve is shifted.
-> has only (a small) influence on the 25 degree related values.

Z201/S102 1K self heating
---------------------------------
Z201 derating 0.3W / 50K -> 6mW/K
power 1K 6.25mW -> 1K
due to thermal grease / fan a reduction of factor 3-5 can be estimated
-> resulting 0.2 - 0.33 K error


UPW50 1K self heating
-----------------------------
UPW50 derating 0.5W / 20K -> 25mW/K
power 1K 6.25mW -> 0.25K
due to thermal grease / fan a reduction of factor 3-5 can be estimated
-> resulting 0.1 - 0.05 K error


NTC-02 33K self heating with 27K pull up @ 5V reference
------------------------------------------------------------------------
Datasheet: dissipation factor 7mW/K

max power (power match): 2.5V @ 27K = 0.23 mW
-> heating with 1:4 multiplex for NTC1-NTC4 = 8.3mK average
will be further reduced due to thermal grease.


Error due to T.C. of reference resistor Z201#1
----------------------------------------------------------
Temperature is controlled to 27.5 degrees C nominal.
There are slight variations (or ADC noise) during measurement of up to 0.05 K.
Together with the T.C. of 0.9 ppm/K this gives a
maximum error of 0.05 ppm for the whole temperature span.





to bee continued...
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 15, 2014, 04:20:53 pm
Z201 results:

Datasheet values:
typical +/-0.2ppm/K +/-0.6ppm/K max. spread from -55 .. +125 deg C
typical +/-0.05ppm/K from 0 .. 60 deg C

http://www.vishaypg.com/docs/63187/zseries.pdf (http://www.vishaypg.com/docs/63187/zseries.pdf)

first pictures: explanation + further evaluation will follow

----------------------------------------------------------------------------------

Z201 #1 1K 0.01% datecode B0940-

to measurements of 14.06.2014 with Z201 #1 with 0.3 K / minute slope

Regression curve

T.C. Curve = A0 + A1 * t + A2 * t * t + A3 * t * t * t   with: t = (Temp - 25 deg C)

A 0 = -5.7873783799925560E+0000
A 1 =  8.9822403793771305E-0001
A 2 = -1.0237801410870104E-0002
A 3 = -1.6531589738371225E-0004

max. deviation to regression curve:  1.6041069332224885E+0000 ppm

So measured T.C. at 25 degrees is  0.9 ppm / K. (= A1)

----------------------------------------------------------------------------------

Z201 #2 1K 0.01% datecode B0940-

measurement of 27.07.2014 with 0.12 K / minute slope

T.C. with box method: -0.27 ppm / K  (-9.75 ppm / 36 K)

Regression curve

T.C. Curve = A0 + A1 * t + A2 * t * t + A3 * t * t * t   with: t = (Temp - 25 deg C)

A 0 = -8.21920230407688E-0002
A 1 = -2.59088412027236E-0001
A 2 = -4.62391535615482E-0003
A 3 =  1.60378673959659E-0004

max. deviation to regression curve: 1.58584984755668E+0000

So measured T.C. at 25 degrees is  -0.26 ppm / K. (= A1)

----------------------------------------------------------------------------------

Z201 #3 1K 0.01% datecode B0940-

----------------------------------------------------------------------------------

Z201 #6 1K 0.01% datecode B1305-

----------------------------------------------------------------------------------

Z201 #7 1K 0.01% datecode B1315-

Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 15, 2014, 04:21:22 pm
UPW 50 results:

Datasheet values:
- typical +/-3 ppm/K  (0..85 deg C)
- max. +/-5 ppm/K (-55..125 deg C)

http://www.te.com/commerce/DocumentDelivery/DDEController?Action=showdoc&DocId=Data+Sheet%7F1773299%7FB%7Fpdf%7FEnglish%7FENG_DS_1773299_B_UPW-0312.pdf%7F1624323-6 (http://www.te.com/commerce/DocumentDelivery/DDEController?Action=showdoc&DocId=Data+Sheet%7F1773299%7FB%7Fpdf%7FEnglish%7FENG_DS_1773299_B_UPW-0312.pdf%7F1624323-6)

--------------------------------------------------------------------------------------------------------
UPW50 #1 1K 0.1% Datecode 0816 resistor value @25 deg about -100 ppm against Z201#1

First results from 17.06.2014

on 17.06.2014 the 2 NTCs are fixed to the UPW50 on opposite sides (top + bottom) with tape.
The resistor is taped to the heat spreader directly above the NTC which is used for the temperature controller of the heating foils.
The Fan is installed. (But obviously I have used too much tape).

There is a relative large difference between the temperature of the 2 NTCs visible.
see: 20140617_UPW50_Tdiff_NTC2_NTC1.PNG
And the difference is also dependant on temperature slope.
The difference between +0.3K/minute and -0.3K/minute is up to 0.8K between the 2 NTCs.
Whats the real temperature of the resistor then?
It is not possible to tell wether the observed hysteresis of the resistor curve
is really from the resistor or if it is simply a temperature measurement error.
So for hysteresis I will have to improve the measurement setup thermal coupling (see discussion below).

For the T.C. measurement the thermal coupling has less influence,
since I have waiting times at the temperature extremes for temperature settling.
So the final results will not significantly differ from that what I have up to now:

Picture: 20140617_TC_UPW50_1K_1_raw_temp.PNG
For the UPW50 1K sample #1 this is after the box method:
   dev (ppm)   temp   (deg C)
min   -42.04121928   8.4112
max   32.44987977   44.5383
diff   74.49109905   36.1271
TC = 2.061917482

The measured curve is not straight linear with slightly decreasing T.C. at higher temperatures.
So the T.C. after box method is dependant on measured temperature span.

I calculated a 3rd order regression curve after normalisation to 25 deg C.
See picture 20140617_TC_UPW50_1_LMS.PNG
So the A1 coefficient is the linear part of T.C. at 25 degrees.

T.C. Curve = A0 + A1 * t + A2 * t * t + A3 * t * t * t   with: t = (Temp - 25 deg)

A 0 = -7.1365771688644140E-0001
A 1 =  2.0716957976478127E+0000
A 2 = -2.2325669247677248E-0002
A 3 =  1.1149432124690903E-0004

max. deviation to regression curve:  1.4751894259493142E+0000

So measured T.C. at 25 degrees is  2.1 ppm / K.

23.06.2014: further results from 20.06.2014:
change in setup: UPW50 mounted between 2 stacked SK09 heat sinks with thermal grease for the UPW50 + 2 NTCs.
NTC1 is between bottom heat sink and UPW50. NTC2 is above UPW50. Some silicone foil between upper and lower heat sink for better thermal contact. Ramp is 0.3 K / minute.
The difference between NTC2 and NTC1 is much smaller between rising and falling temperature.
But no significant effect on UPW50 hysteresis.


further results from 21.06.2014:
same setup as on 20.06.2014 only setpoint ramp changed to 0.12K / minute.
The "hysteresis" did not change significantly.
If there was a thermal settling time I would have expected a factor 2.5 lower hysteresis for UPW50.
But this is not visible in the measurement.

T.C. curve coefficients:

A 0 =  7.5167802876286093E-0001
A 1 =  2.0586430917904010E+0000
A 2 = -2.2608480477597587E-0002
A 3 =  1.6552949180267930E-0004

max. deviation  1.6919232571042099E+0000 ppm


further results from 22.06.2014:
same setup as on 20.06.2014+21.06.2014 only setpoint stepwise starting from 30 degrees (over night) then
3 hours 25 degrees,
2 hours 8.5 degrees (not reached),
3 hours 25 degrees,
2 hours 46 degrees,
4 hours 25 degrees.

still a remaining hysteresis of around 1.3 ppm (zoomed picture)

By the way: NTC1 below UPW50 shows some overshoot on setpoint changes. NTC2 lags somewhat. So the true temperature might be somewhere inbetween.

-------------------------------------------------------------------------------------------------------------------------------------------------------------------------

measurements of 29.06.2014
-------------------------------------
Against 21.06.2014 2 isothermal blocks where used.
UPW50 #1 is mounted in the brass cube 40mm of branadic.
NTC1 in a hole below the UPW50.
NTC2 near the wire of the UPW50 in the 6.5 mm dia hole for the UPW50
Thermal grease is used. Fan is within the plastic cap.

the Z201 is mounted in a smaller aluminium 19.5x19.5x40mm together with NTC3+4
Also with thermal grease.

The results are calculated with linearisation correction for the NTCs.
They do not differ much from all previous results (except for NTC temperature tracking).
So why all the effort? (I hate thermal grease).

Resistance: about -100 ppm @ 25 deg C against Z201 #1

Average T.C. from box method:

Drift UPW50 #1
min -38.96856779
max 33.85651927
diff   72.82508706

temperature
min 8.778501769
max 45.22255957
diff   36.4440578

T.C. = 1.99827054

so average T.C. from box method = 2.0 ppm/K

Regression curve:

T.C. Curve = A0 + A1 * t + A2 * t * t + A3 * t * t * t   with: t = (Temp - 25 deg C)

A 0 = -1.1959881148839021E+0000
A 1 =  2.0982250580817275E+0000
A 2 = -2.3221150504742209E-0002
A 3 = -5.7552059855277272E-0005

max. deviation to regression curve:  1.7295248354935827E+0000

So measured T.C. at 25 degrees is  again 2.1 ppm / K. (= A1)
Hysteresis not changed against previous measurements.

--------------------------------------------------------------------------------------------------------
UPW50 #2 1K 0.1% Datecode 0841 resistor value @25 deg about -580 ppm against Z201#1

Measurement of 17.08.2014: (slow ramp 0.12 deg / minute)

Average T.C. from box method: +0.59 ppm/K

Regression curve:

T.C. Curve = A0 + A1 * t + A2 * t * t + A3 * t * t * t   with: t = (Temp - 25 deg C)

A 0 = -2.80998469524063E-0001
A 1 =  6.29693967898549E-0001
A 2 = -1.70300759394405E-0002
A 3 =  1.32133545088887E-0004

max. deviation to regression curve: 2.02996451023940E+0000 (hysteresis + noise)

So measured T.C. at 25 degrees is  +0.63 ppm/K

So UPW50#2 has only 1/3 of the T.C. of UPW#1

--------------------------------------------------------------------------------------------------------
UPW50 #3 1K 0.1% Datecode 1220 resistor value @25 deg about -100 ppm against Z201#1

Measurement of 23.08.2014: (slow ramp 0.12 deg / minute)

Average T.C. from box method: +1.85 ppm/K

Regression curve:

T.C. Curve = A0 + A1 * t + A2 * t * t + A3 * t * t * t   with: t = (Temp - 25 deg C)

A 0 =  5.45175269191540E-0001
A 1 =  1.95948365674911E+0000
A 2 = -1.56801576131755E-0002
A 3 = -1.03623042954573E-0004

max. deviation to regression curve: 2.02918100035813E+0000  (hysteresis + noise)

So measured T.C. at 25 degrees is  +1.96 ppm/K

--------------------------------------------------------------------------------------------------------
UPW50 #4 1K 0.1% Datecode 1345  resistor value @25 deg about -50 ppm against Z201#1

Measurement of 28.08.2014: (slow ramp 0.12 deg / minute)

Average T.C. from box method: +4.76 ppm/K

Regression curve:

T.C. Curve = A0 + A1 * t + A2 * t * t + A3 * t * t * t   with: t = (Temp - 25 deg C)

A 0 = -9.06731926559255E-0001
A 1 =  5.09683804579340E+0000
A 2 = -2.83692334469616E-0002
A 3 = -4.77182333446752E-0004

max. deviation to regression curve:  2.41485072237296E+0000  (hysteresis + noise)

So measured T.C. at 25 degrees is  +5.10 ppm/K

This candidate is also one (the first wire wound) where a ageing drift of about 1.2ppm in 3 days is visible.
Maybe due to the high T.C. value.

Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 15, 2014, 04:22:27 pm
Metal film resistors (for comparison only).

----------------------------------------------------------------------------------------------------------------

UPF50 results (seems to be relatively new)

Datasheet values:
- T.C.: +/- 5 ppm/K (20..80 deg C)

unfortunately there is no data for shelf life.

http://www.te.com/commerce/DocumentDelivery/DDEController?Action=showdoc&DocId=Data+Sheet%7F1773299-1%7FA%7Fpdf%7FEnglish%7FENG_DS_1773299-1_A_UPF-1113.pdf%7F2176163-6 (http://www.te.com/commerce/DocumentDelivery/DDEController?Action=showdoc&DocId=Data+Sheet%7F1773299-1%7FA%7Fpdf%7FEnglish%7FENG_DS_1773299-1_A_UPF-1113.pdf%7F2176163-6)

---------------------------------------------------------------------

UPF50 #1 1K 0.1% Datecode CA051  resistor value @25 deg about +490 ppm against Z201#1

Measurement UPF50 #1 of 31.08.2014: (slow ramp 0.12 deg / minute)

Average T.C. from box method: +1.81 ppm/K

Regression curve:

T.C. Curve = A0 + A1 * t + A2 * t * t + A3 * t * t * t   with: t = (Temp - 25 deg C)

A 0 = -1.11413825943835E-0001
A 1 =  2.01228648499642E+0000
A 2 = -2.18642911697272E-0002
A 3 = -2.09357556163436E-0004

max. deviation to regression curve: 9.57837118906888E-0001  (hysteresis + noise)

So measured T.C. at 25 degrees is  +2.01 ppm/K

This is the first time that I have a resistor with no visible hysteresis. (hysteresis if any is below noise level).
There was a warm / cold / warm cycle on 30.09.2014 after soldering.
---------------------
Measurement UPF50 #1 of 01.09.2014: (fast ramp 0.3 deg / minute)

Average T.C. from box method: +1.84 ppm/K

Regression curve:

T.C. Curve = A0 + A1 * t + A2 * t * t + A3 * t * t * t   with: t = (Temp - 25 deg C)

A 0 = -3.19004540786116E-0002
A 1 =  2.02623371441288E+0000
A 2 = -2.12673046301004E-0002
A 3 = -2.45915701944138E-0004

max. deviation to regression curve: 1.55865402178475E+0000  (hysteresis + noise)

So measured T.C. at 25 degrees is +2.03 ppm/K

So with fast ramp some hysteresis shows up for the first temperature cycle (heating from min to max temperature).
The two following cycles have lesser hysteresis.
---------------------------------------
Measurement UPF50 #1 of 02.09.2014: (slow ramp 0.12 deg / minute)

Average T.C. from box method: +1.82 ppm/K

Regression curve:

T.C. Curve = A0 + A1 * t + A2 * t * t + A3 * t * t * t   with: t = (Temp - 25 deg C)

A 0 =  3.30940300218205E-0001
A 1 =  2.00605814295572E+0000
A 2 = -2.15233506217060E-0002
A 3 = -2.15338666959163E-0004

max. deviation to regression curve: 9.80511753771691E-0001  (hysteresis + noise)

So measured T.C. at 25 degrees is +2.01 ppm/K

And again nearly no hysteresis with slow temperature ramp.

---------------------------------------------------------------------

UPF50 #2 1K 0.1% Datecode CA051  resistor value @25 deg about +310 ppm against Z201#1

Measurement UPF50 #2 of 03.09.2014: (slow ramp 0.12 deg / minute)

Average T.C. from box method: +2.17 ppm/K

Regression curve:

T.C. Curve = A0 + A1 * t + A2 * t * t + A3 * t * t * t   with: t = (Temp - 25 deg C)

A 0 =  2.17091994721987E-0001
A 1 =  2.35167500256426E+0000
A 2 = -2.13936252691839E-0002
A 3 = -2.85364735533639E-0004

max. deviation to regression curve: 1.37799986290797E+0000  (hysteresis + noise)

So measured T.C. at 25 degrees is +2.35 ppm/K

UPF50 #2 shows some hysteresis in the cold cycle.
Against UPF50 #1 I did only a warm cycle on 02.09.2014 after soldering.

--------------------------

Measurement UPF50 #2 of 04.09.2014: (fast ramp 0.3 deg / minute)

Average T.C. from box method: +2.15 ppm/K

Regression curve:

T.C. Curve = A0 + A1 * t + A2 * t * t + A3 * t * t * t   with: t = (Temp - 25 deg C)

A 0 =  3.98056255275583E-0001
A 1 =  2.36173851561087E+0000
A 2 = -2.16714481631818E-0002
A 3 = -2.90793789458481E-0004

max. deviation to regression curve: 1.36220327821289E+0000  (hysteresis + noise)

So measured T.C. at 25 degrees is +2.36 ppm/K
Again some (moderate) hysteresis.

-----------------------------------------

Measurement UPF50 #2 of 05.09.2014: (slow ramp 0.12 deg / minute)

Average T.C. from box method: +2.13 ppm/K

Regression curve:

T.C. Curve = A0 + A1 * t + A2 * t * t + A3 * t * t * t   with: t = (Temp - 25 deg C)

A 0 =  5.39247317441195E-0001
A 1 =  2.33157020163661E+0000
A 2 = -2.18089184079106E-0002
A 3 = -2.32087081335189E-0004

max. deviation to regression curve: 1.15652373887686E+0000  (hysteresis + noise)

So measured T.C. at 25 degrees is +2.33 ppm/K
Again some (low) hysteresis.

----------------------------------------------------------------------------------------------------------------

RC55Y results: (is not really high precision but one of the best easily available metal film)

Datasheet values:
- T.C.: +/- 15ppm/K (20..70 deg C)

Shelf life typ: 300ppm/year
Shelf life max: 1000ppm/year

http://www.welwyn-tt.com/pdf/datasheet/rc.pdf (http://www.welwyn-tt.com/pdf/datasheet/rc.pdf)

----------------------------------------------------------------------------------------------------------------
RC55Y #1 1K 0.1% no Datecode  resistor value @25 deg about -250 ppm against Z201#1

Measurement RC55Y #1 of 06.09.2014: (slow ramp 0.12 deg / minute)

Average T.C. from box method: -8.13

Regression curve:

T.C. Curve = A0 + A1 * t + A2 * t * t + A3 * t * t * t   with: t = (Temp - 25 deg C)

A 0 = -3.80443706117962E+0000
A 1 = -8.88999969660920E+0000
A 2 =  5.61290695727147E-0002
A 3 =  1.10751465297150E-0003

max. deviation to regression curve: 3.57710183792049E+0000  (hysteresis + noise + ageing)

So measured T.C. at 25 degrees is -8.89 ppm/K

relative large ageing drift (4-5ppm) during measurement.

-----------------------------------------

Measurement RC55Y #1 of 07.09.2014: (slow ramp 0.3 deg / minute)

Average T.C. from box method: -8.26

Regression curve:

T.C. Curve = A0 + A1 * t + A2 * t * t + A3 * t * t * t   with: t = (Temp - 25 deg C)

A 0 = -9.90226686827984E+0000
A 1 = -8.80002275616066E+0000
A 2 =  5.95676322397589E-0002
A 3 =  6.15950680297529E-0004

max. deviation to regression curve: 5.87999450789868E+0000  (hysteresis + noise + ageing)

So measured T.C. at 25 degrees is -8.80 ppm/K

relative large ageing drift (8-9 ppm) during measurement.

-----------------------------------------

Measurement RC55Y #1 of 08.09.2014: (slow ramp 0.12 deg / minute)

Average T.C. from box method: -8.10

Regression curve:

T.C. Curve = A0 + A1 * t + A2 * t * t + A3 * t * t * t   with: t = (Temp - 25 deg C)

A 0 = -1.28036495163400E+0001
A 1 = -8.77294237200453E+0000
A 2 =  5.15156773448553E-0002
A 3 =  1.05699451708786E-0003

max. deviation to regression curve:  2.63539353853565E+0000  (hysteresis + noise + ageing)

So measured T.C. at 25 degrees is -8.77 ppm/K

total ageing drift over 3 days: around -14 ppm.


Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 15, 2014, 04:22:52 pm
reserve 8E16
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 15, 2014, 04:23:21 pm
Vishay S102JT results  (C-alloy)

datasheet values
- typical +/-2 ppm/K +/-2.5ppm/K max. spread
- max  ( = +/- 4.5ppm/K max ????)

http://www.vishaypg.com/docs/63001/63001.pdf (http://www.vishaypg.com/docs/63001/63001.pdf)

-----------------------------------------------------------------------------------------------
S102JT #1 1K 0.01% date code B1312-

Measurements of 13.07.2014:

From the Z201 datasheet: "Vishay Foil Resistors’ new Z-Foil technology provides an order of magnitude reduction in the Bulk Metal Foil element’s sensitivity to temperature changes - both external and internal."

When I compare the T.C. of Z201 and S102J then I really ask me: what do they really mean?
Ok I do not test at the temperature extremes. And also the hysteresis is much larger than on every tested resistor up to now.
In my temperature range T.C. is almost zero but with a large hysteresis of +/-5.5 ppm

Deviation against Z201#1 near zero ppm.

Now its getting difficult. Up to now I could define the "box method" as min/max drift span divided by min/max temperature span.
With this definition I will get: 11.1 ppm / 37.2 K = 0.3 ppm / K.
If I calculate with the 3 cardinal points method the T.C. gets around doubled values.

Regression curve

T.C. Curve = A0 + A1 * t + A2 * t * t + A3 * t * t * t   with: t = (Temp - 25 deg C)

A 0 = -2.11289497717753E-0001
A 1 = -1.63006512501367E-0002
A 2 = -1.19211117177579E-0002
A 3 =  2.81642336236479E-0004

maximum deviation to regression curve:  5.49062470812308E+0000

So measured T.C. at 25 degrees is  -0.016 ppm / K. (= A1)

So the main improvement seems to me that the packaging or bonding (hysteresis) has been largely improved on Z201. But T.C. at least on these samples got worse.

Measurement 14.07.2014 on S102 #1: temperature setpoint jump from 21-30 degrees.

shows that the thermal time constant is very short.
The hysteresis is issued by another (2nd) much slower time constant.

-----------------------------------------------------------------------------------------------
S102JT #2 1K 0.01% date code B1312-

Measurements of 16.07.2014:

this guy has similar hysteresis than #1 but additional positive T.C. of around 0.55ppm/K

Deviation against Z201#1 @25 deg around -65 ppm

T.C. with box method: +0.55 ppm/K

Regression curve

T.C. Curve = A0 + A1 * t + A2 * t * t + A3 * t * t * t   with: t = (Temp - 25 deg C)

A 0 = -2.98885401103763E-0001
A 1 =  5.45546004290231E-0001
A 2 = -1.30854146011424E-0002
A 3 =  4.17914762203182E-0005

maximum deviation to regression curve:  6.25321618704226E+0000 (hysteresis +(noise))

So measured T.C. at 25 degrees is also +0.55 ppm / K (= A1)

Hysteresis on #2 (+/- 6.3 ppm) is slightly higher than on #1 (+/- 5.5ppm)

Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 15, 2014, 04:23:47 pm
UPW25 results:

Datasheet values:
- typical +/-3 ppm/K  (0..85 deg C)
- max. +/-5 ppm/K (-55..125 deg C)

http://www.te.com/commerce/DocumentDelivery/DDEController?Action=showdoc&DocId=Data+Sheet%7F1773299%7FB%7Fpdf%7FEnglish%7FENG_DS_1773299_B_UPW-0312.pdf%7F1624323-6 (http://www.te.com/commerce/DocumentDelivery/DDEController?Action=showdoc&DocId=Data+Sheet%7F1773299%7FB%7Fpdf%7FEnglish%7FENG_DS_1773299_B_UPW-0312.pdf%7F1624323-6)

I got 2 UPW25 1K last week (couldnt resist since they were cheeeap at RS)
and made a isothermal block for them this weekend.
So here is the result of the first of them:


UPW25 #1 1K  0.1% date code 1244 measured on 08.07.2014

Resistance: about +630ppm @ 25 deg C against Z201 #1

T.C. with box method: -4.047

T.C. Curve = A0 + A1 * t + A2 * t * t + A3 * t * t * t   with: t = (Temp - 25 deg)

A 0 = -1.89847058482001E+0000
A 1 = -4.27204490196377E+0000
A 2 = -1.35428364585836E-0002
A 3 =  8.08056748472276E-0004

Max deviation: 2.59646041441657E+0000 (hysteresis)

I did not expect such a large deviation of the values against UPW50.
Since it is the same manufacturer.
Ok the UPW25 are much "newer" than the UPW50 from my drawer.
Temperature gradient is doubled in amount.
And this is the first resistor measurement with negative T.C.
The curve is relative "linear" against the others.
Hysteresis is slightly increased.

At 25 degrees the gradient is around -4.3K/deg

----------------------------------------------------------------------------------------------

UPW25 #2 1K  0.1% date code 1244 measured on 10.07.2014

Resistance: about +10ppm @ 25 deg C against Z201 #1

T.C. with box method: -4.117

T.C. Curve = A0 + A1 * t + A2 * t * t + A3 * t * t * t   with: t = (Temp - 25 deg)

A 0 =  2.17582422582792E-0001
A 1 = -4.29694066234232E+0000
A 2 = -1.36897923948147E-0002
A 3 =  7.03952866822879E-0004

Max deviation: 3.67844904416664E+0000 (hysteresis)

So hysteresis is again higher than UPW50 #1 and UPW25 #1

At 25 degrees the gradient is around -4.3K/deg


Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 15, 2014, 04:24:06 pm
Riedon USR2 results

Datasheet values:
- typical +/-3 ppm/K  (-55..+125 deg C)
- max. +/-5 ppm/K (-55..+125 deg C)
- upon request +/-1ppm/K (0..60 or -55..+125 deg C)

http://www.riedon.com/media/pdf/USR2-0808.pdf (http://www.riedon.com/media/pdf/USR2-0808.pdf)

I got two 1K 0.01% TCR1 versions (whatever this means)

http://www.digikey.com/product-detail/en/USR2G-1KX2/USR2G-1KX2-ND/1650022 (http://www.digikey.com/product-detail/en/USR2G-1KX2/USR2G-1KX2-ND/1650022)

Oh I see "country origin" GERMANY

So the resistors had to travel from Germany to Minnesota and back to get them.

---------------------------------------------------------------------------------------------

USR2 #1 1K  0.01% date code 1309 measured on 03.08.2014

Due to the "sticker" for the resistor value which makes the total thickness of the
resitor larger than that of the usual 8mm housing I had to use some force to
put the resistor into the slot of the isothermal block.
I do not know how the influence on T.C. is for the mechanical stress.
So perhaps I have to repeat the measurement.

Its also the first time that I see a large "ageing" on the measurement.

T.C. with box method: -1.2 ppm / K  (-43.2 ppm / 35.9 K)

Regression curve

T.C. Curve = A0 + A1 * t + A2 * t * t + A3 * t * t * t   with: t = (Temp - 25 deg C)

A 0 =  3.41653005510780E+0000
A 1 = -1.09885912220308E+0000
A 2 =  1.12101896460950E-0002
A 3 = -2.66093117429204E-0004

max. deviation to regression curve:  7.49589680302222E+0000

So measured T.C. at 25 degrees is  -1.1 ppm / K. (= A1)
(or somewhat higher if I did not have the ageing).

Update from 08.08.2014 for USR2 #1

I have done a measurement outside the iso thermal block on 08.08.2014 just to see wether the sticker has some influence.
There was no significant difference to the previous measurements (06.08.2014) except some higher "hysteresis" due to difference between sensor and resistor.
During ageing the T.C.  (A1 coefficient) decreased in amount from -1.1 down to -0.95 ppm/K

I have added a ageing curve.
Directly after soldering the resistor had +13 ppm against my "reference" Z201.
6 days later the value was nearly 42 ppm -> a change of 29 ppm within 6 days.

Question: is this ageing or is this humidity change of a resistor after freshly opening the polyethylene bag?

---------------------------------------------------------------------------------------------

USR2 #2 1K  0.01% date code 1309 measured on 09.08.2014 + 10.08.2014

Resistance: about  -90 ppm @ 25 deg C against Z201 #1

T.C. with box method: -1.354

T.C. Curve = A0 + A1 * t + A2 * t * t + A3 * t * t * t   with: t = (Temp - 25 deg)

A 0 = -1.41707170509333E-0001
A 1 = -1.41352317040293E+0000
A 2 =  9.45352247510392E-0003
A 3 =  4.40837707667485E-0005

Max deviation: 2.21010836378330E+0000 (hysteresis)

so T.C. at 25 degrees is -1.4 ppm/K which is somewhat higher than "TK1"

Ageing drift seems to be much smaller than on USR2 #1.
Only the first "fast hysteresis" cycle on 09.08.2014 shows about 7-8 ppm shift.
But this candidate came out of the same polyethylene bag than #1
so it had now one full week to acclimate.

---------------------------------------------------------------------------------------------
to be continued

Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 15, 2014, 04:24:26 pm
reserve 3
Title: Re: T.C. measurements on precision resistors
Post by: Vgkid on June 16, 2014, 03:17:30 am
Looking forward to your results.
Title: Re: T.C. measurements on precision resistors
Post by: quarks on June 16, 2014, 04:30:47 am
Will be interesting,  thanks for sharing
Title: Re: T.C. measurements on precision resistors
Post by: jpb on June 16, 2014, 12:56:44 pm
I too am looking forward to reading your results as you produce them.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on June 16, 2014, 04:14:06 pm
I was pointed to this thread by DiligentMinds, there are a lot methods and questions to be answered.  I will address some of them here.

Hysteresis of resistor characteristics can be caused by a number of effects and also depends on the type of resistor being used.  Hysteresis can be caused by temperature excursions, power cycling, humidity and soldering.  A correctly made precision wire wound resistor (PWW) exhibits near zero hysteresis effects from the aforementioned effects.  Large temperature excursions (- 55°C to +125°C) whether by thermal shock (5 cycles) or power, should cause very small changes in the resistor value, somewhat less than 15 PPM.  A correctly made PWW should be essentially immune to humidity without hermetic sealing (if it is, this is a result of poor design, i.e. foil resistors for example).  Soldering should cause no significant shift in value if done according to specification, no more than 10 seconds at normal soldering temperature.  Any resistor which shows significant shifts in value from any of these effects are flawed by design or its own limitations.  Soldering limits are different for foil resistors, they do exhibit a higher sensitivity to soldering temperatures due to their very small mass and inability to handle high heat for even brief periods.  Check the data sheet for the particular foil resistor to find the soldering specification.

There is no 'sweet spot' in resistors, their characteristics are determined by the materials and manufacturing processes used to make them.  Any given type of resistor has limitations, no perfect resistor can be achieved unfortunately even though everybody chases after one and tries to specify them, in practice it cannot be done, despite what Vishay's marketing BS may state or anybody else's who claim otherwise.

Personally, I am very wary of using statistics to come up with a 'typical' value for most resistors, the fact is that any given TCR specification does have a +/- limit over a given temperature range and that TCR will vary between those limits in a limited random manner.  I have not found any method of accurately predicting just how many resistors in a given batch will produce a given TCR range.  The tighter the specification, the more likely that selection has to be used to find those resistors, no matter what may be said to the contrary.  Metallurgy cannot control the parameters of a given batch of alloy that closely, I've talked with metallurgists in the industry and they all agree with that statement.  The only way to get a given batch of alloy close to zero TCR is by a hit and miss heat treating procedure which is used on all resistor alloys.  The difference here is that this hit and miss procedure can produce alloys with near zero TCR but it is costly to do and few if any alloy suppliers will agree to this procedure.  To my knowledge, it must be done in-house and that costs a lot.  The current level of heat treating by the alloy supplier does produce a fairly consistent yield of a given TCR range but the tighter the TCR specification, the lower the probable yield of a given TCR range and you are going to pay a higher price for that tighter TCR spec, this is true of foil or wire forms.

Primary resistors standards, such as the SR-104 uses this procedure to tweak the alloy down to very low TCR values and you all know how expensive an SR-104 is.  This procedure is not the only way to do it, given a really good resistor design, a very good yield of low TCR resistors can be had without the expensive in-house heat treatment.  What this means is that for any given batch of resistors, a certain percentage will yield low TCRs which must be selected out of the batch.  This does cost in labor but is cheaper than the other procedure and actually takes less time.

In the real world, a resistor should be able to operate under any given conditions within its specifications without suffering significant changes to it characteristics.  Yes, there will always be some effect produced, particularly from extreme conditions (i.e. maximum specified limits) but those effects should be minimal in a good resistor design.  With the exception of primary standards, a resistor should not have to be handled with kid glove care like a standard to maintain its specifications.  Unfortunately, foil resistors are closer to standards handling in this respect than not.

Foil resistors still, after decades of development, have a 'wavy' TCR curve, even though they have been able to bring that 'lumpy' curve down to a pretty darn good level, it is still not linear by any means.  Vishay has a habit of drawing graphs which has ridiculous ranges to compare against, for instance, a resistor with a TCR of say 0+/- 1 PPM/°C will have its TCR drawn on a graph with a 0+/- 100 PPM/°C range, making the graph of the resistor appear far flatter than it really is.  This illusion has been used by Vishay for many years to confuse customers.  If your TCR is good, then draw a graph that shows it in detail, not some intentionally obfuscated nonsense.
Title: Re: T.C. measurements on precision resistors
Post by: Vgkid on June 16, 2014, 04:48:50 pm
Glad to see your input E.G Pettis.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on June 16, 2014, 06:47:08 pm
Thank you, Vgkid, I've worked with resistor alloys, i.e. precision resistors since before 1975.  I've worked with some of the best people in the industry in precision wire wound resistors.  I am the co-author of the articles mentioned in the thread:

http://www.edn.com/design/analog/4427151/The-last-half-century--Wirewound-resistors-Part-one (http://www.edn.com/design/analog/4427151/The-last-half-century--Wirewound-resistors-Part-one)

http://www.edn.com/design/analog/4427940/The-last-half-century--Wirewound-resistors-Part-two (http://www.edn.com/design/analog/4427940/The-last-half-century--Wirewound-resistors-Part-two)

I am also the co-designer of the precision wire wound resistors I allude to here in comparison to other resistors.  The PWW resistors I co-designed are, in my opinion (which is backed up by extensive testing by other laboratories) are the best precision wire wound resistors.  The specifications are real world, not best case marketing hype.  I do not claim a typical TCR, that tends to be mostly statistical manipulation, they are specified by a range of TCR which is guaranteed by design.  I will not claim a TCR of 0.2 PPM/°C as typical because it isn't.  What I do claim in my resistor specifications is that the standard product TCR is 0 +/-3 PPM/°C which is easily and repeatably achievable and in any given batch of resistors, approximately 60% of the yield will be within 0 +/- 1 PPM/°C.

What I cannot predict with any certainty is how many of those resistors will be within a given range of TCR within the +/- 1 PPM/°C yield.  If a customer wants a sub-PPM TCR, it will have to be selected from the given batch, pretty much like anybody else.  The exception here is that I don't have to fiddle around with any heat treating, time consuming and expensive alloy tweaking like everybody else.  You will, of course have to pay a bit more for the selection process, but then, you are already doing that with the other suppliers and getting sub-par resistors.

You want long term stability and reliability?  My resistors were put through 50 (not 5, but 50!) thermal shock cycles by a major aerospace contractor, according to MIL-STD 202, -55°C to +125°C, most resistors changed less than 10 PPM (that's everybody else's shitting on a shelf spec) with zero failures, which no other resistor has ever achieved.  You can expect similar changes running at full rated power and slightly higher changes if you're going to run full power at 125°C.

There are other differences between a good wire wound and a good foil resistor.  Foil does have very low parasitics  compared to PWWs, however the parasitic card tends to be overplayed; except at very low values, the 'Q' of wire wound resistors is well below 1 which means that they have far less effect in a circuit than would be thought.  Yes, PWWs do have parasitics like all components, but depending on the application, they can be dealt with and in many instances, they actually have little or no effect.

Noise is another area where a good PWW excels, wire wound resistors do not produce shot noise, it is not inherent in wire but foil resistors do have shot noise and tend to have slightly higher Josephson noise levels than wire wounds, this is because the etching of the foil paths causes irregularities along the edges of the paths, this causes more noise because of the increased irregularity in the electron movements along the 'rough' edges.  It is a lot like water flowing in a stream, even if the bed of the stream was perfectly smooth, the rough edges of the stream would cause irregular eddies in the water.

Foil resistors have inherently higher drift than PWWs (well, at least mine), maybe even sitting on a shelf, even sitting in hermetically cans.  I don't make hermetic resistors, they are a waste of time and money, they are only a band-aid for a poor design.

Foil resistors are affected by humidity in their common molded packaging, hence the hermetic can to protect the foil inside.  The humidity, if it gets inside and onto internal connections or foil, directly affects the metal, with oxidation occurring which affects the characteristics.  It is also possible that the bonding agent between the foil and ceramic substrate absorbs water as well.  In a correctly designed and built PWW, humidity has exceedingly little effect on the resistor, the wire is coated with Pyre ML which is good to 220°C to 240°C, well above most resistor encapsulation ratings and does not easily absorb water (and if the resistor is under power, what little humidity may get in is evaporated by the heat) plus the wire is welded (well, at least mine are) in which case water will have little effect there as well and the weld joints are encapsulated too.  This has been verified by tests in a humidity chamber, both under power and not powered.

I could go into more details about why other PWWs don't seem to work as well as one would think but that is another lengthy story, suffice it to say that their resistor designs are flawed, hence the less than stellar performance.

Vishay does make good resistors but their predilection for buttering up the specifications is annoying at best and borders on lying at the worst.  They just need to cut out the marketing hype and publish real world specifications (which sometimes are buried in the fine print somewhere).  While Caddock may not seem to make as good as Vishay foil resistors, I find their specifications much more closer to the real world with little hype thrown in.  As a design engineer, it makes it a bit easier when you know just what you are working with instead of what statistical manipulation produces.  Sorry if I sound like I'm beating up on Vishay, in some ways I am, but it is mostly of their own making and it is ingrained in the company.

One more thing, the 'lumpy' TCR curve of foil resistors is inherent in the design, you should have seen the original TCR curves 30 or 40 years ago, it would make you seasick.  My TCR curves are linear across the entire temperature range (well, there is a slight change at the extremes, but then what wouldn't?), it is part of the design.  Whatever TCR you get from a foil, it is going to be 'lumpy' and that may give your circuits fits, it has in the past.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 16, 2014, 09:23:32 pm
Hello,

I am very surprised on the resonance to my experiment.
Sorry that I will not read+answer all posts at the moment.
I am still busy with doing measurements and generating the calculations for the results.
One measurement has around 300-800 data points each averaged out of 1 minute of the ADC values to reduce the noise of the ADC.
So one measurement lasts for up to 1 Day + several hours evaluation.
Sometimes I have to repeat the measurement if it is obvious that something went wrong ...
My wife is very tolerant, but all has its limits.

I am also not shure if it is a good idea to work with (possibly hand picked) samples which are not easily avaliable from stock of common suppliers.
How can I be shure that this would not give a wrong picture? And how can other hobbyists get those resistors?

I also still do not know if my setup will work with higher ohmic resistors or if I will have to do some changes due to the input impedance of the LTC2400.

so long

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Vgkid on June 16, 2014, 10:39:12 pm
For E.G. Pettis, and others.
What are your thoughts on the precision vintage resistors on ebay.ERC/NRC/Mepco/Ohmite.
What about the various standard resistors(you might have some insight, others can chime in)?
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on June 17, 2014, 12:29:43 am
Hello Andreas,

To quote you:  "I am also not sure if it is a good idea to work with (possibly hand picked) samples which are not easily available from stock of common suppliers.  How can I be sure that this would not give a wrong picture? And how can other hobbyists get those resistors?

I also still do not know if my setup will work with higher ohmic resistors or if I will have to do some changes due to the input impedance of the LTC2400."


My, you do seem to be a bit skeptical.....let's see if I can put your mind at rest. 

1. All of my resistors are custom made to order, even my 'standard' grade resistors are made to order, I generally do not have very many 'stock' resistors lying around.  While some manufacturers do make a point of having some 'standardized' values in stock, I don't, my order turn around time is faster than most with the exception of stocked values on a shelf somewhere.  I do not charge a lot more for making a 12.5K resistor instead of a 10K resistor, that is just silly, the resistor price should be a function of the actual costs, a 12.5K resistor only costs a little bit more in wire and a few more seconds of labor than a 10K resistor given the same bobbin style.  You are being taken advantage of by some(?) resistor sources.  Non-stocked resistor values.....quite laughable, from where I sit, that is just an excuse to charge more money than necessary.

2. If I have the materials in stock to make a given resistor order, I do not usually put any minimum on the order, you pay the quoted price plus shipping and you've got your resistors.   Unlike many manufacturers, I will not make a customer buy some unwanted quantity or quote some sky-high price for the part(s) just because you are a small quantity annoyance.  The only exception is if I do not have the required materials in stock, particularly the wire, I am usually forced to buy a certain minimum amount which is often in the hundreds or even thousands of dollars, in which case I will either suggest another resistor type that I do have or I will simply refuse the order with an explanation why.

3. My 'standard' resistor turn around time, given materials stock, is about 5 days.  There are various options which will lengthen that out some by days, not weeks like the other guys.  Number two above is the only exception to number three.  The 'standard' part is 0 +/- 3 PPM/°C TCR, see my earlier post for more details.  If you want tighter TCR than that, they will have to be selected from the batch and depending on how tight that TCR is determines a given yield.  This of course involves more time and does carry a price point with it.  Not to put too fine a point on it, I do not select resistor TCR unless the customer specifically asks for it and agrees to the price.  If a customer is asking for free samples, they will get the 'standard' resistor, not any hand picked part, it takes too much time and effort to cull out lower TCR parts to give them away for free.  The samples are to verify the major characteristics of the parts, unless the customer is a potentially large user of 'special' parts (say NASA, etc.,) and requests a special part for qualification, then and only then would I supply 'selected' parts.  This is pretty much standard policy among resistor manufacturers.  I am sympathetic to hobbyists as I am one too, which is why I am willing to provide reasonable samples under the right circumstances to hobbyists (no I can't give you a set of resistors to build your prototype but I am willing to provide them at a competitive price).

4. I can enhance the stability (which is already better than just about anybody else's) even further if required, naturally that will take a little longer and add a bit to the price but usually hobbyists do not really need that much stability.  (I am a bit curious that hobbyists think that they need state-of-the-art components that are rather expensive, this is usually left to places like R&D labs, the military or aerospace).  I can see wanting to try and make a really ultra stable voltage reference, etc., but wanting it and needing it are two different things.

Andreas, I am capable of producing resistors over a very wide range, none of the resistors you have mentioned in your posts are unusual, I do not understand your last sentence above.  If I do send you any samples, they will be 'standard' grade, there will be no 'hand selection' of the TCR.  Since many people in these various posts and threads are talking about wanting sub-PPM TCR resistors, it may not be of any use to provide you with samples that do not meet these 'ultra' requirements.  RhoPoint and any of the other wire wound resistor manufacturers named here do not provide sub-PPM TCR resistors and if they say they do, they're not only fooling you but themselves.  They have enough trouble getting under 3 PPM/°C to 5 PPM/°C TCRs, anything much less than that is by accident.  You didn't seem to have any problem with testing their sub-standard parts so why are you questioning mine?

I have some reservations about the measurement methods being used in these threads, there are uncertainty terms, for instance, which do not seem to be observed.  Even ratio measurements have uncertainties, even short term measurements have uncertainties.  I have seen the HP 3458A referred to in several threads being used as a ratio measurement, it does have very good linearity but linearity is not accuracy, there are still uncertainties to be observed.  Additionally, the smaller the delta temperature deviation, the greater the likely error in the TCR measurement, particularly when attempting to measure small sub-PPM TCR values.  Just because the error appears to be repeatable, doesn't make it accurate.

I also have some reservations about your ADC test setup as well, from your statements, it sounds like you have to use a lot of math on those 'measurements' due to various influences such as noise, I am very leery of measurement results that use statistics to iron out garbage.  It calls into question the results accuracy.  Unless the known accuracy plus the known uncertainty is at least 5 times better than what you are trying to measure, your measurements are invalid, even if they repeat.  For example, if you are trying to measure a 0.2 PPM/°C TCR and you delta shift the part (an accurate) 30°C from ambient for an expected 6 PPM in resistance, your system accuracy plus the uncertainty must be no bigger than 1.2 PPM but that still leaves a fairly large error possibility, the 6 PPM reading could be off by +/-20%, it actually might be as much as 7.2 PPM or as little as 4.8 PPM, that is a very large error in fact when trying to measure a 0.2 PPM TCR and it just gets even worse as you try to measure even smaller TCRs.

Granted, a hobbyist does not usually have access to a high quality resistor bridge but that method coupled with an appropriate delta temperature range gives a more accurate and repeatable TCR measurement.  I have an ESI 242D (yes, they are very expensive too), one of the most accurate resistor bridges made, the only method which is more accurate than a 242D is a Direct Comparison Current bridge and those are real heavy weights in the price category.

I am not trying to throw cold water on these projects, on the contrary I think they are quite commendable and a valuable teacher but I still question a hobbyist's need for such component performance.

If you want to know more about my resistors you can ask here or I can tell you how to contact me more directly.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on June 17, 2014, 01:04:29 am
Hi VgKid,

Most of the old vintage 'precision' resistors do not meet today's more rigorous specifications and most, if not all of the vintage resistors have likely drifted out of tolerance after all these years.  Of course, the resistors are still eminently usable if you don't mind them being out of their stated tolerance.  Their other specifications are likely to still be as good as when original, but beware that TCRs can creep up or down over time with these old parts.  Alloys were not as good as today's are and were not as stable so don't expect TCRs much better than 10 PPM/°C at best.  The original Evanohm alloy was originally specified at 0 +/- 20 PPM/°C which dates back to being introduced in 1943.

The vintage power resistors are just as good as today's for the most part and while I wouldn't pay any extra for them, they have no drawbacks to using them.

For those of you who may be thinking of buying an old General Radio or early ESI resistor decade box, these also suffer the same fate, they may have drifted out of tolerance over the years and the really old ones will have higher TCRs than the newer 5 PPM/°C models today.  As long as you are not expecting these great old vintage pieces to perform like new, they deserve a place on the display shelf at the very least and may be good enough for your purposes to boot.
Title: Re: T.C. measurements on precision resistors
Post by: quarks on June 17, 2014, 09:51:33 am

Granted, a hobbyist does not usually have access to a high quality resistor bridge but that method coupled with an appropriate delta temperature range gives a more accurate and repeatable TCR measurement.  I have an ESI 242D (yes, they are very expensive too), one of the most accurate resistor bridges made, the only method which is more accurate than a 242D is a Direct Comparison Current bridge and those are real heavy weights in the price category.


If you want to know more about my resistors you can ask here or I can tell you how to contact me more directly.

Hello Edwin,

great to have you here.

About ESI 242D, when I searched for the best possible accuracy it was top of my list. But unfortunately when I tried to buy one, I ran into trouble with missing stupid European Union CE mark on the mains powered DC Generator 801. So I tried to "make" my own kind of 242 around a beautiful ESI Kelvin Ratio Bridge 240C. My first setup with a Burster high precision Decade and a DC Calibrator as Generator showed very good results. Later I tried to find RS925D but only got a RS925A. And finally looked into Fluke 8508A.

Can you suggest a setup to do a (in your opinion) propper TCR measurement with "242" and Fluke 8508A?
Because the absolute value accuracy will not be that important, can you judge if the Burster Decade (with very good <1ppm TK) will be the better choice than RS925 in the "242" setup?

If I find enough spare time I would like to check/compare different technologies (wire wound, VPG Z-Foils, and other goodies in my collection).
 
Also I would like to know more about your resistors. If you have a link, datasheets, where to buy, ... please share.

bye
quarks
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on June 17, 2014, 02:32:47 pm
Hello quarks,

Thank you, glad to be here, I was not aware of this forum until recently.  I usually only visited the professional forums and after being told about this one, I thought I could be of assistance.

It is difficult to find any ESI 242D (or earlier versions) here in the USA as well and prices for even used beat up units have become quite high.  A brand new 242D can still be had by special order, the price is about $30.000,00; you would be lucky to find a decent condition used one for under $10.000 plus some hefty shipping charges.  While I do see an ESI RS925 for sale now and then, it isn't very often any more and a 925D can set you back a good $4.000,00; a RS925A is still a very good decade standard, while it can't be calibrated like the 'D' version, it still has excellent accuracy.

I agree, many of the EU regulations are just plain stupid without much thought.  The original ESI 801 generator/detector is not the greatest and they tend to break down more often than one would like.  The DC power supply in the 801 is a very simple, unregulated DC supply circuit with various current limiting resistors in series with the output.  It is junk, its output varies from 600V at 6 mA on the high range (>100K ohms) to 2 volts at 2A on the 1 ohm range.  There is a variable rheostat which is used to "adjust the approximate power" going to the bridge.  Nothing complicated in the design, because it is a bridge, the voltage does not have to be regulated but should be clean of noise.  It is very important that you use the lowest POWER setting to get a stable resistance reading, too much power will cause a drift in the readings and a reading should be taken as quickly as possible.

The foregoing is standard calibration procedure, you may want to check a resistor's characteristics at something higher than minimum power levels.  The problem here is that your standard resistor (such as the RS925) will be dissipating the same power as your resistor of interest which is generally not good for the standard, even though it is rated to dissipate a few watts spread over its decades (this is spelled out in the RS925's operating manual).  The increased power will cause the standard to drift some as well, hence the reason for minimal power levels.  You can use a higher power level if it is done as quickly as possible, it will not damage the standard (within its ratings).

The 801 detector is about average in performance, you can substitute a better null detector such as a Fluke 845A or Keithley 155 or other similar null meter.  The HP 419A is also better than the ESI but I prefer the other two over it.

The Fluke 8508A is an excellent DMM, in many instances I have been able to calibrate Flukes to much better accuracy than the specifications would indicate and they are very stable instruments.  Over the mid-range of resistance, a properly calibrated Fluke could outperform an RS925A in accuracy although the lowest range may not be quite as good.  The use of a DMM with a resistance bridge setup would limit its usefulness to setting the bridge voltage (no real accuracy needed there) and as a null detector which I am not fond of using a digital instrument for that function as the digit flipping is annoying and may not give you as good as an analog null detector reading.  It can be more difficult to 'find' the best null with a digital DMM.  The ESI 240C and RS925A forms the most important parts of a Kelvin bridge and it is there that your accuracy in resistance readings resides.  The power supply is not critical but a good analog null detector is, you are 85% of the way to where you need to be with the two Kelvin bridge components you already have, in conjunction with your Fluke for the higher resistance readings, you are very well set for good accurate readings.

I am not familiar with the Burster Decade but if it has an actual TCR of 1 PPM/°C then it would be better than the 925A in that respect.  As I recall, the 925A is specified at an initial accuracy tolerance of +/-20 PPM.  The RS925D can be calibrated to as good as +/- 1 PPM except on the lowest and highest ranges where it can be as loose as +/- 3 PPM.

One other slightly less important detail, I know it is difficult to control temperatures in the typical hobby environment but at least knowing the temperature reasonably accurately and tracking it can help minimize those pesky errors that creep into measurements.  Measurements, particularly TCR, require accuracy in temperature as well as resistance to give an accurate result and as I have stated elsewhere, the lower the TCR being measured, the greater the demands on measurement accuracy become and the wider the temperature shift must be to accurately measure the TCR.

I am going to post again a bit later here about the TCR values being talked about here on several threads.

Currently, I have some restrictions on producing resistors, I am limited to the material stock on hand for the time being.  There has been substantial price increases in many of the materials necessary to manufacture these resistors.  I must wait until I can purchase additional materials which will likely cost in the thousands of dollars unfortunately.  I sell directly at this time with no distributors as yet.  Distributors add to the buyer's cost for one thing and I do not operate like most other resistor houses.  I also ran into a major problem with my bobbin supplier who apparently decided they didn't want to bother with making bobbins any more and upped the prices to the "I don't want to bother with you (or anybody else)" level, in other words, they priced the bobbins so high that they are too expensive, it causes the resistor prices to be too high to even compete.  So I am working off of my inventory and working on a solution which is going to take some time.

If I can make the resistors I would certainly quote them, otherwise I would explain why I can't.  I will post more details shortly, have some other things to attend to, thank you for asking and watch for further posts soon to answer your other questions.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on June 17, 2014, 06:25:05 pm
Hello gazelle,

Yes I can make dividers with matched TCRs, they are in the form of individual resistors with an option of encasing.  After some study of the LTZ1000/A, the basic circuits given in the LTZ1000?A have nominal values which can be varied to improve LTZ1000/A performance, of course these values are not shelf stock, it is also possible to improve the performance even more by modifications to the basic circuitry.  As I've mentioned elsewhere, all the resistors I make are, by definition, custom made, but I don't indulge in the pricing games other resistor houses do.  I charge only for the cost of the resistor by specification and the other related costs.  Just for your information, I do have stock on the materials required to make all of the precision resistors in the LTZ1000/A circuits including matched TCR performance for the dividers.

I suppose this is as good as any time to post the notes concerning these resistors and associated TCR requirements.  I have seen a lot of posts fussing over extreme low TCR values, sub-PPM values, this is foolish for two reasons; first is the cost of sub-PPM resistors and secondly, a voltage divider, in this LTZ1000/A application in particular, does not require sub-PPM TCR resistors to achive the needed ratio performance.  What is needed are resistors whose TCR track each other closely, the absolute TCR is of no real concern only the matching TCR.  When you are not trying to get absolute  'zero' TCRs, the resistors not only become easier to obtain but are also lower in cost as it is easier to match higher TCRs than sub-PPM TCRs.  While sub-PPM TCR matching is often called for, few circuits really need sub-PPM TCRs as many other circuit components will cause bigger errors than the resistors.

As such, I can provide matched TCRs in these voltage dividers, no matter the values, to sub-PPM matching where it really counts.  My standard TCR specification is 0 +/- 3 PPM/°C but in the case of these dividers, it is essentially irrelevant.  I have known a fair number of engineers who have made this same mistake, over specifying a parameter, such as TCR because they did not fully understand the function of the circuit.  The other non-divider resistors should have reasonably low TCRs, but again, extremely low TCR specification is unnecessary.

I believe that by tweaking the nominal values and the circuit configuration in the LTZ data sheet, even better performance can be achieved but I will leave that up to the person doing the design work.  Proper layout of the circuit is also critical, particularly for the external components, any resistors that need to track any other resistor should be mounted as close to each other as possible and shielded from air currents, even a little air movement can cause uneven deviations in temperature, a Styrofoam cup works really well and can't be beat for cost.  There are two options here, one is to put the resistors inside a small case and encapsulate them in a thermally conductive material or apply a thermally conductive material to the resistors on the circuit board.  The latter costs the least to do.  To anticipate a question, no, hermetic resistors are not really any better, they will have a longer 'tail' as we say, the response to changes in temperature are much slower, both in warming and cooling, unless the resistors are inside the same can and close together, if you check on pricing, this will cost you dearly for this option.

The best thing to do is to talk with your (potential) resistor supplier about your application and what options and costs are available.  Most often, the best solution is not to be found on a shelf or in a high priced component or exceptional specifications.  Just because the 'big boys' did it one way doesn't mean that is the only way to do it and get the same results.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on June 17, 2014, 06:37:03 pm

As promised, my General Resistance Specification:


Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on June 17, 2014, 10:58:32 pm
Hi gazelle,

I forgot to add one more detail, particularly in the case of matching resistors.  It won't do you much good to order two (or more) 'matching' TCR resistors if they are dissipating different power levels, as is the case in the LTZ1000/A circuits.  If both resistors are dissipating the same power levels, then the self-heating will be the same and the TCR will track as expected, all else being equal.  If the power levels are different, then the self-heating is going to cause an apparent TCR mis-tracking which will be blamed on the resistors.  Surprisingly, I've seen this mistake made by engineers pretty often.

So in the case of the 12.5K / 1K divider, there is roughly a 15:1 power ratio, if this is not taken into consideration when selecting the resistors....it isn't going to work like the man (or lady) said it would.

I will get back to you shortly on specific sizing and other details, sorry for the delay.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on June 18, 2014, 12:16:05 am
Hello gazelle,

To accommodate the materials in stock, these are the best sizes; for the 1K ohm resistor, my 704 style, axial lead, 24 AWG, body size 0.125" D x 0.250" L, for the 12.5K ohm resistor, my 807 style, axial lead, 20 AWG, body size 0.250" D x 0.750" L, the 70K ohm resistor would be a 807 style, the 120 ohm resistor would be an 805 style, axial lead, 20 AWG, body size 0.250" D x 0.500" L, the 30K ohm resistor would be a 805 style.  Any values near these would use the same style.

The resistor sizes for the 12.5K and 1K resistors are for best power balance and also best matching  tracking TCR.

One other note, the standard spacing for measurements of the resistor is 0.375" from the resistor body, this can be changed at the request of the customer if longer spacing is needed.

 I just received a new pricing list for some of the wire I use, the increase was a jaw dropper.  Thank you commodity materials and speculators, I hope that sink hole under your house is big enough when it opens.
Title: Re: T.C. measurements on precision resistors
Post by: CaptnYellowShirt on June 18, 2014, 02:22:30 am
Subscribed...
Title: Re: T.C. measurements on precision resistors
Post by: branadic on June 18, 2014, 07:33:26 am
Quote
I am also not shure if it is a good idea to work with (possibly hand picked) samples which are not easily avaliable from stock of common suppliers.
How can I be shure that this would not give a wrong picture? And how can other hobbyists get those resistors?

I appreciate that, not because to blame Edwin G. Pettis, but as expected there is somewhat emotion in the posts which make them sound less objective and objective results on resistors are what Andreas want to present.

I guess if we had some guy from Vishay in here there would be a flame war and fairy tale exchange. There is still some needless myth around the welding process of wirewound resistors and the CTE / TC compensation of metal foil resistors. Resistor manufactor act as if they had understood all the effects, but I bet they don't and that they are only on the right way of understanding it. But it would be a shame to agree such a statement.
Instead some marketing guy creates stories, foil resistor manufactor fight against wire wound resistor manufactor and vice versa, but both of you agree that thin film, thick film and carbon resistors are bad. But hey, I understand that, you guys want to sell resistors. You don't want to offer and share your knowledge, you don't want to tell us the disadvantages of your resistor technology and I'm sure you can tell some, because there is always some imperfection and parasitics is at least only one of them.

So Andreas, keep going on in your fully independant research, even if the test environment and the test conditions are not perfect. I don't know of any independant and objective research on the topic yet.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on June 18, 2014, 05:21:07 pm
Gentlemen,

If I sound like I'm attacking anyone here personally, it was not my intention and I apologize if I offended anyone, my intention here is to draw everyone's attention to the facts (not personal opinion) of both resistors and measurement techniques.  If you will carefully read my posts on page 2, I do talk about characteristics and parasitic comparisons between PWW and foil in both general and specific terms.  These 'facts' have been verified by independent engineers and laboratories, not just by me.  Have I personally examined every possible PWW manufacturer's components on the planet, of course not, however the resistors of nearly all major resistor manufacturers have been tested and examined in detail by my colleague (who worked for many of them over the years), myself or the laboratories of the top aerospace, military and precision instrumentation suppliers which has included some EU facilities as well.

When measurements involve PPM and sub-PPM accuracy, no matter who is doing it, it requires the utmost care to prevent the many possible sources of error from sneaking in, it has happened to the best of us, measuring nanovolts is no easy task, even for a standards laboratory let alone smaller, less well equipped facilities and even though I will encourage it quite heartily for the experimenter as a learning tool, the best of intentions and efforts may not produce accurate results, it may produce apparent consistent results but not accurate results.

Just because a DMM offers 6, 7, or 8 1/2 digits of resolution, that does not mean all of the digits are accurate, in fact, even in the short term, they are not.  The same facts applies to ADCs and DACs, just because there are 24 digits of resolution doesn't mean there are 24 digits of accuracy.  Sorry if I sound preachy here, I am just trying to draw attention to just some of the error sources present in the measurements being attempted here.  Careful examination of the specifications will show that there are several sources of internal errors which can and do add up to significantly higher figures than the resolution of the unit.  In the case of a DMM, usually the DCV is the most accurate function and is limited to 6 or 6 1/2 digits of accuracy, the other functions have even less accuracy.  The ratio function does tend to have terrific linearity, the top DMMs can possess very high linear specs of around 0.1 PPM but that does not guarantee accuracy of the measurement in itself.  Many of the sources of error are external to the DMM and are very 'sneaky', thermal EMFs to name only one of them.

The ADC Andreas is using is an excellent ADC, I've used it and some of its 'brothers' but while it has a resolution of 24 bits, it accuracy is closer to 20 bits (1 PPM) just like other 24 bit ADCs,  resolution cannot be confused with accuracy, they are two distinct, different entities.  Math cannot wholly compensate for error, statistics have limitations (proven every day) and frankly, I do not rely on math to iron out inconsistencies, at best you might be able to gain one more digit of accuracy, probably closer to a half of a digit, the rest of it is all noise and error sources being averaged out.  Unless the readings can be compared to a known accurate source WITH accuracy, then the readings cannot be considered valid, no matter how much they may repeat.

In a calibration lab, the rule is that a minimum of 5 times the accuracy of the unit being measured (under controlled conditions) and 10 times the accuracy is often required, particularly for very accurate measurements.  This includes the uncertainty of the measurement and all of the instruments and standards have uncertainties in their measurements which must be taken into consideration.  That is precisely why your SR-104 resistor has an uncertainty specified in its measurement and is part of the accuracy of the SR-104.  For an accuracy of say 1 PPM, the comparing standard and instrumentation must have a minimum of 0.2 PPM total accuracy and uncertainty verified by a primary lab which is usually something comparable to our NIST.

I am not attacking Andreas' test setup per se, considering cost it is a pretty decent setup, what I was trying to point out was that in my opinion the setup is not capable of producing the results Andreas was hoping for with the accuracy needed.  There was absolutely nothing personal in my comments.  I have many years of experience in calibration (my first position out of college) as well so I know what I am talking about.  One of my jobs, among others, was to design and build test equipment capable of measuring such quantities and it is not easy to eliminate or account for all of the error sources that can creep into such measurements.

I stand by all of my statements concerning the flaws in resistors, both PWWs and foils, there has been no evidence presented to the contrary by any of the other resistor manufacturers, nothing more than airy claims, "our resistors are welded", no they are not and the evidence proves they are not welded, both in physical examination and in actual performance data.  Until proven otherwise, my claim that my resistors are the only welded PWWs available (and the performance data backs that up) stands.  It is very easy to prove welding on my resistors.  There are manufacturing details about my resistors which I am not willing to publicize as those details are proprietary.  The PWW industry has a long history of 'borrowing' manufacturing ideas from one another, even manufacturers from the EU had done it and I suspect the Asians have also done it.  The evidence is right there in their resistor construction of the wide spread 'borrowing' of each others bobbin designs and that is further proof that they all share in the same flawed designs.

If you have any questions about resistors of either kind, I will be happy to answer them, I do try quite hard to keep my statements factual and if I sound like I'm beating my own drum, at least I have evidence to support it.

Andreas, I would be most willing to give suggestions about your test setup if you would like, you are perfectly free to use them or not.  I do encourage you to read my comments on the TCRs concerning the LTZ1000/A.  The Z hermetic foil resistors are quite unnecessary and will only result in excessive cost.  This has nothing to do with the Z's performance, claimed or otherwise, it is a question of where to apply the correct specifications.

I am still willing to send you some samples to try out if you will tell me a range of resistance that you can use, if I have any stock in that range I will send them and I guarantee that there will be no 'hand picking' involved, just randomly picked, standard line resistors with no special treatment that meets my specifications as given in the data sheet I posted earlier. I will even post the resistor values here as well.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 18, 2014, 11:01:21 pm
Hello,

although I wanted to wait with responses until I have my first results ready I think its time to read some of the posts.

For the first: it is good to have someone with so long experience on this area. So we can all learn from your input.
And thanks for the links to your articles. You saved me the time for finding them.

There is no 'sweet spot' in resistors,

Is this valid for wire wound resistors only or also for metal foil?
I can imagine that the WW resistors if the base material always has a (more or less) positive TC will have no sweet spot except for divider ratios.

On metal foil vishay claims the expansion coefficient of the base material and the foil TC cancel out.
Of course the quality of matching could have something to do with the foil thicknes (resistance value).
The thicker the foil (low resistance values) the more positive the resulting TC could be.
The 10K metal foils of Dr. Frank are between -0.3 ... -1 ppm. My first measured 1K is around 0.9 ppm at 25 degrees.
So what is in between? Of cause not all metal foil alloys will have the same TC so the values might vary from batch to batch.
But these are only my speculations.

One more thing, the 'lumpy' TCR curve of foil resistors is inherent in the design, you should have seen the original TCR curves 30 or 40 years ago, it would make you seasick. 

would be really interesting do you have such a curve?
Up to now I found only one in the www (see attachment).

You didn't seem to have any problem with testing their sub-standard parts so why are you questioning mine?

I also have some reservations about your ADC test setup as well, from your statements, it sounds like you have to use a lot of math on those 'measurements' due to various influences such as noise, I am very leery of measurement results that use statistics to iron out garbage.  It calls into question the results accuracy.

I am not trying to throw cold water on these projects, on the contrary I think they are quite commendable and a valuable teacher but I still question a hobbyist's need for such component performance.

If you want to know more about my resistors you can ask here or I can tell you how to contact me more directly.

I hope you do not take it personally. In the mean time I have understood that your resistors could also be a serious alternative to other sources even for hobbyists.

And yes you are right. I have to live with the inaccuricies of my setup. ADC noise is one of them.
The measurements are meant only on a comparison basis. So in this case the repeatability and stability is of most concern.
I do not claim absolute accuracies. And the measurements are only on few samples and should not be generalized.
If someone other has better equipment we all would appreciate further comparison results.

By the way: the largest problem that I see at the moment is not the ADC but the temperature measurement.
With 3 ppm/K of the resistor and 1 K temperature difference between sensor and resistor the error is already 3ppm.
And I have at the moment large temperature differences between the 3 sensors of my UPW50 measurement.
So at the moment I have to work at the mechanical setup.
I know I should use a temperature controlled stirring oil bath. But I want to use the resistors afterwards for a reference.

To the hobbyist needs: You have to understand that its a little bit of "yes I can" and "mine is better than yours".
If you are building only 1 or 2 references they should be the "golden selection".

It would be a good idea if one of the resistor manufacturers would sell complete sets for e.g. LTZ1000(A) references.
If I would specify such a set:

For the 120 Ohms and 70K the absolute tolerance could be in the 1%(or even 5%) range.
Only long term stability and T.C. are of concern.
Standard T.C. would be 3ppm/K.  The golden selection set would have perhaps 1ppm/K.

For the temperature setpoint we would need a matched ratio set. 12K / 1K for LTZ1000 and 12,5K / 1K for LTZ1000A
If I could wish me the perfect resistor it would be made from the same wire (same lot) on the same bobbin within the same case if this is possible.
Ratio tolerance I would specify no more than 2 mV error (1 degree setpoint) since otherwise I would have to put the setpoint unnecesarily higher. 2mV / 600mV = 0.3% maximum ratio error. I hope that the T.C. mismatch is also below 0.3 ppm / K. (factor 10 improvement due to matching from same wire).
Do you agree with the specs?

The large question is:
So what would 2 sets with standard T.C.  3ppm/K or "golden selection" T.C. (1ppm/K) cost including shipping worldwide?

The other questions: do you have pictures from your resistors (sizes , forms). Is it more the 0816 axial style or radial style. I am a bit confused from your descriptions.

So long for today. (its already late here).

With best regards

Andreas

Edit: just to illustrate what I mean I have attached a curve with NTC temperature differences over temperature of the 2 NTCs attached to the UPW50. One near bottom and one near top. There is no concern that they differ absolute and over temperature. The problem is that there is a difference between cooling down and heating up of nearly up to 1K at the same temperature. So which one is the temperature of the resistor? NTC1 NTC2 or none? If I do not meet the exact temperature of the resistor I will see a hysteresis on T.C. curve which is not from the resistor but from the temperature displacement.
Title: Re: T.C. measurements on precision resistors
Post by: quarks on June 19, 2014, 10:34:49 am

The foregoing is standard calibration procedure, you may want to check a resistor's characteristics at something higher than minimum power levels. 
...
The 801 detector is about average in performance, you can substitute a better null detector such as a Fluke 845A...
...
The Fluke 8508A is an excellent DMM, in many instances I have been able to calibrate Flukes to much better accuracy than the specifications...
...
The ESI 240C and RS925A forms the most important parts of a Kelvin bridge and it is there that your accuracy in resistance readings resides.  The power supply is not critical but a good analog null detector is, you are 85% of the way to where you need to be with the two Kelvin bridge components you already have, in conjunction with your Fluke for the higher resistance readings, you are very well set for good accurate readings.

Hello Edwin,

thank you for your reply and your hints.

Because I do have all gear for a "242 like setup" (inkl. Fluke Null Detector 845), the Fluke 8508A was only meant to compare to the "ESI 242 system" results. 

Can you share / describe how you setup your own ESI 242 system to do your TCR measurements?

bye
quarks
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on June 19, 2014, 10:54:23 am
Hello Andreas,

first of all, I really appreciate your T.C. measurements.

Those ppm/K measurements are really very delicate.
Although you are using relatively crude measurement setup  (i.e. this nominal 24bit A/D), you can clearly demonstrate the T.C. over T curve of the Z201.

Before you continue your measurements, I'd like to propose some simple improvements in physical aspects..

In your R(T) curve, a hysteresis is visible.

As the temperature range is relatively small, i.e. below +/- 20°C, I assume that this effect originates mainly from the bad thermal coupling between DUT and temperature sensor.
You should improve your setup to distinguish such an effect from the known thermal hysteresis of the metal foil technology.

In such physical temperature experiments, an 'isothermal block' usually is used.

This is realized by a copper block with drill holes, inside which the DUT and the temperature sensor are mounted, both assembled with thermal conducting grease.
The copper serves two purposes, first it lags outer temperature changes by its heat capacity, and 2nd, it  tightly thermally couples DUT and sensor by its high heat conductivity.
Then you are left only with the heat transfer resistance inside the resistor, in my case, the oil inside the VHP package.

To summarize, your current setup suffers greatly from too high heat transfer resistivity, and you should simply add an isothermal aluminium block.
 
 
Then, instead of a forced gas flow, it's better to use temperature reservoirs, as for example cryogenic liquids  (He4, N2) at the bottom, below the isothermal block, i.e. no direct contact, but using the corresponding contact gas to slowly cool (or heat) the isothermal block. That mitigates hysteresis  effects from thermal imbalances greatly.

For the measurement on my VHP202Z, I have used an aluminium block (16x16x30 mm³), see photos.
The sensor (black leads) is a precision epcos NTC.
The outer aluminium box serves as an additional thermal shield, to further minimize air draught and thermal imbalances.

A cooling pad (-18°C, out of the freezer), or a container with hot water (90°C) inside a cool box served as the heat sink / source, and the natural air convection served as the thermal contact to the experiment.

The slower the experiment, the lower the possible temperature differences between resistive element and the temperature sensor, and the smaller possible hysteresis effects from temperature differences inside the experimental setup.

I'll show raw measurement data later.

Frank
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on June 19, 2014, 11:25:43 am
Hello Edwin,

I also appreciate your interesting narrations about wirewound resistor technologies, and fully share your opinion about the Vishay metal foil technology.

I've encountered the same experience in my experiments on the LTZ1000 reference, and on my 5 VHP202Z reference resistors.

I disagree in one aspect: The Vishay hermetically sealed, oil filled resistors really are longterm stable, as Vishay claims, i.e << 1ppm/year.
My 4 year long monitoring of agroup of 5 VHP resistors show a drift of less than 1 ppm.

In contrast to that, I did not find (yet) wirewound resistors, which are promoted to have a similar good long term stability.

Only the ESI SR104 assembly is specified for a stability in a similar order of magnitude.

I also appreciate your  flaming appraisal  ;) of the wirewound resistor technology, as I agree, that this is mostly on par with the metal foil technology, but lacking hysteresis effects.

And I own a nice collection of old ww resistors and - sets, from Fluke, HP, Cohu, KINTEL, Alma, Burster,.. really nice handmade constructions.

Frank
Title: Re: T.C. measurements on precision resistors
Post by: babysitter on June 19, 2014, 12:40:28 pm

For the measurement on my VHP202Z, I have used an aluminium block (16x16x30 mm³), see photos.
The sensor (black leads) is a precision epcos NTC.
The outer aluminium box serves as an additional thermal shield, to further minimize air draught and thermal imbalances.


I know this little bugger!  :P

Frank, I got the cheapest available SR1010 from e-gay, cleaned it thouroughly and gave it the missing case screws and even cloned the optional  shorting bars (thanks SAH-Präzision for the great work), that are 12 pieces of very old 10 Ohm WW resistors... want to take a look ? :)
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 19, 2014, 03:18:18 pm

Those ppm/K measurements are really very delicate.

To summarize, your current setup suffers greatly from too high heat transfer resistivity, and you should simply add an isothermal aluminium block.
 
 For the measurement on my VHP202Z, I have used an aluminium block (16x16x30 mm³), see photos.
The outer aluminium box serves as an additional thermal shield, to further minimize air draught and thermal imbalances.


Hello Frank,
 
you clearly point out the largest error in my measurement setup.
And much thanks for your photos of your measurement setup.
This will help a lot, I will see how I can come close to that.
This is the best input on my problem up to now.

But I will not handle with cyrogenic liquids.
On the other side the thermal block will increase the effort for measuring different sizes of resistors.

I already asked myself how you did your 0.3 ppm/K measurement.
I hope you will deliver some details soon:
- temperature range
- temperature gradient

It could be possible that the bond of the metal foil to the ceramic substrate has a time constant regarding hysteresis.
So I think the ramp speed could also have a effect on hysteresis amount even if the temperature sensor is mounted correct.
I have seen such a effect on the LT1236AILS8-5 reference. But on the other side it could be also the temperature sensor mounting.

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: ManateeMafia on June 19, 2014, 05:00:26 pm
Hello Frank,

Would you consider a combination of technologies too much of an issue with measurement accuracy? For example, if Andreas used frozen blocks similar to this :

http://www.thermosafe.com/model/FPP56? (http://www.thermosafe.com/model/FPP56?)

and used it with his thermoelectric cooler to slow down the process, perhaps disabling the TEC device before measurements. This would mitigate the need for any potentially hazardous substance in the home. The packs are flat and retain shape as they cool. I was given one of these the other day and thought it might come in handy for a similar test.

Thanks,

ManateeMafia
Title: Re: T.C. measurements on precision resistors
Post by: Conrad Hoffman on June 19, 2014, 05:27:20 pm
Edwin,

I'm curious what you think of the various Julie Research resistors, the bobbin wound units in plastic, the similar ones used in their Kelvin Varley dividers, and the ones sealed in oil? I've also got a collection of old L&N standard resistors, that I assume are manganin. They don't have a good reputation, but seem OK if the temperature can be controlled. Finally, I've got a roll of H.P. Reid (now Kanthal) Rediohm 800 wire. It seems quite good, but can't be soldered. Are there any welding tips you can give me?
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on June 19, 2014, 07:47:30 pm
Wow, lots of questions, it may take me awhile to respond to all of them but I will get to them.

To Andreas (post #33), previous mis-understandings we will just chalk it up to mis-communication and forget about them.  Thank you for the compliments and I certainly do encourage your efforts, it is a very good learning experience.  Now for some of your questions......

As to the 'sweet spots', all resistors, no matter what type, yields both plus and minus TCRs, if a particular resistor specification only indicates a negative or positive TCR, the resistors are being selected, nothing wrong with that per se.  If such TCR specifications leads to customer misconceptions, then the manufacturer is guilty of a cover up as such.  All resistor specifications should have a TCR spec such as 0 +/- 1 PPM/°C for example, the distribution of TCRs always have both polarities.

A customer can specify a particular TCR of either polarity if needed, that does reduce the yield of that TCR from the batch and increases the price due to additional labor and time to 'pick out' a given TCR.  Also note that the customer has to accept a given tolerance for that particular TCR, asking for an absolute TCR is really going to cost.  Most designers would like a zero TCR, which in a given batch of resistors, there may be some resistors that come very close to that but yields are likely small and the price is inversely related to yield, i.e. smaller yield, bigger price.

In the various threads concerning the voltage divider required for the LTZ1000/A (actually two dividers would help....can anybody guess where the other divider goes?), the hunt for the 'perfect' resistor is very consistent.  Along with what I've said earlier about the voltage divider, another technique which is potentially less expensive is to try and match opposite polarity TCRs reasonably closely which will actually cancel each other out to possibly a high degree.  This approach could cost somewhat less than trying to find resistors (such as the Z foil) with near zero TCRs that match.  With this method, any two TCRs of opposite polarities will cancel each other out and the chances of finding those kinds of pairs in any given batch is substantially higher, any two resistors within a standard TCR specification could be used, even 3 PPM/°C TCRs as long as they were opposite in polarity.  Of course, matching two TCRs of the same polarity can work just as well as the opposite polarity match can if you have the right resistors.

I think I am talking myself out of some nice fat resistor charges...but the customer should be given the best possible solution to their needs, the supplier should not just think of themselves.

Vishay has been working on the physical problems of the film/foil resistors since they were invented   over 50 years ago, they actually started out as strain gauges, which they are still used as today, the 'precision' resistor part of it came later, Felix Zandman claimed the first patent on the precision film resistor (the patent(s) were later broken in court by the French company Sfernice) I believe around 1962.  The early TCRs were hyperbolic (like the one you posted, which by the way is a much more recent resistor) with the peak of the curve sitting at 25°C and the curve going in a negative direction on either side, some of their resistor still exhibit the same curve albeit with somewhat lower TCR/°C values.  As they worked on 'ironing out' this pesky curve they managed to find materials and binders which reduced the physically caused 'lumps' in the resulting curve to a 'wavy' sine wave like TCR, the early versions (both types of curves) had TCRs generally higher than 10 PPM/°C ranging up to as high as 50 PPM/°C.  For the lower TCRs that customers demanded, Vishay 'cherry picked' (as we call it over here) lower TCRs out of the batches, with this technique, they could supply a limited amount of TCRs under 5 PPM/°C.

As the years went Vishay continued to slowly improve the TCRs of their best resistors and the alloy suppliers were able to improve their TCR results as well, benefiting both wire and foil resistors.  The 'Z' foil line is the result of many years of work to improve the foil resistor, if you look carefully at the 'Z' foil TCR's box in their spec sheet, you will see the same 'wavy sine wave' TCR curve as the earlier resistors had, only they have managed to reduce it to a very small sub-PPM value within a limited temperature range, it is still not flat by definition.  The shape of the curves have remained pretty constant over the years only the TCR values have decreased.

I should interject here that while the earlier precision wire wound (PWW) resistors had flaws as I related in my EDN article, their TCR curves tended to be flatter than the Vishay resistors over most of their temperature operating range, approaching a much more linear curve, a fact which Vishay did their best in advertising to discredit along with presenting their resistors in the best possible (albeit somewhat distorted) light.  The flaws in the early PWW resistors did not help their case but for some curious reason, the PWW side of the industry did not fight back in the advertising arena
and allowed Vishay's effective attacks to further discredit the PWWs.  PWWs have been effectively written out of many projects due to that ad campaign even to this day.
 
I believe someone, maybe it was Andreas, asked about my TCR curve, well technically, it isn't a curve, it is a flat line across its temperature range with small changes in the TCR at the extreme temperature limits (-55°C to +125°C).  No curve balls, no spit balls, no screw balls, maybe just a fast ball.

Now, one of the major (among several) problems in measuring minute quantities is controlling temperature and (very importantly) controlling air flow around the D.U.T.  In a calibration lab, the air temperature is usually controlled as closely to 25°C as possible, but we aren't in a calibration lab so we improvise.  As Andreas mentioned, he is not trying to measure absolute quantities, which would be very difficult in his circumstances.  So we work with less absolute accuracy but stable (over the necessary period of the test) and repeatable results.  This can give a good indication of a measurement that the system is not directly capable of.  If the measurements are stable and repeatable and some other sources of error are observed, reasonably accurate results can be expected.  As we say, the devil is in the details.  TCR measurements have a lot of devil in the details.

A small chamber made out of insulation or Styrofoam big enough to hold your thermal cooler/heater assembly and the D.U.T. with the holes for wiring, temperature sensor, ect., plugged up will work nicely and the chamber is comparatively cheap to make, metal isn't as good since it doesn't insulate very well.  Unfortunately you don't want to put the ADC circuitry in there since you need its temperature to remain stable throughout a test run.  Put a Styrofoam cup over the ADC circuitry to keep air currents from messing with it.  While it would be nice to be able to run a TCR sweep over a 100°C range, it is not practical with a home brew very easily.  A 50°C range from hot to cold is sufficient to give a decent indication of average TCR  (remember Z foil curves are not linear), it will actually be a better TCR than is actual over the range because of the shape of the curve being nonlinear but it is impractical to have the needed equipment on an experimenter's budget, that takes a standards lab grade to get the job done.

A fan inside the D.U.T. container is okay as long as it is sealed, if it has any significant leaks, it will cause temperature errors.  I would mount the fan near the 'cold' plate to circulate the air around.  TCR measurements at resistor houses are usually done in large temperature chambers using CO2 tanks and heaters, there are table top chambers but they are expensive, even the used ones.

The next bug-a-boo is thermal EMFs in your connections to the measurement circuits and D.U.T.  This can be difficult to fix, as a microvolt of EMF is very significant, make sure the solder joints are good and the number of connections are kept to a minimum.  The easiest way to minimize thermals is to keep everything at the same temperature inside the containers.

Noise is another source of error and often is very difficult to get rid of it, it is bet to get rid of it at the source, but is often no possible.  In Andreas' case, it can be tricky filtering out noise at the input, partially due to the input impedance of the ADC which tends to vary with input.  Filtering with active circuits can be effective but can also introduce some errors of their own, offsets and their own additional noise.  To some degree, if you can quantify how much noise you have and it is relatively stable, it can be subtracted out of the measurement with fair accuracy.  However, the relative stability of many noise sources tends to drift with time and attempting to use long term averaging techniques will not result in better accuracy.

I think the majority of your measurement problems is controlling the air currents followed by noise and the thermal EMFs, try the setup I suggested, it may surprise you and the best part of all, it is relatively cheap!  Sorry, I haven't had the time to look closely at any of the photos of test setups as yet, I'll try to catch those as well.

I will answer your questions about the resistors for the LTZ1000/A circuits in another post, sorry the turn around time here is so long.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on June 20, 2014, 01:29:02 am
Andreas,

I took a good look at the LTZ1000/A data sheet and curiously, many of their data sheets will specify resistor characteristics, even down to TCRs, this one is not the case.  Aside from the voltage divider resistors and the 120 ohm resistor whose TCRs are easier to determine, the other resistors, depending on just what circuit you are using (such as the positive (or negative) reference in the application section needs further examination.  Some of them have no significant effect on performance while others can.  I will post when I have completed my examination.  Quite a few variations are possible to enhance performance.....interesting.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on June 20, 2014, 01:55:20 am
To quarks,

(reply #34)  Since something along the lines of a full scale temperature chamber is not at my disposal at this time, I designed and built a small chamber out of high temperature insulation using a good glue that with standards higher temperatures than I intend on using.  I made a double thickness door out of two sheets of the insulation glued together, one that fits inside the opening and the other that fits across the entire side of the chamber.  At the top, I installed a fairly large TEC with a fan mounted to circulate air within the chamber, an accurate temperature sensor (platinum RTD) is connected to a custom designed temperature controller (by me) which should keep the temperature within less than a 0.25°C variance within the chamber and control the nominal temperature setting within 0.01°C.

The circuit board material is at least an FR4 grade or better, solder joints are kept to a minimum and clips are used to connect the resistor in four terminal mode through a bunch of teflon coated wiring through a small hole in the side to a switching console which, in-turn is connected to my ESI 242D.

I usually try for at least a 50°C temperature range or better between the hot and cold temperatures that the TEC is capable of.

That's it in a nut shell, if you are curious about any details, please ask.  Sorry, a bit short on time at the moment.

Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on June 20, 2014, 03:41:58 am



But I will not handle with cyrogenic liquids.
On the other side the thermal block will increase the effort for measuring different sizes of resistors.

I already asked myself how you did your 0.3 ppm/K measurement.
I hope you will deliver some details soon:
- temperature range
- temperature gradient

It could be possible that the bond of the metal foil to the ceramic substrate has a time constant regarding hysteresis.
So I think the ramp speed could also have a effect on hysteresis amount even if the temperature sensor is mounted correct.
I have seen such a effect on the LT1236AILS8-5 reference. But on the other side it could be also the temperature sensor mounting.

with best regards

Andreas

Hello Andreas,

the story about liquid Helium or Nitrogen was an example only.
At the physics institute, I used to measure that way, and also calibrated our thermometers in the temperature range of  2K ... 300K.

 
For this purpose here, simply use a  cooling pad, or even your heater instead.

And I really meant that using an aluminium block is a simple thing..

Aluminium bars, 1m long and 16x16 or 25x25 are available in your next DIY store (Baumarkt).

Saw off a piece of appropriate length, and drill several holes completely through that block, so that you may attach different resistors in that block.

For tubular resistors and the NTC it's very easy, add 1/10..2/10 mm for the diameter.

For rectangular resistors, you have to drill and file a slot, well right, that's a little bit more effort.

Build one additional block for your reference resistor.


I use an HP3458A in 4W Ohm mode, with offset compensation and 0.1ppm resolution.
Consecutive readings on the same resistor are also stable to <= +/- 0.2ppm, at 100 NPLC (4sec measuring time).
 
Measuring my 5 VHP202Z one  after each other several times within 10..20 minutes,  I always get repeatable readings  which differ not more than 0.2ppm for the same resistor.

The ambient and internal temperature is stable to <= 0.1°C in that time period.

Therefore, the transfer stability is about 0.2ppm.

Even for much longer times, keeping the temperature stable, gives stabilities in that order of magnitude.


The T.C. measurement on the V334 took about 8 hours, see diagrams.
The vertical graticule is 0.2ppm wide.

Each measurement point is simply read once from the instrument, without further averaging than the NPLC 100 measuring time. I also apply a calibration factor for the HP3458A (derived from the group of these 5 VHP202Z), but that's secondary for the T.C.

There is a jitter from point to point about 0.2ppm wide.
Those Ohm measurements are relatively sensitive, and the DUT was connected with four 1m long, unshielded cables only.
I simply let the linear regression function average out all this jitter for determination of the T.C.

In the beginning, heating was done too quickly, so the curve deviates from the average line by a bigger amount. Therefore, about the first 100 points were skipped for the T.C. calculation.

For the rest of the temperature cycle, over 6h, the measurements follow nicely the linear regression line, without a noteworthy hysteresis.
If you compare the starting measurements around 25°C (#185) to those at the same temperature after 6h (#378), they agree within +/- 0.2ppm.
That's quite stable, I think.
The internal temperature changed not more than +/-0.2°C.

There are several glitches visible in the measurement, caused by myself, when I moved the heat reservoirs inside and outside of the cooler box.


This resistor itself obviously shows no hysteresis.

If you would repeat that measurement with a much faster temperature gradient, you might see a hysteresis loop, which would be caused by the temperature lag between DUT and T-sensor only.
By the shape of the hysteresis loop, you could judge, how good your temperature coupling is.

Frank
Title: Re: T.C. measurements on precision resistors
Post by: babysitter on June 20, 2014, 06:22:59 am
@Andreas

Would you accept if I donate a metal slab (might be brass or whichever fitting slab I find) with drills (say 2 mm interval) and a tube of thermal grease? My own observations with medical thermistor catheters shows a big difference in thermal coupling between putting reference sensor, heater and DUT only in close proximity inside a small space surrounded thermal insulator to a drilled metal block surrounded by isolation.

BR

Hendrik


Title: Re: T.C. measurements on precision resistors
Post by: TiN on June 20, 2014, 11:41:08 am
I can play with liquid nitrogen :)
Just got some foils today, and will build a test setup for TC and resistance measurements using TEC module.
Hope TEC will give me enough stability.

Ill post in my KX thread or create article on my site after all done.
don't want to hijack this nice thread.  :-DMM
Title: Re: T.C. measurements on precision resistors
Post by: Galaxyrise on June 20, 2014, 05:30:24 pm
In the various threads concerning the voltage divider required for the LTZ1000/A (actually two dividers would help....can anybody guess where the other divider goes?)

First: Welcome to the forums, sir! I very much appreciate having you here.

Now to your "riddle": Are you referring to the technique (I first saw explained by Dr Frank  https://www.eevblog.com/forum/projects/ultra-precision-reference-ltz1000/msg240405/#msg240405 (https://www.eevblog.com/forum/projects/ultra-precision-reference-ltz1000/msg240405/#msg240405)) of using one divider to trim the zener output to exactly 7, then using 10 "identical" resistors to implement the gain divider to get to 10V?
Title: Re: T.C. measurements on precision resistors
Post by: branadic on June 20, 2014, 09:42:40 pm
Quote
Would you accept if I donate a metal slab (might be brass or whichever fitting slab I find) with drills (say 2 mm interval) and a tube of thermal grease?

I had the same idea and have send some brass to Andreas today. Hopefully the mail is fast enough to arrive tomorrow.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on June 21, 2014, 02:02:37 am
To Dr. Frank (reply #36),

I was almost done with this post, this morning, had to stop and this afternoon, Chrome decided it needed to crash...argh!

First, thank you very much for the compliments.  now if I just remember what I'd written before.....

I should probably clarify some of my statements on stability, I work mostly with what would normally be called 'commodity' resistors, even if I don't consider mine in such a category.  So sometimes I kind of forget the boundary, as such, between resistor standards and regular resistors, even though, in my case, these is quite a bit of cross over between them.

Generally, stability is defined as the lack of change in a resistance with time and/or use, the less the change, the happier everyone is.  Stability is specified under two conditions, one for standards, one for other resistor types.  For a primary standard, such as the SR-104, stability is defined in terms of time, under the standard definition of use of a standard, i.e. very low power, constant temperature, no physical shock and kid-glove care.  This is very similar to the drift specification on a shelf non-powered of non-standard class resistors.  This drift can be anywhere from PPM to hundreds of PPM per year, it all depends on the type of resistor and its manufacturing processes.  The second stability test, which isn't applied to standards, is the powered long term drift specification.  Depending on the resistor type this can be anything from <10 PPM / year to hundreds of PPM / year.  This powered stability test can eliminate the boys from the men as such.

The real heavy duty stability test involves thermal shock MIL-STD-202 which has been around since the dinosaur age, at a minimum of 5 cycles between -55°C to +125°C and then checked for drift and failures.  To my knowledge, no Vishay Z foil resistors have come out of this test smelling like roses.  On the other hand, mine have gone through this wringer with no more than 12 PPM change and an average of only 8 PPM change plus the real show stopper, no failures which no other resistor has achieved.  One laboratory ran my samples through 50 cycles of thermal shock (why, I don't know), the stability shifts were still within the same specs and still no failures.  Frankly, I challenge any resistor manufacturer to put their resistors through that test and come out anywhere near as good.

I do know that the shelf and power stability specs on my resistors are nearly identical, we specify shelf as 0 +/- 5 PPM/year and full power @ 125°C 0 +/- 10 PPM/year but I've never seen one of the resistors come close to those limits.  To be honest, I do not have any specific data on the measured drift of these resistors, no past customer has ever come back and complained, it seems self-evident by the thermal shock tests, that these resistors have very good inherent stability and reliability designed in.

As to sub-ppm figures in TCR, I know that a significant percentage of any given batch TCR is within 0 +/- 1 PPM/°C with no special treatment.  Just how many of them are close to zero TCR I do not know and that would take some time to find out.  Tain't easy to measure folks!

Some of the old resistors did have some craftsmanship in them and even a bit of art to them.  The only problem with the old resistors are that they have probably drifted out of the initial spec some time ago which may not be an issue.  Unless they have opened they likely have some good like left in them.  The earliest resistors were pretty crude dating back to the 1910s and 1920s when mass production became more common, more 'automated' ways of making resistors were thought of, partly because even then, miniaturization was beginning to knock on the door.  The 1930s brought in ceramic bobbins of various designs for both regular (not really precision yet) and powers, these bobbins stayed with us, mostly unchanged until the era of plastics arrived in the 1950s and miniaturization was knocking even harder at the door, bringing troubles with it (ask Murphy).

I have a small collection of various bobbin resistors including some early ceramic precisions which were about half an inch in diameter and at least an inch long, some are encapsulated in bakelite, with a mounting hole in the middle.  Then there are some smaller ceramic precisions a little bit smaller than a half inch in diameter and only about 5/8th of an inch long but very similar construction.

The construction of the 'flat' mica bobbin resistor was originated by General Radio back in the 1940s, maybe a little earlier and that design has stuck with the standard resistor boys ever since.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on June 21, 2014, 04:36:30 pm
Hello Andreas,  (reply #38)

I don't know if any of you have seen the insides of a foil resistor so I've attached one, sorry it is a little fuzzy, the original lacked definition.  The main thermal resistivity is from the inside to the outside world, although the foil is bonded to the ceramic substrate with a fairly low thermal resistivity, the resistivity from the ceramic to the outside through the molded case is substantially higher being made from plastic.

Obviously, the rubber pad protects the 'strain gauge' from outside stress, without this rubber pad (which also has very low thermal conductivity), the foil's resistance value would vary quite a bit.  Putting this 'strain gauge' inside a hermetic can virtually isolates it from stress except from temperature effects, both from self-heating and ambient.

The construction of the Z series resistors are even more complex inside to further isolate the 'strain gauge' from stress.  They have been quite successful after working on the problem for about 55 years.  Granted, it took my colleague and myself a bit less than 25 years to solve the welding problem and other improvements to the stagnated PWW.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on June 21, 2014, 05:17:58 pm
To Conrad,  (reply #41)

The Julie resistor design varied over time since his original patent (which really wasn't all that good of a resistor but good for its time), he did fiddle with the resistor design over time and tweaked some characteristics into better performance.  My colleague, Mike Chesselet, had more experience with Julie's resistors directly than I have, Mike was not too impressed with the designs, on the whole, partly because Loebe was fussy about details, they typically outperformed most of the wire wounds on the common market.  I would say they did not compare with the military grade resistors we were making at Ultronix during the 1970s but close.

One market Julie went into which the other commodity makers didn't go into was standards, mainly working/transfer types but Julie also tried to outdo the SR-104 and Thomas one ohm standards which he failed at.  At one time he even claimed that his laboratory was more accurate than NIST which made him the butt of many jokes.  In the case of his decade boxes and other transfer standards, they performed quite well but there were quality control issues which at times, bit him in the butt.  Most of them were mainly traced to poor solder joints inside the units which could be repaired.

On the whole, Julie's resistors tended to be better than average but not the best except in a few limited cases.  Loebe was a really terrific engineer and had many good designs to his name but he wasn't the best resistor design engineer.  As I told another colleague who asked about Julie and mentioned the patents, I replied that a patent does not guarantee a good device, it only guarantees that it may be unique.

The old L&N tubular secondary standards can be quite good and very stable over time but, like other standards, they must be carefully handled and unfortunately, many of these old standards were mistreated over the years decreasing their stability and permanently changing the value.  There are still good ones out there but there really isn't any way to tell if it is good without checking them.  They are made with Manganin (still are by IET) which is a somewhat fragile alloy, it can exhibit excellent stability if treated right but it is easy to abuse them and ruin them.  The 'good' ones still deserve an excellent reputation, finding one is the problem.  I have several of them myself and nearly half of them show signs of misuse.

I presume you have a spool of bare Evanohm wire, it must be welded to another 'hard' metal to get a good weld joint and at the right pressure and energy which varies with the wire size and whatever you are welding it to.  Unfortunately, it can be welded to a hard brass but you will also encounter soldering difficulties with the brass.  You can weld it to a nickel alloy but that doesn't get you much closer to a solderable joint.  Stainless Steel alloy 305 can also be used to terminate Evanohm but it also has some solder issues.   Most of the industry uses alloy 180 ribbon terminated by an arc (or butt) weld to make the joint, alloy 180 is solderable but has a relatively high TCR of its own.  Unfortunately arc welders aren't cheap, even used ones.  A really good crimp joint might work but depending on the metal, it could create nasty thermal EMFs and very small wire is hard to crimp.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 21, 2014, 08:03:51 pm
I took a good look at the LTZ1000/A data sheet and curiously, many of their data sheets will specify resistor characteristics, even down to TCRs, this one is not the case.

Hello Edwin,

the "spec" for the resistors is not in the datasheet but in the famous AN86 (APPENDIX I).
"R1 THROUGH R5: VISHAY VHP-100 0.1%"
It seems they have cut out only a part from the full cirquit in the data sheet.

I also think I have to do a review of the setup when I install the isothermal blocks.
Perhaps I can put the solder junctions closer together (especially on the UPW50),
to further reduce possible thermocouples.
On one of my measurements I have seen a
"oscillation" on the NTC difference curve (only if the cooler is active)
from which I think it cannot be physically possible.
I think I have to install a EMI-Filter on the Multiplexer of the NTCs too (as I have already done on the resistor inputs from the beginning) to reduce the effect.

In the mean time I also think that the time constants are so large that I have to do other strategy for the hysteresis measurement. I will only have 5 setpoint temperatures 25, 10, 25, 40, 25 degrees an a appropriate settle time.

Another question is: why do I see always a non-linear (convex) T.C. curve?
I think I have to check NTC linearity influence. (and possibly correct the curves).

With best regards

Andreas


Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on June 22, 2014, 08:49:53 am
..

Another question is: why do I see always a non-linear (convex) T.C. curve?
I think I have to check NTC linearity influence. (and possibly correct the curves).

With best regards

Andreas


Andreas,

for the NTC, you probably have a calibration table in your measurement program, so that should not be the root cause at all.

This convex shape - it is probably real - is where your measurements are really interesting under physical aspects.

Well, all pure metals as platinum (in the Pt100), or alloys as Manganin, NiCr, etc. have a strictly linear R(T) behavior. Also the precision wire wound types should show that.

But for the metal foil technologies (C-, K-, Z- foil) it is claimed, that this linear R(T) is eliminated by the thermal expansion of the ceramic where the metal foil is bonded to.

So in the ideal case, there should only be left effects of higher order, like R(T²), that is the superimposed curvature you probably see.
Therefore, only in the case of nearly perfect match between metal foil and ceramic, those ultra low average T.C. of "typical 0.05ppm/K" will result.

See the appended scientific paper of Vishay.

The incomplete compensation of the linear behavior increases the T.C. greatly, and is covered in the datasheets by the additional "+2ppm/K max. spread".

If they cannot guarantee better, compared to those incredible low 0.05ppm/K, then this means, that Vishay still is not able to control this technology (the matching) good enough in series production.

I also have one VHP202Z resistor, where you can separate the huge linear and a much smaller quadratic term. I'll show that later, perhaps.

Frank
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 22, 2014, 09:12:44 am
Hello Frank,

I also see that curve on the UPW50 wire wound resistor. With -0.022 * dT² part.
See updated UPW50 section on page 1.
https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg462300/#msg462300 (https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg462300/#msg462300)

As all here are on the opinion that WW resistors should behave linear I have to examine that.

P.S. someone dropped that paperweight yesterday afternoon in my front garden.
I will see how I can use it.
Thanks @ branadic.

With best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: branadic on June 22, 2014, 09:30:05 am
Hi Andreas,

do you have another ADC board available? I could sent you 2x leaded PT1000 tomorrow for your measurements, if you like to.
I would also suggest to check the NTC calibration, as they have nonlinear behavior and the calibration is a linear approximation.

branadic
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 22, 2014, 11:56:21 am
Hello branadic,

To ADC: I still have 2 with VRE3050A reference (but i dont like them because they are rather noisy).
I only run out of multiplexers (and probably good pull up resistors) so I can do no 4 wire measurement.
With a Z201 resistor as pull up to reference I will get a sensitivity of around 2.8 mV / K.
(against 55mV/K average on a 10-40 degree span with the NTCs).
That should probably work.

Which diameter shall I plan in for the hole?
The NTCs use around 3.3-3.8 mm. I have a 3.2 and a 4mm drill in that range.
Also for the UPW50 the question is if its better to buy 6.5-6.7 mm drills or use the 6.8 mm that I have.

With best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: branadic on June 22, 2014, 12:03:56 pm
Quote
Which diameter shall I plan in for the hole?

Okay, I will send them tomorrow, so they should arrive on tuesday. Please refer to the following link for the required dimensions:

http://de.farnell.com/ist-innovative-sensor-technology/p1k0-232-6w-b-010/sensor-pt1000-600-c-klasse-b/dp/1266940?Ntt=1266940 (http://de.farnell.com/ist-innovative-sensor-technology/p1k0-232-6w-b-010/sensor-pt1000-600-c-klasse-b/dp/1266940?Ntt=1266940)
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on June 22, 2014, 05:38:20 pm
To Galaxyrise,  (reply #48)

Thank you very much for the welcome and thank you for the compliment.

You are in the right neighborhood, Dr. Frank's setup is quite interesting but a bit complex and all those Vishays are going to cost.  It does indeed involve the LTZ1000/A's zener diode and its TC.  A very good guess for a start, my compliments, keep thinking you are close.  The 12.5K / 1K divider could also benefit as well.
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on June 22, 2014, 06:37:29 pm
It was so darn sticky outside, that I moved back to our cool and comfortable basement.

See what I've tinkered there, quick 'n dirty:

A thermal block for those epcos precision NTC S862, for a precision Lake Shore PT103, and for a G.R. 10k PWW.

Drill holes being 0.2mm broader in diameter than the DUT is just fine; for the 10k resistor with 6.3mm I used a 6.5mm drill.

The comparison / calibration measurement of the NTC vs. the PT100 sensor is currently running.
Note the cool football box (from 2010)!

The 10k resistor will be done later in the evening, I think.

Frank
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 22, 2014, 10:05:25 pm
Fine,

so we will also have a 8E16 resistor in comparison :-)

Today (before I change the setup) I did a measurement with a 3 hrs rest at 25 degrees and the UPW50.
The UPW50 on a SK09 heat sink with thermal grease for the NTCs.
It seems that the hysteresis is still there ...
I will update the UPW50 post on page 1 the next days ..

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on June 23, 2014, 01:07:38 am
To Andreas (reply #53)

Thank you for pointing me to those resistor specs, I remember the VHP100 series, as I recall they came out in the late 1980s or 1990.  I was rather amused that in the app note, the address given for Vishay/Ultronix was still Grand Junction, even the phone number.  Vishay had already moved Ultronix out of Grand Junction around 1984 and that address/phone number still appeared on documents for several more years after 1991 when the Linear Tech AN86 was first published.

Careful examination of the VHP100 series data sheet shows that Vishay has been busy updating it, nothing wrong in that, but they have also did their best to pull the older data sheets off line.  At any rate, in 1990 when the Linear Tech boys were working on this app note, the claims by Vishay about these resistors being the best available technology was partially true.  None of the 'regular' PWW houses specs could come very close and unfortunately,  the Ultrohm Plus resistors were not available through regular channels.  We had operated as what is termed a 'captive operation', we could only make resistors for one customer and no one else.   Although some word-of-mouth got around, we were pretty much unknown.  It didn't matter at the time as we could not sell to anyone else anyway.

I see Dr. Frank answered your question about the convex curve, he is mostly right in his answer.  Vishays precision foil resistors have two types of curves, sine wave and hyperbolic.  The C, K, and Z all have hyperbolic curves, if Vishay actually published readable curves instead of purposely obfuscated curves, you would see the hyperbolic curve.  These are the sum of all of the various stress sources working on the foil and Vishay has done a very good job getting them down to a very low level.  The design of the internal resistor is more complex than the earlier drawing I showed in another reply.  Vishay has basically done what was done to the Manganin resistors over the decades, the alloy was 'tweaked' so that temperatures around the cardinal point resulted in the lowest TCRs but, like Manganin, the foils are still susceptible to permanent change from stresses inside and outside.  It has been minimized but not eliminated.
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on June 23, 2014, 07:09:45 am
To Andreas (reply #53)

Thank you for pointing me to those resistor specs, I remember the VHP100 series, as I recall they came out in the late 1980s or 1990.  I

...

I see Dr. Frank answered your question about the convex curve, he is mostly right in his answer.  Vishays precision foil resistors have two types of curves, sine wave and hyperbolic.  The C, K, and Z all have hyperbolic curves, if Vishay actually published readable curves instead of purposely obfuscated curves, you would see the hyperbolic curve.  These are the sum of all of the various stress sources working on the foil and Vishay has done a very good job getting them down to a very low level.  The design of the internal resistor is more complex than the earlier drawing I showed in another reply. 



Dear Edwin,

I have uploaded that Vishay scientific paper here, and within that, all those "real" curves for C, K, Z foil are shown, and explained. They all feature a quadratic shape of T.C., either negative or positive orientation, which should be a typical characteristic of the foil technology used.

There is also a hint about a combination of C and K resistors in one housing, which is complicated to match, but gives the best T.C. performance by additional compensation by the contrary running T.Cs.
This type also has that strange convoluted T.C. shape.

As I were told from Vishay, the actual VHP100 series are exactly those, i.e they contain two resistor chips (of C,K foil) inside.
Vishay told me, that this type currently is the best they could offer.

But I really wonder, why Z foil technology is still not outperforming this hybrid type.

Frank
Title: Re: T.C. measurements on precision resistors
Post by: mzzj on June 23, 2014, 07:39:29 am

The 10K metal foils of Dr. Frank are between -0.3 ... -1 ppm. My first measured 1K is around 0.9 ppm at 25 degrees.
So what is in between? Of cause not all metal foil alloys will have the same TC so the values might vary from batch to batch.

My luck with  VHP202z's
5pcs of 100 ohm resistors: TC <0,3ppm/K  :-+
5pcs of 25 ohm resistors TC 1,5....2.2ppm/K  :--

I Have also full set of VHA516-4z resistors but I haven't had time or interest to measure those yet. 
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on June 23, 2014, 08:28:54 am
@ Andreas,

yesterday I made  two quick 'n dirt experiments on this new thermal block.
Mainly, I wanted to check the thermal coupling of the different components, and also if I could create hysteresis loops by fast temperature changes.

The results are  a mixed bag, and interesting for your set up, also, I think.

Starting at room temperature, I used a hair dryer to heat the alu block to about 45°C within a few minutes.
I let it slowly cool down back to RT, and then inserted a cooling pad, which cooled down the block to about 13..14°C in about 1/2 an hour. Then, again, I removed the pad so that the block slowly warmed up to RT again.

The curve for the NTC vs PT100 shows a small kind of hysteresis loop, the temperature deviation is 1°C maximum.

This loop is not a real hysteresis / difference between both sensors.
They indeed follow each other very exactly and with no real delay.
The maximum real deviation is about 0.2°C, that means, that the NTC is really very precise.

The visible loop is caused by the measurement program only:

The NTC is measured by the HP34401A, with about 200ms sampling time.
The HP3458A measures the PT100, but only after the 34401A has been read, and it needs a much longer sampling time of 2sec or so, because of the Offset compensation, and because I have chosen a too long NPLC for that purpose.
Therefore, the 3458A measures the PT100 at a considerably higher temperature, than the foregoing NTC measurement.

If I would trigger both instruments simultaneously, with the same sampling time, I would for sure see absolutely no loop at all.
That also means, that both sensors are sensitive to heat changes by their bodies, not by their leads.
 

The 2nd experiment was done the same way, but on the 10k PWW vs the NTC.
I also had to use a long sampling time for the 3458A, about 4sec, due to the necessary ppm resolution.

But this was obviously not the problem which caused those gruesome hysteresis loops you see in the 2nd diagram, as I would have expected a maximum temperature difference of < 1°C between PWW and NTC, instead of over 10°C.

I think, that the PWW mainly transfers external heat via its leads, (which I did not want to cut short), and not over its body.

In such cases, another trick is to thermally "catch"/absorb the wires also.
That means, to solder the ends of the wires to a pad on the alu block, which is electrically isolated, but thermally coupled to the block.

Ok, to mitigate that problem otherwise, I would surround the whole assembly by another aluminium box, so that also the wires would be protected from air draught.

If you just use the linear parts of the curve, i.e. when the sample cools slowly down from 40°C to RT, and warms up from 14°C to RT, the T.C. is calculated to about 2.2ppm/K.

Specification was 3ppm/K typ.

 Frank


Edit:
From the inner construction of the 8E16 PWW, it's clear that mainly the leads transfer the heat:
The outside of the bobbin is thermally isolated by a rubber protection, following epoxy, following a plastic tube.

The copper wires go deeply inside the bobbin core, and an additional resistance tape is assembled.
See drawing, taken from the specification.
Title: Re: T.C. measurements on precision resistors
Post by: babysitter on June 23, 2014, 08:47:38 am
My setup at work is a brass cylinder with a center drill that takes the DUT or my reference thermometer. A small Heraeus Pt100 is glued on the block too, on the same height as the center drill. A layer of teflon tape from your friendly GaWaSch is wound around it with the heating coil (enamelled cooper wire) on top of it. A HP6632B feeds thet heater, reading back the heater resistance used to limit heat and a 34401A reads the Pt 100 to control a simple Regulator programmed in EZGPIB - usually fixed at 38°C, but sometimes heated to 46°C and slowly cooling down. (Heat flow is always something I want to prevent, but..)

All the heated part is embedded in a big blox of polystyrol foam - the hard yellow kind, recovered from a trash bin, with only very little clearance to the heater block and just a small diameter tunnel to insert the DUT or Thermometer.



Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on June 23, 2014, 04:16:42 pm
To Andreas (reply #55) and Dr. Frank

I've compared the data sheets of RhoPoint Econistors and the Neohm UPW series, from the descriptions, they both use essentially the exact same bobbin designs, absolutely nothing proprietary there, materials and encapsulation.  Also, they both specify 0 +/- 5 PPM/°C TCRs, then say 0 +/-3 PPM/°C is typical.  Depending on where you look, the 5 PPM/°C spec may be left out, naughty.  The power ratings are a bit different between the two considering they both are the same, I think the UPW50 is a bit over rated in power for its size and is going to run rather hot above 0.33W.  The derating curves are also different, the RhoPoint curves are more realistic.

Dr. Frank, you are mostly right about the thermal conductivity, because the epoxy bobbins have very low thermal conductivity, as does the silicone rubber coating and shell, some of heat is 'pulled' out of the resistor by the leads and whatever they are soldered into.  If they are using an unfilled epoxy the thermal conductivity is ~0.00047 cal/sec/cm/°C, for a filled epoxy, ~.00123 cal/sec/cm/°C, quite low indeed.  Depending on just what kind of epoxy these guys are using, the resistor's characteristics will be different, mostly evident in the linearity of the TCR line.

Given enough time, the thermal 'lag' of the resistor will catch up to the change in temperature and will stabilize at that point, until that point is reached, any readings will be in error and could show up as a 'hysteresis' error.  Once stabilized, the resistance readings should be consistent, if they are not, some other form of 'error' is evident, possibly within the resistor itself if all else remains the same.  Unfortunately, you cannot directly read the internal temperature of the resistor without a temperature probe (such as a NTC) in close contact with the resistor's windings, quite impractical.  At best, you can only come in close contact with the resistor's shell and try to compensate for the thermal lag by waiting a sufficient time.  Indeed, TCR measurements have many ways of cobbing things up.

However, compared to the other type of PWW resistors which are molded in DAP or alkyd, the thermal conductivity is much higher but the molding process imparts a severe strain on the resistor's windings which cannot be completely relieved by any stability bake, the resistor will continue to drift at an unknown rate over its lifetime.

Obviously, oil filled resistors are probably going to have a shorter heat lag as mineral oil has a higher thermal conductivity than epoxy but the same situation still applies here, sufficient time must be given for temperature stabilization or the readings are inaccurate.

While I'm thinking of it, in the postings on stability curves, I still have not seen any references to reading uncertainties, while I've seen some very well done stability measurements, the readings are consistently inferred as accurate, such as 0.2 PPM/°C, while that number may be consistent, the actual value could be anything within +0.5 PPM/°C to -0.1 PPM/°C (the uncertainty I chose is a ballpark figure, it could be a bit less or even a bit more).  No calibration lab would ever give an measurement number without an uncertainty figure of the measurement.  The measurements I have seen here do indicate a good stability figure but do not represent an accurate one and there are uncertainties in regression calculations as they are only as accurate as the data being used at best.  Another source of error (and this one is fairly big) is that, at a minimum, the instruments and references must be calibrated/accurate to a known figure that is at least 5 times better, preferably 10 times better than the measurements being attempted.  None of the equipment nor references used here have specifications good enough to even come close to accurate readings; linearities, resolution (big one), ect., are no where near good enough, the uncertainties are very significant.

My own instruments, the ESI 242D, in a direct comparison to my calibrated SR-104 would be on the ragged edge of sub-PPM measurements and the uncertainties makes the absolute measurement of those quantities rather suspect.  If I can make repeatable measurements within a given time period, that only means that the uncertainties are also stable with time but that does not improve the accuracy of the measurement.  This is quite acceptable if one is attempting to match resistor TCRs, the uncertainty is still there but the matchup of the resistors remains very accurate, only the absolute accuracy is suspect.

If you are working with a resistor that has linear TCR qualities, the best way to improve the accuracy of the TCR measurement is to measure it at several temperatures over as wide a temperature range as possible, a 100°C range is typical if the resistor can stand those temperatures.  If the TCR curve is nonlinear, then it becomes much more difficult without very high grade laboratory equipment and if accuracy is important, a 4-wire Kelvin bridge is really not up to the job.  A much more complex setup is required, primary calibration labs usually employs such a bridge for very precise measurements or a DCC bridge if the resistance in question is below 10K ohms.

Dr. Frank's setup has shown very good stability over a given time period, he has done an impressive job in that respect but I still caution readers here to not accept any readings as anything more than a figure of stability which may, after all, be the only characteristic intended.
Title: Re: T.C. measurements on precision resistors
Post by: Conrad Hoffman on June 23, 2014, 05:10:57 pm
Some time back there was an Audio Precision Powerpoint presentation, http://www.ap.com/download/file/747 (http://www.ap.com/download/file/747)  where they talked about the common resistor technologies. One thing they said was that the low frequency modulation distortion was surprisingly worse than expected for metal foil resistors, and that metal film were better. I toss this out because not everybody is working with DC, and it might be a useful bit of trivia.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on June 23, 2014, 07:04:07 pm
To Dr. Frank (reply #63)

Interesting item about the VHP100 series, Vishay rarely revealed any details about the inner workings of their resistors but I am not surprised that they used two opposing resistor TCRs for compensation.  The practice of selection to get an end result is still common today.  I know that Vishay claims that some of the Z foil resistors are 'designed' to produce sub-PPM performance, but I am still a bit skeptical about that.  I've never seen a alloy process that could consistently produce such results without any selection.  That could be little more than Vishay buttering the specs again.  After all, who could challenge such a claim?  The only ones privy to the actual processes are under a no disclosure contract.  While I have some knowledge of the general processes used in the various C, K, and Z foils, I do not have really specific details that I could say they are telling the truth or lying.

With the Z foils, I think that Vishay is pretty close to as good as it is going to get without some new advances in materials.  The resistors I produce are pretty close to as good as they can get until improvements in materials come along.  In some respects, the Evanohm alloy is nearing its limits as well in wire form.  It is very difficult to control minute mixtures and heat treating processes either in wire or foils.

I am looking into new improvements in my resistors if it is possible, which could make significant changes to some characteristics but that is still a ways off.  I don't have the fat R&D budget of Vishay to work with.

I suppose if I use the marketing method that Vishay and others use, I could validly claim that my typical TCR is 0 +/-1 PPM/°C since the majority of my resistors fall into that spec and I wouldn't be lying.
Title: Re: T.C. measurements on precision resistors
Post by: branadic on June 23, 2014, 07:33:30 pm
Quote
I suppose if I use the marketing method that Vishay and others use, I could validly claim that my typical TCR is 0 +/-1 PPM/°C since the majority of my resistors fall into that spec and I wouldn't be lying.

My suggestion is, that if you come along with a real datasheet this would be a good point to start at and to compete with other resistors. How do your resistors behave under same condition to PWW by competitor?
It's hard for me just to "Bolieve" in the specs you ensure without showing any graph or measurement. No doubt that you have long experience in PWW and that the resistors you manufacture are damn good, but it's one thing to complain about specs given in datasheets by competitor but to not have an own datasheet of resistors that are fabricated by you for long time. That is somewhat strange, won't you agree?
However, the details and historical facts you have given are for sure very interesting, but for me there is something left.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 23, 2014, 08:28:55 pm

In such cases, another trick is to thermally "catch"/absorb the wires also.
That means, to solder the ends of the wires to a pad on the alu block, which is electrically isolated, but thermally coupled to the block.


Hello Frank,
good Idea.
I will try to make an experiment with some "chip" heat sinks + thermal tape connected to the wires.
And also I will have to look for some "software" effects. But since I measure similar values with
a 0.3K/minute and a 0.12K/minute ramp I do not believe that there is such a effect.

Edwin: thanks for giving the numbers on the thermal conductivity. That confirms the theory of Dr. Frank.
And yes you are right: my measurements are intended only as comparison between different types of resistors and intended to pair a set of resistors for a stable voltage divider. (Thats what I wrote in the very first post of this thread). And if I meet the figures between 0.9 and 2.1 ppm / K with about 10% relative error this will be "good enough" for me to get a factor 10 improvement for the divider.
Of course I will also have do some estimation on the error of my setup. For the T.C. I am confident that it will be ok.

Hysteresis is the much more difficult to measure.
And I fear that there is still some hysteresis at the UPW50 resistor which has nothing to do with the temperature measurement error.
Edit: See also updated measurements on page 1 for UPW50 from 22.06.2014.
https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg462300/#msg462300 (https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg462300/#msg462300)
But since the hysteresis of about 2 ppm for my temperature range is much less than a 18-32 degree shift with 0.9-2.1 ppm/K it will be negligible.

With best regards

Andreas



Title: Re: T.C. measurements on precision resistors
Post by: Galaxyrise on June 23, 2014, 09:30:31 pm
Quote
I suppose if I use the marketing method that Vishay and others use, I could validly claim that my typical TCR is 0 +/-1 PPM/°C since the majority of my resistors fall into that spec and I wouldn't be lying.

But it's one thing to complain about specs given in datasheets by competitor but to not have an own datasheet of resistors that are fabricated by you for long time. That is somewhat strange, won't you agree?

He posted his specifications sheet (https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg463479/#msg463479), dated 2001, which states "60% of units will be 0+/-1 PPM".  That's actually more specific than just the word "typical".
Title: Re: T.C. measurements on precision resistors
Post by: branadic on June 24, 2014, 06:51:06 am
Quote
He posted his specifications sheet, dated 2001, which states "60% of units will be 0+/-1 PPM".  That's actually more specific than just the word "typical".

Please allow that I'm another opinion. This is just a "specification", some words printed on white paper, nothing more. Is it now task of the end user to verify if his ensured specs are fullfilled?
All I'm asking for is a database made by measurements on his own resistors to prove his written words, that's it. As I said, I can't claim others datasheet if I haven't one myself.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on June 24, 2014, 03:30:27 pm
To Branadic (reply #73)

I would argue that Vishay has not posted actual test results as such only graphs with said claimed performance on them, usually with no 'window' of minimum and maximum except as a brief blurb somewhere on the data sheet.  Vishay, in my opinion, does need graphs (even if they are 'fudged' a bit) because none of their TCR curves are linear, never have been and never will be.  To my knowledge, I rarely, if ever, have seen any 'official' test data put out by Vishay in the manner I believe you are asking for.  Their data sheets are pretty much it, there are no measurement "data bases" in any other data sheets.  It makes me wonder why you are being so fussy about my resistors?  Would you be so fussy if I was only claiming similar performance to the other resistor manufacturers?

I/we have never bothered to put a graph in the data sheet because it is simply a straight line of the TCR with very slight deviations at the far ends and 25°C as the reference point.  It is linear, in that respect a graph is redundant, words describe it accurately.  The other specifications are simply called out as they are, simplicity as needed.  A graph would be a bit redundant here as well.

To accede to Branadic's request for data, here is a test report for our standard parts, no special preconditioning and it includes the 'warts' as well.  A mistake was made with the wire size in one of the bobbins which caused an aberration in the test results, a tear-down was done and the cause of the aberration found.
Title: Re: T.C. measurements on precision resistors
Post by: babysitter on June 24, 2014, 06:53:01 pm
I consider Edwins Information very accomodating compared to Vishay (the publicly available stuff.) Vishay might - at least I guess so - just say go away or have you signing a NDA if you want the answer to such questions.

Isn't it right that you usually get either the exact measurement data of the part you bought or a collective datasheet with anything, where statistics is used to tell you typical or guaranteed values?

@Edwin: How many revisions are in your recent resistor design compared to the first sold, either forced due to supplier problems or due to new insight ? At least how many digits does this count have ?

Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on June 24, 2014, 07:45:49 pm
Hello Babysitter,

Since we first went into full production back in the mid-1980s, there has been no 'revisions' to the basic specifications of the standard line parts since the design was up and 'running'.  During the design phase, there was some testing of different materials and different manufacturing procedures of course.  The specific materials and procedures, from start to finish, is what produced this resistor which has proven to be a very robust design.  We did end up having to change one material supplier whose pricing became excessive, apparently they didn't want to deal with this kind of product anymore and just priced it skyhigh.  We were able to find another material that worked just like the original so we did not do a revision to the resistor specifications, only the supplier list and material type.  There has been minor revisions to manufacturing procedures when we found an unexpected omission in a procedure.

For instance; an operator was welding 1 Meg resistors which uses a very small wire size (they were expensive back then too), at one point in welding the batch of resistors, the wire was being 'burned' off instead of welded like it should be.  Since the resistors were expensive, the operator tried to 'save' them; there was just enough wire left to make a second weld joint right next to the first joint.  In this manner she finished the batch, 'saving' a number of resistors from being junked.

At this time, we were no longer TCing entire batches but just doing a small sampling for TCR, none of the 'saved' resistors managed to get into the small sample and the finished resistors were sent to the production line.  A few days later, we received the entire batch of resistors back and were told they were out of tolerance on TCR which was 0 +/- 1 PPM/°C.  We immediately ran the entire batch for TCR and found that the 'saved' resistors had a TCR of 3 to 4 PPM/°C.  Mike tore down one of the 'faulty' resistors and the cause was immediately clear.  The 'double' weld had caused a line contact in the weld area instead of a point contact, throwing the TCR off.  The procedure handbook was amended to correct the welding procedure and the problem never appeared again.

I am working on a new design which would require a major revision of the original, which would be the first time but until that happens, no revisions.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 27, 2014, 09:42:58 pm
Hello,

I checked some of the error sources:

For the convex curves of the resistors I checked NTC linearity.

Usually I use my NTC-configuration 33K NTC with 27K pull up in a 10-40 degree range.
I optimized the pull up for linearity in this range (0.2 - 0.3 K maximum nominal deviation).
the equation for the temperature is: 75.95614516 deg C  -0.018517152 * ADC value in mV (5000mV ratiometric end value)

In this setup before I used the FAN I had problems to reach the upper temperature limit.
So I increased the setpoint without checking linearity. With fatal result: up to 1 K error on 46 degree C.
see 20140625_NTC_linearity.PNG

I generated a correction curve to correct the nominal error:
So non linearity from Steinhart + Hart equations is reduced to 0.02 deg.
see 20140625_NTC_linearity_corr.PNG

I recalculated one of my T.C. curves of UPW50 to see the difference:
20140621_TC_UPW50_1K_1_raw_temp.PNG shows the uncorrected diagram
20140621_TC_UPW50_1K_1_raw_temp_corr.PNG is the NTC linearity corrected diagram

The main difference is that the corrected x-axis reaches 1 degree higher temperature and 0.3 degree lower minimum temperature.
so the average tempco after box method decreases by 3.5% from 2.05 ppm/K to 1.98 ppm/K
The temperature gradient at 25 degrees changes from 2.06ppm/K to 2.10ppm/K. (2%)

And: The NTC linearity is not the reason for the non-linear T.C. curve.

corrected LMS curve for UPW50 #1 T.C.

T.C. Curve = A0 + A1 * t + A2 * t * t + A3 * t * t * t   with: t = (Temp - 25 deg)

A 0 =  7.3038543243537982E-0001
A 1 =  2.0971377460001767E+0000
A 2 = -2.2197393589624226E-0002
A 3 = -1.0659158556926091E-0004

max. deviation to regression curve 1.6871989574339004E+0000 ppm

Edit: the story reminds me of another story of Josella Playton:
http://www.josella-simone-playton.com/solarpow.html (http://www.josella-simone-playton.com/solarpow.html)
Sorry only in german.
The quintessence is: never leave proven limits.

With best regards

Andreas



Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on July 04, 2014, 07:56:06 pm
Assuming (that almost always gets you into trouble) that all external sources of error have been accurately accounted for (careful how many digits of resolution you're using in the calculations, most of those digits are really useless) that leaves the resistor's sources of error.

A precision wire wound resistor should have a nearly ruler flat TCR 'curve' (that's a misnomer! as it is flat, no curve) throughout its operating range with the possibility of slight deviations from flat at the temperature extremes.  The cause of stresses which account for a non-linear TCR curve comes from multiple sources.  The interaction of the bobbin material with the windings, incorrect choice of wire size for the given resistance, insufficient rubber coating of the windings and quality of the welds to name a few of the possible sources.

A TCR curve which shows hysteresis with temperature changes is a guarantee that there are problems with the resistor's design and construction.  This further leads to more instability with time, it is the mistaken assumption that baking these unstable resistors gets rid of or minimizes the long term drift factors, it doesn't, an incorrectly designed resistor is just naturally more unstable with time than a properly designed and built resistor.

Rhopoint says that they age their resistors for a full week to completely stabilise their resistors before final calibration, what a load of rubbish, if they were "completely stabilised" (no resistor is completely stabilised!) their drift specs would be about five times better and running them for a full week in an oven is a huge waste of time and energy, those resistors should reach a stabilised condition in less than a day if they were built correctly.

Neohm (UPW series) is a bit more tight lipped about their manufacturing process except to extol the RTV coating on the windings but their long term drift is even worse than Rhopoint's, so much for  exceptional resistor claims, pretty much another 'me too' resistor shop.  What little else they mention about their resistors is just average, me too manufacturing.

Just in case our friend Branadic is peering in over my shoulder, yes I am whacking on all these me too resistor operations.  They have not bothered to take the time to ferret out the flaws in their manufacturing and fix them, they have just copied everything they can find out about resistors from their competitors who have the same flaws.  It took a lot of time and effort to design a damn good resistor and from that standpoint, I have earned the right to whack on my inferior competitors with a big stick.

Title: Re: T.C. measurements on precision resistors
Post by: branadic on July 06, 2014, 08:46:30 pm
What are the thoughts on resistors made by Burster?

Precision and High Precision Resistors Series 1140, 1150, 1160, Model 1178 (http://burster.de/en/products/calibration-instruments/c/standard-and-precision-resistors/p/precision-and-high-precision-resistorsseries-1140-1150-1160-model-1178/v/)

We haven't talked about them yet. They say that they can achieve <2ppm/K with selecting materials and Zeranin, but also do some "meticulous artificial aging procedure".

I've been told that in a quantity of 10 a single resistor (1142) is about 23,13€.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on July 06, 2014, 09:48:28 pm
What are the thoughts on resistors made by Burster?

We haven't talked about them yet. They say that they can achieve <2ppm/K with selecting materials and Zeranin, but also do some "meticulous artificial aging procedure".

I've been told that in a quantity of 10 a single resistor (1142) is about 23,13€.

Hello branadic,

I also thougth of them. Another option could be Powertron.

My personal opinion is: If you can get a matched set of resistors for a voltage divider
with even narrower specs or a special resistor value this could be fine.
For a single resistor with low TC I see no advantage against a Z201 with similar price for a single unit.

On the other side I stumbled over the Riedon T.C. curves:

http://www.riedon.com/media/pdf-tech/TemperatureandTC.pdf (http://www.riedon.com/media/pdf-tech/TemperatureandTC.pdf)

what the hell does the statement "The TC adjustment is per charge at the reference temperature of 25°C (T0)." really mean?
I fear my english is too bad to fully understand what they want to express here.
And what does this mean together with the "picture 2" with the mean value on -1.8ppm/deg?

Ok I know that T.C. curves of resistor manufacturers are never true since they test only at exact 3 temperatures.
25 deg, -55 deg and +125 deg. All other values inbetween are interpolated.

But for me the interesting part is the behaviour around 25 degrees.
I do not want to do precision measurements around -55 deg on north pole or in the sauna at 125 deg C.

By the way I´m still working on the theme but have no spectacular results at the moment.
In the mean time I found a systematical error in my calculations.

But since the (non-linear) error of 0.008 ppm cannot be seen in the curves it´s not worth to mention.

On the other side today I tested a buffer amplifier between multiplexer and ADC.
There is also no significant change against unbuffered mode.
But the buffer will allow me to use much larger resistor values (than the 1K) together with the ADC
without running into trouble with non-linearities.

With best regards

Andreas



Title: Re: T.C. measurements on precision resistors
Post by: branadic on July 06, 2014, 09:57:25 pm
Quote
Another option could be Powertron.
Powertron - A VPG Brand (http://www.vishaypg.com/powertron/high-precision/)

Do you mean a special series?
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on July 07, 2014, 01:49:47 am
To Branadic,

The Burster resistors you linked to are made out of three versions of Manganin, the two newer versions sports some improved characteristics, mainly TCR,  over the much older Manganin but also retains a lot of the same characteristics.  Given their small size and power rating, I'd wager there is a ceramic bobbin inside as these power ratings with a 'plastic' bobbin would make the resistor run on the hot side which these alloys don't like.

Properly treated and handled, Manganin can make a very good and stable resistor, the main limitations are only lower values ~<100K are available because of the limitations on the size these alloys can be drawn down to.  As I've mentioned elsewhere here, these alloys do not like being manhandled very much so care should be taken to observe the ratings and conditions of use.

Manganin is an old and proven alloy, it is still used in low ohm resistors, particularly in shunts and to some extent low ohm standards, but in most respects Evanohm and its multiple versions have superseded Manganin in standards, both working and primary.  Only the quantum based resistance standard is superior if you have a few hundred thousand dollars laying around for one and don't forget the liquid nitrogen to keep it nice and cool.

I will leave to the buyer whether or not these resistors are worth the cost.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on July 07, 2014, 02:45:24 am
Hello Andreas,

Can't say I've heard of Powertron either, I will look them up.

As to Riedon, I just came back from a visit with them in May, I have seen the statement you are asking about and frankly, I'm not sure what it means either.

On your point about TCR curves and manufacturers always 'lies' about them....I must pose an objection here, at least in my case.  You are generally correct, the standard procedure is to measure the TCR at the three cardinal points and this can (and in some cases does) result in covering up aberations in the TCR curve.  I won't go as far as to say it is intentional but I'll leave that conclusion up to the reader.

I do know of some resistor manufacturers who do not 'intentionally' hide TCR warts, it is more a case of ignorance of the warts, which one is worse depends on the circumstances.  I would not use a universal stroke of the pen to say "all manufacturers never tell the truth" as it is invariably not true.

When I say my TCR is flat, that is exactly what it means,  it is difficult to obtain such a 'curve' without all of the correct pieces of the puzzle.  Many PWW resistors do have fairly flat TCRs around the 25°C cardinal point, that is relatively easy to do, it is the rest of the temperature range that causes the problems.  The 'room' temperature is what everybody tends to use as the reference and after the so-called stabilization bakes have been done, that particular cardinal point is where things tends to settle down and look good.

While the three cardinal points are the usual ones requested, other points can and are specified, I know of at least one military specification that called for seven points on the TCR range.

Depending on the resistor type, TCR may only be sampled in the beginning to establish maximum and minimum values for TCR, commercial resistors generally are not TCR'd unless requested at additional cost.  The same thing is generally true for industrial grade resistors, military and aerospace are usually the only ones who put TCR measurements into the specification and those must be done all the time.
 
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on July 07, 2014, 05:18:48 am
@Edwin G. Pettis:

The Burster resistors are either made of the standard Manganin, i.e. CuMn12Ni2 and T.C. 10ppm/K, or for their precision types, they use a different alloy, called Zeranin (brand name from Isabellenhuette for this alloy and their wires), i.e. CuMn7Sn2.3, which is selected by Isabellenhuette already to have T.C. <3ppm/K, and a "flat", parabola shaped T.C. curve between 20..60°C.

Obviously, Burster then makes some further selection or treatment, I do not remember that any more correctly, I fear.
I bought many custom specific Zeranin resistors from Burster 25 years ago, for my precision current sources.


Which alloy (with < 1ppm/K ?) do you use for your resistors?
I assume that you also have to buy resistor wires, with a special alloy, but also from wire manufacturers like Isabellenhuette, or whoever delivers such specialties in U.S.

Frank
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on July 07, 2014, 01:52:13 pm
I examined the data sheet from Burster last night and all the claims appear to be reasonable with the Manganin alloys.  I could not find any mention of the conditions under which the claimed long term stability were tested.  There should be specifications as to the temperature and power conditions under which the long term stability is tested.  Usually, the only long term stability specification I've seen for any Manganin resistor is at the calibration temperature and low power levels.   It would be of some help if Burster specified its long term stability test conditions.
Title: Re: T.C. measurements on precision resistors
Post by: robrenz on July 07, 2014, 02:03:41 pm
Hello Mr. Pettis,  Thanks for all your excellent input on this thread and others. It seems to me you may have some valid input on the topic of Tellurium Copper.
 
I am of the opinion that Tellurium copper is used purely because of its machinability with a side benefit that it has slightly better corrosion resistance. Since the conductivity of Tellurium copper is only 90% of ETP copper it could be argued the thermal EMFs will be greater in a Tellurium Copper to ETP Copper connection than a ETP Copper to ETP Copper connection.  I think this is indicated by ETP copper being used on low EMF spade connections and Tellurium copper used only when the part has to be machined as opposed to stamped.
 
Some think that there is something special in the electrical properties of Tellurium Copper that make it exceptionally low thermal EMF compared to pure Copper. This is helped by all the high end test gear touting “Tellurium Copper” input connections as a sales buzzword.  Can you debunk this myth or tell me why I am wrong?
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on July 07, 2014, 02:33:26 pm
Dr Frank,

With improvements in alloys come big improvements in price, I can currently pay as much as $33,850 per pound for the smallest wire size, 0.0004" diameter that meets my specifications.  Larger wire sizes, of course, cost less but still are not cheap, a 0.0063" diameter wire costs $239.71 a pound.  Material prices have skyrocketed in the last 5 years.

While Evanohm has been with us since the early 1940s, it has also undergone changes over the years, most have come in the last 25 years with about 5 improved versions, each having its own advantages, including higher costs.  I use three of the alloys depending on which particular specifications are required.  The newest alloy of the group has some terrific characteristics but it also more difficult to handle.  This is the one I use if the customer requires particularly tight TCRs, tight tracking TCRs and long term stability, it also costs the most.

I cannot use cheaper materials or I would not get the same results.  If the best performing resistors are required in a design, it is very foolish to buy cheaper, inferior resistors, that is why my PWW and Vishay's VHP series resistors cost more, performance comes at a cost.  Cheap only gets you trouble.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on July 07, 2014, 02:51:28 pm
To Robrenz,

Thank you for the compliment.  While I am not 'technically' a machinist, the use of tellurium copper alloy is generally used because copper, being a somewhat soft metal, does not machine nicely and tellurium gives it just enough 'stiffness' to machine smoothly.

Interestingly, Tellurium copper is rarely ever seen without gold plating on all of the binding posts and other terminals for obvious reasons.  Frankly, I agree with you that Tellurium is not used because it has 'special' electrical properties but because of its machining properties, a gold to gold connection would produce little EMF, the Tellurium copper becomes irrelevant.  Manufacturers have taken advantage of this 'myth' to charge rather high prices for items like Tellurium binding posts, sometimes into three figures (>$100)  each.....a pure ripoff.

Tellurium does have its uses but not for the usual reason.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on July 07, 2014, 06:22:06 pm
Powertron - A VPG Brand (http://www.vishaypg.com/powertron/high-precision/)

Do you mean a special series?

Hello,

I have to admit that it is some years ago since I had a look on their components.
Against formerly you now cannot distinguish the locally produced parts (mostly w.w.) and the vishay global parts.

Perhaps I will find something about the parts in my notes.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on July 07, 2014, 06:39:59 pm

On your point about TCR curves and manufacturers always 'lies' about them....I must pose an objection here, at least in my case. 


Hello,

Ok you are right it is a standardized procedure. And since all manufacturers do the same stuff there is a certain comparability.
On the other side I cannot understand how they generate the 0..60 degree coefficients out of the 3 cardinal measurement points.
(The 0..60 degree value would be that what comes closer to precision applications).
I have found no document about this up to now.

So they do not "lie" in a direct manner. But I feel that they dont tell you the whole thing.
It´s a bit like the "miles per gallon" on your car from manufacturer (or the exhaust gas values)
which is only true for the standardized test but not valid on the "Autobahn".

With best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on July 07, 2014, 06:43:53 pm
I was just looking at the Powertron website, Vishay again and it has the hallmarks of Vishay here and there too, they just can't resist putting their own 'spin' on things even though it probably didn't need it.  It is a relatively 'young' shop, founded in 1990, it may have been a local resistor house, bought out by Vishay or Vishay just founded a new one for the region.

The resistor offerings look similar to most other resistor house lines and the data sheets appear to have the hand of Vishay in them as important details tend to be put in some out of the way place.  For instance, the 100/SM/PC series looks an awful lot like Ultronix parts.  At the head of the data sheet, it plainly claims TCRs of +/-2 PPM/°K, looks impressive.  Further down the sheet on page 2, they finally spell out the 'standard' part specifications and the TCR is +/- 10 PPM/°K, the 2 PPM/°K is a special order.....not quite so impressive.  The entire data sheet would pass for an Ultronix data sheet if the header was changed, although Ultronix used to manufacture a much wider range of wire wound parts before Vishay got their sticky paws on them.  But, since Ultronix was owned by Vishay, they could do whatever they wanted with it.

The rest of the film/foil resistors look just like Vishay commodity parts, I didn't see any thing like a VHP in the lineup.  All in all, I don't see any compelling reason to buy from Powertron over the other shops.

I also found this line in their temperature dependence and TC paper:  "The TC adjustment is per charge at the reference temperature of +25°C (T0)."  I'm still not clear about the usage of the word 'charge' here and elsewhere in the document.  It sounds like they are referring to possibly a change in temperature but the usage of the word does not seem to be consistent, any more so than the Riedon usage.
Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on July 07, 2014, 06:55:01 pm
Hello Mr. Pettis

A few years ago I got some 0.04" enamelled manganin wire. It is probably 50 years old, 40 at least. I think building a current shunt would be a good way to use it.

But the problem is how to properly solder manganin wire to copper wire/plate. I thought it would be simple, but after reading this thread I am not convinced at all. All advise very welcome because the limited amount of wire doesn't allow much experimenting.

First, how to clean the wire ends to be soldered. Sand paper? Scraping with a knife?  When I got the wire, I was told that the manganin oxidises very fast and needs to be soldered immediately.

Is it possible to use a standard 60/40 solder? I am a little worried if the flux meant for copper (for example Multicore Crystal 400) works with manganin. The person who gave me the wire used some special flux but doesn't remember the details anymore. That was very long time ago and long before the soldering technology we have today.

Would it be a good idea to heat sink the rest of the wire with metal clamps to limit the annealing to maybe a half inch? Which is only a small part of the total resistance and TC.

Thanks in advance.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on July 07, 2014, 07:39:47 pm
To Andreas,

You are correct in that the much more limited temperature range of Manganin, et al, does require a different TCR procedure than the other wider range resistors.  The cardinal point still remains 23°C (or 25°C as the case may be) as the reference point.  Because Manganin, et al, has a hyperbolic curve for TCR (the newer alloys, particularly Zeranin, does flatten out the curve some around the cardinal point but it is still primarily a hyperbolic curve), this requires that the TCR be measured at points within its specified operating range.  Generally, the initial TCR curves are measured at 5°C intervals above and below the cardinal point to establish the basic curve characteristics, once that has been established in a repeatable manner, the batches are then only checked at three points, usually these are the points where the TCR curve intersects a specified reference line.  This line may or may not be at a zero TCR point depending on the 'average' TCR curve established for that particular alloy type.

Yes, this does require careful direct measurements (no statistical lying here) since the temperature range is restricted but the TCR measurements should be done carefully in all circumstances to insure accuracy no matter what the measurement range is.  I also agree that in the case of resistors which have a non-linear TCR characteristic, the three cardinal points are very inadequate to convey the necessary information about the curve, in this manner, warts may be hidden from the customer.

Well made resistors will stay close to the established TCR curve(s) within a normal variance, any that deviate outside an established norm should be considered faulty.  Unfortunately, the customer usually does not have such information and must rely on the manufacturer to do it right.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on July 07, 2014, 10:49:38 pm
To Itz2000,

If your Manganin is 40 or 50 years old, you may have an enamel which comes off pretty easily during soldering, those were fairly low temperature coatings unlike today's high temperature coatings.  The old coating evaporated during normal soldering and did not require a separate operation to remove it before soldering.  Soldering must be accomplished using standard rosin core 60/40 solder and the soldering must be done as quickly as possible as the temperature is well above normal operating temperature range for Manganin.  It certainly wouldn't hurt to use a heatsink such as forceps. 

Manganin does oxidize but you should be able to wet the wire and get it soldered before oxidation takes place, if you do encounter oxidation problems, use a small amount of liquid rosin on the wire before soldering.  Using a fine abrasive or knife edge to remove the coating/oxide does work, just try not to nick the wire with the knife but this should only be necessary on modern coatings, Manganin is fairly soft.

If you are soldering the wire to something bigger, such as a copper plate, large terminal, ect., first prepare the larger material and get its surface soldered, then you can quickly solder coat the Manganin wire, reheat the larger solder joint, insert the wire, remove the soldering tip and cool off the solder joint quickly, this should result in a nice clean joint and minimal heating of the Manganin.
Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on July 08, 2014, 11:27:57 am
Thank you very much for your answer and sharing your expertise.

I think I could try removing the oxidation and the enamel with fine sand paper dipped in the liquid rosin ("wet sand paper"). If I understood correctly the rosin protects the wire from oxidising (at least for a short period of time)? Do you think that would work and do you have any specific liquid rosin that you would recommend for manganin wire?


And finally to the original subject of this thread:

Almost 20 years ago I measured the temperature coefficients of 10 or maybe 20 bulk metal foil resistors. If I remember correctly the resistors were the old yellow/orange Sfernice. I still haven't been able to find the documents, but I keep on searching...
Title: Re: T.C. measurements on precision resistors
Post by: branadic on July 08, 2014, 07:23:39 pm
Quote
I think I could try removing the oxidation

We use something that is called "micro acid", a delute acid, to remove only the oxide from copper traces before end finish is processed. Maybe something similar (natrium persulfate) could be used?
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on July 08, 2014, 08:29:41 pm
Hello,

I have updated page 1 with UPW25#1 data.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: branadic on July 08, 2014, 08:59:14 pm
Interesting, obviously this part is out of spec, even if it is one third of UPW50 in price.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on July 08, 2014, 09:29:03 pm
Interesting, obviously this part is out of spec, even if it is one third of UPW50 in price.

I don´t think that you can say that.
the T.C. in datasheet is +/-3 ppm/K "typical" and +/-5ppm/K max.
And the measurement conditions are different. 8-45 degrees (continuous)
against -55, +25 and +125 degrees cardinal values.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on July 09, 2014, 12:58:57 am
To Itz2000,

The liquid flux I've been using is from Radio Shack, #64-021, a 1 oz plastic tube, officially called, "rosin soldering paste flux".  It isn't a paste, it is liquid, I don't know who the dummy was on that one.  I've had this tube for some years, I'm sure that other electronic outlets such as Mouser, Allied and Newark still carries this stuff, should be listed right with the solder.  I usually just dip the tip of the wire into the flux about 0.2" (50.8mm) and then directly solder it to the connection.

I'm sure, if this Manganin is that old, the enamel will just melt off during soldering, if it doesn't, then use some fine sand paper (crocus cloth) on it, it doesn't have to be wet, just a little quick rubbing and it should come right off.

By the way, it was Sfernice that broke Felix Zandman's patents on the film resistors, unfortunately for them.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on July 10, 2014, 09:46:52 pm
Hello,

updated UPW25 #2 on page 1.
T.C. again around -4.3 ppm/K like UPW25 #1.

There is one remarkable thing:
UPW25 #1 has a rather high resistance value (around +620 ppm against Z201 #1)
UPW25 #2 is at +10 ppm
UPW50 #1 is around -100 ppm from Z201#1

So if the T.C. values of the 2 UPW25 were not so tight together I would have thought of some kind of production error on UPW25#1.

With best regards

Andreas



Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on July 10, 2014, 11:04:11 pm
Hi Andreas,

You likely received two resistors from the same production batch, although chances that you would get the same TCR from two resistors is a bit unusual if by chance.  Remember that the claim of 0 ±3 PPM/°C is for 0°C - 85°C temperature range (according to their data sheet) and as I recall you were told that the TCR 'curls' beyond those lower temperature limits to 0 ±5 PPM/°C.  These TCR measurements  of -4.3 PPM/°C within your 8°C to 37°C clearly places the range of your measured TCR outside the stated 0 ±3 PPM/°C limits.  While that TCR is within the 0 ±5 PPM/°C, it isn't within the lower limits, I'd say that makes these resistors defective in either case, but since they hedged their bets and said the 0 ± 3PPM/°C is 'typical', that lets them off the hook by a technicality.

Title: Re: T.C. measurements on precision resistors
Post by: Andreas on July 11, 2014, 04:14:49 am
You likely received two resistors from the same production batch,

Hello Edwin,

both UPW25 carry the same date code 1244.
So its very likely that they are from the same production batch.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on July 11, 2014, 04:27:27 pm
Hello Andreas,

After looking at your data for the UPWx resistors, in my opinion the flaws of the resistor design are revealed in the measurements to some degree.  The characteristics are not terribly flawed, at least within your measurement range nor are you subjecting them to any great stress, still the flaws are evident.

I would like to point out a couple of things here, first, they have a rather quaint way of specifying TCR, a 'typical' of 0 ±3 PPM/°C over a 0°C - 85°C embedded within the overall TCR spec of 0 ± 5 PPM/°C, by doing this they lead the customer into thinking that they will get the tighter TCR spec over the limited temperature range, which they very well may get if the definition of typical is adhered to (at least a majority of resistors fall within the spec), however a resistor can actually have a TCR anywhere within the 0 ±5 PPM/°C range and still be 'within spec', a bit tricky.

My second point concerns the tolerance of a resistor, in this case, we're looking at a ± 0.1% limit, technically, a resistor can fall anywhere within this range and still be considered good (note this measurement is considered valid at the time of manufacture only), usually the manufacturer will make use of a 'guard' band, this means they will 'pull in' the actual tolerance limits a little bit to compensate for whatever measurement errors exist on the production floor.  This 'guard' band varies with the equipment in use in production and usually can be as large as ±0.01%, so the manufactured limits may be ±0.09% for instance.  The measuring equipment at final QC should always be the most accurate on the production floor to insure the resistors going out the door are within the specified tolerance (±0.1% in this in instance).

Depending on the manufacturer, the resistors going out the door should be within the required tolerance and can be anywhere within that tolerance, even within the same batch.  Due to inherent variations in the manufacturing processes, whether the resistors are made by an automated machine or by hand calibration.  The distribution of values tend to be a bit different between machine and hand calibration, machine tends to be distributed around whatever the nominal setpoint of the machine is and the distribution tends to be more of a clump (note machine calibration in the case of PWW is only possible with larger wire sizes as the machines tend to be a bit more heavy handed than a human hand) while a human calibration tends to be more distributed within the given tolerance band.

Tight tolerances ?0.01% are always by hand and depending on the operator will have more of a scattered distribution of values within the tolerance band, some operators can be very good at 'hitting' the nominal value quite consistently but these people tend to be fairly rare.

TCR tolerance works somewhat similar to the value distribution, depending on the manufacturing process, of course the TCR should always be within the stated range, but the distribution of TCR varies somewhat with the manufacturing procedures, most manufacturers produce a wider variance within the tolerance band than others do, that is inherent to the process and design of the resistor.

In conclusion, very few manufacturers give any kind of numbers on how many resistors fall within those 'typical' (undefined) specs if they even mention a 'typical' specification at all.  Frankly, I think this is a bit deceptive, if you are going to give a 'typical' spec, then you should clearly state (even approximately) what percentage of resistors tend fall within this range.  Now to my favorite punching bag, Vishay, while these folks often do give a 'typical' spec on their TCRs, there is absolutely no statement as to how many of these resistors actually fall within the 'typical' range given.  According to many engineers I've talked to (direct or indirect), they have found few if any of these resistors even come close to the 'typical' TCR range.  That is not to say that these resistors are not within the stated overall TCR range, they are and that is perfectly fine, they are within the stated TCR spec but few are within the 'typical' spec and I find that misleading.....how many of these resistors are actually within your 'typical' spec?  Vishay should know exactly since they have to perform the measurements on these parts, time to come clean.  Oh, wait, Vishay doesn't intentionally do that.  Just to make sure I'm clear on this point, these VHP, et al, resistors are within the general TCR spec, I'm not saying they aren't, they just don't tend to hit the claimed 'typical' mark very often and they don't say how many do, it appears that their 'typical' is just a calculated statistic.  If Vishay has the actual numbers, they aren't sharing them, why is the question.

I do not accept any kind of statistical manipulation of the data, exact numbers are available which should give a good figure of what 'typical' is by simple averaging of batch results, of course there is going to be some variance to that number, that sort of thing is inherent, nothing is absolute.  Typical does not guarantee that you will receive more than the 'typical' yield in your resistor order, you just might get more than the 'typical' number of resistors within the 'typical' band, you might receive less than the 'typical' too, by nature, typical is an average figure and a good manufacturer tends to produce more consistent results, that means more customers should receive 'typical' more often than not, it just doesn't guarantee that.  No silly statistical manipulation, just simple actual results from actual measurements.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on July 11, 2014, 09:03:12 pm
Hello Edwin,

if we remain at statistics:

What I as "customer" would expect is that typical means:
At least measured at room temperature one sigma (63%) of the units are within the spec.
(so from 2 measured devices at least one should fit; Ok 2 is not a statistical quantity).

For the "max" specs I would expect that 3 sigma (99.7%) of the parts are within the spec.

With best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on July 11, 2014, 11:01:47 pm
Hi Andreas,

Granted, what you state is possible, but not always probable, statistics also states that any given random sample does not necessarily conform to the 'norm'.  Your definition may hold true for some samples while others don't fit at all.

Basically, what I am saying is that if you don't use statistics, just using hard measurements, the numerical playing around pretty much goes away.  When I said about 60% of my resistors are within 0 ±1 PPM/°C, the yield stays close to that number all of the time, no matter what batch you might pick, the yield is close to 60% (in sufficient numbers, see below).  Now if I use statistics to come up with that yield, I could possibly come up with a number higher than that, 75% or 80% depending on the batch(es) that were used for sampling.  The only constant truth about statistics is the old joke; there are lies, damn lies and statistics.

I'll be the first one to agree that statistics can be a very useful branch of math, the problem is that it is much too easy for the data to become skewed or just plain nonsense unless the person doing it is very careful.  I've seen many instances of statistics used to skew data to make it look better than it was, sometimes it was unintentional, other times it was intentional.  If you don't have to use statistics, so much the better.

Even without statistics, the math may not work, for instance, if I make ten resistors are six of those resistors going to be within 0 ±1 PPM/°C, odds are, probably not.  They all might be within ±1 PPM or only 1 or 2 or 3 might be, but that doesn't mean the 60% statement is in error.  If I make 100 parts, it likely that ~60% are within ±1 PPM probably or some number close to it or possibly some number not very close to it (although the likely hood is that it will be close to 60% simply because the vast majority of them are because those figures were actually measured, not sampled). 

These preceding figures are not from selected parts, otherwise the specification might be different, if I was selecting parts for a given TCR result, say the 0 ±1 PPM/°C TCR, the 'typical' spec, if one was going to be used, might be something like ~45% is within ±0.75 PPM/°C, ~35% is within ±0.5 and ~20% is within ±0.25PPM/°C.  Statistically, those figures might be true or maybe not, not really much use to the customer.

Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on July 12, 2014, 10:52:01 am
Almost 20 years ago I measured the temperature coefficients of 10 or maybe 20 bulk metal foil resistors. If I remember correctly the resistors were the old yellow/orange Sfernice. I still haven't been able to find the documents, but I keep on searching...

Found something...

Numbers 1-20 are Sfernice RS92 10kohm 0.1% orange case. No selection made, just ordered 20 pcs the cheapest version the local distributor had in stock. Number 21 is a free sample from Vishay but I don't remember the type. It had the same datasheet specs but the price was higher.

As you can see the temperature sweep turned out to be way too fast. In the second test run the setup was moved away from the disturbing oil bath on/off thermostat, the sweep time was increased from 3 to 24 hours and the resistor pack protected by thin plastic foil was placed in a cup of mineral oil with the thermometer. The hysteresis practically disappeared. Except the Vishay and one Sfernice (which had hysteresis larger than others in the first measurement) still showed some hysteresis. Despite the obvious problems of the first test run the very rough TC slope approximations turned out to be surprisingly correct.  Unfortunately I haven't been able to locate the data of the second test run yet. The temperature cycle in both cases was 25C -> 15C -> 35C -> 20C.

The graph gives an idea of the absolute accurary too. The reference was a Guildline standard resistor in an oil bath. The data was corrected so that 0ppm in the graph represents 10kohm plus the Guildline calibration uncertainty (which was probably less than 5ppm). The resistor chain was fed with a constant current source and the approximate 1V across each resistor was measured with a 3458A.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on July 12, 2014, 03:39:46 pm
Hello LTZ2000,

thanks for sharing.

so the Sfernice RS92 have roughly from +0.0 ppm/K to +1.5 ppm/K if I see it right.
Whereas the Vishay has around -0.6 ppm/K.

By the way: does anybody know how to get off the nasty thermal
grease from the resistors without destroying/ageing them.
It does not solve in alcohol. And also "Kontakt LR" PCB cleaner does not help.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on July 12, 2014, 03:51:13 pm
Hi Itz2000,

Interesting graphs, by the way, the RS92 was discontinued by Vishay/Sfernice last year, they said demand was low and production costs were high.  It was interesting to see that there were some drift graphs on the data sheet showing the approximate distribution percentages, that at least gives an idea of some important performance parameters.  The data sheet did not have much in the way of specifics on TCR though, page one gives a list of TCR over specified temperature ranges but does not specifically say that these values are typical or maximum, it is only inferred.  On page three, there is a graph which shows TCR with a typical, minimum and maximum set of lines, note they are not linear. 

The apparent typical TCRS;  + 0.6ppm/°C (0°C to + 25°C, - 0.6ppm/°C (+ 25°C to 60°C), + 2.2ppm/°C (- 55°C to + 20°C), - 1.8ppm/°C (+ 20°C to + 125°C), notice there are curious overlapping of the outer TCR ranges which completely overlaps the ±0.6 PPM/°C ranges.  This in effect says that any resistor that is within +2.2PPM/°C to -1.8 PPM/°C is still within spec, isn't that cute?  Still, despite being rather non-linear, the TCR specs are quite respectable.

The plastic wrap around your resistors in the oil bath is responsible for the long temperature tails, there are no problems directly putting the resistors into the oil bath with their connections, that is a standard procedure when using an oil bath, insulating the resistors causes problems.  If your wires are soldered to the resistor leads, that is an oil tight connection, no problem.  In TCR testing that required the use of an oil bath, we used spring loaded clips to make the connections to the resistors and the entire board was submerged into the oil.  This did require cleaning the spring clips between each use with an approved cleaning agent, a standard electronics grade cleaning spray.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on July 12, 2014, 04:14:02 pm
Hello Andreas,

I don't know if this is available in the EU but I'm sure you probably have an equivalent:

http://www.miller-stephenson.com/contact_re-nu/ (http://www.miller-stephenson.com/contact_re-nu/)

I have used it in the past to clean up thermal grease, a small soft brush (old toothbrush) works nicely if the grease has become gelled.

I checked, Miller-Stephenson is available in the EU.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on July 12, 2014, 08:59:41 pm
Hello Edwin,

which one of the 3 solvents do you use from the link?
I guess its the MS-730

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on July 12, 2014, 10:20:48 pm
Hi Andreas,

Either the MS-570 or the MS-730  should work, I've used both of them.

Cheers,

Edwin
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on July 12, 2014, 10:53:57 pm
Another product that works well is CRC Brake Cleaner.  The stuff for car brakes.  Not sure if there is something like that in Europe. It is not an official safe solvent for electronics, but if all else fails that's what we use in the lab.  In combination with a small brush it is good degreaser and flux remover, and we've never had it ruin a PC board.  You will want to test on a small spot first, and use it outside with common sense.  It might work for you, maybe not.  For us it has worked well in a pinch too loosen up and flush mineral oil and vacuum grease.  Using the official stuff is better but sometimes you have to get work done.

If the parts are wash-safe, usually we follow up with a good soap wash & brush as required,,  rinse in De-I water, run thru dry nitrogen air knife at several angles to get all the corners blown out  and then bake for an hour or two to drive off any remaining moisture.  The boards / resistors will be very close to 100% clean at that point.  You can check with a Gig-ohm meter to look for any remaining board residue, and usually its fine - otherwise it may need more attention.
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on July 12, 2014, 11:35:36 pm
Edwin,

Good to see you here!

I'm not sure if this was in another post, but I loved the piece in EDN - and I'm sure others would enjoy it also if they haven't seen it:

http://edn.com/design/analog/4427151/The-last-half-century--Wirewound-resistors-Part-one (http://edn.com/design/analog/4427151/The-last-half-century--Wirewound-resistors-Part-one)

http://edn.com/design/analog/4427940/The-last-half-century--Wirewound-resistors-Part-two (http://edn.com/design/analog/4427940/The-last-half-century--Wirewound-resistors-Part-two)

I would like to point out again to all the guys building LTZ1000(a) refs and chasing after resistor TC:  At least in my experience and dealing with voltage refs used in a semiconductor process clean-room:  Its not the resistors that cause any measurable drift, at least not in the hundreds I've built in production.  I always used the basic App Note circuit for resistor values, and we used 13k/1k for the heater circuit without issue. We built some with 5ppm WW, 3ppm WW and some with Vishay Foil.  We never used any slots or any special construction, just cover up the circuit and keep the wind away.  We tried some with copper tape wrapped around the resistors and some we potted in Tfe + Foam.  It all worked, but the basic circuit construction guidelines and doing an initial burn-in helped the most.  The things that had absolutely zero effect on the final outcome were expensive resistors, slots, weird copper-fill patterns, putting the board in at crazy angles etc.

The beauty of that circuit is that the resistor change in PPM is attenuated at least 100 times.  The circuits we built with expensive Vishays were performing no better after 10 or 20 years than with good wirewounds - in fact on a cost / benefit ratio the wirewounds are MUCH more cost effective over time.   Even the units that we built with 5ppm WW and even 5ppm PTF56's were running fine after years of service.

I'm not saying the Vishays were bad - but at least in our experience they were never, ever worth the price for use in an LTZ1000a circuit.  I would say that from what I've seen over longer time frames is the Vishay datasheets have proven to be a bit on the optimistic side, especially when it comes to the more esoteric varieties.  Especially the oil-filled magical varieties.

The point being is that if the LTZ1000 ref is drifting, that means the strain in the crystal lattice of the Zener die is still changing and it hasn't settled out yet - and you need to burn it in a few more weeks / months and recheck.  They will settle down.   Some Vrefs take longer than others to settle down and get stable.  Be patient.

If you're looking at resistor stability on a unit that's only a few months old, you want to also look at stability at WW that are decades old.  I have a Dial-A-Vider 4107C that is is a work of art - still in calibration, and it hasn't been opened since I think late 1990's to clean up one switch contact.  Nothing but WW's inside, and good switches.  Very useful even today.

Also, on a production line, nobody cares if the Vref used in the quality control room last a year between calibrations - nobody is going to take a chance on that, nor does anyone need that on a production environment.  Typically the production line test gear is swapped out and goes to recal every 30 or 90 days anyway.  The good voltage standards stay in the temperature-controlled calib lab, and then the small boards with LTZ1000's go out onto the production line, where the temperature might vary a couple degrees at most.

I get it that the hobby Volt-Nut types want to chase down the drift.  Its kind of fun and addictive.  But really, outside of a cal - lab I have never seen a "huge" need for low drift over 365 days.  Usually on the factory floor the standard is to swap in fresh re-cal'ed units much more often. 




Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on July 13, 2014, 12:57:07 am
Hi MisterDiodes,

Thank you, yes someone posted the History article links in the Ultra Precision Reference LTZ1000 a couple of months back.  Unfortunately, a few people misunderstood the point of the article; how difficult it can be to fix basic design flaws in a resistor design, particularly when they are being masked by other flaws (even admitting that there are flaws!).  The trials and tribulations involved were frustrating but in the end, they were fixed and a new design cleared up the long lasting flaws.  It wasn't about how bad precision wire wound resistors were compared to Vishay's imperfect resistors at all.  Vishay's resistors went through very similar design flaws and fixes over a period of 55 years, despite what some idiots may think, Felix Zandman did not pull a perfect resistor out of his butt 55 years ago.  Truth be told, Felix had a lot of help, a very lot of help, over the years tweaking the Vishay designs, he sure didn't do it all on his own by any length of the imagination.  Yes, Vishay does make some really good resistors, I'm not saying that (again) but Vishay has always buttered the specifications over the years and they haven't stopped yet.

By the way, EDN also published an article (that's a laugh) after mine from Vishay on their resistor 'history', if you'd like to read that I can post the link here as well.  Be forewarned though, the published article was somewhat modified from the original before it was published.  The original was put together by a Wall Street PR firm and was freely handed out among employees and at shows.  Frankly it was full of cock and bull hot air and very little fact, it was exceptionally thin on the history of how the Vishay resistors came to be and the long trek of re-engineering them (time and again) to the point that they are at today.  I know, I was around for most of it; I can post a copy of the original for comparison if anyone would like to see it.  It is good for a laugh or two and is also as effective as ipecac syrup.

Welcome aboard, MisterDiodes, the postings are often informative and sometimes controversial and sometimes just nonsense like other forums, enjoy.  I haven't been here all that long myself, having been pointed here by somebody that posts here.
Title: Re: T.C. measurements on precision resistors
Post by: Galaxyrise on July 13, 2014, 01:53:36 am
The beauty of that circuit is that the resistor change in PPM is attenuated at least 100 times.
For the ~7V portion, yes.  But if you're looking for 10V, there's still a problem to solve that isn't answered in the datasheet.
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on July 13, 2014, 02:37:13 am
A precision boost from 7V to 10V?  There are several proven, precision, virtually "no-drift" ways around that one.  I can't show you, because the design I use is still owned by my customers.

Someday over a beer...




Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on July 13, 2014, 03:04:57 am

....
By the way, EDN also published an article (that's a laugh) after mine from Vishay on their resistor 'history', if you'd like to read that I can post the link here as well.  Be forewarned though, the published article was somewhat modified from the original before it was published.  The original was put together by a Wall Street PR firm and was freely handed out among employees and at shows.  Frankly it was full of cock and bull hot air and very little fact, it was exceptionally thin on the history of how the Vishay resistors came to be and the long trek of re-engineering them (time and again) to the point that they are at today.  I know, I was around for most of it; I can post a copy of the original for comparison if anyone would like to see it.  It is good for a laugh or two and is also as effective as ipecac syrup.
...

I am quite familiar with the follow-up "article" which was more a thinly disguised Vishay ad. I used it to light that evening's fire in the wood stove.  It has no place here, it was mostly smoke & oakum.

As far as I can tell, the more expensive the Vishay resistor is, and the more "magic" there is inside, the more goofy tricks are on the datasheet.  Again, I'm not saying they are bad - its just I've never seen a need for it that couldn't be solved with a better, more robust design that doesn't need such a high precision resistor.  The datasheets are (diplomatically) just plain optimistic.

What Vishay (/ or Bournes) does make that is fairly useful is a good 20ppm low-noise trimmer pot at say 10ohms - if used properly with a 3ppm Wirewound to trim out the last few ohms of a 1k /  3ppm WW for instance, sometimes you don't have to buy one of the custom laser-trimmed foil units they sell (Look at the stability of one of those laser trimmed units after 4~5 years - or after a small pulse surge - and tell me what happened).  You will still have a cost-effective, fairly low-noise 3ppm Tempco resistance even when an "old school" - but good - pot is attached.

Sometimes a pot isn't wanted or seems old-fashioned (or can be replaced with a DAC if you're careful), but on occasion they are just the ticket.  The good benchtop test voltage refs / dividers were made this way, and in general they work fine after decades - at least mine do.  Unlike a lot of "modern" equipment.  Was it a perfect design?  No, but it was very clever, and I always admired those designers.  Some of the old stuff just keeps on working long after the new stuff is tossed out.

A bad design using bad components will still be bad no matter what you do.



Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on July 13, 2014, 03:32:54 am
MisterDiodes,

Oh you didn't see anything with that published article, you really should read what the original pap was!
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on July 13, 2014, 08:38:57 pm
Hello,

I updated first values for S102JT on page 1 with surprising results.

https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg462303/#msg462303 (https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg462303/#msg462303)

Seems to be similar to the RS92 values: low T.C. but high hysteresis.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on July 14, 2014, 01:13:06 pm
low T.C. but high hysteresis.

Even if the thermal resistance from the metal block to the resistor housing is low,  it still can be quite high from the housing to the chip. Seems possible that most of the hysteresis comes from the long thermal time constant and not the resistor itself. In the second test run the hysteresis practically disappeared when I increased the sweep time from 3 to 24 hours. You can estimate the time constant by introducing a temperature step and monitoring the resistance value until it stabilises.
Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on July 14, 2014, 01:59:16 pm
there are no problems directly putting the resistors into the oil bath with their connections, that is a standard procedure when using an oil bath, insulating the resistors causes problems.

I decided to use the kitchen plastic foil because I was worried that the epoxy housing could absorb oil. For example some integrated circuits are quite sensitive to humidity due to the mechanical expansion of the epoxy housing. It seemed logical that the metal foil originally designed for straing gauges would suffer the same problem.

I actually sacrified one of the resistors and tested my assumption. First measured it 24 hours in air just above the oil bath surface (very stable temperature) and after that another 24 hours in the oil. The first 24 hours were more or less a straight line, but when in oil I noticed a few stepwise changes.

The process took some time to start, so it is probably safe to dip the resistors in oil for a short period of time. Unfortunately I had other things to do and not enough time to find out if the resistor would eventually find balance in the oil. Probably, when the housing has absorbed all the oil it can.

Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on July 14, 2014, 03:15:06 pm
Hello Itz2000,

Yes, IC manufacturers found out a long time ago that water did indeed wick up the leads past the mold compound into the IC and caused problems.  The main problem was with the aluminum wires used to connect the outside pins to the IC, aluminum corroded fairly quickly and that was the end of the connections.  There was two solutions, keep it powered up and the heat kept the aluminum dry or use much more expensive methods to seal the insides from the outsides.  Over the years the molded types were improved to the point where wicking was considerably reduced (but not eliminated).

You are also correct in that early strain gauge / 'precision' film/foil resistors also had some sensitivity to water wicking.  Precision wire wounds (PWW) also had some sensitivity to water wicking, mainly because of the non-welded crimped joints between the wire and the lead terminations, this was not a severe problem however, it was more of a gremlin that caused short-term variations in the resistor's resistance (looked like TCR) when the part had been unpowered for some time and then powered up.  The effect was small enough that parts routinely passed the military humidity tests.

Generally, precision film/foil resistors are not particularly affected by water wicking as the interconnections between the leads and internal resistor are welded and the materials used are also not particularly sensitive to water molecules.  That being said, the lower cost types are not as well protected against wicking as the more expensive types.  If water does manage to get inside film/foil types, they are rather sensitive to corrosion as everything is very thin.

In PWW, their main weakness has always been the lack of welded terminations, the enameled wire is coated the entire length and unless there are tiny pin holes (they do occur) the water has no way of getting at the wire alloy, water in the crimped joint was and still is a weak point but it tends to be a long term exposure weakness as the terminations usually are not particularly sensitive to corrosion, somewhat similar to the better film/foil types.

Welded terminations eliminate, for all intents and purposes, the problem of water wicking, what tiny amounts of water may be absorbed has an insignificant effect on the resistance, I've never seen any measurements higher than sub-PPM in mine.

Oil, a very good grade of heavy mineral oil, is what is used in oil baths and hermetically sealed resistors (yup, those magical Vishay hermetics are full of oil).  It should not have any effect on the resistors, if it does, that resistor is bad.  One note here, in oil baths, the oil is changed periodically, it gradually becomes contaminated from the air, resistors and anything else it is in contact with.  In hermetically sealed resistors, as long as things are kept clean when making them, there is no long term problems with the oil.  So you should not see any changes in your resistors by putting them in the oil, the epoxies used for resistors should not absorb the oil.

By the way, oil does vaporize, just like water, over time, particularly when in a stirred oil bath and even more so if it is heated so the oil can get into everything around the bath.  I have a story about that I'll have to relate sometime, caused a lot of problems on a military contract at Ultronix.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on July 14, 2014, 07:17:14 pm

Even if the thermal resistance from the metal block to the resistor housing is low,  it still can be quite high from the housing to the chip. Seems possible that most of the hysteresis comes from the long thermal time constant and not the resistor itself.

Hello,

if I look closer at the first picture then I see that it cannot be a thermal time constant.
For a thermal time constant the restistor change would lag all the time behind the temperature.
In the diagram the resistor change leads a long time (minute 160 - 300) and then reverses direction and then lags from minute 500 to 800.

https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg462303/#msg462303 (https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg462303/#msg462303)

https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/?action=dlattach;attach=101983;image (https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/?action=dlattach;attach=101983;image)

For me no thermal insulator can achieve such long thermal isolation (cycle time is ~11 hours).
So this effect would never be a thermal time constant. -> this effect has mechanical root cause.

The bad thing with such effects is that you never know from which point you are starting off. So the resistance value is unknown by a value of +/- 5-6 ppm even if you stay within the temperature range.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on July 15, 2014, 09:39:07 am
You are correct.

Increasing the sweep time from 3 to 24 hours remarkably reduced the hysteresis of the RS92 resistors, but didn't much affect the Vishay. The speed of the temperature change seems to be important. Interesting...

Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on July 15, 2014, 10:37:50 am
I took a few pictures of the internals of an ESI SR1 10kohm standard resistor. This specific unit has measured TC less than 1 ppm/C in room temperature and predictable drift approximately +0.3 ppm/year. Evanohm wire on mica card, but it looks like the wire was not welded but soldered...
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on July 15, 2014, 02:27:42 pm
Hi Itz2000,

No , it isn't Evanohm, I reiterate, Evanohm cannot be soldered, it must be welded.  That looks like 0.001" diameter Manganin, 290 ohms/foot, so there is approximately 34.483 feet of wire on there.  An equivalent Evanohm size wire would only need approximately 12.5 feet.  Any of the ESI series standards with resistors like the one pictured here is made with Manganin.

By the way, Manganin requires years to achieve 'predictable' aging, even with the newer versions such as Zeranin, it does not 'completely stabilize for at least 2 or 3 years under careful use.  Evanohm does tend to stabilize quicker and remain very stable for many years, primary standards have been made with Evanohm for some years now and have replaced nearly all of the Manganin standards in primary labs.

Cheers,

Edwin
Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on July 15, 2014, 04:07:00 pm
The ESI SR1 datasheet from the 90s says "modern alloy with excellent stability, an extremely low temperature coefficient over a wide range of temperatures, and very low thermal EMF to copper".

The same decription can still be found on the IET Labs website:
http://www.ietlabs.com/esi-sr1-calibration-resistor.html (http://www.ietlabs.com/esi-sr1-calibration-resistor.html)

Manganin ... modern alloy? Well, at least ESI had a good adman.

By the way, the exact same type resistors were used in the ESI 242D bridge (240C, RS825D).
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on July 15, 2014, 05:25:45 pm
Hi Itz2000,

The 'modern' alloy IET refers to would be Zeranin, it is a slightly updated version of Manganin, the main difference is that Zeranin has a slightly 'flatter' curve around the reference temperature range than Manganin does.  There was some small improvement in long term drift and arguably TCR but the main Manganin characteristics are still there.  The TCR curve is still hyperbolic and that cannot be changed significantly.

Yes, the 242D system has always used General Radio style Manganin resistors, ESI used them and now IET uses them, they were originally developed by GR many years ago and the general design of these resistors has changed very little over the decades.  As I said, Evanohm has replaced Manganin (and Zeranin for that matter) as primary standards around the world.  By the way, the specified TCR of those ESI/IET resistors are 0±3 PPM/°C for >100 ohms in the RS925D (earlier versions were 0±5 PPM/°C), basically my standard line resistor specification as far as TCR is concerned.  In the SR1010 series of working standards, the TCR is 0±5 PPM/°C, TCR varies with value and grade of standard but the older ones were 5 PPM/°C or higher.

In the ESI 242D system, most of the resistor decades were trimmable in the 240C and RS925D to high accuracy but according to the manual the system only held 0±20 PPM/year (usually better than that).  Manganin (and its relatives) require kid glove care to maintain their values, TCR and long term drift.  They do not tolerate mishandling very well at all, there are many Manganin standards selling on eBay which are out of tolerance and drifting badly because they were mishandled.  Unfortunately it is easy to cause permanent changes in these alloys by mishandling them.  I've worked with ESI 242Ds since 1973, I am very familiar with their characteristics, probably more so than many of the people at IET.  Very good resistors indeed, but there are better ones available now.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on July 15, 2014, 06:19:08 pm
Hi Ken,

It would be possible to wind the finer gauge wires on these mica cards but you probably could not terminate the wire to the terminals on either side of the card, they are too soft and since they were made compatible to Manganin for soldering I'm sure they would not weld to Evanohm.  Since Evanohm is a much 'harder' alloy, it would not bend around the edge of the mica cards very well particularly with large gauges, probably <0.0063" diameter at best and that might be pushing it a bit.  Otherwise there is a little bit better heat dissipation given the open winding surface but I'd say the difficulty of winding on mica and the slow winding speed would likely negate any advantage over a bobbin style.
Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on July 15, 2014, 07:22:43 pm
Is it possible to wind Evanohm wire on an old-school mica card?  Would there be any advantages or disadvantages to this?

I would vote for advantages, because that is how the ESI SR104 is made. The thermal expansion coefficient of thin mica card is low and close enough to that of Evanohm. The final unit has several resistors of opposite TC cancelling out each other.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on July 15, 2014, 07:55:04 pm
Hello Itz2000,

The SR104 and its two brothers, the 1k and 100 ohm versions are very special cases, they cannot be made in production numbers by any stretch of the imagination.  They are slow to make and go through many cycles of processing, it is far more than winding a wire on a mica card (which, by the way, has absolutely nothing to do with matching thermal expansions, Evanohm is far stronger in tensile strength than mica, mica can't 'stretch' Evanohm if it tried) for long term stability and low TCR.  The SR-1010 and SR1 series are of similar make, wire on a mica card, but the manufacturing processes are not the same.  These resistors are not production line resistors, they cannot be made in large quantities, not even moderate quantities.  If you have ever checked out the quotes for these resistors, they make Vishay's hermetic resistors look like a bargain. 

I can easily beat the specifications of the SR1010 and SR1 series resistors and with 'special' processing, I can come pretty darn close to primary standard specifications too.  Mica card build resistors are obsolete now in most cases, they have been surpassed by newer technology.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on July 15, 2014, 09:29:47 pm
You are correct.

Increasing the sweep time from 3 to 24 hours remarkably reduced the hysteresis of the RS92 resistors, but didn't much affect the Vishay. The speed of the temperature change seems to be important. Interesting...

Hello,

not totally. Some effect is also different with respect of perspective or scaling of the diagrams:

The "leading" part only looks leading when regarding unzoomed.
When you zoom in within the linear part (and rescale) it will look like 2 lines in parallel.

I made a set point jump measurement yesterday within the linear part of the rising T.C. edge.
(From around 21 deg C to 30 deg C).
The front edge is the NTC on the heat spreader of the heater.
The dotted line the resistance of S102#1
The following line the NTC near the S102.

The T.C. 6ppm resistor change for the 9 deg C temp rise is around 0.75 ppm/deg C for fast temperature changes.

I see nearly no thermal time constant at the rising edge within thermal block.
There seems to be a much slower time constant after the top edge.
The resistor value seems to fall sligthly whereas the temperature within thermal block still is rising.
I guess this time constant is some kind of plastic / bond creeping which needs time.
Would be interesting what the difference between S102 and Z201 is regarding the construction.

With best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on July 15, 2014, 09:38:32 pm
Do you have any photos of the insides of an SR-104 that you are allowed to post?  Also-- how many resistors are in an SR-104?  Are they in series, or parallel, or series/parallel?  I always wondered exactly how they made such a good resistor...

They are slow to make and go through many cycles of processing, it is far more than winding a wire on a mica card (which, by the way, has absolutely nothing to do with matching thermal expansions, Evanohm is far stronger in tensile strength than mica, mica can't 'stretch' Evanohm if it tried) for long term stability and low TCR.

I have never seen the internals of an SR104 and I am not an expert of this subject in any way. Long time ago I was in a seminar where an ESI engineer (or a university researcher involded in the project?) told us about the rocky road of development of these resistors. I remember seeing a diagram with four resistors in series-parallel configuration but that could have been just an example simple enough for mathematically representing the idea of the opposite temperature coefficients. The key of the whole manufacturing process was the special temperature treatment which was used to "null" the TC of the individual resistors. Like Edwin said it was not easy to control and large percent of the resistors were not usable. But if I understood correctly, it was possible to do the treatment again and again until the result was good enough. I got an impression that the thermal expansion properties of the mica card were very important and made possible that the SR104 withstands large temperature variations that would ruin all other same level standards.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on July 15, 2014, 10:56:48 pm
Hi Itz2000,

This is a little speculation on my part plus some theory concerning the innards of a SR-104.  While it is possible that they are using four resistors in series/parallel configuration, I think that may be more trouble than it is worth to build and match.  Theoretically, since Vishay has used it in at least one of their wiz-bang resistor types, it is possible to use two resistors in series (in this case, two 5K resistors) with matched opposing TCRs to 'cancel' out to near zero.  Out of a given batch, say a number larger than 50 resistors, there is a fair probability of finding a reasonable number of equal but opposite TCRs to build near zero TCR sets out of.  At least with Evanohm, there are no hyperbolic TCR curves to mess with.

This may or may not be how the SR-104 is built, I've never seen the insides of one either and because they are very expensive I doubt that anyone outside of the production line has seen the insides of an SR-104.  The most recent descriptions I've read of the SR-104 resistor sounds more like there is only one 10K resistor inside there as the primary, the other 10K resistor is strictly for internal temperature measurement.  It is certainly not out of the question that there is only one resistor in there instead of two.

Fortunately, since an SR-104 deals with very small temperature excursions, this makes the matching game a bit easier and if the TCRs are reasonably linear around the cardinal point, you get a very nice, near zero TCR as a result.  That is the relatively easy part of it, the other part is the conditioning of the alloy/bobbin (mica in this case) to play nice with each other.  While it is possible to get wire with zero (or near zero) TCR, when it is wound onto a bobbin (whatever the kind) things do change and only if the remaining processing does the right things to the wire/bobbin assembly does the resistors turn out with the desired end TCR.  The variables involved are many and most of them cannot be controlled real tightly so there are always variations in the end product no matter how good the total processing is.  Just about every process done to a resistor, right up until the final calibration, imparts stress or removes stress, the end product, hopefully, has had most, if not all, of the stresses removed or compensated for.

Yes, a metallurgist told me that alloys can generally be recycled as long as they are not contaminated so wire that misses the TCR mark can be cooled down and put back through the heat treatment process again to try and hit the mark.  The tighter the 'mark', the harder it is to hit.

That impression about the mica card making it possible to withstand large temperature variations was more smoke and mirrors, perhaps in their minds mica did that but I don't use mica and my resistors withstand even wider temperature swings which would likely wreck havoc on even an Evanohm standard, but yes, an Evanohm standard will certainly take more abuse than a Manganin standard with much less damage to it.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on July 16, 2014, 08:44:43 pm
Hello,

added results for S102JT#2 on page 1:

https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg462303/#msg462303 (https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg462303/#msg462303)

similar hysteresis +/- 6.3 ppm like #1 (+/- 5.5 ppm) but additional T.C. of +0.55 ppm/K overlayed.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on July 17, 2014, 08:03:46 am
similar hysteresis

It would be interesting to test the audiophoolery VAR.

http://www.vishaypg.com/docs/63140/var.pdf (http://www.vishaypg.com/docs/63140/var.pdf)

According to some sources it is just a naked Z201 (probably lacquered). That could give some idea how much the mechanical connection from the rigid housing to the chip affects the hysteresis, compared to a "free" chip and wire connections.

Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on July 17, 2014, 03:02:31 pm
Hello Itz2000,

An interesting data sheet from Vishay, the supposed photo of the VAR is too small to reveal very much detail.  I doubt very much that it would be coated in something like lacquer (just as an example) but if it is coated with something, it would have to impart no significant strain to the resistor element and yet be able to endure the total temperature range.  I think that a detailed photo of the real finished VAR product would possibly be more revealing than what is shown in the data sheet.  Vishay still likes to play with its customers in the dark.

The data sheet has a fair amount of true, partially true and downright BS information in it.  Obviously it attempts to appeal to the mostly less informed crowd in the audio sector with all the non-sense piled on for audio's benefit (if you can call that a benefit).  Here again, all Vishay needed to do was tell the facts and that should be enough but no, the data sheet is drowning in buttered BS.

You are right, Itz2000, with the Z201 outside of its hermetic can, it does lay the resistor element open to external stresses that it is normally protected from.  The only question is how good is the coating in protecting the element?  It definitely is fragile being out in the open, almost any accidental contact with it is going to likely cause damage.  I wonder how much these are going for?  Perhaps Digi Key lists them.

http://media.digikey.com/Photos/Vishay%20Foil%20Resistors/Y0706.jpg (http://media.digikey.com/Photos/Vishay%20Foil%20Resistors/Y0706.jpg)

The VAR should respond pretty quickly to temperature so the temperature tails should be short, noticeably shorter than the hermetic version but these resistors will have to be physically protected  or else these could be some expensive accidents.

Nice, the actual photo of an VAR is the back side which doesn't tell much at all.  My guess is that Vishay is coating the VAR with polyester-imide rated at 180°C.  The actual connections to the element appears to be something else, almost looks like the old black dopant we used to put on high voltage connections but I know it isn't.
Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on July 17, 2014, 03:36:18 pm
I wonder how much these are going for?  Perhaps Digi Key lists them.

Digikey:

100 ohm
http://www.digikey.com/product-search/en?mpart=Y0706100R000T9L&vendor=804 (http://www.digikey.com/product-search/en?mpart=Y0706100R000T9L&vendor=804)

1 kohm
http://www.digikey.com/product-search/en?mpart=Y07061K00000T9L&vendor=804 (http://www.digikey.com/product-search/en?mpart=Y07061K00000T9L&vendor=804)

10 kohm
http://www.digikey.com/product-search/en?mpart=Y070610K0000T9L&vendor=804 (http://www.digikey.com/product-search/en?mpart=Y070610K0000T9L&vendor=804)

Mouser:

71-VART100R000TB (100 ohm)
71-VART1K00000TB (1 kohm)
71-VART10K0000TB (10 kohm)

EDIT: Photo added.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on July 17, 2014, 04:40:10 pm
Hi Itz2000,

Nice photo, where did you dig it up at?  There are a lot of trim points in the element, these resistors are always made at a lower resistance and trimmed 'up' in value, the photo does show some refinement in the trimming process over the years.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on July 17, 2014, 06:52:12 pm
similar hysteresis

It would be interesting to test the audiophoolery VAR.

http://www.vishaypg.com/docs/63140/var.pdf (http://www.vishaypg.com/docs/63140/var.pdf)

According to some sources it is just a naked Z201 (probably lacquered). That could give some idea how much the mechanical connection from the rigid housing to the chip affects the hysteresis, compared to a "free" chip and wire connections.

Hello,

feel free to contribute your measurements. :-)

I on my part do not think they are really devices with "long term stability".
If they are laquered: where is the benefit for audio? This will give a bad dampening factor and "nonlinearities".
The PCB (pin-stabilizer) between the pins (according to datasheet) will swell when humidity is rising.
This will also give some tension to the chip.
So I personally think that a hermetically device will be the better choice.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: acbern on July 18, 2014, 06:29:56 am
real long term stability (sub ppm pa) like the sr104 can only be achieved be a fully hermetic housing. conformal coating like it is used on mil and space hardware helps avoid humidity/condensation issues by passivation but does not by any means subsititute a hermetic housing. (so btw: when we are talking about high precision resistors here, to me the aging drift issue is more important than the temp. coefficient which can be controlled by measuring the temperature whenever the resistor is used, you cannot do this with the aging factor, you have to rely on the unit being stable by design and verify from time to time. what help is a <1ppm/K tempco resistor if the annual aging is 10ppm and beyond).

the only way to get hermeticity is by metal/glass/ceramic.
Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on July 18, 2014, 12:53:00 pm
real long term stability (sub ppm pa) like the sr104 can only be achieved be a fully hermetic housing.

Sorry, but I have to disagree. It depends on the technology and contruction, if the hermetic sealing is necessary or not. It helps only if remarkably reduces some of the main drift mechanisms.

For example the 1 ohm standard designed by the Australian National Measurement Laboratory, a sort of  "modern Thomas", can be as stable as 0.01 ppm/year. The construction is open, basically just a perforated metal can.

Another example could be the classic 1 ohm Thomas. A common problem with the very early units is that the hermetic seal starts leaking. That increases the pressure coefficient but the long term drift is necessarily not affected.

And don't forget my ESI SR1 mentioned earlier. It has predictable drift of approximately +0.3 ppm/year which is quite good even compared to the SR104 (0.1ppm typical and 0.5 ppm/year specified). A bare mica card in a bended aluminium box which not even dust proof.

I have never used the Evanohm resistors manufactured by Edwin. But if carefully selected I wouldn't be surprised to find sub-ppm units.

Title: Re: T.C. measurements on precision resistors
Post by: Conrad Hoffman on July 18, 2014, 08:57:18 pm
With the talk of what's inside the ESI boxes, I have to wonder what's inside the high end Fluke calibrators? I would assume very few inherently stable standards, with everything else being compared and compensated in software. Is that how it's done, or do they use banks of near-perfect resistors for both resistance and dividers?
Title: Re: T.C. measurements on precision resistors
Post by: acbern on July 18, 2014, 10:03:47 pm
real long term stability (sub ppm pa) like the sr104 can only be achieved be a fully hermetic housing.
Sorry, but I have to disagree. It depends on the technology and contruction, if the hermetic sealing is necessary or not. It helps only if remarkably reduces some of the main drift mechanisms.

For example the 1 ohm standard designed by the Australian National Measurement Laboratory, a sort of  "modern Thomas", can be as stable as 0.01 ppm/year. The construction is open, basically just a perforated metal can.

Another example could be the classic 1 ohm Thomas. A common problem with the very early units is that the hermetic seal starts leaking. That increases the pressure coefficient but the long term drift is necessarily not affected.

the fact that there are resitors out there that were measured stable and re not hermetic (the NML is operated in oil and thats the way to keep humidity away, this is in no way comparable with a resin encapsulated resistor) does not mean that by design they are stable. you wil also find ref01 references that are much more stabe that the data sheet. that does not mean anything. otherwise they would have been specified that way.

for critical resistors earlier fluke units used oil filled resistors, as far as I know current fluke units use hermetic metal can resistors. the 34401 network e.g. is ceramic.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on July 19, 2014, 12:58:46 am
Hello Acbern,

The reasons for hermetically sealing resistors are not necessarily the ones assumed.  In the case of Manganin (et al), it is very sensitive to oxide (rusting if you please), barometric pressure and also water, i.e. humidity.  In the case of a primary standard, Manganin must be sealed or its stability will significantly degrade over time, its nominal value will change as well.  In the case of a working standard where the absolute stability requirements are not so severe, enameled wire will keep humidity problems to a minimum, barometric pressure is not such an issue and keeps oxide at bay.

Evanohm (et al) is not sensitive to humidity like Manganin, is not sensitive to barometric pressure and oxide is not a significant issue if built correctly, even bare.  Evanohm has none of the sensitivities that Manganin has.  Therefore, Evanohm need only be coated in enamel and the job is done for a standard.

The main purpose of an oil bath is not to keep humidity out of the resistor but to keep the resistor at a constant temperature, it has no other function.

All primary standards require utmost processing of the wire (even multiple times through the heat treating process) to achieve the best possible stability and even then, not all of a given batch ends up as standards, the wire may be sent back for another trip through processing again.

My resistors do not need to be hermetically sealed to achieve superior stability compared to other non-hermetic resistors and can compare favorably even to hermetics under similar conditions.  My main claim to fame is that my resistors can take more of a thermal shock licking than anybody else's with much less change in resistance or long term drift under such conditions.  I do not claim that my resistors are primary standard grade, that process is too complex and demands equipment that few can afford, not to mention developing the process in the first place.  My resistors do exceed working (transfer) standard specs under military working conditions.
Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on July 19, 2014, 11:22:36 am
for critical resistors earlier fluke units used oil filled resistors, as far as I know current fluke units use hermetic metal can resistors. the 34401 network e.g. is ceramic.

Reminds me of the Datron thermal slots i.e. replicating things made by some "high authority" without thinking why. They make the best instruments you can buy, so they can't be wrong. And they aren't. If it works well and doesn't cost too much, don't change. If you own a hermetic resistor production line or stock them in large quantity, it can be economically wise to use them in all products even if not techically required. Or just in case, if the hermetic adds only a tiny fraction of the total manufacturing costs. It can even save money if you get rid of expensive and time consuming environmental testing.

Hermetic sealing obviously improves stability, but it depends on the resistor techology and construction used, how much. And if the improvement is meaningful at all in the big picture. With bulk metal foil, based on the Vishay stability figures, it seems to be important. But not with wire wound, if designed properly. But if not, hermetic sealing can help to hide the design flaws or material limitations.

the NML is operated in oil and thats the way to keep humidity away, this is in no way comparable with a resin encapsulated resistor

Oil doesn't stop humidity or oxygen. Unfortunately.
Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on July 19, 2014, 11:28:00 am
An SR-104 that is more than a few years old will only drift [typically] about -0.07ppm/yr.  This is too small of a drift to measure without some very sophisticated gear [probably, a QHR and CCC].  The drift value in the data sheet only applies to the first few years [typically the first year].A *very* old SR-104 that has an intact hermetic enclosure can drift even less than the -0.07ppm/year.

Please note that the numbers you can find in literature were determined before 1990 against the US legal ohm which also drifted to the same direction and almost the same annual rate.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on July 19, 2014, 02:06:09 pm
Historically, there were three reasons for hermetic sealing resistors.

1. They were going to be used in harsh environments which the resistor itself could not easily tolerate, mainly military or aerospace and resistor technology had no other solution at the time.

2. They were going to be used as primary standards and while the environment was 'friendly', the inherent resistor characteristics were not good enough to meet long term stability without hermetic sealing and resistor technology had no other solutions at the time.  Because hermetic sealing was in use for decades and was a 'proven' technology, its use remained mostly unchallenged even today.  It is also very expensive having NIST qualify a new resistor as a primary standard, it takes years and truck loads of cash, another reason to not buck the system.

3. Hermetic sealing was found to be a very effective method of covering up resistor design flaws, keeping all that unfriendly environment at bay made the resistor look better than it actually was.  This technique is still in use today and while it is not cheap for the customer, it is an excellent selling point.

Hermetic sealing is not cheap, never has been and it is labor intensive to boot.  Because hermetics have had such an illustrious and long history, its unfettered use today is mostly unchallenged and unquestioned.  The one really serious weak point of a hermetic seal is the seal itself, unless carefully tested it can and will leak, after all, it is nothing more than a soldered joint and some of them are quite large.

Not all high quality resistor standards are hermetically sealed, many are not in oil but in air and perform very well.  Primaries still tend to be in oil for all of the historical reasons and perhaps because the hermetic primary standard has not been challenged, the old adage, "if it works, don't fix it" is a favorite of the resistor industry even when it is broken and can be fixed, they still don't want to change things.

Getting the resistor industry to change the way they do things is more difficult than going to the Moon (and even that is still questioned.....see!).
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on July 19, 2014, 02:35:56 pm
To Conrad Hoffman (reply #148),

The resistors inside the Fluke 5420A / 30A and 50A units are just good quality working standard grade resistors, no hermetics and the resistor specs are not all that special, either TCR or tolerance.  When these units are calibrated by the cal lab, the actual measured values are stored in non-volatile memory, it is these values that are displayed on the unit.  They are reasonably stable resistors but again, they do not have to be exceptional.  If best accuracy is needed, a cal cycle is done just before use, otherwise, it is roughly a working grade standard.
Title: Re: T.C. measurements on precision resistors
Post by: quarks on July 19, 2014, 03:56:35 pm
With the talk of what's inside the ESI boxes, I have to wonder what's inside the high end Fluke calibrators? I would assume very few inherently stable standards, with everything else being compared and compensated in software. Is that how it's done, or do they use banks of near-perfect resistors for both resistance and dividers?

Hello Conrad,

unfortunately I do not have a Fluke Multifunction Calibrator, but from my Wavetek calibrators I know, hermetically sealed Vishay Z-Foils (mainly 0.005% and 1ppm/K TCR) and Caddock (0.1% 15ppm/K TCR for 100MOhm) are used as internal references.  Additionally some trimming resistors are there in every range.

My guess is, Fluke is very similar, but maybe with their own Fluke Resistors.

bye
quarks
Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on July 19, 2014, 03:59:52 pm
If we throw out the data on the SRX which has nothing to do with the SR-104, and throw out John Lion's self-calibrated value, then we are left with an average of +0.07ppm/year drift.

Yes, I noticed the sign mistake, non stressed Evanohm drifts upwards. But that was not my point.

First, the drift of the US legal ohm prior to 1990 makes the simple calculated drift look much better than the actual drift.

Second, the calibration uncertainties are not low enough for determining the drift of an SR104 from just a few data points. Not even in the high level labs and especially not in the 70s or early 80s.

Title: Re: T.C. measurements on precision resistors
Post by: Conrad Hoffman on July 19, 2014, 08:15:55 pm
By a stroke of surplus luck, I actually have a 5450A. It gets "calibrated" simply by storing the measured values in memory.

Though I like the historical aspects of manganin, I've also read it get used as a pressure sensor for high force shock waves like nuclear blasts! It doesn't seem like something that can be used as a pressure sensor is ideal for something that should be immune to the external environment, though I try to keep the number of nuclear blasts in my lab at a minimum.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on July 20, 2014, 01:42:58 am
Hello folks,

By George, those certainly are hermetic resistors, fairly old ones but their specs for these resistors are not very impressive and even less so for hermetic resistors.  Those are all hand soldered, I've done many of those myself over the years.  Brass tubes and usually, but not always, oil filled (those were always fun to solder), all two terminal in there.  Can't tell who may have made them, Fluke plastered their own part numbers on a lot of components made by others.

It is possible I may have seen an early production model because I do not remember seeing hermetic resistors in it.  Fluke could have easily changed the resistors when they went to full production on them.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on July 27, 2014, 07:40:09 pm
Hello,

I have updated Z201#2 measurements in the Z201 post on page 1.

measured T.C. of #2 is  -0.27 ppm/K which is nearly the "typical" value  of +/- 0.2ppm/K
compared to
measured T.C. of #1 was 0.9 ppm/K

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on July 28, 2014, 07:10:54 pm

Humidity sensitivity:

On the other side a volt-nut friend of mine has reported a humidity sensitivity between 5-50ppm for 30% RH change of 8E16 resistors which are similar to the UPW50 wire wound resistors. I hope I will get further information on this topic from him when he is back from his trip.


I got now some measurement values for humidity values:
these values are reversible when humidity changes back and forth.
Time constant for humidity is in the range of days to weeks.

8E16 1K about 10-30ppm for a 25-30% change in rH. (around 25% to 50% absolute)
8E16 100K about 50ppm in the same range.
the trend for wire wound seems to be that for higher ohmic values the humidity sensitivity increases.

S102J 1K + 10K about 30 ppm for a 30% change in rH.
S102J 100R is about 5-10ppm in the same range
So also the trend seems to be lower for lower ohmic values.

So I am wondering wether the measured hysteresis on my S102J has to do something with humidity.
On the other side the time constant is relative fast for a humidity change.

Any ideas?

@Edwin: How do you explain the (reversible) rH sensitivity on the wire wound resistors?
Is the trend for higher ohmic values explainable?

With best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on July 28, 2014, 09:17:39 pm
Hi Andreas,

Two reasons, the main defect at work here is the so-called weld joints, water molecules are getting into the joint and causing trouble (caution, oxides at work) at the 'weld' joint, it has a similar, although usually smaller, effect than a crimped joint produces.  The secondary defect, which would be of no consequence if the joints were welded, is that the resistor is not sealed completely and allows humidity to sneak inside the resistor.  When the resistor is heated sufficiently, the water evaporates returning the parts value to the original value or close to it.  Repeated exposure to moisture and heat cycles will eventually cause the resistor to drift more and more, possibly out of tolerance if the original tolerance was tight.  A well crimped joint (like the resistors that went to the Moon) can actually stay intolerance for years under the right circumstances.

The enameled wire will have exceedingly little or no response to water as the enamel is very effective at keeping the water out and Evanohm (or its other family members) is not particularly sensitive to water either but a defective weld joint is an open invitation to trouble.  One thing which does help keep these resistors in better health is simply keeping them powered all the time.  That is less likely these days as not so many can afford to keep their equipment running 24/7.

In the case of foil resistors, they are usually welded, that is not the problem, in foil's case, it is the fact that the resistor element is so thin it is very susceptible to water effects as are the very tiny interconnect wires between the element and the outside world.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on July 29, 2014, 08:06:23 pm

As for foil resistors, the early designs [and even the newer Z-foil resistors] use high-temperature epoxy to glue the foil to the ceramic substrate. 

The new Z1-foil resistors use polyimide to glue the foil to the substrate and to seal the resistor on the top after they are done adjusting it. 


Hello Ken,

from where do you have the information with the epoxy glue (or polyimide).

The only document that I have found speaks from "cement" to fix the foil to the ceramic substrate:
http://www.vishaypg.com/docs/63171/TN104.pdf (http://www.vishaypg.com/docs/63171/TN104.pdf)
On page 5 they speak of about 20 ppm seasonal changes for humidity. (foil resistors).

On the other side: all metal (wire or foil) can be regarded (more or less) as strain gage.
So if the epoxy housing swells due to humidity it may have a influence on the resistor value.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: nadona on July 29, 2014, 08:51:00 pm
...

The solution for foil resistors is to get them in hermetic packages if this kind of shift is important to your design-- or, just buy less expensive PWW resistors from Edwin that minimize this problem.

So Edwin has less expensive PWW resistors than Vishay resistors?

Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on July 29, 2014, 11:02:45 pm
Hi Andreas,

To quote, " On the other side: all metal (wire or foil) can be regarded (more or less) as strain gage.
So if the epoxy housing swells due to humidity it may have a influence on the resistor value."

Whoever (Vishay no doubt) wrote that sentence, doesn't know what they are talking about (and I think I know who it was).  PWW, properly processed, are NOT strain gauges, for that matter, they never were characterized as such, unlike the Vishay resistors.  Yes, there is some strain imparted to the bottom layer of turns on a PWW resistor, this is the quite normal result of winding but that stress (again, if properly made) is essentially removed during the resistor processing.  On the 'other' PWW resistors floating around out there, instability is more often caused by nonexistent weld joints, a not so good seal or maybe just an inept resistor design.  Winding stress in every manufacturer's resistors I've examined has been mostly relieved and is not generally the source of other instabilities.

In the case of foil resistors, they are the most sensitive to stress of all thick. thin and foil technologies, this stress cannot be removed simply by baking the part, in the case of foil, they have had to find materials which minimized the actual stress on the foil byway of its bedding on the substrate.  PWW and Vishay resistors are two entirely different resistors, their manufacturing processes share little if anything in common and mostly have different issues affecting the resistance.

Epoxy does absorb water like many materials, but it depends on just what epoxy and hardener was used, some epoxies will absorb only a couple of tenths of a percent of water during a humidity bath while others can absorb a magnitude more.  While that certainly is a problem for foil resistors as Ken put it, PWW resistors (again, properly made) will have little to no effect from humidity.

I believe it was asked if humidity may have a greater effect on higher resistance values than lower values, that is a qualified yes, in the case of foil, if humidity does get inside of it (and Vishay seems to indicate that it does for non-hermetic) it would tend to have a larger effect on higher values than lower values because of the much finer circuit traces making up the resistor, the water molecules will have less distance to travel between close circuit traces than farther circuit traces.

In PWW resistors (again, correctly made) humidity would not affect the resistance any differently be it high or low.

I do not know if Vishay is using a similar enamel like mine or not, I have not seen any information that gives that detail.  I would have to say, that in the case of PWW resistors, the enamel I use does not absorb enough water to be of any concern.

Since the inception of film resistors (of any kind) moisture has been a problem, carbon, metal, thick, thin or foil, they all have a sensitivity to moisture and that resulted in many different encasements, even glass to stop the humidity's effects.  Plastics, for foil at least, have turned out to be only a partial fix to the problem.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on July 30, 2014, 09:04:18 pm

I have a love-hate relationship with foil resistors.  Currently, I am hating them.  Tomorrow is another day...


Hello Ken,

I can understand this.
Same resistor similar game two days later but totally different results:

On 27th I had forgotten to switch off the heater during night.
So actually i had a fast cool down from 45 deg C to 25 deg C in the morning.
So most probably a "dry" resistor.

On 29th the temperature was "room temperature" during night.
The result is a strange behaviour for the first "cold" cycle of the T.C. measurement.

At the moment it is rather rainy outside.
So humidity is rather high (65-67% rH) on my hair hygrometer.

So on rainy days you can hear the resistors whine.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on August 03, 2014, 07:15:41 am
Hello,

same game two days later on 1st of Aug, similar humidity (room temperature since last measurement) but slow temperature ramp (0.12 K / minute)

So it seems that its not humidity but temperature ramp speed which makes trouble to the Z-foil resistor.

with best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on August 03, 2014, 03:32:56 pm
Hi Andreas,

Humidity's rate of absorption or egress tends to be a balanced process under the same conditions, note that is the same conditions, when the rate is changed in either direction, so changes the rate of absorption or egress.  As the mass of a foil resistor is small, it has a comparatively short thermal tail, even though the plastic it is encapsulated in has a low thermal conductivity.  In your second test, you changed the rate of flow of humidity out of the resistor by using a very slow temperature ramp, thereby changing the conditions and making the comparison between the two measurements somewhat inaccurate inadvertently.

If the foil resistor does not have an encapsulation defect, the absorption/egress of humidity should be relatively slow compared to the response to temperature.  Obviously, a faster temperature ramp causes accelerated responses in both humidity and foil.

If I am reading your graphs correctly, I believe you are seeing a case of internal condensation effect for the first cold cycle, the condensation being evaporated during the subsequent heating cycle (for the 29th).  The resistor did indeed start off 'dry' because of the heater being left on during the night (for the 27th), therefore you are indeed seeing the effects of humidity on the foil resistor.  It is not a terribly big effect but it certainly is a significant effect.  That is why, in electron tube days, the equipment was left on 24/7 because the carbon resistors sucked water like a sponge and keeping them nice and warm effectively eliminated the effect.

The effect because of a difference between 0.12°C and 0.30°C ramping rate is quite insignificant.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on August 03, 2014, 08:51:10 pm

If I am reading your graphs correctly, I believe you are seeing a case of internal condensation effect for the first cold cycle, the condensation being evaporated during the subsequent heating cycle (for the 29th). 


Hello Edwin,

I already had the same idea. But why do I see this only on the "fast" cycle and not on the "slow" cycles (before and after).

With best regards

Andreas


Title: Re: T.C. measurements on precision resistors
Post by: Andreas on August 03, 2014, 08:59:16 pm
Hello,

I have updated the Riedon USR2 post on page 1 with first measurement data.

Since the USR2 has some "sticker" (for labeling) its case does not fit easily into the thermal block.
So I had to use some (gentle) force to put it in.
There is some ageing drift (which I already mentioned yesterday after soldering with room temperature).
First measurement indicates T.C. around -1.1ppm/K.
I will have to check wether the mechanical stress of the thermal block has a influence.

With best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on August 03, 2014, 10:48:25 pm
Hi Andreas,

As to your question, "But why do I see this only on the "fast" cycle and not on the "slow" cycles (before and after)."

Let's see if I have the sequence correct, on the 27th, the resistor had been 'cooked' over night so any humidity inside was minimal for the first test.  Rate of temperature change 0.12°C/minute.

On the 29th, resistor had been sitting at room temperature for two days in moderate humidity before testing, resistor showed odd reading.  Rate of temperature change 0.3°C/minute.

On the 1st, the same resistor had been sitting at room temperature and similar humidity, the only 'difference' was the rate of temperature change, 0.12°C/minute.  Readings appeared about normal.

I have a question or two for you.  How many cycles of cold and hot do you do before the resistor rests?  Any particular reason why you chose a different rate of temperature change for the second test?

Throwing out an educated premise, if we assume the rate of humidity absorption by the resistor was roughly similar between testing periods, the faster  delta T may have caused a different rate of condensation inside the resistor, i.e. it got colder faster, therefore more condensation occurred inside before the heating cycle was able to remove it.  With the slower delta T rate, the condensation took longer to form, thereby lagging the temperature change and forming less condensation inside to remove during the subsequent heating cycle.  I am referring to condensation directly on the foil of course; not so much around it, although that can have a small role in the effect as well.

I might add that a resistor 'sitting on a shelf' in a humid environment is considered benign, the usual humidity tests are conducted at an elevated temperature >70°C and 85%-95% humidity for 100 hours or more depending on the test requirements.
Title: Re: T.C. measurements on precision resistors
Post by: branadic on August 04, 2014, 10:53:59 am
Question: For what I know IC package mold mass is filled with glas balls, to minimize humidity influence. We use similar materials when doing Foil Assisted [Transfer] Molding process to create IC packages with [optical] interfaces. Is the same true for molded resistors?
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on August 04, 2014, 05:08:24 pm
Hello Branadic,

To my knowledge, Vishay does not use any glass balls in their resistors unless that is something recently added.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on August 04, 2014, 08:20:55 pm

Let's see if I have the sequence correct, on the 27th, the resistor had been 'cooked' over night so any humidity inside was minimal for the first test.  Rate of temperature change 0.12°C/minute.

On the 29th, resistor had been sitting at room temperature for two days in moderate humidity before testing, resistor showed odd reading.  Rate of temperature change 0.3°C/minute.

On the 1st, the same resistor had been sitting at room temperature and similar humidity, the only 'difference' was the rate of temperature change, 0.12°C/minute.  Readings appeared about normal.

I have a question or two for you.  How many cycles of cold and hot do you do before the resistor rests?  Any particular reason why you chose a different rate of temperature change for the second test?


Hello Edwin,

the number of cold and hot cycles depends a bit on how much time I have on the day when I am soldering.
I try to do a (fast) cold and warm cycle after soldering. But this does not happen always.

For Z201#2 the history is as follows: (It was a saturday so I had some time).

Soldering on 26th after this a fast heating to 45 deg C
Fast cool down to 25 deg.
Fast cold cycle to 10 deg C.
Fast heat up to 25 deg
Fast heat up to 45 deg (over night)
Where fast means in this case: as fast as my equipment can.
(picture attached)

On 27th in the morning a fast cool down to 25 deg C
from this the measurement beginning with a cold cycle 0.12 deg/minute.
on 28th no measurement just room temperature.

On 29th the measurement (3 cycles) with 0.3 deg / minute.
On 30th+31th no measurement just room temperature.

On 1st the measurement 1 cycle with 0.12 deg/minute.
(pictures already shown in previous posts)

The different rates have several reasons.
with several cycles within one measurement I want to see wether there are some ageing
or hysteresis effects which change over time.
(0.3 deg/K gives up to 3 cycles per day).

With the slow ramp I wanted to see if the hysteresis has something to do with thermal delay.
So if the ramp speed is factor 2.5 slower then a "hysteresis" due to thermal delay (between resistor
and themperature sensor) should also change by factor 2.5.

But since the factor observed does by far change not that much the root cause of the hysteresis
is not (primary) a temperature sensing problem.

I also had different effects on hysteresis with different ramp speeds of (different types of) voltage references,
so I wanted to see if it has also a influence on resistors.
So Z201#2 is the first candidate where I see something unusual.

With best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: Andreas on August 11, 2014, 01:46:18 pm
Hello,

I have updated the USR2 section on page 1 with measurement data

https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg462305/#msg462305 (https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg462305/#msg462305)

USR2 #1 has a large ageing drift. (Or is it humidity because it came freshly out of a welded polyethylene bag)

https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/?action=dlattach;attach=105219;image (https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/?action=dlattach;attach=105219;image)

USR2 #2 the first measurement indicates a T.C. of about -1.4ppm/K
Ageing drift is much smaller than on #1.
But this candidate had 1 week to acclimate after opening the bag.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on August 28, 2014, 09:01:29 pm
Hello,

I have updated UPW50 section on page 1 with several measurements.

https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg462300/#msg462300 (https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg462300/#msg462300)

UPW50#2 0.63 ppm/K @ 25 deg C
UPW50#3 1.85 ppm/K @ 25 deg C
UPW50#4 4.76 ppm/K @ 25 deg C

So #2 beats even one of my Z201 resistors.

To keep track I created a overview from the measurements up to now.

I would interpret the results as follows:
With high sophisticated applications it is worth to measure the T.C. (+hysteresis) within the application temperature range and with some thermal cycling also the ageing drift over some days to further select the resistors and to sort out the "stinkers".
Some datasheet specs seem to be a bit too optimistic when looking at the "typical" values.
Sometimes (often?) the hysteresis is larger when having a low T.C. within a resistor type.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on September 01, 2014, 08:40:13 am
Hello,

I have done the first measurement on a UPF50 (molded metal film resistor) from TE.
see metal film section on page 1:
https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg462301/#msg462301 (https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg462301/#msg462301)

Interestingly this device has no visible hysteresis.
So it seems that the hysteresis has nothing to do with my measurement setup
but is within the wire wound and metal foil resistors.
Unfortunately there is no shelf life data supplied with the UPF50.

With best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on September 02, 2014, 01:35:06 am
Hi Andreas,

I've been busy working on a resistor order so I've had little time to reply.  The UPF50 data sheet appears to be a 'preliminary' one, likely they do not have any long term figures available as yet but given the environmental test limits, even if this resistor type was twice as good as the maximum test limits, they are nothing particularly special.  With test limits of 50 PPM to 2000 PPM for resistance change, they are about average for metal film, about the only 'special' spec is the 0 ±5 PPM/°C TCR which is quite good for this type of resistor.  Their power range is average, restricted above 70°C, derated to 0 at 125°C.  The shelf life should not be significantly different from any other similar metal film resistor of this type.  I did not see anything in the specifications that would lead me to think otherwise.

I would not be too quick to jump to conclusions about the presence or nonpresence of hysteresis, I have never seen a metal film resistor that didn't have it and this resistor's construction is no different.  One sample is much too small for any conclusions, there may be a valid reason why you did not detect hysteresis.

Ciao,

Edwin
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on September 04, 2014, 03:28:25 pm
Hello Edwin,

so you think that shelf life is around 300 ppm / year similar to RC55Y device?

In the mean time I did further measurements on UPF50 #1. (see also on page 1).
https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg462301/#msg462301 (https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg462301/#msg462301)

With fast ramp (0.3K/minute on 01.09.2014) I got some hysteresis on the rising edge after the first cold cycle.
The slow ramp (0.12K/minute on 02.09.2014) showed again low hysteresis.

The 2nd device UPF50 #2 showed some hysteresis on cold cycle (0.12K/minute on 03.09.2014).
Here I did not do a cold cycle after soldering against sample #1.

With best regards

Andreas


Title: Re: T.C. measurements on precision resistors
Post by: Andreas on September 04, 2014, 08:28:46 pm
Hello,

for those who did not mention it (like me).
Ham Fest in Weinheim (Germany) is a possibility to meet:

https://www.eevblog.com/forum/chat/eevbloggie-meeting-at-ukw-tagung-weinheim-ham-fest/msg503262/#msg503262 (https://www.eevblog.com/forum/chat/eevbloggie-meeting-at-ukw-tagung-weinheim-ham-fest/msg503262/#msg503262)

http://ukw-tagung.org/ (http://ukw-tagung.org/)

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on September 06, 2014, 09:57:07 pm
Hello,

I have updated the metal film section on page 1:

https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg462301/#msg462301 (https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg462301/#msg462301)

UPF50 #2: the hysteresis gets smaller with each temperature cycle but is still larger than on #1.

Also did first measurement of a RC55Y with 15ppm/K in data sheet.
This turns out as nearly -9ppm/K in actual measurement.
But there is a large ageing drift of 4-5ppm within the measurement.

With best regards

Andreas



Title: Re: T.C. measurements on precision resistors
Post by: Andreas on September 08, 2014, 09:24:48 pm
Hello,

I finished measurement of RC55Y #1.
https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg462301/#msg462301 (https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg462301/#msg462301)

total drift in 3 days around 14 ppm.
So it makes no sense to test further RC55Y.

Attached: Overview of the measurements up to now.

with best regards

Andreas



Title: Re: T.C. measurements on precision resistors
Post by: Andreas on September 28, 2014, 10:10:33 pm
Hello,

currently I am characterizing two new ADCs with capacitive (LTC1043) dividers.
I decided to compare a LTC1043 divider against a high precision resistor divider.
In this case it was a Vishay DSMZ 5K/5K (1:1) divider.

http://www.vishaypg.com/docs/63121/dsmz.pdf (http://www.vishaypg.com/docs/63121/dsmz.pdf)

from datasheet
typical ratio tracking T.C. 0.1ppm/K
maximum tracking     T.C  0.5 ppm/K (-55..125 deg C for a 1:1 divider)

Measurement was ratiometric: The VREF of the ADC was used as supply for the DSMZ; canceling out the VREF drift.
The DSMZ was soldered with thin copper wires to a DSUB-connector which I plugged directly to the ADC.

I got 28.3uV change in 31.1 K which is 0.91uV/K or 0.36ppm/K average with respect to the nominal 2.5V at the output of the divider.
There is also a large hysteresis or ageing drift in the measurement.

As comparison a LTC1043+LTC1050 capacitive divider with ratiometric measurement (dividing VREF of ADC).

In this case I got 1.0uV change in 32.2K which is 0.031uV/K or 0.0124 ppm/K @ 2.5V
no hysteresis.

The offset drift of the LTC1043  #1101_004 divider was 3.2uV/33.2K

And the ADC #16 itself measured a gain drift (5V Vref measurement) of -2.1uV/33.6K
and a offset drift of 0.6uV/32.9K

With best regards

Andreas

Edit: attached picture of DSMZ#1 with ADC#16
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on October 05, 2014, 05:24:15 pm
Hello,

and just the next DSMZ (#2) measured with new ADC #15 dividing the reference voltage ratiometrically.

18.5uV change over 33.9 K giving 0.55uV/K or 0.22ppm/K (so better than the previous DSMZ)

This competes with the LTC1043 #1101_003 which has:

3.2 uV (max.) change over 31.8K giving 0.1 uV/K or 0.04 ppm/K
(and would be much better when the switching on of the cooler did not produce that spike at 32 degrees as can be seen in the drift over time diagram).

Offset drift of LTC1043 #1101_003 is:
1.2 uV change over 32.4K giving 37nV/K or 7.4ppb/K referred to the 5V ADC input (= divider output).

ADC #15 alone measured 0.3uV/24K offset drift (17-42 deg C)  and 2.2uV/34.5K gain drift.

With best regards

Andreas


Title: Re: T.C. measurements on precision resistors
Post by: Andreas on October 10, 2014, 09:30:43 pm
Hello,

I have repeated the measurements of the LTC1043 #1101_003 and DSMZ#2 divider.
(the jump on LTC1043 was not plausible to me).

The gain drift of the LTC1043 of 07.10.2014 is now without any jumps.
So I guess that I had a problem with one of the connectors on the measurement of 30th of September.

Without regarding measurement noise I get  0.5uV/31.8 K = 16nV/K = 6.3ppb/K for the LTC1043 gain drift.

DSMZ#2 was repeated on 08.10.2014.
T.C. of the divider is similar to the first measurement
17.2uV / 32.3K = 533nV/K = 213ppb/K (2.5V)

The ageing drift/hysteresis ist much smaller than on the first measurement. 0.7uV = 0.28ppm
So either the drift was due to longer time after soldering or due to relaxation after the first thermal cycle.

With best regards

Andreas




Title: Re: T.C. measurements on precision resistors
Post by: branadic on October 15, 2014, 06:29:05 am
Hi Andreas,

still very interesting results but somewhat confusing. Can you give a brief summary what resistor is best in your measurements?

Regards.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on October 15, 2014, 08:40:52 pm
still very interesting results but somewhat confusing. Can you give a brief summary what resistor is best in your measurements?

I think it's still a Work In Progress [WIP], but I too am interested in the "Reader's Digest" version of which [so far] are the best resistors.  But then, we have to define what "best" means, but to me, it is excellent TCR and super-stable resistance over time-- but that is because I will not be running the resistors under high power or pulsed power conditions [at least in what I am doing now].

As with many things in the world of engineering, the definition of "best" depends on how you are using the resistor.

I would be interested in what Andreas found with Edwin Pettis' resistors, which appear to be the best of the Evanohm-wire based PWW resistors available.

Hello,

I can only speak for the resistors that I have measured.
And there is no clear winner up to now.
Each resistor even from the same series behaves more or less individually.
And yes its a WIP I have planned to do further measurements at least on some Z201 and if I get some samples also from 8G16. (But there we have one measurement from Frank with 2.2 ppm/K. So this would be only to see if hysteresis will be better with slower temperature change).

From Edwin I still have no idea where the pricing will be for small quantities. And I fear that the shipment costs from US to Germany will be tremedous high especially when using UPS or similar service who does the handling with customs. And I do also not know if I could pay per PAYPAL.

From trend I would give the following statements today:

Z201 will be my first choice for low T.C. + hysteressis without selection.
UPW50 is second choice. And hand picked devices may exceed average Z201.
UPF50 are the surprising cost/performance winner regarding T.C. + hysteresis.

My UPW25 samples although similar to UPW50 seem to have problems.
S102 and USR2 have also measured far below UPW50.

I have no clue how long term stability will be.
(And up to now I have no reference grade resistor to compare with).
And I have no hermetically devices in my samples.

For dividers I would not use individual resistors but something like DSMZ.
The open point is: how will they behave when being soldered on a PCB?
Perhaps it would be better to use them dead bug mounted.

Another point:
the cylinder style resistors seem to be more critical with thermal coupling. (and perhaps large temperature gradients).
I have the impression that thermal grease is necessary to keep them at same temperature as the isothermal block, whereas a rectangular style resistor showed lesser difference (shown as "hysteresis") between "dry" and "greased" state.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: MK on October 16, 2014, 09:28:28 am
Perhaps you could use medicinal paraffin to thin down some thermal grease to make it easier to keep the round resistors in contact with the aluminium block?
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on October 16, 2014, 11:03:27 am
Andreas, DiligentMinds, branadic

up to now, this thread was a very instructional and successful demonstration, how such delicate measurements like the determination of these low T.C. of resistors could be done with relative simple means, instead of using heavy equipment like an 8.5 digit multimeter, or ultra stable and precise resistance bridges..

But at that point,  it is no way of judging, which resistor technology or brand is better, or best in class..

Reason for that is the mere lack of statistics.. means, too few different samples per technology / brand have been used.

Elsewhere, I already have provided 5 T.C. values for the hermetically sealed, oil filled VHP202Z, and found out, that these values showed a big spread, and all were an order of magnitude above the promoted typical value.
(Andreas, if you like, I may add these measurements here as an additional item)


To evaluate, what the different technologies are really capable of, say in statistical terms of 'typical' values and max. spread, you need much more samples than 2, or even 5 ones.

Therefore, up to now I would not draw such a conclusion, as DiligentMinds did.

Maybe others also can add such measurements...

Andreas, if you don't have an 8E16 resistor yet, we may discuss, how to organize that.. I have a bunch of 50 Ohm, .., 10k, 30k, 100k in stock.
Either I do some much better measurements on them,  (I mean, than the quick *n dirty one that I already did  ::) ) using my equipment, or we may exchange some samples..


The basic problem with these tubular case resistors is that the wires obviously transport most of the heat into the resistor, compared to the mould component.
That effect can be reduced by attaching the leads thermally to the isothermal block also.. there are several possibilities to do so.

Anyhow, this subject is still very interesting, so keep on going!

Frank
Title: Re: T.C. measurements on precision resistors
Post by: texaspyro on November 16, 2014, 05:46:50 am
Speaking of the Fluke 5450...  does anybody know of a source for the DL02614 displays used in these?  One of mine has a bad segment.
Title: Re: T.C. measurements on precision resistors
Post by: MK on November 16, 2014, 08:11:36 am
Andreas, DiligentMinds, branadic

"...it is no way of judging, which resistor technology or brand is better, or best in class..."

<snip>

Therefore, up to now I would not draw such a conclusion, as DiligentMinds did.

<snip>

Hi Dr. Frank,

Sorry, when I posted that I guess I kind of implied that I was basing my conclusions on the work done here in this thread by Andreas.  I apologize for that.  That isn't what I meant to say.

My conclusions were [and still are] based not only on Andreas' work, but long years of experience and hundreds of hours scouring the available literature for relevant material.

In a private email from Edwin Pettis to me, Edwin complained that many engineers over-spec the resistors they are using in their circuits.  I think he is correct.  You do not need a super stable hermetically sealed, oil-filled, 0.001% resistor for an LED ballast resistor.  Part of the art of electronics is knowing when to specify better parts, and in order to do that you have to know *why* you need a better part.  Then, you can use your engineering skills to ask the question: "how good do I need this part to be?"  You also need to know what parts are available, and what the environmental effects on each resistor type are.  In some applications, you also need to know what the long term drift might be for each resistor type.  Without this information, you might get lost in all of the data, and end up specifying the wrong part.  In some applications, you would want to know how to accelerate the aging of the resistors and other components in your design so that your design is very stable coming off of the factory floor.  There are different techniques for doing this, and not all of them apply to all resistor types [and/or other components].

I too think that the work Andreas is doing is important, and interesting.  Andreas, please keep going!

I agree that overspecifying is expensive, the problm I believe is a lack of trust in the datasheets, like some of the current TO220 devices that claim to be able to dissipate 200-300Watts, the same general weasel words have crept into many other datasheets too.

But this thread grew out of the LTZ1000A thread where there are many other error sources that creep in. For an LTZ1000 my current thinking is a mix of econistors/squaristors and some Edwin resistors in the most critical positions, and then jellybean resitors for current limit, psu etc.
Title: Re: T.C. measurements on precision resistors
Post by: TiN on November 16, 2014, 01:57:53 pm
Just won a broken Keithley 2510 TEC SMU, will be a nice tool for little controlled temperature chamber for TC testing.

Thinking of building plastic insulated box with BNC inputs and RTD sensors around to make accurate -20....+100°C controlled temperature chamber.
Title: Re: T.C. measurements on precision resistors
Post by: ManateeMafia on November 16, 2014, 02:29:05 pm
TiN,

I picked up one of those earlier this year for the same purpose. Mine appears to be fully functional. If you need me to do anything to help with the repair, let me know.

I have a small aluminum enclosure milled for a small peltier assembly. I have also purchased one of these   http://www.ebay.com/itm/Liquid-Thermoelectric-Peltier-Enclosure-Dual-Fan-With-Heat-Sink-/140898947623 (http://www.ebay.com/itm/Liquid-Thermoelectric-Peltier-Enclosure-Dual-Fan-With-Heat-Sink-/140898947623).

Title: Re: T.C. measurements on precision resistors
Post by: Andreas on January 25, 2015, 05:14:40 pm
Hello,

I have done a repeated measurement on S102#1 just to see what happened in the mean time.

The measurement setup is slightly changed just to make it easier to change the resistors.
I do not use thermal grease; the resistor is pressed against the isothermal block with a spring.
The measurement lines are not soldered but I use 4 clips for the 4 wire measurement.

Measurement on 18.01.2015 compared to the measurement of 13.07.2014 shows
a different hysteresis curve and a drift of -12.6 ppm @ 25 deg of either the S102#1 or the reference resistor Z201#1.

Measurement on 19.01.2015 is more similar to the old measurement of 13.07.2014 regarding hysteresis.
Drift is reduced to -11 ppm @ 25 deg.
So both effects together seem to be related to the S102#1 resistor.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on January 25, 2015, 07:18:53 pm
Hello,

another repeated measurement with Z201#2

Comparison is to measurement of 01.08.2014

On 20.01.2015 the drift is slightly negative: -0.3 ppm @ 25 deg C
after 3 further temperature cycles:
On 23.01.2015 the drift is slightly positive: +0.9 ppm @ 25 deg C
Slope varies also slightly (but may be also different by using sligthly different minimum and maximum temperatures).

All in all the two Z201 (reference #1 and DUT #2) have much lesser drift than Z201#1 against the S102#1.
So either the Z201 are both very stable or at least have the same ageing drift.

other coefficients:
01.08.2014
A 0 = -7.81060638217116E-0001
A 1 = -2.31032022287009E-0001
A 2 = -4.31093591373655E-0003
A 3 =  2.78270315402516E-0005

20.01.2015
A 0 = -1.1077309086686037E+0000 -> drift -0.3 ppm @ 25 Deg
A 1 = -1.9762440120142556E-0001  -> slope -0.03ppm/deg
A 2 = -3.9960281447573684E-0003
A 3 =  1.7247792207858591E-0004

23.01.2015
A 0 =  1.4344628522426358E-0001 -> drift + 0.92 @25 deg (01.08.2014)
A 1 = -2.0906922064354618E-0001 -> slope -0.02ppm/deg
A 2 = -3.0228719576275895E-0003
A 3 =  1.2306553962915563E-0004

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on January 25, 2015, 07:47:32 pm
Hello,

the measurement clips brought me to a idea:
What is the influence of the lead length on the resistor T.C. ?

When doing the test with soldering I used the maximum possible lead length in order to make minimum thermal stress to the devices.
But now with the clips I am more flexible. (And when soldering finally to a pcb I would never take the full lead length).

So from datasheet of a Z201.
lead length outside from case:  about 25.4 mm (one inch) with AWG#22 copper.
(54.7 mOhms/meter TCR: 3880ppm/K)

Within case the lead is additionally up to 9 mm each.
So minimum usable lead length is 20 mm in sum.
Maximum around 70 mm in sum.
Difference is 50mm resulting in 0-2.7mOhms variable resistor with 3880ppm/K
That sounds not much but for the 120 Ohms resistor of a LTZ1000
2.7mOhms are already 22.7ppm variable resistor with 3880ppm/K T.C.
Giving from 0 to +0.088ppm/K additionally T.C. on the 120R resistor.
So slight negative T.Cs could be trimmed by the resistor lead length or by the PCB trace length.
(Ok this is probably not the best idea since on pcbs the trace thickness has large tolerances during production).

For the 1K resistors the lead lenght short/long gives also a 0.01ppm/K change.
If one would use a 10 Ohms Z201 the leads give up to 1ppm/K change in T.C. which is far beyond the "typical" datasheet spec.

So at which lead length the T.C. of a Z201 is specified?

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: MK on January 25, 2015, 08:11:45 pm
The z series are supposed to be mounted touching the pcb, so if we assume single sided with the copper opposite the component, it will be used about 1 mm from the body.
Title: Re: T.C. measurements on precision resistors
Post by: babysitter on January 25, 2015, 08:43:11 pm
The Econistors say in their datasheet that the connection for calibration is "made - 10mm along the lead-out wires from the body", and also give a figure of Resistance of termination leads depending on Type.
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on January 25, 2015, 10:51:25 pm
Hello Andreas,

I'm really sorry to disagree to your statements and your setup.
It's not at all from electrical, but from pure physical aspects.

Your (really wild) hysteresis figures show, that all of your measurements were always done in a very big thermal disequilibrium between your measured temperature (sensor?) and the resistor element.
It's always a dynamic thermal measurement (everything is changing rapidly), instead of near static measurements.
It's also caused by the fact, that these type of resistors were mostly heated / cooled by their wires, not over the body. So the thermal mass, as you use it, does not help.

You either have to couple the wires also to your thermal block, or you have to do the measurements much, much  more slowly, in equilibrium, i.e. not always by forced heating / cooling, but by very slow thermal convection.
Or you may put temperature sensor and DUT in one closed metal box and slowly heat/cool the whole box.

As a consequence, your T.C. curves do not represent the actual behaviour R(T) of the DUTs, and also your statement, that T.C. has changed between the two dates, I think, is unsustainable.


For a volt-nuts from U.S., I've just recently calibrated  his NTC against a precision PT100, and then later determined the R(T) of his PWW by using this calibrated NTC.

I append the hysteresis curve for the NTC vs. PT100 measurement, where you can nicely see, how forced cooling / heating cause hysteresis, but during slow convection (taking several hours for one direction), there is no hysteresis at all.

In the last chart (raw data) you can see, how well you can supress hysteresis for the R(T) measurement (it's the PWW in a aluminium box), if you simply make the measurements very slow.
The forced cooling is visible as an offset, but even the slow, forced heating by an IR lamp causes no  hysteresis.

The loop starts at room temperature, cooling down quickly to 15°C, then relaxing to room temperature, slowly heating to 32°C, and relaxing again to r.t.

Frank


Title: Re: T.C. measurements on precision resistors
Post by: Andreas on January 25, 2015, 10:53:51 pm
The z series are supposed to be mounted touching the pcb, so if we assume single sided with the copper opposite the component, it will be used about 1 mm from the body.

The datasheet is of opposite opinion ;-)
http://www.vishaypg.com/doc?63187 (http://www.vishaypg.com/doc?63187)

At least for the resistance value they spec on page 4:
Lead test point: 0.5" (12.7 mm) from resistor body

I doubt that they change their test fixture for measuring T.C.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on January 25, 2015, 11:17:35 pm
Hello Frank,

one temperature cycle already needs a whole day. 11-12 hours for the cycle + 1-2 hours for overlap until I do not have a "open" hysteresis curve.
So I am happy when getting a hysteresis below 1 ppm and take the interpolation in between as "truth".

Maybe you are right for the Z201.

But the S102 components are (with similar shape and test fixture) so much worse that I consider that the inner construction of the S102 is much worse (some interaction between molding compound and resistive element which gives something as a time constant).

Also Vishay states up to 20 ppm seasonal effects for molded resistors due to humidity.

http://www.vishaypg.com/doc?63171 (http://www.vishaypg.com/doc?63171)

With best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on January 25, 2015, 11:32:43 pm
Hello Andreas,
maybe I did not explain precisely:

The basic problem with all of measurements is, that you never get some repeatable curves or parts of curves in ALL of your measurements.

So you can't identify, which effect is really hysteresis (e.g. by the metal foil technology), and which is thermal difference between the resistor and its wires, or the thermometer.
Even if you measure slowly, the wires may always be on a different temperature, than the thermal mass and the thermometer.

I don't dig it from your measurements, but all these curves look quite strange, if I recall temperature measurements, and also hysteresis measurements  I have done.

Maybe the S102K has a very huge hysteresis, but the 201Z definitely has to have much lower hysteresis (and only for bigger temperature excursions as +/-15°C only)


I propose that I repeat your measurements with my Veltins thermal chambers  ;) and see what happens.

Frank
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on January 26, 2015, 08:43:09 pm

The basic problem with all of measurements is, that you never get some repeatable curves or parts of curves in ALL of your measurements.

Even if you measure slowly, the wires may always be on a different temperature, than the thermal mass and the thermometer.

I don't dig it from your measurements, but all these curves look quite strange, if I recall temperature measurements, and also hysteresis measurements  I have done.

Maybe the S102K has a very huge hysteresis, but the 201Z definitely has to have much lower hysteresis (and only for bigger temperature excursions as +/-15°C only)

I propose that I repeat your measurements with my Veltins thermal chambers  ;) and see what happens.
Hello Frank,

For the repeatability I look at the UPF50 (metal film resistors) on page 1. Those have virtually no hysteresis.
Ok since they are cylindrical the setup is slightly differen. But they should even be worse because the thermal contact is worse.

All in all you are right: the results look strange.
I have tried many different setups but I did not find a setup with much better hysteresis up to now.

When looking at the Z201 chart at 25 degrees C. The hysteresis in x-direction is around 7 degrees C  (or +/- 3.5 degrees in each direction).
7 degrees at 0.12K / minute slope correspond to nearly 1 hour (or +/- 30 minutes in each direction).
I really doubt that either the temperature difference between temperature sensor and resistor element is 3.5 degress.
It should be more in the +/- 0.5 deg C range when the fan is active.
And I also doubt that the thermal time constant is around half an hour with active fan.

Perhaps my fault is that I rest too long at the minimum and maximum temperature so that the hysteresis can "charge".
Ok I will have to check the temperature sensors. Perhaps they have not survived the treatment with the thermal grease.

If you want to spend your time, I will send you the Z201#2 and S102#1 for measurements.
It would be very interesting how the setups compare.
And if repeatability is related to measurement setup or resistors.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on January 26, 2015, 09:18:38 pm
Hello Andreas,
I look forward to get your resistors!

What's really strange is the lack of a virgin path if you really observe the hysteresis, which is a companion of the metal bulk foil technology.

Then, the Z201 should nearly be free of hysteresis in the temperature range where you measure.

And I can really not believe, that the S102K should be that bad, because for a claimed T.C.  of 2ppm/K (even with Vishays butterfly method), or so, such a big hysteresis should make them useless.

What might cause such behaviour, is a foregoing history of extreme temperature excursions.. remember, how I received my VHP202Z back from Vishay Precisison/ Germany, he had heated them asymmetrically to 125°C, and they were stuck at +5ppm higher resistance, until I unloaded this memory / hysteresis effect.

Do you remember, what happened to your resistors?

Maybe, that you already have a prepared aluminium box with jacks for the resistor and the sensor?

Otherwise I have to build one.

That will be an exciting experiment, again.  8)

Frank

PS: I may probably measure these two comrades during that session, the left one is also a Z201.
Has yours the same case?
Title: Re: T.C. measurements on precision resistors
Post by: babysitter on January 27, 2015, 06:05:15 am
Maybe closer inspection  of Andreas' isothermal box including heaters and sensors would gain some insight?

How big are the gaps between the block and the parts? I suppose you already reduced it as much as reasonable and that the parts are touching one part of the wall due to gravity, but how would you describe it? Thermal grease works well usually only in very, very thin layers. Also I would recommend some thermal isolation of the block, even if it is just that kind of sticky tape that is used for mirrors where you can put it without closing holes.

Andreas: More photos, please ! I am just aware of one.

Title: Re: T.C. measurements on precision resistors
Post by: Andreas on January 27, 2015, 06:40:02 am
Do you remember, what happened to your resistors?

Maybe, that you already have a prepared aluminium box with jacks for the resistor and the sensor?

Otherwise I have to build one.

PS: I may probably measure these two comrades during that session, the left one is also a Z201.
Has yours the same case?

Hello Frank,

Treatment of my side for Z201#2 was as follows:

26.07.2014 in the evening
soldering 4 wire with crocodile clips on the leads for protection.
Thermal grease for trying to get better thermal contact to isothermal block
temperature setpoint 45 degrees (first hysteresis test).

27.07.2014
thermal cycle 8.5-46 degrees setpoint beginning from room temp 0.12K/minute

28.07.2014
3 thermal cycles 8.5-46 degrees setpoint beginning from room temp 0.3K/minute
Temperature measurement error due to failure in USB device -> no evaluation possible

29.07.2014
3 thermal cycles 8.5-46 degrees setpoint beginning from room temp 0.3K/minute

01.08.2014
thermal cycle 8.5-46 degrees setpoint beginning from room temp 0.12K/minute
in the evening:
desoldering with crocodile clip to cool the leads

some days later:
degreasing of the device with solvent (Kaltreiniger).

20.01.2015
first repetition measurement without thermal grease and with IC-grabbers instead of soldering.

At the moment I am doing measurements on a never greased device (Z201#3)
Hysteresis seems to be better. (so that I can blame it on my measurement setup).
So the question is if I better wait until these measurements have finished.
You would get a 3rd device.

And no: since I want to use the resistors afterwards for a LTZ1000 I have no test fixture.
At maximum I could send you a spare iso thermal block.

According to PCN you have a device before 2006
Mine are the black version of Y1453

http://www.vishaypg.com/doc?63200 (http://www.vishaypg.com/doc?63200)

By the way in 2014 they changed again the molding compound:
http://www.vishaypg.com/doc?63254 (http://www.vishaypg.com/doc?63254)

of course this has never a influence on the electrical specifications  :wtf:

With best regards

Andreas



Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on January 27, 2015, 11:47:20 am
Hello Andreas,

well your Z201 has onviously seen no excursion from R.T. more than +/- 20°C.. therefore, the Z foil resistors should not show hysteresis, from what I learnt from the VHP203Z.

Especially not so huge ones.


Well, leave yourself time, and then send me more samples, idf you like.. I will prepare a box then.. careful soldering at the end of the wires, with a copper pincer is allowed, I hope?

I also would like to get more insight in your heater/cooler assembly.. One sentence drew my attention.. you mentioned, that you run the fan.. all the time?

Does that imply, that either the thermal heat or sink is always on, also the fan?

Then there might lay the reason..

As I indicated, it's better to leave the system alone w/o forced heating or cooling, and especially no air draught.

That's the main purpose of my beer thermal box.. it stores the heat in the box, so that you get a constant, very slowly varying air stack, cold at the bottom, warmer at the top (R.T.), or warm metal box, which slowly cools down by thermal air diffusion.

Well, it's total speculation at the moment, let's simply do the test at my premises.

 regards Frank
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on January 27, 2015, 08:48:19 pm

I will prepare a box then.. careful soldering at the end of the wires, with a copper pincer is allowed, I hope?

I also would like to get more insight in your heater/cooler assembly.. One sentence drew my attention.. you mentioned, that you run the fan.. all the time?

Does that imply, that either the thermal heat or sink is always on, also the fan?

Then there might lay the reason..

As I indicated, it's better to leave the system alone w/o forced heating or cooling, and especially no air draught.


Hello Frank,

soldering is allowed (I did it before).
I hope you do not want to use the Pb-free solder wire with higher melting temperature.

Attention: According to PCN the size of black resistors is smaller than the green ones.

Yes the "inner" fan is running all the time (with about 9V voltage for a 12 V low noise fan).

Most of the pictures on page 1 are still valid for the setup.

The fan of the cooling box is only running during cooling phase which goes from +32 degrees C (downwards) to 8.5 degrees and from 8.5 degrees (upwards) to 15 degrees.
The heater works with 1 second on/off time to do the fine adjustment of the actual temperature against the setpoint ramp.

And when looking at my "failed" measurement of January 22nd where I forgot to switch on the inner fan. (I thougth it was useless to look at it). I fear we have found the reason. Above 32 degrees where the fan of the cooler is also off I see no hysteresis at all.
Damned that hurts: I have learned a lection. I will have to fix my setup.

The open question is: how can I cool down the resistors with a defined ramp with minimal air draught within the cooler?

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: babysitter on January 27, 2015, 09:03:44 pm
Thank you for re-pointing to the first posts with the setup images.

My suggestion:

Put some thin foam, say 1 to 5 mm,  around every available spot on the isothermal block and try again.
Lack of foam on non-available spots intentional, the ramp shall be done before eternity is over. You might even consider putting holes in the foam where not necessary if it improves symmetry versus the necessary ones.

This should help a lot in my opinion.

Title: Re: T.C. measurements on precision resistors
Post by: Andreas on February 01, 2015, 08:26:59 pm
My suggestion:

Put some thin foam, say 1 to 5 mm,  around every available spot on the isothermal block and try again.

Hello,

I did some tests. But with the results up to now I think that it is not sufficient to only put some foam around the isothermal block and let the contacts outside the shielded room.

What I did up to now:
First: put a additional temperature sensor right between the legs of the DUT.  (bound with isolated wire).

27.01.2015
The fan from the cooler box (outer fan) is a horror for stability.
The inner fan cannot compensate fully for this.
So I decided to use a carton box for the heat spreader and the isothermal block.

30.01.2015
Due to (large) temperature differences between the leg sensor and the isothermal block I decided to put a further heat spreader (TEKO A3 enclosure) around the DUT and isolate the resistor. Intention is to keep the resistor and the legs at the same temperature.

31.01.2015
Still not sufficient I put a copper bar (around 5-6mm thick) above the DUT and below the TEKO A3 enclosure to get further improved temperature distribution.

01.02.2015
I got the suspicion that there are Seebeck voltages which generate the hysteresis.

Edit: 1uV thermocouple voltage may change the measured resistance by 0.4ppm.
The copper-beryllium contact has about 0.8uV/K against copper.
The solder junction at the other end 3-4uV/K against copper.
So a 2 ppm hysteresis might be a +/-2.5uV thermocouple voltage.

So I started a measurement (still running) with reverse polarity of the reference voltage for the resistor divider.
Perhaps I will have to use the cirquit on page 7 of LT AN96:
http://cds.linear.com/docs/en/application-note/an96fa.pdf (http://cds.linear.com/docs/en/application-note/an96fa.pdf)

@Frank: does the HP3458A any measures against thermocouple voltage like current reversal or pulsed measurement

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on February 01, 2015, 10:18:21 pm
Hello Andreas,
Yes the 3458A has OFFSET COMPENSATION for Ohm measurements.

The reference current is switched on and off, and thermo voltages were subtracted to give the true resistance.

For voltage measurements, that's of course not available, You would have to reverse the DUT manually

Not totally clear, what You Want to measure in this instance.

Frank
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on February 03, 2015, 11:02:00 pm
For voltage measurements, that's of course not available, You would have to reverse the DUT manually

Not totally clear, what You Want to measure in this instance.

Hello,

according to AN96 I could also reverse the "(half) bridge" voltage.
Or switch off the VREF alternately.
But this would increase the overall noise level since I have not so many values to average.

As you noticed : As you increase the thermal mass, you have lower the slope of temperature accordingly, or phase lag will appear. So : The smaller test system, the better.

Hello Emmanuel,

thank you for your comments. This gives me a idea how to improve the thermal coupling of the leads.
I think in my case with the fan from the cooler I will need some thermal mass (at least around the resistor and the junctions) to equalize temperature.
On a thin sheet plate you can easily measure temperature differences of some degrees.
I have ordered some thick walled Hammond enclosures for better heat spreading in case it is necessary.

And I have also some small aluminum bars 19x19 mm where I can put the resistors in between with some silicone rubber when I get some slot milled for the resistor.
So we will see.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on February 03, 2015, 11:22:51 pm
Hello,

in the mean time the measurement from 01.02.2015 with reversed polarity shows the strange effect that the hyseresis is halved but no change in direction as I would have expected for thermocouples. So there seems to be another fault.

02.02.2015: measuring offset by shorting both ends of the resistor line to AGND.
Shocking: the offset is relative large -15 .. -23 uV and depending on input impedance.
The low impedant pins have the -23 uV and the resistor taps have the -15 uV.
One resistor tap (red) shows a hysteresis of 1uV and nearly no other temperature dependancy.
So only around 1uV effective thermocouple voltage visible.

The ADC itself has usually below 5 uV Offset and usually in positive direction.

The -15..-23 uV "Offset" reminds me of my first measurements with the capacitive voltage divider:
The capacitive switching input of the ADC generated the offset by rectifying the noise at the protection diodes of the buffer OP-Amp output.
So in this case the multiplexer protection diodes are affected by the switching noise of the sigma delta ADC.

First measurements with a filtered buffer amplifier between MUX and ADC show a equal offset of all mux channels at room temperature.

With best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: Andreas on February 07, 2015, 02:25:24 pm
Hello,

I have made a offset measurement with a ADA4638 buffer.
Against unbuffered measurement all 4 channels show similar behaviour over temperature.
Only one channel (the voltage pin on the measured resistor) shows around 0.5uV hysteresis.
(which would give 0.2 ppm resistance change).
This is similar to previous measurement (the red curve of unbuffered measurement).

So I think that thermal EMFs are not the primary problem in my setup. Since all differences nearly cancel out.

With best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: Andreas on February 07, 2015, 02:30:15 pm
Hello,

I also did a comparison between unbuffered TC curve of Z201#3 and with the ADA4638 buffer:

So there are no significant differences in the diagrams.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on February 07, 2015, 02:51:17 pm
Hello,

I did also do a comparison with reversed supply of the resistor divider:

What I do not understand is that the hysteresis differs (is nearly halved) from previous measurements.
Between the 4 measurements I did no mechanical change to the setup within the cooler box.
Any ideas?  Are resistors with welded connections in reality some hidden diodes?

The only thing that I have is that there are around 0.4 deg C difference between different NTCs at the same temperature depending on rising or falling temperature.
But 0.4 deg C at <0.3ppm/K would not explain a 2 ppm hysteresis opening.
As calculated on the first page the self heating of the 1 K Z201 resistor is around 1 deg C.

I will follow the advice of Emmanuel for the next: using better thermal contact to the wires of the resistors.
In this case I cannot use the test clips and will have to solder again.

But all in all I think searching for the reason of the hysteresis is more a academic theme.
In all diagrams I have more or less 10 ppm difference between the endpoints for 33-34 deg C temperature difference.
So if I interpolate in between the hysteresis I will be not far from the truth regarding T.C.
And around 0.05ppm/K ( .. 0.1ppm/K) seems to be the limit what can be reproducable measured with a 24 Bit ADC.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: ManateeMafia on February 07, 2015, 03:53:53 pm

Any ideas?  Are resistors with welded connections in reality some hidden diodes?


This may not be pertinent to your measurements but Edwin Pettis had written an article where he mentioned that some resistor welds acted like diodes...

http://www.edn.com/design/analog/4427940/1/The-last-half-century--Wirewound-resistors-Part-two (http://www.edn.com/design/analog/4427940/1/The-last-half-century--Wirewound-resistors-Part-two)
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on February 07, 2015, 09:42:10 pm
Hello Ken,

as described on page 1 I am using a LTC2400 and not a 3458A.
Since I am measuring ratiometric I use the VREF of the LTC2400 for the resistors the MUX and the ADC itself as supply.
The input voltages when measuring T.C. are all within 0.5mV to VRef-0.5mV -> within conversion + supply range of the ADC.
So far away from leakage of ESD diodes.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: janaf on February 08, 2015, 02:58:34 pm
Hello Andreas,

Apologies if I'm somewhat lazy, but is it possible to make a brief summary of your results? The amount of data is kind of overwhelming  :)

A couple of related things: The S102 are epoxy molded. Do you have any thoughts on improving the humidity transfer by for example  dipping these in additional layers of epoxy? Epoxy dipping may of course also have other effects, influencing hysteresis. It may be of for DIY and small scale use. If someone could test, I could supply some S102K or S from the same batch, with and without additional dipping into epoxy.

I also started a thread relating to your post #1 on alternative methods of bonding sensitive components like these, onto PCBs.

https://www.eevblog.com/forum/testgear/methoods-for-connectig-sensitive-components/ (https://www.eevblog.com/forum/testgear/methoods-for-connectig-sensitive-components/)

Jan
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on February 08, 2015, 04:41:07 pm
Hello Jan,

from time to time I post some collected overviews.
The last was in post:
https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg509712/#msg509712 (https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg509712/#msg509712)

Just dipping into epoxy will not really help. (May only change the time constant).
The only way to really avoid humidity effects is to use a hermetically sealed package.
Metal or ceramic with glass sealing for the wires.
The wires have to be out of Kovar in this case to adapt the thermal expansion to the sealing.
Unfortunately the Kovar wires have a large thermal EMF (39 uV/K) against copper.
So avoiding the humidity problem will need further effort at the thermal layout side.

To really test humidity you will need a stable (hermetically) reference resistor.
(Which I do not have). And much time.
The reaction time to humidity is usually in the range of several (3-7) days.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on February 08, 2015, 06:08:17 pm
I have to disagree about hermetic seals are the only way to avoid humidity effects.  The design of the resistor determines the sensitivity to its enviroment, in the case of film resistors, hermetic is the only way to completely avoid it because the film elements are sensitive to humidity.  In the case of my resistors, there are no significant effects, unless they are put into a high temperature, high humidity enviroment for a prolonged period and even then, the effects are very small compared to all other resistor types.  It all has to do with the design and construction of the resistor.  In a normal environment, humidity can be ruled out as a effect to worry about.

In film resistors, the resistive element is very small and the line widths/thickness are also very tiny, the element has no protective covering, it is bare and unless sealed against the enviroment, reacts to anything coming inside of its packaging.  Although wire wound resistors can use extremely tiny wire sizes, as small as 0.0004" diameter, all wire is enamel coated and pin holes are required to be few and far between.  The main culprit of humidity sensitivity in precision wire wound resistors was the lack of a true welded joint at either end of the resistor, this allowed many problems to affect the resistor's stability in the past.  That problem was solved years ago but only one manufacturer has that technology.
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on February 08, 2015, 08:30:31 pm
metal foil resistors in mold compound package may age from oxygen and humidity.
That's something, Vishay themselves explain, when they describe the advantages of their hermetically sealed AND oil filled VHP packages..

(These truely give < 2ppm/ 5years stability.)

To protect ordinary molded types, by an additional epoxy around , you would first have to bake them, to expel humidity, as you have to do that with each IC, which was exposed to air, in order to reflow solder them, without cracks.
The mold compound is like a sponge, which stores humidity.

I think, PWWs are protected quite naturally, because good quality wires have a very tight and relatively thick lacquer around them.

The equivalent were conformally coated metal foil types, maybe, like AE = Alpha Electronis (now also Vishay) offers them.
This is obviously an additional epoxy coating against humidity, etc.
See attached document .
The stability figures are not stellar, either. 


Mr. Pettis, you claim 5ppm/year stability for your resistors.. would you mind explaining, how you measured that, or how this stability figure can be derived from the mechanical / electrical design of your resistors?

Thanks a lot!
Frank

Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on February 08, 2015, 08:57:23 pm
Hello Dr. Frank,

There are three methods for testing drift, the 'sitting on a shelf' at room temperature with periodic measurements, works great but takes a long time and also has increasing uncertainty in the readings over time if you are splitting hairs.  The next method is putting the resistors in an oven at a specified elevated temperature over a period of time and taking periodic readings, this takes less time but costs more to do, has the advantage of faster results and minimal changes in uncertainies.  The third method, which is what was used with my resistors, is the thermal shock testing, it is more expensive but provides results in a few hours and the uncertainty factor is essentially the same as when the testing began.

As I mentioned elsewhere, a third party subjected 50 resistors to 50 thermal cycles (+125°C to -55°C, 30 minutes, with no more than 2 minutes between temperature, well beyond the normal 5 cycles, the resistors were found to be superior in stability to every other resistor they had previously tested (even at 5 cycles) and with a zero failure rate.  I can state that most resistors had the equivalent drift of <2 PPM/year, but I still specify 5 PPM as some units can be a little higher.  It was also found in studies conducted by institutes of standards (Australians for one), that the Evanohm alloy (of which all of mine are made from or a derivative) has by far the best long term stability of any resistance alloy IF USED PROPERLY.   The actual design of the resistor (i.e. construction) has a very significant bearing on how well the resistor performs, while it is not impossible for other resistor houses to produce 0 ±3 PPM/°C resistors (check their specs, only over a limited range in most cases), their stability is significantly worse because of their construction.  It has been and still is believed by virtually all other resistor houses that they produce a welded, stable PWW resistor, when if fact, their own specifications prove otherwise.
Title: Re: T.C. measurements on precision resistors
Post by: janaf on February 08, 2015, 09:06:36 pm
Andreas, thanks for the summary!

Epoxy; is that a physical limit, i.e. diffusivity of oxygen & vapor through epoxy well defined? There are tons of different epoxies available. I imagine the epoxies used in electronics are subject to dozens of requirements, diffusivity only one of them. Resistors for the LTZ1000 circuit, would not need high temperature life, fast curing, suitable for molding, good heat transfer etc.

Unless already well tested; I'm thinking setting up a bridge of two dipped, two un-dipped resistors, measure the ratio, soak them for a few weeks, leave measure for a few weeks to see if the ratios change. If there is no clear difference, I'd leave it at that.

I don't have a climate chamber so that's not an option for me.

I did ordered hermetical resistors about a month ago, 16 weeks delivery time :-| The dip idea is mostly out of curiosity.

Just dipping into epoxy will not really help. (May only change the time constant).
Title: Re: T.C. measurements on precision resistors
Post by: Joe Geller on February 08, 2015, 09:18:08 pm
Andreas, 

Hysteresis should cause the curve to end at different resistance values depending on how that point was approached.  For example cycling the temperature from 30 c to 28 c would give one resistance and cycling the same resistor from 26 c to 28 c would give a different end value.  That is different resistance values at the same Temperature dependent on the path taken to get to that same temperature.

On the other hand, if cycling the temperature causes a circular or oval pattern, that might not be hysteresis, but rather changes in the system such as different parts arriving at the new final temperature profile along their own slightly different paths.

Even with relatively slow cycling, I observed such curves with my small thick walled Hammond aluminum box in foam which I use as a micro-environmental chamber.  Yet, if I allowed the system to stabilize at a particular temperature, the voltage references came to the same voltage, independent of path.  If it was hysteresis, there would have been different stabilized voltages, depending on the temperature path to get to the same temperature.

One way to check your system is to choose different temperature points on the now rounded curves.  Approach the point from above or below, however once at the point, stay there for an hour or more.  It might end up that you see the curve eventually settles to a common value independent of the path to get there.  If so, that is not hysteresis, where the final path dependent values would be two different values.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on February 08, 2015, 10:15:12 pm

One way to check your system is to choose different temperature points on the now rounded curves.  Approach the point from above or below, however once at the point, stay there for an hour or more. 

Hello Joe,

nice to hear from you.

That is exacly what I did the last 2 days.

yesterday:
Setpoint 25 deg C for 3-4 hours
then Setpoint 47 deg C for 3-4 hours
then Setpoint 25 deg C for 3-4 hours.

today:
25 deg C for 3-4 hours with cooler on
7 deg C for 3-4 hours
25 deg C for 3-4 hours with cooler on
Just will have to evaluate ... tomorrow.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: branadic on February 09, 2015, 08:00:27 am
Quote
Epoxy; is that a physical limit, i.e. diffusivity of oxygen & vapor through epoxy well defined? There are tons of different epoxies available. I imagine the epoxies used in electronics are subject to dozens of requirements, diffusivity only one of them.

Normally expoy is modified to match thermal expansion factor of the substrate, in case of IC packagings the expansion factor of the mold is matched to that of silicon. In addition the mold is filled with glas beads to minimize humidity influence.

Regards, branadic
Title: Re: T.C. measurements on precision resistors
Post by: macfly on February 09, 2015, 06:51:36 pm
Hi volt-nuts,

the discussion comes very often to the same point: hermetically sealing.
So, why not putting the hole circuit in an oil filled case, perhaps additionaly
filled with dry nitrogen ?
My old standard resistor from L & N ist filled with 'medicale grade white oil',
which is used since today e. g. by WIKA / Germany for their resistance standards
(Castrol WOM 14).
But 'white oil' is not suggested to use with pure copper over a long time period.
I thought about a medical grade silicon oil.

Has anyone practical experience for sealing electronics with oil ?

Regards,

macfly
Title: Re: T.C. measurements on precision resistors
Post by: janaf on February 09, 2015, 08:28:58 pm
Seems simple  ;D

Can you get the glass "frit" in small quantity? What temperature is needed to melt it??
Title: Re: T.C. measurements on precision resistors
Post by: macfly on February 09, 2015, 10:07:25 pm
Wow, a clear and straight concept  8)
But for an hobbyist like me, it sounds a little bit oversized ... :)

I thougth more on a tin can case and using ceramic feed through cap's
which could be useable to get the signals in / out of the box.
These cap's are also available with copper / tin legs.

The questions at the moment are:

1. How do I handle various air pressure.
2. How do I handle temperature depending elongation.
3. Is there any type of corrosion between the used materials and silicon?
4. Will the feed through cap's be leak-tight enough for the next 20 years (or so) ?

... and possibly a lot more questions.

Regards,

macfly
Title: Re: T.C. measurements on precision resistors
Post by: splin on February 09, 2015, 10:12:42 pm
... and don't forget to do a helium leak test - it would be unfortunate to go to all that trouble and then spend the next several years characterizing the unit only to discover you have a microscopic pinhole.  |O
Title: Re: T.C. measurements on precision resistors
Post by: janaf on February 09, 2015, 11:00:10 pm
PTFE is very "airtight" to oxygen, probably to steam too. The bad news is that it can't really be formed by anything but mechanical machining. Warming it up does not help, it simply deteriorates.... It might be possible to make seals with PTFE and quality O-rings. Oxygen tanks / systems are made that way, both for liquid and gaseous oxygen.

Leakage test: Maybe better to fill with Argon. Almost as simple to test as Helium, cheaper. He is the second smallest molecule of all, will leak through "anything". But still, you can only detect relatively "large" leakages. One that empties the can in a few months, half a year would be very hard to find.

I thought of having a thin metal membrane showing inner pressure. As long as there is over-pressure the metal membrane would bulge out and you'd be safe from in-leakage and . A product someone?
 
Title: Re: T.C. measurements on precision resistors
Post by: texaspyro on February 09, 2015, 11:24:53 pm
Helium leak detectors can be exquisitely sensitive.  The best ones are basically mass spectrometers and can detect leaksof just a few molecules.  Helium is a very slippery little molecule and hates to be confined... if there is a way out, it will find it.

A poor man's leak detector can be a halogen (freon) leak detector used to find leaks in refrigerent systems.  Mine can detect leaks smaller than 1 gram/year.
Title: Re: T.C. measurements on precision resistors
Post by: janaf on February 09, 2015, 11:44:54 pm
Well most of us don't have a MS in the toolbox. I do have a helium detector of the thermal type but doubt it can detect the low levels required.

As He has 1/5 th the density of air, one gram is ballpark a gallon / 5 liters......
Title: Re: T.C. measurements on precision resistors
Post by: ManateeMafia on February 10, 2015, 12:13:21 am
Is it possible to open and reuse the body of a hermetically sealed relay? I have seen pics of old bathtub style caps disassembled but I don't know if it is worth the effort.
Title: Re: T.C. measurements on precision resistors
Post by: babysitter on February 10, 2015, 06:25:16 am
I thougth more on a tin can case and using ceramic feed through cap's
which could be useable to get the signals in / out of the box.
These cap's are also available with copper / tin legs.

Otto Schubert boxes - thats where my homebrew voltage reference lives in. With a ugly wire hole, I must confess.
You can get feed-thru caps with actual holes in it - so you can pull your inner wiring to the outside. But this forum told me that those develop cracks and don't stay airtight [citation needed]

Quote
I thought of having a thin metal membrane showing inner pressure. As long as there is over-pressure the metal membrane would bulge out and you'd be safe from in-leakage and . A product someone?


http://www.servometer.com (http://www.servometer.com)
I am aware of those, saw them on a fair once. Word is that you find a similar something in classic liquid-filled thermostats.
Title: Re: T.C. measurements on precision resistors
Post by: macfly on February 10, 2015, 07:52:42 pm
Hi volt-nuts,

thanks for your suggestions.

Hmmm, helium, argon .... please don't forget that I wanted to use medical grade silicon oil as main-filling, not gas. The dry-nitrogen (I mentioned before) is only to swamp out the remaining oxygen.

@ babysitter: why do this kind of compartments crack ?

Regards,

macfly
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on February 10, 2015, 08:15:03 pm
Hello,

its time to go again "on topic"

The "warm" cycle with fixed setpoints
25 deg C
47 deg C
25 deg C
minimum 3-4 hours each.

shows around 0.8 ppm deviation.
But it seems also that the time did not be sufficient to reach final value for the first 25 deg set point.
There is 0.2 K difference to the final value.
This would give togeter with around 0.25ppm/K for the resistor already 0.05 ppm.

the cold cycle (with fan from cooler box active)
shows no hysteresis.

But all in all time constants are a horror.

With best regards

Andreas


Title: Re: T.C. measurements on precision resistors
Post by: Andreas on February 12, 2015, 10:17:49 pm
Hello,

since I will still need some days for another test fixture I thought it was a good idea to test the reverse polarity again in a different way.

Instead of reversing the VREF voltage I put the resistor from face up to face down (FD) between the measurement clips.

So against measurement of 05.02.2015 in the measurement of 10.02.2015 only the resistor is sitting face down.

Surprise!! virtually no hysteresis above the noise level.

coefficients of LMS curve 10.02.2015

A 0 =  2.27445998893372E-0002
A 1 = -2.42945611854776E-0001  -> -0.24 ppm/K slope @ 25 deg C
A 2 = -7.22887593273244E-0003
A 3 = -3.87699048469777E-0005

maximum deviation:  8.57934015336459E-0001

On 11.02.2015 I reversed the VREF without any mechanical change.
So it is the same as the measurement of 06.02.2015 only with resistor face down.

coefficients of LMS curve 11.02.2015

A 0 = -2.71122470347014E-0001
A 1 = -2.45528403800187E-0001 -> -0.25 ppm/K slope @ 25 deg C
A 2 = -7.28122515035776E-0003
A 3 =  2.14549190916762E-0005

maximum deviation: 2.09427235197069E+0000


So the direction of the current is changeing the hysteresis from small to large.
And also the mechanical orientation of the resistor (face up / face down) has a certain influence (perhaps thermally).

Ok the resistor is not symmetrically. The leads are on the back side of the ceramic substrate and welded to the front side with the resistive element at the top of the resistor.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on February 13, 2015, 08:22:22 am
Hi Andreas,
That's very strange..
Is this resistor  identical to the Z201, you've sent me, 1k also?
Then I'll do the reversal test on my 3458A also.

Although i can't understand that behaviour.
Frank
Title: Re: T.C. measurements on precision resistors
Post by: EEVblog on February 13, 2015, 09:26:57 am
FYI I'm getting a pretty awesome 10K metrology grade transfer standard soon from Wekomm
2ppm tolerance
Long term stability better then 1ppm / year
Temperature stability better than 0.3 ppm / °C
And they are conservative specs, and they are working on producing 0.001ppm tolerance parts.
Title: Re: T.C. measurements on precision resistors
Post by: babysitter on February 13, 2015, 09:54:34 am
Hi Andreas,
That's very strange..
Is this resistor  identical to the Z201, you've sent me, 1k also?
Then I'll do the reversal test on my 3458A also.

Although i can't understand that behaviour.
Frank

Do you have x-ray inspection at work or can you take it to a dentist to x-ray it? This might give some (pun intended) insight if it is not available in the datasheet.
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on February 13, 2015, 09:59:17 am
Hi Dave,
This one, obviously:
http://www.vishaypg.com/foil-resistors/case-studies/study/wekomm_1/ (http://www.vishaypg.com/foil-resistors/case-studies/study/wekomm_1/)

Well, that's quite feasible for a good reference resistor, at a limited / fixed temperature range.

But not good for the described big temperature range, as the Vishay foil resistors show hysteresis.
And 0.001ppm stability or uncertainty?
Nope, never... This German engineering GmbH would need a Klitzing Hall standard.
Even the best secondary standard, the ESI SR 104 (which  practically has no hysteresis) does not approach that level..
And third, the SI Ohm is not better 'mise en pratique', than 0.2ppm .
That will probably change in 2018..

But you need now additional metrology grade , pornographic ppm instruments for testing..maybe a nice 3458A, or so.
Then,welcome at the volt-nuts!

Frank
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on February 13, 2015, 10:24:43 am
Hi Andreas,
That's very strange..
Is this resistor  identical to the Z201, you've sent me, 1k also?
Then I'll do the reversal test on my 3458A also.

Although i can't understand that behaviour.
Frank

Do you have x-ray inspection at work or can you take it to a dentist to x-ray it? This might give some (pun intended) insight if it is not available in the datasheet.

Me?
Nope.

There exist many Pictures of the ceramic /metal foil chip, with attached leads.. That always looks symmetrical, so no reason for asymmetric thermal behavior.

Frank
Title: Re: T.C. measurements on precision resistors
Post by: JohnnyBerg on February 13, 2015, 10:42:56 am
Long thread to read. Very nice though  :-+

Would it be possible to get all the results in some kind of sheet or selection guide?
It would make it easy to choose a right resistor for the right job :)

Or, make a comparison against a poor mans 0.1% resistor like the RT0805BRD071KL from Yageo?
What do you get extra when paying $10 for a resitor, instead of $0,10?
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on February 13, 2015, 11:31:26 am
Long thread to read. Very nice though  :-+

Would it be possible to get all the results in some kind of sheet or selection guide?
It would make it easy to choose a right resistor for the right job :)

Or, make a comparison against a poor mans 0.1% resistor like the RT0805BRD071KL from Yageo?
What do you get extra when paying $10 for a resitor, instead of $0,10?

Are you kiddin'?
<sigh>

Well, you get:
T.C. as low as < 1ppm/K (thin film  25ppm/K)
Stability as low as 10ppm/yr. Down to 2ppm/6years (t.f. about 100...1000ppm/yr.)
Trimming (stable) down to 10ppm( T.F. 0.1% but not very stable due to technology. Heat and environmental influence easily or even deterioate initial trimming on the same order of magnitude)

Frank
Title: Re: T.C. measurements on precision resistors
Post by: JohnnyBerg on February 13, 2015, 11:56:44 am
T.C. as low as < 1ppm/K (thin film  25ppm/K)

I think Yageo specifies 20ppm/K

Thanks for the comparison. Do you have any idea about the spread of spec. between DUT's?
(Specialy when they sit next to each other on the tape.)

When the resistors are thermo coupled, and used as resistors in a circuit, absolute drift and accuracy is not as important as the spread between devices.
Title: Re: T.C. measurements on precision resistors
Post by: janaf on February 13, 2015, 11:59:24 am
Great work! Surely enough for a paper!?!

 
Title: Re: T.C. measurements on precision resistors
Post by: janaf on February 13, 2015, 12:07:04 pm
Did you consider any SMTs?

Susumu RG and URG are avaliable to 2ppm/C, with URG series being supposedly a higher quality, better aging. Both have some kind of secret inorganic coating. Datasheet: "Unmatched Reliability and Excellent Stability at different environmental conditions".

Title: Re: T.C. measurements on precision resistors
Post by: janaf on February 13, 2015, 12:13:14 pm
One thought;

Thermal cycling is sometimes recommended for removing mechanical stress on sensitive components. Do you have any thought on that based on the measurements?
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on February 13, 2015, 12:26:03 pm
T.C. as low as < 1ppm/K (thin film  25ppm/K)

I think Yageo specifies 20ppm/K

Thanks for the comparison. Do you have any idea about the spread of spec. between DUT's?
(Specialy when they sit next to each other on the tape.)

When the resistors are thermo coupled, and used as resistors in a circuit, absolute drift and accuracy is not as important as the spread between devices.

Well,
Thin film SMD resistors, like this 0805 , usually were produced from one ceramic board.
This is completely sputtered, and annealed, and then cut vertically and horizontally, to separate these hundreds of single chips from one ceramic board.
After laser trimming , attaching the metal contacts and protecting the resistance film by tight lacquer, the resistors were put into T&R.
Therefore, all resistors from a single board may have identical /similar T.C., but trimming and sorting into T&R from maybe different batches does NOT guarantee at all that you also get similar resistors by your order.. These will probably differ greatly, instead.

This is another reason, why you need the PWW or BMF technology, 'cause they already have smallest T.C. values and variations intrinsically by the technology implemented.

Frank
Title: Re: T.C. measurements on precision resistors
Post by: quarks on February 13, 2015, 02:00:01 pm
This one, obviously:
http://www.vishaypg.com/foil-resistors/case-studies/study/wekomm_1/ (http://www.vishaypg.com/foil-resistors/case-studies/study/wekomm_1/)

That is almost identical to what I planned for a DIY project. They even have used the same binding posts (really very nice Model 2758, see att.) as I had on my BOM.

But I wonder why they use the VHA518-7 instead of VHA518-11Z (4-terminal), which I had on my BOM, before I bought a SR104.
Title: Re: T.C. measurements on precision resistors
Post by: ManateeMafia on February 13, 2015, 03:09:52 pm
Maybe the internal layout is similar to the Fluke 742A. Attached is a picture of the internals of my 742A-10K. It had a loose binding post and I was able to fix it before sending it to calibration.

Fluke used what appears to be four 39.992K resistors with a mica card resistor for trim. The lighting wasn't the best but you should be able to make out the five resistors.

I think they use Rose Bopla cases too. This part seems to match the dimensions http://www.digikey.com/product-detail/en/07051100%2050/902-1220-ND/2499610 (http://www.digikey.com/product-detail/en/07051100%2050/902-1220-ND/2499610)
Title: Re: T.C. measurements on precision resistors
Post by: quarks on February 13, 2015, 03:20:26 pm
Maybe the internal layout is similar to the Fluke 742A. Attached is a picture of the internals of my 742A-10K.

Thank you very much!!!
I have been searching for this inside look for years.  :-+
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on February 13, 2015, 04:25:30 pm
Big Thanks for showing this photo.
Very crude construction, but effective.
These four 39.99k will be matched pairwise for T.C. cancellation, to less than 0.5ppm/K, usually.
A big pity, that they did not implement a thermometer with R(T) curve.

Frank
Title: Re: T.C. measurements on precision resistors
Post by: Vgkid on February 13, 2015, 04:45:45 pm
Thanks for posting the internals of the 742.
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on February 13, 2015, 08:59:50 pm
T :bullshit:
FYI I'm getting a pretty awesome 10K metrology grade transfer standard soon from Wekomm
2ppm tolerance
Long term stability better then 1ppm / year
Temperature stability better than 0.3 ppm / °C
And they are conservative specs, and they are working on producing 0.001ppm tolerance parts.

For the tolerance, you really meant 0.001% [10ppm], not "0.001ppm", right?

I don't think there is any way to even *measure* 0.001ppm-- well, maybe with a QHR and cryogenic comparator, but I think the leads connecting to the QHR inside the liquid helium Dewar will prevent you from getting to 0.001ppm [because the leads are not superconductors].

So, a "typo" right?

Definitely something < 1ppm. Maybe one zero too much..
Comparison between two QHRs has been done -as you describe correctly- by SQUID or so, to 1^-18 uncertainty.
Problem, like JJ array output, is the transfer from quantum to analogue world, which is limited at about 1^-9, due to noise @ 300K and thermo voltages of about 1..10nV.

Therefore, I can't await 2018, ie the new kilogram, the new Volt and Ohm, and so on..

Frank
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on February 13, 2015, 09:13:50 pm
Can you show us a picture of what is "face up" and what is "face down" and which side is closest to your temperature measuring device in each case?

Hello Ken,

the arrangement is shown on page 15 in post
https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg599876/#msg599876 (https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg599876/#msg599876)

picture:
(https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/?action=dlattach;attach=133748)

So face up means that you can read the resistor value and the tolerance from top side.
Face down in this context is when you read the brand (VISHAY), date code (B0940-) and resistor type (Z201T).

The reference temperature sensor (NTC2) is the one lying left of the resistor.
NTC1 is right and NTC_Legs is between the legs.
The NTCs are not calibrated so they have up to 0.3 deg C difference against each other.
For the T.C. measurement I will need only temperature differences and not the absolute value.

When you look at the "naked" Z-Foil resistors (VAR) for "high end audio" applications you will see
that it is impossible that they behave symmetrically.

http://www.vishaypg.com/docs/63140/var.pdf (http://www.vishaypg.com/docs/63140/var.pdf)

Is this resistor  identical to the Z201, you've sent me, 1k also?
Then I'll do the reversal test on my 3458A also.

Hello Frank,

you got the Z201#2 which has the same date code (B0940-) as the Z201#3 which I have
used for the last measurements. Both are 1K resistors.
And thanks again for testing.
If you get different results then we have a problem to find the root cause.
One could be different measurement current. Around 2.5 mA in my case and around 1 mA in your case.
So I have factor 6.25 more self heating of the resistor.

There exist many Pictures of the ceramic /metal foil chip, with attached leads.. That always looks symmetrical, so no reason for asymmetric thermal behavior.
They are symmetrical if you mount them in upright position.
But from front and back side you should have different thermal resistances to the surface.
The resistive element (metal foil) is on the front side then comes the aluminium substate then the wires on the back side.
I guess that the epoxy resin is thicker on the wire side than on the metal foil side.
The problem is to know if vishay does really do consistent printing or if they dont mind printing the values on the "wrong side".
http://www.vishaypg.com/docs/63187/zseries.pdf (http://www.vishaypg.com/docs/63187/zseries.pdf)

Or, make a comparison against a poor mans 0.1% resistor like the RT0805BRD071KL from Yageo?
What do you get extra when paying $10 for a resitor, instead of $0,10?

Hello Johnny,

I already made a comparison to a "good" (more in the 1$ range) thin film resistor (RC55Y type) with 15ppm/K spec.
See page 1 of the thread. The question is how much effort is done for long term stability.

Did you consider any SMTs?
Susumu RG and URG are avaliable to 2ppm/C, with URG series being supposedly a higher quality, better aging. Both have some kind of secret inorganic coating. Datasheet: "Unmatched Reliability and Excellent Stability at different environmental conditions".

I think I have already mentioned it in the thread: Definitively no.
The reason is simple: SMTs cannot be measured alone. (At least it makes no sense).

I will in each case get the humidity coefficient and the thermal expansion coefficient of the epoxy material or ceramic substrate where the SMTs are mounted.
It is simply useless to specify T.C. coefficients of SMTs (below 20ppm/K) without exact definition of the mounting method.
With through hole devices I can decouple the resistor from PCB (expansion) by the mounting method.

I think you can reach the 2ppm/K only on ceramic substrates with same thermal expansion than the resistor.
But never on a standard epoxy PCB which shrinks and swells with humidity.

Thermal cycling is sometimes recommended for removing mechanical stress on sensitive components. Do you have any thought on that based on the measurements?
Heating removes humidity from PCB. So the following thermal cycle will get lower hysteresis.
Thats an old trick to let voltage references with plastic package look better in the datasheet.
But it will not help you in real life applications. (except when you heat up the whole device).

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: janaf on February 13, 2015, 09:28:55 pm
Sorry I wasn't clear: what I meant, implications of cycling a whole completed assembled PCB to relief mechanical stress on components?
Thermal cycling is sometimes recommended for removing mechanical stress on sensitive components. Do you have any thought on that based on the measurements?
Heating removes humidity from PCB. So the following thermal cycle will get lower hysteresis.
Thats an old trick to let voltage references with plastic package look better in the datasheet.
But it will not help you in real life applications. (except when you heat up the whole device).

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on February 13, 2015, 09:42:48 pm
Sorry I wasn't clear: what I meant, implications of cycling a whole completed assembled PCB to relief mechanical stress on components?
I fear my English is not good enough to understand what you mean.
But also a pcb stores humidity and gets dry by thermal cycling for the next measurement cycle.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: janaf on February 13, 2015, 09:54:39 pm
Or it is my English. Not native....

One more try: It is sometimes recommended to thermally cycle a whole assembled board, to get rid of stresses on components, caused by mounting and soldering. If you do that kind of cycling, then what happens to resistors? Is it possible to make a guess, if thermal cycling of a board assembly causes more harm that it does good?


Sorry I wasn't clear: what I meant, implications of cycling a whole completed assembled PCB to relief mechanical stress on components?
I fear my English is not good enough to understand what you mean.
But also a pcb stores humidity and gets dry by thermal cycling for the next measurement cycle.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on February 13, 2015, 10:33:08 pm
Hello Jan,

interesting question.

Usually thermal cycling or burn in is used to sort out the boards with "early failures" (bathtub curve/Weibull)
so enhancing the reliablity at least of those who survived.
So I would not stress them much more than that what can be expected in later usage.

With best regards

Andreas



Title: Re: T.C. measurements on precision resistors
Post by: janaf on February 13, 2015, 11:18:14 pm
 :)

About thermal hysteresis and relief by controlled thermal cycling, you might enjoy this : :)

http://www.google.com/patents/US5369245 (http://www.google.com/patents/US5369245)
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on February 17, 2015, 05:54:49 pm
Regarding the Z201T and similar physical types, the thermal resistances are not identical from the resistance element to the 'front' or 'back of the molded package.  Since the element is mounted on a ceramic substrate, using the element as the 'front' side, the thermal resistances are slightly different.  The element goes through a slight gap to the molding (which is a pretty good thermal conductor) then to the surrounding air.  From the element to the 'back' side, it goes through the ceramic substrate, through another slight gap, to the molding then to the surrounding air, the ceramic substrate being the main difference in thermal paths between the 'front' and the 'back'.  While standing the resistor on end will provide the most equal path from the sides to the air, the internal paths are not identical.  Vishay is also correct in that the leads are the primary thermal conductors to the outside world being directly connected, as such, to the resistance element.  Laying the resistor on its 'front' or 'back' will cause a larger difference in the thermal paths to the air unless the resistor is mounted to a heatsink, which will provide a lower thermal resistance but will again unbalance the thermal paths.

'Burn-in' has been around for decades, primarily used for the military who demanded the very best possible of the times.  Later it began to extend down into industrial applications where reliability was fast becoming very important as well.  As a general rule, burn-in has not been used for commodity electronics because of the cost and the general attitude that consumers really don't care much about whether the electronics (or mechanics for matter) last for more than a few years.

In the case of using burn-in, it varies with the purpose, in the case of individual components, it is often used to 'stabilize' the component and in turn, weed out the ones which are not good enough.  In the case of assemblies, burn-in has a similar intention of finding possible premature failures, in the case of high reliability assemblies, most of the components have already been through the stabilization bake, the main purpose of doing it to assemblies is to find bad connections of any type.  This particular type of 'burn-in' does not stress the assembly any higher than the maximum working temperature of the assembly whereas individual components may be stressed above their rated limits already before assembly.

As noted earlier, the type of PCB material can significantly influence board level difficulties, soldering is one of the worst offenders these days.  The TC of most common PCB materials, such as FR-4 and similar types can be quite significant and many are sensitive to humidity, all of which are a bane to SMT components.  The fact that everyone is trying to shrink components even smaller is only contributing to the problems and making it worse.  Leaded components rarely had any problems with the normal board stresses but leaded components are on the hit list, manufacturers are doing their best to drop them from active production.  Burn-in can uncover the faults on a board assembly but it doesn't fix the root cause.
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on February 17, 2015, 07:15:35 pm
Well, the Vishay BMF resistors are symmetrical concerning the wires, i.e left / right orientation.
There is a theoretical difference in thermal resistance between front/rear orientation, that's right.

But I really think, that's not relevant at all for such measurements and concerning this observed hysteresis, or to say more precisely, temperature lagging.

As the leads transport 90% or more of the heat, there might only be such an effect, if there would be a different coupling over the wires.
Let's say, one would be directly attached to the ceramic body and the resistive foil, and the other would have been bonded..

(That's a well known problem on power semiconductors and on LEDs).

Anyhow, as the Pomonas won't show up before midth of March, I already assembled Andreas Z201 into another aluminium box..

The small alu block takes care, that  front and backside of the resistor is virtually on the same temperature, as is the NTC sensor.

This alu block is a thermal shortcut as the outer alu box, so everything inside will be on the same temperature +/- a few hundredths of a Kelvin, if the measurement is done slowly enough.


Frank
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on February 17, 2015, 10:38:09 pm
[...]so everything inside will be on the same temperature +/- a few hundredths of a Kelvin, if the measurement is done slowly enough.

With your measurement septup, it's not likely to happen.

Again : The main thermal conduction path is the leads of the resistor, not the case. You should make a proper thermal contact on the leads, not on the case. Your ugly purple/grey/black/white thick wires are going sink a lot of heat from your resistor, and cause a temperature difference between the resistor element and your measured temperature (on the block) in an order of magnitude which exceed "several milidegrees".

Making a precision thermal system is similar to precision analog electronics. Since you supply the heat from a finite "impedance" source (The conductivity of aluminium between your heater and the resistor), for high precision applications you have to minimize leakage from the resistor to the outside. Make your purple/grey/black/white wire as thin as possible!

Nice thermal contacts via the leads + Small leaks via thin wires and polystyren-like insulation everywhere + A low mass = A fast and precise thermal system.

You got it right, Dude,

these ugly cables are really thin, indeed. So they won't transport that much heat.

Due to the big mass of the alu block and box, there really will be no temp differences inside than more than a few 10 mK..

As the whole alu box is also situated inside an isolation box (for cooling beer), there is a very  even temperature distribution, from the bottom to the top of the (beer) box.
Through this, the cables have to pass also, again reducing possible temperature differences from the cables themselves.

Well, the most perfect setup would be, to "cover" the leads of the resistor also to the alu box, but I had no time to do so..

Anyhow, if there really is a temperature lagging between the resistor and the alu box (i.e. the NTC), this will be visible in the measurement.. If there is  no or a very small measurement loop during fast cool down or fast warm up, then your theory of heat transfer via this cable is busted.

If I get a measurement loop even on slow warm up / cool down, then you 'd be right, and I would have to improve my setup.

Frank
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on February 18, 2015, 11:06:14 am
these ugly cables are really thin, indeed. So they won't transport that much heat.

Sure they will transport some ugly heat! :D

Let's say they're #24 AWG (~0.5mm diameter of pure copper) even if they appear thicker than that. When your chamber is at 50°C, the ambient at 25°C, and there is 30cm of such wire connecting the DUT to something at ambient temp, let's make some simple calculations of what happens :

Thermal conductivity of copper=385W/(mK). Thermal resistance of your two pair of wires : 4 wires * 385 * Pi*0.00025² / 0.3 = 0.001 W/°C <=> 1000°C/W
Thermal resistance of the block-resistor_under_test interface : 2W/°C <=> 0.5°C/W  (Very favorable. It's the typical interface resistance of a well mounted power transistor with silicone pad or grease. Or the minimum available junction to case thermal resistance of a TO220 package)

Thermal flux through the resistor interface and the wires = Delta Temp / Rth = 25°C / (1000 + 0.5) = ~25mW

These 25mW cause through the interface a temperature loss of : Tloss = 25mW * 0.5°C/W = 12.5mK

And it's a very very favorable case.

Don't forget that when you add aluminium mass to improve temperature distribution, you decrease the thermal resistance between two points, but you also add thermal capacity. At some point, the "induced" thermal capacity increases beyong what's acceptable, regarding to the benefits of a lower thermal resistance.

From a dimensional analysis point of view, the thermal resistance is a matter of contact/tranverse area, and the thermal capacity a matter of volume. The volume increases with the cube of a dimension of your system, and the tranverse area only with the square. If the figure of merit of your system is Resistance/Capacity, it varies with x^2/x^3 = 1/x ("x" being a dimensions of your system) : Small systems are naturally favored.

Yes, your approximate calculations seem to be right, and  I also think, they are even on the correct order of magnitude, i.e. not especially favourable parameters chosen.
I used 1,27mm ribbon cable, that should have AWG 28 wires, i.e. 7 x 0.125mm.
This already gives a factor of 2 higher thermal resistance, therefore in the end 6mK temperature difference only.

You also have to consider, that there is some heat transfer between the wires and the surrounding air, and on the first 5 cm, to the temperature of the alu box (it's been taped to the box there) .

The maximum temperature differences are also much smaller, 15°C at most (10°C .. 35°C in the alu box, 20°C room temperature)

So, your calculations even support my estimations which I made for the alu box itself: I.e. less than 1/100 K temperature difference caused by the wires! That's nearly a perfect thermal isolation for that used case, and can be taken out of consideration.

This is also confirmed by the first measurement, I quickly did yesterday night and this morning:
There was no observable temperature difference / shift, due to fast  cooling or heating  ..


Frank
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on February 22, 2015, 05:23:48 pm
Hello,

to find out what created the results of the posts of 08.02.2015 and 13.02.2015 with "rectifier effect" and different hysteresis face down and face up I did further measurements with a new setup which are more towards the "Emmanuel" style.

https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg603949/#msg603949 (https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg603949/#msg603949)
https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg608306/#msg608306 (https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg608306/#msg608306)

first Img1866 shows the "face down" setup of the previous measurements.

Img1868 the new setup "face down" which takes more care of the fact that most of the heat is transferred by the wires of the resistor.
2 thin (2 mm) AL-rails with a window for the resistor body and the main NTC.
The wires of the resistor are fixed between heat conductive silicon foils for isolation and heat transfer.
The measurement clips that I used for the last measurements are replaced by solder joints as in the first measurements.
(they would not really fit between the silicon foil).

Result:
1. the dependancy on polarity has gone.
2. the hysteresis is back nearly equally on all measurements.

So I blame the dependancy on polarity to the measurement clips.
(perhaps some bad contact due to oxidation).
The hysteresis is independant wether a fan is used with open TEKO enclosure or with closed TEKO enclosure.
So there seems to be a larger temperature constant within the resistor.

With best regards

Andreas

Measurements:

15.02.2015 Z201#3 face down normal polarity
16.02.2015 Z201#3 face down reverse polarity

17.02.2015 Z201#3 face down reverse polarity with fan
18.02.2015 Z201#3 face down normal polarity with fan

21.02.2015 Z201#3 face up normal polarity
22.02.2015 Z201#3 face up reverse polarity


Title: Re: T.C. measurements on precision resistors
Post by: Andreas on February 22, 2015, 06:00:15 pm
Hello,

just to see if the self heating of the resistors creates the hysteresis
I did a measurement with reduced "half bridge" voltage of 2.5V instead of 5V.
Reducing the measurement current from 2.5mA to 1.25 mA.
So I am nearer to the comparative measurements of Frank.
His HP3458A has 1mA measurement currrent for the 1K range.

Edit:

The measurement of 19.02.2015 is with FAN,
can be compared with measurement of 18.02.2015 except 2.5V

The measurement of 20.02.2015 is without fan so corresponds to measurement of 15.02.2015.

Since the power is 1/4 with 2.5V I would expect a significant (factor 4)
change in hysteresis which is not visible.

Of course the ADC noise remains the same so I get a worse signal to noise ratio within the measurements.
The noise appears about doubled with 2.5 V bridge voltage.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on February 22, 2015, 07:13:59 pm
Hello Ken,

2.5 mA in 1K gives 6.25 mW during measurement.
Pulsing is not possible within my setup since this would affect signal to noise ratio.
(I have to average many measurements to achieve around 1uVpp noise).

Temperature slope is 0.12K/minute. So with 7.2 deg C / hour I am not far away from your proposed 5C/hour.
And already this takes a whole day to measure when regarding that I cannot use the first 2 hours
because otherwise I get a "open" hysteresis curve. This fact is a indication that the mold around the resistive
element has some "creeping" effect.

Edit: see attached measurement from 21.02.2015 from 20 deg starting downto 10 deg up to 45 deg then down to 15 deg
instead of using only the part of 10 deg up to 45 and then back to 10 degrees C in the previous post.

Frank already emailed me that he gets similar results with his setup for my Z201#2 and S102#1.
But not with his old (green) Z201 with 49.999K
So for now the best guess is that the changed mold (green to black) of the resistors is guilty for the hysteresis.

With best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on February 22, 2015, 07:28:23 pm
All resistors have hysteresis, even those Thomas 1 ohm standards that have been sitting in constant temperature baths at NIST for decades has hysteresis by virtue of the fact that every time any, and I emphasize any, power is applied, it creates a history of change, the current 'value' of a resistor depends on its current state plus all of its prior states over time that has affected it.  Depending on the type of resistor and how it is made determines just how much reaction a particular resistor will have to these changes in states.  The more stable a resistor's characteristics, generally speaking, the smaller the hysteresis will be to the current stimulus.

Foil resistors can be quite 'stable' but can also have relatively high hysteresis because of their construction, the foil has very little mass and will suffer greater hysteresis to the same stimulus than a wire wound resistor might.  It is not solely the function of mass that bears on hysteresis but it can have a significant effect on the out come.  Hysteresis can also be difficult to isolate from other temperature effects, for example, the starting temperature of the resistor should be very accurately known because after the stimulus, the temperature should be returned to the original value to accurately assess hysteresis.  Any errors in temperature will manifest as an apparent hysteresis.  Another source of error is the measuring instrument, just how stable is it over the given time period in which the hysteresis is to be measured, when attempting to measure very small changes, every little detail in the chain becomes very important.  You can't measure PPM or sub-PPM measurements accurately unless you can control all of the variables sufficiently to minimize the error sources.  Are thermal EMFs known and under control?  The entire measurement chain is part of the measurement and result.

If you have analyzed your circuit needs accurately and have correctly picked the right resistors for the job, then hysteresis will likely play little if any role in the long term operation of your circuit.  In the case of these LTZ1000/A reference circuits, hysteresis, unless unusually large, will play an insignificant role in the performance and long term stability.  Under the normal operating conditions of the LTZ (and that includes fairly harsh environments) the noise floor is the limiting characteristic, most of the DC performance is buried in it, for these commercially available versions, real drift on the order of 1-2 PPM/year is as good, on average, as it is going to get.  Very long term drift may even get a bit better with time but like all Vref chips, their performance varies a bit chip to chip, someone is going to get a really terrific sub-PPM drifting chip (after some long period of time), others wouldn't be that good even after a few years.  Trying to change the chip's inherent characteristics by tweaking outside components or internal currents is pretty much a waste of time.  This chip was designed for best performance with the given information from Linear Tech.

The folks at Linear Technology knows as much as anybody about how to get the best performance out of them, if better performance is possible (commercially) then I'm sure Linear Tech would announce it, as it is, the LTZ is the best chip you can get your hands on and the best thing you can do to keep that performance is to use very stable, low noise resistors around it (and that eliminates a lot of resistors, including most of Vishay's).
Title: T.C. measurements on 5 precision resistors
Post by: Dr. Frank on February 24, 2015, 08:56:46 pm
I measured R(T) / T.C. for 5 different precision resistor technologies, all with the same setup, i.e. using the 3458A with 4W and Offset Compensation, a precision NTC, in the same thermal box, with an aluminium DUT holder, and with equal temperature profile.

The leftmost, black  ones are 2 bulk metal foil resistors from Andreas, Z201 #2, Z-foil, TC < 1ppm/K and S102JT #1, C-foil, TC ~ 2ppm/K both have 1.0000k, 0.01%, Vishay brand.

The 3rd, green resistor is also a Z201, 49k99, 0.01%, but in an older packaging from about 2004.

The 4th, blue resistor is a bulk metal foil from Alpha Electronics, type FLCY,  TC typ. 2.5ppm/K, 25k, 0.1%

The 5th is an econistor from G.R., 1k, 0.1%, TC < 5ppm/K

The 1k resistors were measured at 1mA, the 25k and 49k99 at 100µA

Stability over time of the 3458A was monitored by an external 10.00000k reference resistor, and its deviation after the hours of experiment was < 0.5ppm in all cases.

The thermal box was inserted in a small beer cooling box, so that a stable air column was formed inside, which gives a continuous temperature layering, from cold at the bottom to room temperature at the top of the box. (picture shows measurement on another box)

By this 3 fold thermal encapsulation, and the thermal inertia of aluminium block and box, NTC sensor and DUT were on the same temperature during the slow temperature changes.

Inserting a cooling pad quickly cooled the assembly down to 10°C, and an incandescent lamp, by its IR emission, quickly heated to about 40°C.


The results show a pronounced hysteresis figure of both black BMF resistors, especially as the end values do not match the  starting values.
Also, a virgin curve can be observed.

After the thermal cycle, both resistors were held at a constant temperature of about  26°C.
A creeping of the (hysteretic) resistance value, directing towards the initial value, could be observed, in both cases about 1ppm/30min.
The Z201 shows a very bulged / distorted hysteresis loop, probably due to the creeping behaviour.

At this point, I have to apologize Andreas, for casting doubts on his measurements!
His measurements setup, using a much lesser costly equipment, gave qualitatively same or very similar results, and they were nearly on the same order of noise figures.
Well done, Andreas!

Compare here: https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg462299/#msg462299 (https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg462299/#msg462299)
and here: https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg462303/#msg462303 (https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg462303/#msg462303)



The three latter resistors do not show hysteresis, identifiable by the fact that the initial resistance value at ~ 26°C always closely matches the value after the temperature cycle.

Therefore, only a slight temperature lag between sensor and DUT can be observed, due to fast cooling/heating.


For the black BMFs, I can hardly assign a T.C., due to the hysteresis.
The Z201 changes about 5ppm in a window of 30°C, that's about  0.2ppm/K average TC.

The S102J is practically useless as a stable resistor, as the big hysteresis spoils the 2ppm/K specification.

The old Z201, 49k99, has a linear TC of +0.5ppm/K, w/o hysteresis.. very good.

The AE FLCY, 25k has a slightly hyperbolic characteristic; the linear TC would be around -0.9ppm/K.

The econistor has a relatively high, linear TC of about 4.6ppm/K.
I've already seen a better sample, of about +2ppm/K, recently.
Anyhow, I will have to measure all the econistors, 5EA of 1k and 12k, for my LTZ1000 , to match these pairs for best overall TC of the reference circuitry


There's one question left, for discussion:

I really wonder, why these newer, black BMF from Vishay have this hysteresis and creeping effects, in comparison to the oder Z201, and also the VHP202Z (in AT51 XTAL type can) I also have measured.
Maybe, that the smaller mold case causes this effect, or they may have simplified the inner construction, maybe omitting a mechanical buffer layer over the resistance element.
 
Title: Re: T.C. measurements on 5 precision resistors
Post by: janaf on February 25, 2015, 10:27:22 am
Good to see Dr Frank's results match Andreas's!

I'm not that surprised that Andreas is getting useful and accurate results. The setup uses differential measurements all the way and the signal changes are small, ie ADC DNL, noise, resolution and short term stability means more than INL and absolute accuracy. However hard to quantify....

It also seems the "thermal side" of his setup has also developed a lot compared to the first tests.

Yes, Well done Andreas :-+

At this point, I have to apologize Andreas, for casting doubts on his measurements!
His measurements setup, using a much lesser costly equipment, gave qualitatively same or very similar results, and they were nearly on the same order of noise figures.
Well done, Andreas!
Title: Re: T.C. measurements on precision resistors
Post by: janaf on February 25, 2015, 10:52:11 am
The lead material of the S10XX series is solder coated copper while the Vishay hermetrics are Kovar. I did not look up the lead materials of the other resistors.

The EMF of Kovar - Copper is 40uV/C while solder - copper is somewhere near 1uV/C

The 1uV/C doesn't make me worried but 40uV/C does. Any thoughts on that? Something seen on measurements?
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on February 25, 2015, 11:10:20 am
The lead material of the S10XX series is solder coated copper while the Vishay hermetrics are Kovar. I did not look up the lead materials of the other resistors.

The EMF of Kovar - Copper is 40uV/C while solder - copper is somewhere near 1uV/C

The 1uV/C doesn't make me worried but 40uV/C does. Any thoughts on that? Something seen on measurements?

The 3458A Ohm function cancels all such emf voltages, by its Offset Compensation feature.

Frank
Title: Re: T.C. measurements on precision resistors
Post by: quarks on February 25, 2015, 11:14:42 am
The lead material of the S10XX series is solder coated copper while the Vishay hermetrics are Kovar.

When I have a look at all my VPG Z-Foil resistors, they are all tinned.
I wonder where and why VPG should use Kovar.
Can you share where you saw the Kovar information?
Title: Re: T.C. measurements on precision resistors
Post by: janaf on February 25, 2015, 11:20:41 am
Still worried abouth the 40uV/C in real life applications. A change in 1/40C between the two pins of a resistor would cause 1uV error even if this can be cancelled with current reversal in measurements.
Title: Re: T.C. measurements on precision resistors
Post by: janaf on February 25, 2015, 11:22:16 am
I may be completely wrong but I was assuming the hermetic / metal cans use Kovar?

The lead material of the S10XX series is solder coated copper while the Vishay hermetrics are Kovar.

When I have a look at all my VPG Z-Foil resistors, they are all tinned.
I wonder where and why VPG should use Kovar.
Can you share where you saw the Kovar information?
Title: Re: T.C. measurements on precision resistors
Post by: janaf on February 25, 2015, 11:26:02 am
Wrong thread, I know, but it's the same problem with the LTZ1000ACH.

From the LTZ1000ACH datasheet:

Quote
The kovar input leads of the TO-5 package...
Title: Re: T.C. measurements on precision resistors
Post by: EEVblog on February 25, 2015, 12:14:00 pm
Hi Dave,
This one, obviously:
http://www.vishaypg.com/foil-resistors/case-studies/study/wekomm_1/ (http://www.vishaypg.com/foil-resistors/case-studies/study/wekomm_1/)

Yep, that's the one.

Quote
But not good for the described big temperature range, as the Vishay foil resistors show hysteresis.

These are not standard Vishay parts, they are:
Quote
custom specific made part, together with a special packaging.

Quote
And 0.001ppm stability or uncertainty?
Nope, never... This German engineering GmbH would need a Klitzing Hall standard.
Even the best secondary standard, the ESI SR 104 (which  practically has no hysteresis) does not approach that level..

They claim to be working with  PTB (the german national standard institute) to achieve that tolerance on demand.

My resistor has been tested and is about 0.5ppm / °C
and is about 7.7ppm off nominal 10K.
They expect that to drift by up to 0.1ppm by the time I get it.

Title: Re: T.C. measurements on precision resistors
Post by: EEVblog on February 25, 2015, 12:20:59 pm
For the tolerance, you really meant 0.001% [10ppm], not "0.001ppm", right?
I don't think there is any way to even *measure* 0.001ppm-- well, maybe with a QHR and cryogenic comparator, but I think the leads connecting to the QHR inside the liquid helium Dewar will prevent you from getting to 0.001ppm [because the leads are not superconductors].
So, a "typo" right?

No, that is what they claim they are working on in conjunction with PTB
http://www.ptb.de/index_en.html (http://www.ptb.de/index_en.html)
I have no idea if it is feasible or not.
Title: Re: T.C. measurements on precision resistors
Post by: janaf on February 26, 2015, 12:35:38 am
I looked up a few Vishay metal can hermetics like VHP100 series and the DON't use Kovar! Relieved!
Quote
Lead Material #22 AWG (0.025 Dia) Solder Coated Copper
Title: Re: T.C. measurements on precision resistors
Post by: barnacle2k on February 26, 2015, 01:42:34 am
I looked up a few Vishay metal can hermetics like VHP100 series and the DON't use Kovar! Relieved!
Quote
Lead Material #22 AWG (0.025 Dia) Solder Coated Copper


I don't think that info is correct.
Because copper to glass seals don't work and break due to dissimilar thermal expansion coefficients.

Edit: Ok thanks to diligent for the more detailed info on that.

Anyways: the results for the Z201 Resistors are ALARMING and i think at this point it we should contact Vishay about this.

I am now thinking about ordering those Audiofoolery naked Zfoils for my Project, since the whole circuit will be hermetically sealed and under transformer-oil anyways.
(Much cheaper then the hermetic zfoils)
Title: Re: T.C. measurements on precision resistors
Post by: juani_c on February 26, 2015, 01:03:51 pm
A quick question:
I've seen T.C.R expressed as "±5x10-6 /K", is that the same as "ppm/ºC"?
Title: Re: T.C. measurements on precision resistors
Post by: bdivi on February 26, 2015, 01:05:51 pm
Yes, ppm is abbreviated Parts Per Million which is exactly 1.10e-6
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on February 26, 2015, 05:33:24 pm
Either regular solder or silver solder may be used for hermetic sealing, depends on the application, I sealed many a mil grade hermetic resistor at Ultronix with regular solder, in some cases, particularly the large, oil filled units, sealing could be a bit tricky.  Not all hermetic parts contain oil but they are not nearly as common as the oil filled units.  I have not heard much about the use of no-lead solder for hermetics, most of the time the hermetic parts are exempted anyway.

In real life, it is not that difficult to isolate the LTZ and circuitry from air currents, it is being done many times over in critical applications without any sign of excess drift.  Encapsulating the unit is not difficult, foam works excellently and is not difficult to obtain or use, most anything with very low thermal conductivity.  If the Kovar leads were a real problem, the folks at Fluke, HP, NIST, et al, would have been screaming at Linear Tech about it.  This is not the first time Kovar has had to be used in ICs.  Yes, it does require a bit more effort than if Kovar hadn't been used but obviously Linear Tech deemed Kovar leads necessary.
Title: Re: T.C. measurements on precision resistors
Post by: texaspyro on February 26, 2015, 06:36:45 pm
A seller on Ebay is selling currently sheets of aerogel insulation for affordable prices.  Search Ebay for "SPACELOFT".
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on February 26, 2015, 09:22:01 pm

Anyways: the results for the Z201 Resistors are ALARMING and i think at this point it we should contact Vishay about this.

I am now thinking about ordering those Audiofoolery naked Zfoils for my Project, since the whole circuit will be hermetically sealed and under transformer-oil anyways.
(Much cheaper then the hermetic zfoils)

Hello,

I do not find this alarming. This is only a feature of the resistor which is not specced within the datasheet like humidity sensitivity. (datasheet = advertisement).  And you still have the possibility to use hermetically sealed resistors.

Usually you should read between the lines: which parameters that are of concern for your application are _not_ covered within the "datasheet".

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: janaf on February 26, 2015, 10:27:09 pm
Andres, not sure I have seen: the S102 are available in C, K and J where the K alloy should be slightly more temperature stable than C, while J is far behind. You measured the J and it was walking around a lot. But then there are measurements of S102x, x not specified. I think the early S102 later  became S102C?   

So, have you measured C and K alloys, can you see any difference?
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on February 26, 2015, 10:45:06 pm
Andres, not sure I have seen: the S102 are available in C, K and J where the K alloy should be slightly more temperature stable than C, while J is far behind. You measured the J and it was walking around a lot. But then there are measurements of S102x, x not specified. I think the early S102 later  became S102C?   

So, have you measured C and K alloys, can you see any difference?

Hello,

From S102 the C and J are the same alloy. Only the lead pitch differs (3.81 mm / 5.08 mm).

I do not know where you looked at but some values differ for the low ohmic and high ohmic types.

Up to now I did not get a K-type alloy (which is not so commonly stocked at the distributors).

With best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: janaf on February 26, 2015, 11:09:48 pm
I can send a couple of S102K if you like.
560R, got plenty.
2K, 4K, 10K I could spare 2 each. All NOS.
Sorry, no 1K.
Which values are best for you?
PM your address and I'll put them in the mail.
Title: Re: T.C. measurements on precision resistors
Post by: barnacle2k on February 27, 2015, 07:40:14 pm
I do not find this alarming. This is only a feature of the resistor which is not specced within the datasheet like humidity sensitivity. (datasheet = advertisement).  And you still have the possibility to use hermetically sealed resistors.

Usually you should read between the lines: which parameters that are of concern for your application are _not_ covered within the "datasheet".

[rant]

Am i really the only one upset that Vishay creates one of the lowest tempco resistor on the planet and then packages it into a package that completely negates the advances in the resistor technology?

If i pay more then 30 bucks for a resistor i expect superb quality and not horrible hysteresis behavior that makes that resistor completely useless for precision applications.
These results just ruled out anything but their most expensive resistors for my project.
The hermetic's are at least double the price.
(Maybe i'm just mad about blowing the budget again)

[/rant]
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 07, 2015, 07:03:59 pm
Hello,

to come back to Franks measurements of my Z201#2 resistor with a direct comparison of his and my results.

- First attachment is the measurement of Frank.
  Z201_1k.jpg

- to make the comparison easier I have transformed it to my more or less standardized format.
  20150221_TC_Z201_2_LMS_Frank.PNG

- since he uses around 12000 seconds for his 32 degree temperature profile (around 0.36K/minute)
  this corresponds more or less to my "fast" measurement of 0.3K/minute.
  20140729_TC_Z201_2_LMS_temp_corr_fast.PNG

- since I have seen that at least with my setup (with the wires outside of the metal case)
   the results are not so good reproducable than on Franks setup I have reduced the ramp speed to 0.12K/minute.
   Another difference is that on my ramps there is some rest time at the temperature end points so that the
   creeping effect of the mold has more time at the end points.
   And of course the measurements slightly differ in end temperatures
   since with my setup it is easier to reach higher temperatures in summer
   and lower temperatures in winter which has also a slight effect on the hysteresis.
   20140801_TC_Z201_2_LMS_temp_corr.PNG
   20150123_TC_Z201_2_LMS_temp_corr.PNG

All in all there is a good coincidence of the measurements if regarding the boundary conditions.
Of course Franks measurements have less noise with his better setup.
But the resulting LMS curves look very similar under same conditions.
My target is to select from some resistors that I have the best fitting resistors
for my next LTZ1000A reference.
So for the voltage divider (1K/12.5K) this is a similar behaviour with T.C.
And for the other resistors(120R, 70K) I will select for minimum T.C.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 08, 2015, 11:53:31 am
Hello,

and similar with the S102#1 resistor a comparison with his diagram to my measurements.
I did not standardize and calculate the LMS 3rd order curve since it is simply meaningless.

- Franks measurement with around 0.36 K/minute
  S102JT.jpt

- one of my measurements of summer with 0.3K/minute 3 times
  starting from 25 degrees to negative values and a final setpoint jump from 21 deg to 30 deg.
  20140714_TC_S102JT_1K_1_temp_corr.PNG

- a slow measurement from this year which ressembles more the measurement of Frank.
  20150119_TC_S102JT_1K_1_temp_corr.PNG

so the form of the hysteresis seems to be dependant on the "history"

With best regards

Andreas


Title: T.C. measurements on 1k econistors
Post by: Dr. Frank on March 08, 2015, 04:34:04 pm
Hello,

here are my measurements on a batch of 6 econistors, 1k, 0,1%.

All have the same date code 1435, and seem to come from the same manufacturing lot.
So I expect similar T.C.s over the whole batch.. and this shows...

As there is practically no hysteresis, and the T.C. behaviour is quite linear over T, I only applied a linear fit for calculation of T.C., in this case.

The T.C. is higher than the typical value, but within the 5ppm/K max. limit, except one sample.

All econistors, also the 12k, 120 Ohm ones, are all very well inside the R25 tolerance, i.e. they are better than 0.01%!


Title: T.C. measurements on 12k econistors
Post by: Dr. Frank on March 08, 2015, 04:36:27 pm
Here are the measurements for 5EA 12k , 0.1%resistors.

They have much lower T.C., but show pronounced  hysteresis and non linear T.C. over T.

I applied linear fit and box method.
Both values are well below the typical T.C. value of 3ppm/K.

Depending on the shape of the hysteresis and the dependence of T.C. vs. T, the box method may give either lower or higher values than the linear fit, but it will always be on the same order as the linear fit.

This observation is important for the estimation of the T.C. behaviour of the next 120 Ohm resistors.

I would like to use pairs of 1k/12K resistors, matched to a T.C. difference of about 3.0 .. 3.4 ppm/K, for the LTZ1000 reference.
That would give a contribution to the LTZ temperature coefficient of  about -0.04ppm/K (calculatory 1/78 of T.C. of resistor divider)
Title: Re: T.C. measurements on 120 Ohm econistors
Post by: Dr. Frank on March 08, 2015, 04:44:46 pm
And here are the measurement on two (of five) 120 Ohm, 0.1% resistors.
The 4W measurement was done 10mm apart from the resistor tube, therefore the copper T.C. of the leads would not greatly add to the resistor.

The resistance curve is relatively linear over T, and hysteresis is also not very pronounced.
Therefore, these parts are for sure totally outside specification, even if one would measure in the spec limits of -55...85°C, or so.

The supplier is currently investigating on the root cause, and will hopefully supply me resistors with sufficiently low T.C.

This T.C. would give an additional -0.08 .. -0.14ppm/K, (1/100),  maybe much less of that in practise, according to the results of JANAF.
https://www.eevblog.com/forum/projects/ultra-precision-reference-ltz1000/msg615470/#msg615470 (https://www.eevblog.com/forum/projects/ultra-precision-reference-ltz1000/msg615470/#msg615470)

That calculatory result is much too high, and also in the wrong direction, to cancel the 1k/12k divider T.C.


PS: the econistors are made in U.S. by General Resistance, which belong to Prime Technology. Here's the G.R. datasheet:
http://www.primetechnology.com/cp/images/PartsDocument/163323.pdf (http://www.primetechnology.com/cp/images/PartsDocument/163323.pdf)

According to that datasheet, leads of an econistor have 53µOhm/mm, that makes about 5mOhm in total, if I would measure on the ends of the leads (my samples have 50mm long leads) .
Copper has a T.C. of about 4000ppm/K, and that would contribute in worst case 0.17ppm/K for a 120 Ohm resistor.
Therefore, this too high a T.C. can not be caused by the copper leads.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on March 08, 2015, 06:15:42 pm
First, a definition of hysteresis as applied to resistors: A failure of the resistor to return to the initial value of resistance after an applied stimulus.  As I have noted elsewhere, all resistors have hysteresis, only the degree to which they have it is different.  Technically, the initial value of resistance is that obtained after the manufacturing processes, in many cases the ‘final’ value is calibrated after the resistor has been made in the case of precisions.  This is the process of adjusting the ‘final’ value to within the specified tolerance band.

Depending on the resistor specifications, further ‘enhancement’ may be applied to increase its long term stability, the particulars of how this is done tends to vary with the type of resistor but in general thermal conditioning is used.  The success of this depends on how the resistor is designed and built, a loose rule of thumb is the lower the long term drift specification (particularly under power), the better the stability of the resistor.  Stability is a result of the resistor’s design and construction, stability is an inherent characteristic of the design, no amount of external stimulus can compensate for a poor design.

Hysteresis is the accumulation of all previous permanent changes, from the initial to the current.  Drift is a completely separate phenomenon which is generally defined as a change in resistance without stimulus, the ‘sitting on a shelf’ specification.  The long time ‘drift’ due to power stability specification is a misnomer; this is actually hysteresis in action as it is due to an applied stimulation.

When measuring hysteresis, it is important that the initial conditions be accurately specified, ambient temperature and initial value, not to mention the accuracy and repeatability of the measurement system.  If the observer wants to measure the effect of a change in temperature between two points, how fast or slow the external temperature changes is irrelevant, only that the resistor is given enough time to stabilize at the second temperature internally is important.  The same thing applies when returning the resistor to the initial conditions.  Additionally, the greater the stimulus change, the greater the hysteresis, this is not to say that the hysteresis will be a large value but hysteresis tends to be larger with larger stimulus change.

The application of thermal shock cycles will produce a more pronounced hysteresis than just a single change in temperature, even if that temperature change is 125°C, thermal shock can separate the ‘boys from the men’ so to speak, small hysteresis changes are indicative of highly stable resistor designs.

By industry test standards, the relatively gentle temperature shifts of 30°C being used in these measurements will not show much hysteresis except in the probable case of a bad resistor.  If you are going to use these resistors in an application in which the operating conditions are relatively stable, with only a few degrees change, then hysteresis is not going to be of much consequence, the long term drift of the resistor is going to be of much greater importance here.

Primary standard resistors are kept at a constant temperature for a purpose, stability, those Thomas one ohm resistors made of Manganin would otherwise show a significant hysteresis if this was not the case, applied power is kept to a minimum as well, under these conditions any really good resistor will show very little change over time.  In other words, gentlemen, you are basically fussing over a characteristic which in your application will be of little significance compared to other terms.

Long term drift of some of the resistors you have been talking about is much more significant, up to possibly 17 times higher (or more) than any of the hysteresis values you have measured here.  Once the LTZ1000/A or LM399/A have reached their lowest drift coefficients in time, the long term stability of the resistors then become more important as they can and will introduce an additional drift component, albeit not too large but significant, compared to the Vref.  The other 900lb. gorilla in the room is noise, this is the ultimate limitation, and noisy resistors will definitely add to the total noise over and above the Vref’s.

Dr. Frank, as I recall, the econistors specify 0±3PPM/°C TCR 0°C to +85°C, your batch is out of specification, the 0±5PPM/°C TCR applies above +85°C or below 0°C.  Given that they claim a lengthy thermal conditioning cycle (7 days), something or someone got sloppy on production.
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on March 08, 2015, 07:28:52 pm
Hello Mr. Pettis,

thanks for your elaborate analysis, which I mostly agree, apart from two aspects:

If the observer wants to measure the effect of a change in temperature between two points, how fast or slow the external temperature changes is irrelevant, only that the resistor is given enough time to stabilize at the second temperature internally is important.  The same thing applies when returning the resistor to the initial conditions.  Additionally, the greater the stimulus change, the greater the hysteresis, this is not to say that the hysteresis will be a large value but hysteresis tends to be larger with larger stimulus change.

That's a kind of contradiction in itself.. as that's the crucial point , if the  measurement is done in quasi equilibrium, or not..

The hysteresis measurement very well depends on the speed of the temperature change!
Andreas measurements with different temperature change rates illustrate that.

The physical effect, which causes hysteresis, mostly can be described like something like a friction force.
If this force as is "weak", you will get fast recovery or fast creep effects.
If this force is strong, you will get a very stiff hysteresis, and maybe no practical observable creeping (glass state).

Equivalently this may also be described with a relaxation time constant for these hysteresis effects, (strong force <=> long relaxation time constant and vice versa)
I observed something like 1ppm/30min in one of the measurements on Andreas resistors.

Therefore, if the temperature change is much slower compared  to this time constant, the sample can relax to the equilibrium state at the different temperature points, and you may get a very narrow hysteresis loop, compared to the case, when the change is much faster than the time constant.

For the measurement of T.C. curves, that may also give totally different results, if you determine T.C. linearily or by box method.


Dr. Frank, as I recall, the econistors specify 0±3PPM/°C TCR 0°C to +85°C, your batch is out of specification, the 0±5PPM/°C TCR applies above +85°C or below 0°C.  Given that they claim a lengthy thermal conditioning cycle (7 days), something or someone got sloppy on production.


Well, the econistors are not very well specified (similar to Vishay)

That 3ppm/K is a TYPICAL value only, therefore most of the resistors are definitely within spec.

The MAXIMUM 5ppm/K over -55.. + 125°C strongly indicate that the 14 and 7.7ppm/K are outside, but here again, I have the same specification struggle as with Vishay, that is the averaging calculation by a box or a butterfly definition..

For metrological purposes (18..35°C), I need instead the physical definition, i.e. T.C. = dR/dT, or exactly the R(T) curves we are measuring here.

The box and butterfly definition mostly determine the T.C. by measuring at 3 or 5 temperatures only, and then average the resistance change by the temperature range.

This may give much lower T.C. values, if the R(T) curve is not linear over temperature, but has minima and maxima.

Frank
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 08, 2015, 07:29:05 pm
Hello Frank,

thanks for sharing.
That confirms me that for a good result I will have to
test and pair/select the resistor T.C. s for my references.
And probably the 120R resistor is the most critical.

I always asked me why the LTZ#2 where I paid more
attention on the stability of the cirquit seems to have
a slightly worse 1000hrs standard deviation than #1.

Probably I should measure the resistors some days.
(if I have better references).

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 08, 2015, 07:47:43 pm
Hello,

just to see if further reduction of temperature ramp speed could have a significant influence on hysteresis I did a measurement starting with a warm cycle on 24.02. from 20 deg C with 0.06K/minute and a cold cycle on 25.02. with 0.04K/minute for Z201#3.

Other setup is the same as on measurement from 22.02. with 0.12K/minute which is again attached as comparison.

Against the measurement of 22.02. the hysteresis does not change as a factor 2 like the ramp speed for the warm cycle.
For the cold cycle the reduction of hysteresis is larger since there is more time to creep back to the 20 deg point over night and the lower ramp speed.

With best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on March 09, 2015, 12:35:46 am
Dr. Frank,

Let me restate what I said in a slightly different manner, same conditions.  Using the same 30°C temperature change (roughly) that is generally being used here, are you trying to say that if the resistor is subjected to exactly the same temperature excursions, up to and back down again, that supposedly the rate of change is going to make a difference?  Sorry, I disagree, after seeing thousands of examples of resistor hysteresis over the years, the rate of change is irrelevant (read on below before jumping to conclusions) .  A change of 30°C will produce exactly the same amount of hysteresis no matter how slow or fast the change was obtained IF the resistor obtained equilibrium internally at both temperature extremes and other conditions are met.  The key here is the internal equilibrium of the resistor with the change in temperature, given that the resistors being discussed here has a rather low thermal conductivity, it will take the hysteresis loop of the wire against the mandrel a significant  amount of time to equalise to the ambient temperature.  If insufficient time is not given for the internal stabilization of the resistor then the hysteresis effect will not be consistent from one run to another and that is possibly what may be seen here (again, see below).  How much time, don't know, unknown variables involved.

A further note about the alloy(s) used in PWW resistors, they have an extremely high value of tensile strength, this alloy will not and cannot be stressed in any way that changes it, 150°C is nothing to it, what causes real hysteresis (in shelled resistors) is the hoop stress on the layer of wire against the mandrel, if this stress is not removed during the manufacturing processes and this is important, the bobbin materials must be chosen correctly, the hoop stress is not entirely removed from the resistor during manufacture and further hysteresis can result from temperature changes.  This results from the bobbin material never completely 'relaxing' against the wire turns and this remaining stress can be there for the life of the resistor.  There have been many claims by manufacturers (I know, I used to work for one of them) that they chose their wire and bobbin materials to match each other, this is a steaming pile of hog wash (the British call it rubbish), the materials do not match each other correctly, the problem being that they match in the wrong way leading to different stress and the manufacturers don't seem to understand this because they keep making the same mistakes over and over again.  Molded resistors, which are very popular because they are cheaper than shelled resistors have their own set of problems with internal stress, this partially being caused by the molding process itself which imparts an unpredictable stress onto the entire resistor's windings and this stress changes with time, it can also appear as a significant component of 'drift' in both shelf and powered long term stability.  There is also stress imposed by the bobbin material generally used in this type of resistor as well, more hoop stress and the list goes on.

Another factor that can enter into this apparent hysteresis effect is the resistor's design and construction methods, many precision wire wound resistors will indeed exhibit what appears to be only hysteresis but in fact, other mechanical forces are working internally to cause an additional instability factor which appears as hysteresis during a temperature cycle.  This same effect can also appear as part of a drift term in parts sitting on a shelf long term.  Unless the precise method of design and construction of the resistor is known, it is not possible to identify exactly the cause of this effect but it is definitely inherent in many resistors.  I have seen and identified sources of this effect in many different PWW over the years.  This effect could easily be what is showing up in your tests as variations in hysteresis depending on the ramping speed of temperature as they react differently to the stimulus.

When you are looking at very small term effects in a resistor, it becomes a highly complex combination of electrical and mechanical terms which manifest themselves at the terminals of the resistor, it is like the 'black box' puzzle so many professors like to throw at their students.  There is a component or circuit inside the box and without opening it, you try to figure out what is inside of it.  Unfortunately, that really doesn't work with PWW resistors because so much of it does depend on what is inside of it and how it was made, trying to separate all of the various terms is near impossible from the outside.

At best, a properly designed and constructed PWW will exhibit little hysteresis and will not have any of the effects described above in the second paragraph.  That is not easy to achieve or else all PWW resistors would be pretty much the same in characteristics.  Remember, these parts were intended to be working, not sitting on a shelf or being kid glove treated like a resistance standard, there will be some effect, however small, from the fact that operating conditions are not constant with time.  They may indeed be too small to measure over just one or even several change cycles but tiny changes there will be even in the best, only difference is that those changes are much more likely to be consistent instead of varying response with the same stimulus.

I am not disputing the fact that you gentlemen are measuring differences in hysteresis as such, what I am trying to do is explain why you may be seeing these abberations and are possibly attributing them to the wrong effect.  Feel a bit confused, don't, there are many resistor engineers out there that don't understand it either and/or refuse to understand it.

It would take a book to describe and detail all of the things that go into PWW design and manufacture, one reason you won't likely see one is that to explain some of this stuff, proprietary information would have to be explained and as you know, that isn't likely to happen.  It is most amusing how every PWW manufacturer thinks that their resistor design is proprietary when nearly all of them are a conglomeration of ideas 'borrowed' from competitors over the decades.  General Resistor's design is nothing new nor does it solve many of the problems exhibited by this construction and manufacturing.  I've seen and dissected a lot of resistors over the years and they are all very similar to everybody else's resistors out there.  There are variations of course, but basically they are still all essentially the same result.
Title: Re: T.C. measurements on precision resistors
Post by: babysitter on March 09, 2015, 06:55:06 am
Hi, it seems that you guys are using different definitions of temperature hysteresis leading to misunderstanding, let me summarize:

Edwins definition seems to be considering just the net effect of putting a heat cycle - beginning and ending at the same temperature only. As seen from the resistor, this will earn you a difference in the resistance before the temperature cycle to the resistance after the temp cycle.

The hysteresis error Andreas and Frank are looking for is the maximum difference in resistance at any temperature when approaching the temperature setpoint first with increasing and then with decreasing temperature.
This explanation, supported by the measurements (or vice versa) will give you the idea why the temperature ramping must be slow enough to give the resistor time to get to a equilibrium - caused by right what Edwin describes, the temperature "cycle" must be done before every single measurement. And also giving the data to specify what happens to that certain resistor if you give it the "Edwin style" treatment.

Let me call that "A sensor guys" definition of temperature hysteresis, as I work in sensing and is exactly what I look for at work. The resistor here is treated like a temperature sensor.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 09, 2015, 08:44:23 pm
Hello together,

which effect it really is does not really matter for me.

My world is much simpler:

- all what appears as closed curve (so it is not ageing) during
  temperature test which has a "eye" (opening) with different temperature direction I call "hysteresis"
  -> this is something that I cannot correct with a temperature sensor without knowing the history.

- all what leads to a non closed curve during temperature test -> it is ageing or humidity drift

- all temperature dependant what can repeated -> T.C.

Vishay states in the Z201 datasheet that within 1 second the final value of temperature drift is met within 10 ppm.
So 20 seconds should fit to meet final temperature resistance value within sub-ppm.
The hysteresis or creeping effects that last for some hours (or over night) are something that I do not want to have in my references since I cannot calculate it out with a simple temperature sensor.

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 09, 2015, 09:09:07 pm
Hello,

after several months now I have found one "typical" (= golden) Z201#6 resistor. (Date code B1305-)
At least when only regarding the 10-45 deg C temperature range.

The LMS approximation (green) in the diagram indicates 1.76 ppm maximum difference between min/max over a 35.5 deg C temperature span. Giving 0.05 ppm/K (average) with the box method.
Hysteresis is around +/- 0.3ppm on the warm cycle when not regarding the noise of the measurement.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: janaf on March 09, 2015, 09:56:45 pm
Nice!

Andreas, I have to ask about the terms in you plots. Is this correct:
- With drift you mean the resistance variation over the temperature cycle?
- The hysteresis plot, you use your LMS line as mid-level and plot variations from that mid-level but in a larger scale?
Did I get that right?
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 09, 2015, 10:10:39 pm
Hello Jan,

Yes. Drift = temperature drift from a virtual "zero" near 25 deg on the left scale.
(since I have no absolute measurement).

Hysteresis (on the right scale) is the difference between LMS value and measured value.
With these low differences of Z201#6 the diagram gets somewhat confusing.

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: babysitter on March 10, 2015, 05:28:52 am
... and after all this work, Andreas is in the business of selling golden, selected Resistors. AMG - Andreas' Manufactur für Gute. Vishay is going to buy him, new name will be VISHAY-AMG.  :-DD
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on March 10, 2015, 06:06:37 am
after several months now I have found one "typical" (= golden) Z201#6 resistor. (Date code B1305-)

So, how many of these expensive foil resistors do I have to buy to find one that has "typical" performance of 0.05ppm/K ?

Easy, that's all about Normal Gauss Distribution, I think?

Frank
Title: Re: T.C. measurements on precision resistors
Post by: EEVblog on March 17, 2015, 04:56:51 am
Look what just turned up:
(https://pbs.twimg.com/media/CARbfQjVIAAjFFo.jpg:large)
(https://pbs.twimg.com/media/CARcBKZVEAAER3v.jpg:large)

My 34470A is currently saying it is 10.000200
Title: Re: T.C. measurements on precision resistors
Post by: babysitter on March 17, 2015, 05:08:49 am
Nice!

You should get two additional drills in the enclosure and put a characterised Thermistor inside! Thats how Dr. Frank does it to get to know the temperature of the resistor element.

Fun fact: If I google for Wekomm engineering GmbH, the residues of their incomplete website show they are active in both areas, Metrology and model trains... wonder what that means? :)
Title: Re: T.C. measurements on precision resistors
Post by: 3roomlab on March 17, 2015, 05:38:35 am
Look what just turned up:

My 34470A is currently saying it is 10.000200

just curious, how much (ballpark) does it costs?
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 17, 2015, 06:30:02 am
Hello,

more interesting would be if there are any accuracy specs for the values in the datasheet.
(including ageing)
The absolute value seems to be that what they have read from the 3458A multimeter.

For the T.C. it would be interesting over which temperature range did they get the coefficients.

A teardown with photos would be nice. (if the resistor is hermetically sealed).

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on March 17, 2015, 06:42:01 am
Look what just turned up:
..

My 34470A is currently saying it is 10.000200

Hi Dave,

looks really solid, but it lacks a thermometer for that uncertainty grade..

Although 28ppm deviation is within specification of the 33470A...

Did you correct for ambient temperature, and did you use 4W and offset compensation?

Would also like to see the inner construction.

Frank
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on March 17, 2015, 06:44:25 am
Hello,

more interesting would be if there are any accuracy specs for the values in the datasheet.
(including ageing)
The absolute value seems to be that what they have read from the 3458A multimeter.

...
With best regards

Andreas

The 3458A delivers 7 decimal places only.
Maybe they use another 8 1/2 digit DMM, or more probably, a precision resistance bridge with another reference resistor.

Frank
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 17, 2015, 07:10:45 am

The 3458A delivers 7 decimal places only.


Even if I use the HPIB connection?
The 28 Bit converter should give a total of 8 digits.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on March 17, 2015, 07:26:48 am

The 3458A delivers 7 decimal places only.


Even if I use the HPIB connection?
The 28 Bit converter should give a total of 8 digits.

With best regards

Andreas

For the 3458A (and also all other 8.5 DMMs) the 8th digit is meaningless.
Transfer accuracy, i.e. comparison to another external reference resistor really is 0.2ppm at best, and absolute uncertainty of the internal references is about 2ppm/24h.

Therefore, if they write 8 digits on their box, they either must have used something else, an ESI SR104, or maybe measured at PTB (what I doubt w/o a thermometer inside), or they are not very serious.

Btw.: Their homepage is not working, I can't access their metrology site and can't retrieve the spec.

Frank
Title: Re: T.C. measurements on precision resistors
Post by: ManateeMafia on March 17, 2015, 08:37:01 am
Measurements International has the following brochure...

http://www.mintl.com/media/pdfs/accubridge.pdf (http://www.mintl.com/media/pdfs/accubridge.pdf)

Does this mean all the extra digits (10's of ppb) are meaningless or do they have a useful application?

I have not seen any videos of these in operation so I am guessing they are not as easy to operate as their sales people advertise.
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on March 17, 2015, 09:15:49 am
Measurements International has the following brochure...

http://www.mintl.com/media/pdfs/accubridge.pdf (http://www.mintl.com/media/pdfs/accubridge.pdf)

Does this mean all the extra digits (10's of ppb) are meaningless or do they have a useful application?

I have not seen any videos of these in operation so I am guessing they are not as easy to operate as their sales people advertise.

That's a resistance bridge, not a DMM!

Bridge type instruments are much more precise and sensitive.
1e-10 resolution is possible, but 1e-9 is more serious, due to 10nV noise limit vs. 10V max. DUT voltage.
See also IET Labs 242D Bridge specification.

For uncertainty, at room temperature the best known standard is the ESI SR104, and this is limited to about 0.1ppm uncertainty, maybe 0.01ppm by prediction, in a well controlled lab and with very frequent comparison to a Quantum Hall standard.

Therefore, 0.1ppm uncertainty or 7 digits are serious for a non - primary lab.

Frank
Title: Re: T.C. measurements on precision resistors
Post by: EEVblog on March 17, 2015, 11:13:57 am
just curious, how much (ballpark) does it costs?

About US$5500  :o
Title: Re: T.C. measurements on precision resistors
Post by: EEVblog on March 17, 2015, 11:25:39 am
Therefore, if they write 8 digits on their box, they either must have used something else, an ESI SR104, or maybe measured at PTB (what I doubt w/o a thermometer inside), or they are not very serious.

I can assure you they are very serious.
The unit was calibrated at Germany's national standards lab, and from a brief look at the cal documents, tested for drift at 0.5degC intervals over a large range.
They are working very closely with Vishay to get their very best technology and the resistors are custom designed for them. They are not just buying a stock series resistor sticking it in a box and whacking it on a 3458A.
It took many weeks to characterise and calibrate this resistor for me.
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on March 17, 2015, 12:03:20 pm

I can assure you they are very serious.
The unit was calibrated at Germany's national standards lab, and from a brief look at the cal documents, tested for drift at 0.5degC intervals over a large range.
They are working very closely with Vishay to get their very best technology and the resistors are custom designed for them. They are not just buying a stock series resistor sticking it in a box and whacking it on a 3458A.
It took many weeks to characterise and calibrate this resistor for me.

Wow, then congratulations on that fine standard!

All right, as assumed, that's our PTB - Physikalisch Technische Bundesanstalt, maybe they used their Quantum Hall effect facility directly for that. In this case, 5500 bucks would be a real bargain.

And you really paid that price? Are you really goin' volt-nuts??  :-+

I'd like to see that calibration document, please!!
And a picture of that blue cal sticker on the top, that might be the PTB - blue.

Frank
Title: Re: T.C. measurements on precision resistors
Post by: TiN on March 17, 2015, 01:04:46 pm
Whose 10k is more 10kish?
This PDF (http://www.vishaypg.com/docs/63625/63625.pdf) on VPG say's it's VHA518 (http://www.vishaypg.com/docs/63120/hzseries.pdf), very similar to my 1M0000 HZ resistor :)
Title: Re: T.C. measurements on precision resistors
Post by: EEVblog on March 17, 2015, 01:16:33 pm
And you really paid that price? Are you really goin' volt-nuts??  :-+

I ain't nuts!
They contacted me out of the blue and offered one, it's a new product they are working on.

Quote
I'd like to see that calibration document, please!!
And a picture of that blue cal sticker on the top, that might be the PTB - blue.

Yep, I'll scan and post more, plus I plan a video using it to calibrate my Fluke 5450A
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on March 17, 2015, 03:48:42 pm
For comparison, gentleman, my ESI SR104 is in excess of 15 years old and exhibits the typical sub-0.1PPM drift per year as is common with these standards.  My SR104's nominal value is at +2PPM (10,000.02 ohms), Alpha is -0.06PPM/°C and Beta is -0.008PPM/°C.  The built in temperature sensor resistor is 10,000.08 ohms with a TCR of +1000PPM/°C and the SR104 also has a thermometer well.

This 'new' resistance standard appears to be starting off well but it is going to take years to find out just how good it is for long term stability, unfortunately for standards grade resistors you can't use the usual tools to predict long term stability except by time alone.  As can be seen by comparison to my SR104, this standard has some more work to be done on it, a very good start though.  The SR104 still holds the top honors in this group and I rather doubt it is going to lose that position any time soon.

The ESI 242D bridge is still exceptional even after all these years, with direct comparison to a SR104, the uncertainty is 0.1PPM or a bit less, the bridge can resolve 0.01PPM or a bit better (I can resolve another digit) by direct comparison.  I can resolve two more digits beyond that by using the standard multiplier but the absolute accuracy degrades a bit because of a slight additional uncertainty added.  Only a DCC bridge can obtain a higher accuracy at 10K or the National Primary Standards Labs.
Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on March 17, 2015, 04:15:42 pm
These are not standard Vishay parts, they are:
Quote
custom specific made part, together with a special packaging.


http://www.vishaypg.com/foil-resistors/case-studies/study/wekomm_1/ (http://www.vishaypg.com/foil-resistors/case-studies/study/wekomm_1/)

Quote
Wekomm engineering paired the VHA518-7 resistor with carefully selected components to form a transfer standard product.
VHA518-7 (= 7 resistors in series)



VHA518 long term drift measurements against the Quantum Hall by the Dutch Metrology Institute:

http://www.vishaypg.com/docs/63620/63620.pdf (http://www.vishaypg.com/docs/63620/63620.pdf)

VHA518-11 (= 11 resistors in series)
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on March 17, 2015, 05:01:38 pm
Hmmm, a case study of essentially one  or two resistors, that is more anecdote than data per se, they do not say just how many of these 'units' were tested, it appears to be just one each and neither one was a 10K unit.  I am also rather curious about Dr.ir. Gert Rietveld's use of the phrase "appeared to be less than 0.5PPM", that makes it sound like there is some question about the measurement.  While I have no qualms about the Dutch VSL, I have always found Vishay's proclamations to leave something to be desired.  The Alpha and Beta quantities are significantly worse than the SR104 and yet they seem to be claiming possibly better linearity of the linearity line, this is conflicting.

The SR104 has a long history behind it and a long track record of proven performance over decades, this supersedes the measurements of a few resistors even over a relatively short period of 5.5 years.  Frankly, I'm not sure the NIST would accept this as a standard in the same performance of the SR104, the SR104 is classed as a primary standard  and therefor must meet very high performance standards.

Just so there isn't any question, I am fully cognizant of the fact that these Vishay (Wekomm) units are made up of quite a few individual resistors, but as a whole, they are still referred to as a single resistor as a unit.
Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on March 17, 2015, 05:58:59 pm
they do not say just how many of these 'units' were tested, it appears to be just one each and neither one was a 10K unit.

"Vishay typical" ?

While I have no qualms about the Dutch VSL, I have always found Vishay's proclamations to leave something to be desired.

The document I linked is Vishay marketing material. Most likely VSL will publish / has published scientific article of their experiments.

Bulk metal foil resistors have been used for a long time in primary metrology for AC/DC transfer. But not for anything long term...
Title: Re: T.C. measurements on precision resistors
Post by: jaxbird on March 17, 2015, 06:16:59 pm
Look what just turned up:
(https://pbs.twimg.com/media/CARbfQjVIAAjFFo.jpg:large)
(https://pbs.twimg.com/media/CARcBKZVEAAER3v.jpg:large)

My 34470A is currently saying it is 10.000200

This is a good read :) Might not legally apply, but still...

https://www.ftc.gov/tips-advice/business-center/guidance/ftcs-revised-endorsement-guides-what-people-are-asking (https://www.ftc.gov/tips-advice/business-center/guidance/ftcs-revised-endorsement-guides-what-people-are-asking)

Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on March 17, 2015, 06:43:34 pm
they do not say just how many of these 'units' were tested, it appears to be just one each and neither one was a 10K unit.

"Vishay typical" ? 

  Yes, typically Vishay posts incomplete or 'fuzzy' specifications, 'fuzzy' test results or tests that don't even accomplish what they are supposed to do.  Vishay has done this for decades and the practice still continues.  I know, I've been here for nearly all of it.

While I have no qualms about the Dutch VSL, I have always found Vishay's proclamations to leave something to be desired.

The document I linked is Vishay marketing material. Most likely VSL will publish / has published scientific article of their experiments.

Bulk metal foil resistors have been used for a long time in primary metrology for AC/DC transfer. But not for anything long term...
   

  Precisely, Vishay Marketing BS, it makes the grass greener and much of Vishay's so-called scientific papers have flaws in them and misstatements.  Bulk metal has been around for years but PWW have been around a lot longer and currently surpass many of the claimed Vishay performance data.  Unlike you folks, I've been in the resistor industry for over 4 decades, I have the experience and knowledge which no one else in this forum has an apparent claim to.  Yes, for the record again, Vishay resistors do have some really good attributes but rarely do they perform to the overstated claims of Vishay.  Read back through some of the threads on this forum and some of the professional forums and you will find that this is backed up many times over.

For those of us in the know, some of those purported Vishay scientific papers are just plain laughable and inept.
Title: Re: T.C. measurements on precision resistors
Post by: EEVblog on March 17, 2015, 11:41:21 pm
For those of us in the know, some of those purported Vishay scientific papers are just plain laughable and inept.

Have people published detailed research papers in rebuttal?
I have not researched any of this of course, but putting my skeptical hat on, I find it hard to believe that one of the leaders in the field of precision resistors for many decades produces "laughable and inept" scientific papers.
Mistakes? I'm sure that happens, but "laughable and inept"?
Proof please.
And BTW, proof is not "go read the professional forums" and "Unlike you folks, I've been in the resistor industry for over 4 decades, I have the experience and knowledge which no one else in this forum has an apparent claim to."
/skeptical hat off
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on March 18, 2015, 12:24:16 am
Yes, laughable and inept, I can produce some e-mails from Bob Pease, for example who was quite critical of some of Vishay's nonsense.  Alot of the stuff Vishay has put out about PWW resistors has been and still is laughably wrong, they are not experts on PWW resistors, never have been but that has never stopped them from making wrong (possibly intentional) claims about PWWs.

If you really do 'research' it, you'll find that it is inevitably Vishay who has been calling themselves the industry leader for the most part, some of their competitors may not be quite ready to call them that.  I know of many engineers and companies who have tried Vishay resistors in the past (recent as well) and have returned to PWW resistors as the Vishays did not meet specs.  I can give an example of one such case, there are many more.  Vishay is consistent in their fudging specifications over the decades and in some cases have actually ceased production quietly after problems were reported by customers.  As it appears you seem to think I am the only one of this opinion, I am not by far but of course there are people out there who think Vishay is the greatest thing since sliced bread too.

If you have been paying attention to what I write about Vishay, I do not solely bash them on the head, they do make some very good parts of course, but there is also a lot of hoodwinking going on over the years and it is quite surprising how many people are clueless.  It is solely up to you whether or not you want to believe me or not, I have no control over that but there are people who also agree with my position on Vishay and also agree that I classify as an expert in resistors.

The proof, if you want to take the time to find it, is 'out there' and professional forums are generally a qualified source of valid data (not always of course).  If you want skeptical, I had to convince Bob Pease that what I was saying was valid and I did.  Bob was no easy pushover either.

When I get a little time, I'll be happy to post some, and yes, my 40+ years does qualify me as an expert whether you accept it or not, I do accept your opinion, you are welcome to it but on the flip side, what qualifies you to say that I am not what I say I am or my opinions are valid or not?  It does work both ways.

BTW, I made standard resistors for Tegam (before they sold the line off) and my 10K was made from one resistor and it was within 2PPM of nominal.

One more thing, I may sound like I'm swinging a sledge hammer here (I'm told I do that at times) but that is not the intention. 
Title: Re: T.C. measurements on precision resistors
Post by: EEVblog on March 18, 2015, 12:34:29 am
It is solely up to you whether or not you want to believe me or not

No, it's not up to me, it's up to the evidence.
Title: Re: T.C. measurements on precision resistors
Post by: EEVblog on March 18, 2015, 12:45:38 am
When I get a little time, I'll be happy to post some, and yes, my 40+ years does qualify me as an expert whether you accept it or not, I do accept your opinion, you are welcome to it but on the flip side, what qualifies you to say that I am not what I say I am or my opinions are valid or not?

I was not doubting your qualifications. In fact I did some research and you do seem legit.
But once again, I go with the evidence, not because someone just declares so on a forum because they are an expert.
You've made a bold claim that Vishay's scientific papers are "laughable and inept" so you are the one that gets to prove that, or else don't be surprised that some people might be skeptical of that claim.
That's how it works.
This is not about doubt of your experience in the field, nor is it meant in any way personal.
It has nothing to do with whether or not your opinion are "valid" or not. Your opinion is just that, an opinion. Sure an experts opinion might be worth more at face value than some anonymous forum user, but ultimately it always comes to evidence to say who's opinion is right. This isn't philosophy we are talking about, this is engineering where there is a right and wrong answer based on  the evidence.
Even if Bob Pease came on here and declared Vishay's scientific papers "laughable and inept", I'd still ask for the same proof. I'm a hard arse like that  ;D
Title: Re: T.C. measurements on precision resistors
Post by: EEVblog on March 18, 2015, 12:54:07 am
The cal sheet for my Wekomm standard
http://www.eevblog.com/files/WekommResistanceStandardCalSheet.pdf (http://www.eevblog.com/files/WekommResistanceStandardCalSheet.pdf)

Looks like they use this bridge:
http://www.mintl.com/media/pdfs/accubridge.pdf (http://www.mintl.com/media/pdfs/accubridge.pdf)
and a Genrad 1444A standard
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on March 18, 2015, 03:14:48 am
Hi Dave,

Thank you for posting the calibration document, interesting.  A bit of a clarification here, I did not say that all of Vishay's papers were laughable or inept, just some of them and yes, they are somewhat self-serving in nature, that doesn't necessarily mean they are all junk.  If one has a good understanding of the subject matter, reading their papers or watching their videos supports my conjecture without a doubt.  Unfortunately, most people watching or reading this stuff does not have the necessary knowledge to separate the wheat from the chaffe. 

The Measurements International is a DCC ( direct comparison current) bridge, hence it has a bit of an advantage over my ESI 242D at ?10K, the 242D has the advantage above 10K.

DiligentMinds is correct in that Vishay's papers are a mix of scientific and opinion which is questionable at times, I do not know of any of the Vishay 'papers' being peer reviewed as such, for that matter I constitute a peer and as such review them now and then.  There are some well written 'white papers' (a more correct term than scientific) that Vishay has put out, it is just difficult for most people to know the difference between the flowers and the manure, that is kind of where I come in.  I, in no way, thought your comments were 'personal', there was really nothing personal in your manner nor are my comments meant to be.

<chuckling> In the case of Bob Pease, if he were here, no doubt he would tell you in no certain terms that he didn't give a ____ but Bob usually didn't pull any punches no matter what the object of his comments thought.

You must agree that qualifications and opinions go hand in hand, one who is qualified on the subject matter is also qualified to make opinions and those are usually well informed.  Of course, the corollary of this is that some people who think they are qualified also think highly of their misinformed opinions and don't know any better.

I do thank you for your voicing your concerns, I never expect everyone to agree.
Title: Re: T.C. measurements on precision resistors
Post by: Vgkid on March 18, 2015, 03:34:12 am
The GR1444A was introduced in 1970($600.00), and was not listed in the 1978 catalog. It appears to be an analog to the ESI SR104 resistor. The earliest mentionof the SR104 is in a 1971 ESI242D manual(I didn't try very hard). It is easier to find GenRad infformation than ESI. I wish IET Labs hosted some of ESI's documentation.
 http://www.ietlabs.com/pdf/GR_Experimenters/1970/GenRad_Experimenter_March-June_1970.pdf (http://www.ietlabs.com/pdf/GR_Experimenters/1970/GenRad_Experimenter_March-June_1970.pdf)
Reading further I see H.P. Hall was used in the creation of the article :D .
Title: Re: T.C. measurements on precision resistors
Post by: 3roomlab on March 18, 2015, 04:44:34 am
These are not standard Vishay parts, they are:
Quote
custom specific made part, together with a special packaging.


http://www.vishaypg.com/foil-resistors/case-studies/study/wekomm_1/ (http://www.vishaypg.com/foil-resistors/case-studies/study/wekomm_1/)

Quote
Wekomm engineering paired the VHA518-7 resistor with carefully selected components to form a transfer standard product.
VHA518-7 (= 7 resistors in series)



VHA518 long term drift measurements against the Quantum Hall by the Dutch Metrology Institute:

http://www.vishaypg.com/docs/63620/63620.pdf (http://www.vishaypg.com/docs/63620/63620.pdf)

VHA518-11 (= 11 resistors in series)

more noob questions  :P

when its so many resistors in series, does it mean they use the "+" and "-" ppm drifts to cancel out each other, after knowing the characters? and that is the primary thermo/electrical "pairing" criteria? and probably sorting thru thousands of resistors, arrange a series that give a linear tempco?

what is this "dutch quantum hall" being mentioned?

edit : this 1 could be a tough question. why did they choose 23oC as the zero deviation centre temp? maybe dave ... ask KCB this question?
Title: Re: T.C. measurements on precision resistors
Post by: babysitter on March 18, 2015, 06:22:03 am
Have a look at the data what KCB (which is not the PTB!) is accredited for. I use my advantage of being a native german speaker... or at least almost, as I am coming from a part of germany where they speak something I wouldn't necessarily call german :)

(translation mode on)Resistance: 0,1*10E-6 * R best reportable uncertainity.(translation mode off)

But why do they give a tempco in their test report? :wtf:

Neither do they list a device which was used to realize the temperature slope or what it is referenced to, nor does the DUT itself provide a temperature measurement like the SR104 which could be specified together with the main resistor.
They can use whatever they want to heat up their unknown reference sensor, what does it tell us about resistor temperature, especially in still air?

(They are not even accredited for temperature calibration.)

I think that is a fact they should note.

Title: Re: T.C. measurements on precision resistors
Post by: MK on March 18, 2015, 06:25:12 am
One troubling thing about the vishay VHA518-11 is the 6.5 K version is not showing root hours settling down, it was drifting faster after 2000 days then it was at the beginning! so that means it does need constant recals to trust its behavior in my eyes.
Title: Re: T.C. measurements on precision resistors
Post by: Vgkid on March 18, 2015, 06:27:37 am
That is a good question. I have some American equiptments datasheets dating from the 60's that specifies the cal temp of 23degrees C, while my Solartron is specced at 20deg.
Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on March 18, 2015, 09:32:46 am
this 1 could be a tough question. why did they choose 23oC as the zero deviation centre temp?

That is a good question. I have some American equiptments datasheets dating from the 60's that specifies the cal temp of 23degrees C, while my Solartron is specced at 20deg.

The early British metrology equipment, like standard resistors, had 17 degrees Celcius calibration temperature. Not sure when the change to 20 C took place, could be in the 1950s. I quess they have 23 C nowadays like the rest of the world.

Back then cooling was not available, heating only. The calibration temperature needed to be higher than the room temperature. Quite cold in those Victorian buildlings.
Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on March 18, 2015, 10:07:41 am
Well, the GenRad 1444-A was the precursor to the ESI/Tegam/IET-Labs SR-104 10K resistor.

The GR1444A was introduced in 1970($600.00), and was not listed in the 1978 catalog. It appears to be an analog to the ESI SR104 resistor. The earliest mention of the SR104 is in a 1971 ESI242D manual(I didn't try very hard).

The SR104 tested against the computable capacitor in NPL Australia was manufactured in 1965. The earliest commercial SR104 I have seen dates back to 1967.

The GR 1444-A was introduced later as a competitor to the SR104 but turned out to be less stable. The GR unit wasn't silicone oil filled like the SR104 but nitrogen instead and constructed from only two mica card resistors.
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on March 18, 2015, 10:22:06 am

Have people published detailed research papers in rebuttal?
I have not researched any of this of course, but putting my skeptical hat on, I find it hard to believe that one of the leaders in the field of precision resistors for many decades produces "laughable and inept" scientific papers.
Mistakes? I'm sure that happens, but "laughable and inept"?
Proof please.
And BTW, proof is not "go read the professional forums" and "Unlike you folks, I've been in the resistor industry for over 4 decades, I have the experience and knowledge which no one else in this forum has an apparent claim to."
/skeptical hat off


Hi Dave,

I'm also a singulary voice only, as I agree in parts what Edwin Pettis is saying.

But I'm also very hard-arsed, concerning reputable specification for components, as myself, I was creating automotive component specifications for a long time.. and have some experience on Vishay, including many of the companies they took over, all were our  suppliers..
Beyschlag once was one of the best manufacturers of Thin Film resistors, with the most reputable specs.. until Vishay swallowed them..


So I can really assess the quality of the current Vishay specs, and find the ones about BMF technology exaggerated quite often.

It is very obvious for every engineer, if you only look carefully on the data sheets, that the typical data are much too optimistic, partly advertised in big letters, compared to the upper limits they specify.

For example, they always claim a typical T.C. of 0.05ppm/K, on top of the spec, even in the headline, but on the left lower part of the page, they specify a T.C. of +/- 0.2ppm/K +/-2ppm/K maximum.

Only that latter specification parameter is reasonable and serious, so they really do not screw the customer, in the end.


My personal experimental experience with my 5 VHP202Z resistors was exactly, what you doubt, that such a reputable manufacturer tries to lead the user astray by these advertising methods.

These components in reality (according to my own measurements, which I also posted in the EEVBLOG forum) all showed a T.C. between -0.3 to -1.0 ppm/K, no sign of a positive parabola shaped R(T), with a typical 25°C minimum point, as the Z-foil technology would imply, according to several scientific papers from Vishay, where even the honourable Dr. Felix Zandman had signed.

After my complaint about this bad performance of the parts, the Vishay representative had to admit that one can not rely on the typical data and on the intended technology characteristics so far, as advertised...and that there is no guarantee from Vishay about these typical characteristics...
So the new standard from Weekom should be observed very critical also..


In the end, the BMF technology is still very good, and beats PWW components in some aspects, but the production variance is much too big.. an indicator, that Vishay is not really able to control this technology in last consequence.

My impression also is, that with the early death of Dr. Zandman, the respectability of Vishay decreased...as the bean counters took over instead, maybe.

I disagree to Mr. Pettis, that all the papers from Vishay are toast..
Some are very interesting, and several claims really reflect reality, for example the long term stability of these oil filled, hermetically sealed types..again from my own measurements on these 5 resistors.

These have drifted less than 1ppm apart in the last 4 years.. so 2ppm/6years as specified TYPICALLY seems to be reasonable.

Well, that's a singulary finding also, but every bits and pieces sum up to a reliable picture.. in negative and in positive aspects.

I append one of the key documents from Vishay about their BMF technology, regarding the characteristics of the different foil types, C, K and Z. (Z like Zandman)
These characteristic shapes also show up in the BMF specification, but Vishay measures the T.C. not by the physics method, T.C. = dR / dT, but by 3 temperature points only, i.e. the butterfly method.
Also some sort of misleading..

Frank

Title: Re: T.C. measurements on precision resistors
Post by: EEVblog on March 18, 2015, 10:31:34 am
After my complaint about this bad performance of the parts, the Vishay representative had to admit that one can not rely on the typical data and on the intended technology characteristics so far, as advertised...and that there is no guarantee from Vishay about these typical characteristics...

If they are "typical" characteristics, then, well, there is no guarantee! Either a spec is typical or it is guaranteed.
If it's typical and doesn't meet spec, bad day for you.
If it's guaranteed and doesn't meet spec, bad day for Vishay!

Quote
So the new standard from Weekom should be observed very critical also..

FWIW I've been assured that the resistor in the Wekomm standard is a custom part and hand selected. So in theory, no matter how bad Vishay's standard production spread is, it's possible to pick the good ones.
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on March 18, 2015, 10:54:59 am

If they are "typical" characteristics, then, well, there is no guarantee! Either a spec is typical or it is guaranteed.
If it's typical and doesn't meet spec, bad day for you.
If it's guaranteed and doesn't meet spec, bad day for Vishay!

FWIW I've been assured that the resistor in the Wekomm standard is a custom part and hand selected. So in theory, no matter how bad Vishay's standard production spread is, it's possible to pick the good ones.

Dave, you missed my point.. I was fully aware of the maximum limits..

BUT if you specify typical values, these should be met for a reasonably big quantity, if you buy several.. if you understand typical parameters correctly, in the sense of a statistical distribution.. and the typical value representing the median.

And also, a clear characteristics of the Z-foil technology is the parabola shaped R(T) behaviour (see appended document) .. in other words this R(T) shape is strictly required, if the compensation technique between metal foil and ceramic substrate is correctly applied.

So, if you don't see this parabola, even not over a wider temperature range (and the Vishay representative told me, they could also not guarantee this shape), then the very logical reverse conclusion is, that this component has no Z-foil characteristics, and that this Z-foil compensation method did not work for the DUTs.
And as a last conclusion, that also explains the 10..20 times higher T.C. than typical...


And for the Weekom standard:
Correct, you may pick the resistor with the lowest T.C., that won't change over time, probably.
In fact, 0.45ppm/K is not stellar.. comically on the same order than my single chip VHP202Z types.

But you cannot pick for best long term stability, as accelerated testing is not possible, and only time will tell, as Mr. Pettis correctly stated.
Frank 
Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on March 18, 2015, 11:36:09 am
RS9010 tempco from the calibration certificate compared with a good SR104
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on March 18, 2015, 12:12:58 pm
OK, here I have another very interesting CERN document .. in several aspects.

It describes the construction of an ultra precise / stable 10mA current source for the calibration of the SC coils of the accelerator.

One author is John Pickering, godfather of the LTZ1000 volt reference Datron / Fluke 7000, cofounder of Datron (1271 / 1281 DMMs => now Fluke 8508A, 4910 reference (?)). He also invented the hysteresis cancellation on the LTZ1000, and the statistical TaN divider.

In this paper, the current source relies also on a 10k Z foil resistor, which is needed for ultra low T.C.
The current source shows an overall  T.C. of typ 0.07.. max 0.14 ppm/K for the output current, that also means that the 10k Z-foil also has to have even better characteristics...

Therefore, there really exist Z-foil resistors with that ultra low T.C., so Vishay may be able to control the technology sometimes..

Or how many resistors did they need to sort out for getting some really good ones?


Therefore follows another argument: If the yield of these "good ones" is high, then the company really has control over the technology.
If the yield is low, or this special feature shows up randomly only, then the company fails to control this technology..

For latter case, in the end, you get some quite reasonably good resistors, but which are not remarkably better than PWW technology.

You may decide by your own.

Frank
Title: Re: T.C. measurements on precision resistors
Post by: janaf on March 18, 2015, 12:27:02 pm
Dr Frank, it may also be that the "good ones" are cherry picked for important customers while us mortals end up without those golden ones ???
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on March 18, 2015, 03:24:11 pm
Dr Frank, it may also be that the "good ones" are cherry picked for important customers while us mortals end up without those golden ones ???

That means, that there would be the possibility that Vishay regularly offered T.C. selected parts, and they would have the possibility to make a 100% screening of production parts.

I asked the Vishay representative about that, exactly, and he responded 2x "NO".

The only possibility would be to buy a 100 fold quantity and select on your own.

Or they offer other parts with guaranteed lower T.C.
The trick with that special type is, that Z-foil is NOT used at all, but one C and one K foil element in series!
C has positive parabola, K a negative one.. obviously more predictable than Z foil..

I think, it was VHD100.., or so. VHP101.. maximum 10ppm change over 30°C window, gives 0.3ppm/K average.


So I really wondered, what they offered to Mr. Pickering, they did not want to offer to me..
His 1281 was full of Vishay BMF, so he had a better standing, obviously

Frank
Title: Re: T.C. measurements on precision resistors
Post by: acbern on March 18, 2015, 03:50:22 pm
Besides the fact that the Wekomm part in my opinion is way overpriced (even when considering its calibration), one should put things in perspective. The SR104 is a true primary standard (historically at least, today it is rather Quantum Hall of course). A resistor standard based on VPG hermetic foil resistors is both pretty stable (I can confirm Dr Franks stability data based on cal data) and has a low TC (0.2ppm/K is not bad, I have seen SR104s with similar and higher TCs). Compare this to the not really cheap Fluke standard resitors, and you will see that this is a very good alternative to the SR104s and Flukes out there, given its price. Nobody considering to buy a SR104 would seriously consider the Wekomm anyways, it is adressing another market in my opinion, more a competiton to Fluke.
How Wekomm came to the conclusion to charge 5k for it is beyond me though; even the most expensive VPG hermetic 4 terminal 10k resistor I have been offered was a few hundred bucks only, plus say 500 for a good cal if they cannot do it themselves.
Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on March 18, 2015, 04:51:33 pm
Besides the fact that the Wekomm part in my opinion is way overpriced (even when considering its calibration), one should put things in perspective. The SR104 is a true primary standard (historically at least, today it is rather Quantum Hall of course). A resistor standard based on VPG hermetic foil resistors is both pretty stable (I can confirm Dr Franks stability data based on cal data) and has a low TC (0.2ppm/K is not bad, I have seen SR104s with similar and higher TCs). Compare this to the not really cheap Fluke standard resitors, and you will see that this is a very good alternative to the SR104s and Flukes out there, given its price. Nobody considering to buy a SR104 would seriously consider the Wekomm anyways, it is adressing another market in my opinion, more a competiton to Fluke.

Yes, it is not fair to compare a Volkswagen with a Ferrari. But it would be, if they had the same price tag. And with the Wekomm resistor that is actually the case. It costs the same as a new SR104 (or 4-5 used). First I suspected a decimal error though...

For comparison the VHA518-7 resistor which is the heart of the unit was approximately $50 when I last asked. And based on the graph I draw from the calibration data, there seems to be no real improvement in tempco to the off-the-shelf VHA518.

Even if there was, why pay $5500 for a tempco selected resistor when you can buy a basic VHA518 for hundred times less and ovenize it. With an aluminium block and a relatively simple thermostat the tempco will be excellent . And you also get rid of the possible irriversible or long time constant errors caused by the temperature variations. The power comsumption of the oven will be minimal because the tiny resistor is easy to insulate very well.

The drift is another issue. 1 ppm/year vs. SR104 <0.1 ppm/year typical. The two resistors measured by the VSL showed drift rates of 0.4 and 1.9 ppm/year. Most importantly it is not (yet) predictable. Accelerating like some other Vishay resistors?

I know this a tough business and there are not too many new products introduced outside the big players. So we should treat the new company nicely and understand that their first product may not be a direct hit. But I still feel uncomfortable with their "marketing first" approach which reminds me a little of the high-end audio business.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on March 18, 2015, 08:12:08 pm
To Dr. Frank, reply #367, to clarify again, I did not say all of Vishay's papers were laughable and inept, only some of them are and those particular ones were reviewed by some other people (Bob Pease was one of them) and agreed that they were what they were.

It was my understanding that Wekomm was a young independent Dutch company like so many others, bought out by Vishay.  As I've said many times in the past, Vishay does not like competition, they will either buy them up or try to belittle them if they believe they are any kind of a threat to them, that is a legacy of Felix.  Vishay has destroyed many reputable resistor companies over the years with no qualms about it.  I agree that Vishay does make some very good resistors but the customer must be fully aware of Vishay's 'tricks' in advertising and data sheet shenanigans or else you run the risk of not getting what you thought you were.

The wonky TCR curve noted in the Wekomm calibration sheet is indicative of multiple resistors being 'matched' together for a given low TCR, while this can work exceedingly well for a narrow temperature range, it does not work well over wider ranges unless the TCR curves are linear and not one single Vishay part has completely linear curves over temperature.  The curves are still wavey even if they are of low TCR values and this may not be an issue in a given circuit if the TCR only needs to stay within a given range but most designers would much rather have a linear TCR that is predictable over range.

As to Dr. Franks speculation on Vishay's cherry picking resistors, if they are doing it and that is highly likely in some cases, I rather doubt they would publicly acknowledge it as they would consider it a blight on their reputation that they could not control their manufacturing processes close enough and in some instances, Vishay has 'quietly' acknowledged this fact off the record.  I very seriously doubt you will ever get that comment on record from Vishay.

Given that the Wekomm part is made up of so many resistors, the time and labor involved to cherry pick all these resistors for one unit is probably is sufficient enough in their eyes to warrant a $5,500 price tag, however, until this standard can consistently demonstrate characteristics long term to warrant that kind of money, I think they are over pricing themselves out of the market for the time being.  While I have not been terribly impressed with the Fluke standards construction (they cherry pick too), they at least do have something of a track record for reasonable long term stability but I also think they are a bit over priced as well for what is in there vs performance.
Title: Re: T.C. measurements on precision resistors
Post by: MK on March 18, 2015, 09:31:56 pm
One thing that concerns me about that Vishay foil "std" resistor, no thermal well for the thermometer, how can you confirm it is at a known temperature without having a very very steady temp in the cal lab...
Title: Re: T.C. measurements on precision resistors
Post by: EEVblog on March 18, 2015, 10:38:45 pm
I think the Wekomm resistor is meant as a "secondary transfer standard", to compete with the likes of the Fluke 742A series [which they are discontinuing].

Of course it's a transfer standard. Not sure why anyone would think it's a primary standard?
Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on March 18, 2015, 11:05:17 pm

The good old ESI SR1 nowadays manufactured by the IETlabs. Manganin (Zeranin) on mica card. Stability specification 2 ppm/year, much less in practice. Tempco 1 ppm/C.

The 10 kohm version costs $560 according to the 2012 price list.

http://www.ietlabs.com/decaderes/resistance-standard/esi-sr1-calibration-resistor.html (http://www.ietlabs.com/decaderes/resistance-standard/esi-sr1-calibration-resistor.html)
Title: Re: T.C. measurements on precision resistors
Post by: texaspyro on March 18, 2015, 11:12:14 pm
I have a box with an SR-104,  10V reference,  and GPSDO in it.   The thermal control temperature is set at the upper point where the SR-104 TC curve crosses 10,000 ohms.  Self-heating from the GPSDO / Vref / PWM'd fan mixing in external air does the temperature control.  The components are baffled/isolated from air currents from the fan.  RMS variation of the internal temperature is in the millidegree range.
Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on March 18, 2015, 11:34:18 pm
Question : Manganin alloy naturally offers "parabola" shaped resistance/temperature curve, with a perfect zero slope near 25°C. Produced since May, 1893 (Wikipedia said). Some of you pointed out that at this time it's impossible to find a resistor with such characteristics, even from the best manufacturers like Vishay. Since the material is available for more than a century, I don't understand why this performance isn't achievable today. Is it about manganin manufacturing related issues (Soldering)? Did I miss something?

Manganin and its relatives are still widely used (even in bulk metal foil resistors). It is easy to solder, you just need to be fast.

But there are even better alloys available (stability, tempco, resistivity, corrosion). Edwin is the expert.
Title: Re: T.C. measurements on precision resistors
Post by: Vgkid on March 18, 2015, 11:46:21 pm
Snip*
If you want to double your accuracy, you have to more than double your price
SRL - $1974.00-$4895.00, for the almost 5K unit I would guess it is for the low/high ohms units.
Adjustment to norm/year drift/ 18-25C, with 23.0 nominal
1 k?
±2 ppm /±1 ppm / 3 ppm tot
 
1.9 k?
±2 ppm / ±1 ppm / 2 ppm tot
 
2 k?
±2 ppm / ±1 ppm / 2 ppm tot
 
4 k?
±2 ppm / ±1 ppm / 2 ppm tot
 
10 k?
 
±2 ppm / ±1 ppm / 1.5 ppm tot
 
19 k?
 
±2 ppm / ±1 ppm / 2 ppm tot
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on March 19, 2015, 01:29:10 am
Hello EmmaneulFaure,

Manganin does not have a perfect zero slope TCR at the cardinal temperature, at the very least not consistently, the hyperbolic TCR curve of Manganin is inherent in the alloy, it is 'considered' relatively 'flat' for about ±5°C from the cardinal reference before the TCR starts rapidly increasing.  Zeranin, a relatively new derivative, increases the relatively flat portion of the TCR curve to about ±10°C from the cardinal before taking the same serious change in TCR rate.  I believe there is one or two other derivatives which make small tweaks to the 'flat' portion of the curve and extends the upper range to about 65°C, this not to say the TCR remains as low as at the cardinal point, this extension was made by changing the mix of metals in the alloy slightly, the overall characteristics are still basically the same.

Low ohm resistors and shunts are still made with the Manganin family although it is not generally used for standards any longer being replaced by the Evanohm family alloys, they not only have a very linear TCR but their stability is better and are tough to boot.  Manganin cannot be operated at elevated temperatures, not much above 65°C because they anneal at very low temperatures and that changes them permanently.

Manganin's lack of use is primarily because they have been replaced by superior alloys and better technology in using those alloys.  Manganin was easy to use because it could be soldered (carefully), Evanohm cannot be soldered, it must be welded.

No matter what the alloy used for a low TCR / high stability resistor, the processing of the resistor demands very careful controls and depending on the technology used, those processes are considerably different.  My processes are very different from Vishay's as there are different variables involved.  Another consideration is that current metallurgy cannot control the batch mix of metals tight enough to provide consistent characteristics batch to batch, the fact that we can produce very low TCRs with very long low stabilities these days can be attributed to some 'cherry picking' of the alloy characteristics as every batch of alloy is different.  While the resistor industry can push the alloy providers for ever tighter mix controls there is a limit as to how tight they can get it for a reasonable price.  My most expensive wire runs over $18,000 a pound which depends on the wire size, I have no control over that aspect.  I have a very limited number of alloys which can meet my wire specifications, outside of those, there are none.

Just remember, whether it is a PWW or a metal film/foil resistor, your TCR limits is going to cost more and more as you demand zero TCR because those very low TCRs are in short supply, we really can't create them at will unfortunately.
Title: Re: T.C. measurements on precision resistors
Post by: MK on March 19, 2015, 07:56:41 am
does that mean that for the LTZ1000 temp circuit it would be cheaper to get a matched pair od 1-3ppm resistors than to insist on 0 ppm for both?
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on March 19, 2015, 06:03:07 pm
Yes, once you start specifying TCR under 0±3PPM/°C (as an example), asking for TCRs 0±1PPM/°C will immediately increase the price over and above the tolerance cost (tighter tolerance, higher price), then depending on who you are asking, matching (tracking) TCR will involve another price multiplier and if the values are far enough apart, you may encounter yet another price point.  Vishay does supply multiple resistors in a matched configuration, some are even on the same substrate, I'm not sure what their pricing for these 'custom' networks are of late, but as I recall, the price point is fairly high and the delivery is long.  These networks do have very good specs within their limits.

I do not have the capability to put multiple resistors on a single bobbin mainly due to physical problems, I have given a lot of thought on how to do it, no practical solution as yet.  The PWW solution to multiple resistor networks has always been to encapsulate them in an appropriate box, while this works, there are thermal limitations to it.  It also runs up the cost for the labor and materials to do this.  I have been asked by customers for a 'dual' resistor bobbin design, I am looking into it.

I have supplied resistor networks to customers with the recommendation that they wrap a piece of copper tape snugly around the resistors, side by side and after assembly, encapsulate the entire board in foam to prevent air drafts.  While this arrangement has a bit longer thermal trail, once the board reaches thermal equilibrium, everything tracks tightly and stays in track.  I use certain manufacturing techniques in making these networks, they do cost more than a standard line part but their performance has been reported as exceptional and they have enhanced processing for long term stability.

Sorry I can't divulge the customer's names, they are under NDA so I can't say much about the details either except that tracking has been well under 1 PPM°C.  I can build the networks for anyone else as they are my designs of course.
Title: Re: T.C. measurements on precision resistors
Post by: ManateeMafia on March 19, 2015, 07:52:43 pm
Edwin,

Would the use of a thermal epoxy like this http://www.arcticsilver.com/arctic_silver_thermal_adhesive.htm (http://www.arcticsilver.com/arctic_silver_thermal_adhesive.htm) be a good way to thermally couple resistors and have you heard of any issues arising from its use?
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on March 19, 2015, 08:15:55 pm
Hi,

I don't foresee any problems using this stuff although it might be more expensive than copper foil tape but it should provide a good thermal conduit between the resistors.  I certainly wouldn't us it on bare foil resistor though. <grinning>  I would still strongly recommend the foam encapsulation of the board, it doesn't have to be too thick and it really works, keeps everybody inside at a pretty even temperature.  It definitely would not bother my resistors to use this adhesive.
Title: Re: T.C. measurements on precision resistors
Post by: texaspyro on March 19, 2015, 08:28:48 pm
Even the best thermal expoxies are rather poor conductors of heat.  I make my own out of either silicon carbide or diamond.

Also, when using copper foil to link the two resistors together you should use a thermal transfer medium (i.e. thermal paste) between the copper and the resistors.  Small air gaps between the copper and the resistors have a great effect on the thermal coupling.  And, as with all thermal pastes,  use the bare minimum amount needed to fill the gaps...  thermal pastes also have horrible thermal conductivities.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on March 19, 2015, 08:54:25 pm
While it is true that unfilled epoxy has lousy thermal conduction properties, there are many 'filled' epoxies that do have much improved thermal conduction.  Glass fibers or balls, metallic oxides (for non-conduction) such as alumina, ceramic and in the case of the filled epoxy asked about here, it is filled with silver.  All improve thermal conduction.  Depending on the formulation, the thermal conduction properties can be increased considerably, the drawback is extra cost.

The object here, in the case of thermal equilibrium is not necessarily the lowest thermal conduction possible but keeping the resistors in the network at the same temperature (or close to it, nothing is perfect) and at the same temperature as the assembly is a plus.  Therefor one does not need the best possible thermal bridge between the resistors, after a bit of time has passed, they will reach equilibrium and any apparent drifting will cease.  Copper tape does achieve this and does it quite well at a reasonable cost, thermal paste may or may not be an advantage here, the adhesive on the tape tends to fill in most of the gaps and any micro gaps tend not to be significant.

Perfection sounds great in theory but in reality, it doesn't work that way, there is a point of no return for effort, trying to get that last degree can be very costly and in the end, not significant over all.
Title: Re: T.C. measurements on precision resistors
Post by: paulie on March 19, 2015, 11:38:33 pm
I have supplied resistor networks to customers with the recommendation that they wrap a piece of copper tape snugly around the resistors

I believe the concept, known universally as "passive heat-pipe technology", might have first been put into practice by vref pioneer and chief engineer of Calibratory Corp and designer of the highly acclaimed D105. At least held in high esteem here on Eevblog forum in the thread devoted to that product.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on March 19, 2015, 11:57:03 pm
Nope, that copper tape concept has been around for quite a few years, nothing new.
Title: Re: T.C. measurements on precision resistors
Post by: janaf on March 20, 2015, 09:50:31 am
If you are referring to a, by now, conventional Heat Pipe, it's a pipe partially filled with liquid and vacuum, to start with. The pipe is hermetically sealed in both ends. The liquid has low boiling point and boils of in the hot end and condenses in the cold end. It will transfer much more heat than solid copper! But it works best / only with the pipe vertically, hot end down. It may only work with significant temperature differences, I don't really know.

I believe the concept, known universally as "passive heat-pipe technology"
Title: Re: T.C. measurements on precision resistors
Post by: paulie on March 20, 2015, 12:51:55 pm
Sorry, that was another poor attempt at sarcastic humor relating to the somewhat horrific feeding frenzy in this thread:

https://www.eevblog.com/forum/testgear/calibratory-d-105-dc-precision-voltage-reference-standard/240/ (https://www.eevblog.com/forum/testgear/calibratory-d-105-dc-precision-voltage-reference-standard/240/)

you came here with a superiority complex....and then made wild, bogus claims about things like "heatpipe" technology....which your device clearly does NOT employ.

We can start with claims about your miraculous "heatpipe" technology.....how about claims of somehow bending the laws of physics, to improve Ti's technology?  Face it, the ref you are selling simply proves the quality of Ti's REF102C package...DESPITE your best efforts to corrupt it's implementation.....

The fellow was a little off his rocker with the vampires and God stuff but the voltage reference itself performed well beyond expectations in multiple reviews there and elsewhere too yet was the object of IMO mostly unjustified technical criticism. Personal attacks from otherwise professional and knowledgeable individuals were despicable.

However I should mention that the teardown (literally) there of Awesomes product was the first time I saw anything like that tape trick and the earliest photos searching the internet were from his implementation. I'm sure he wasn't really the first and true it's not what's commonly called "heatpipe" but still...  Let's drop the subject before this excellent thread gets contaminated any more. I apologize for the diversion.
Title: Re: T.C. measurements on precision resistors
Post by: janaf on March 20, 2015, 01:27:20 pm
OK, get it. I followed that thread in the beginning too but dropped out, so yes, please, lets drop it here too.
Title: Re: T.C. measurements on precision resistors
Post by: IanB on March 20, 2015, 04:24:28 pm
It is about 4000 times more efficient at moving heat than a similar sized copper bar might be-- and is much lighter as well.

That number of 4000 is very large and rouses the skeptic in me. For instance the linked Wikipedia article has a statement,

Quote
The effective thermal conductivity varies with heat pipe length, and can approach 100 kW/(m?K) for long heat pipes, in comparison with approximately 0.4 kW/(m?K) for copper.

--and even that ratio of 100/0.4 = 250 seems itself remarkable.

I suspect this is an area where the implementation details make all the difference and generalized statements are of limited applicability.
Title: Re: T.C. measurements on precision resistors
Post by: MK on March 20, 2015, 07:14:45 pm
One company I used to work at used heat pipes, and at a low delta T they do not perform as well as one might hope.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 20, 2015, 08:03:06 pm
Hello,

it´s time to come back on the topic.
For those who have forgotten: its T.C. measurements on precision resistors.

After a long journey I picked up some resistors from local customs office today.

5 days from Grand Junction to San Francisco
2 days from San Francisco to East Coast
2 days to Germany
and finally after nearly one week intensive customs treatment I could pick them up.

In the mean time I have rearranged my T.C. setup with the "golden Z201" as reference resistor.
So after having made a suitable fixture for the Ultrohm Plus resistors I will start with T.C. measurements.

With best regards

Andreas


Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on March 20, 2015, 08:24:29 pm

This is going to be interesting. Especially the hysteresis (or lack of it).

After a long journey I picked up some resistors from local customs office today.
5 days from Grand Junction to San Francisco
2 days from San Francisco to East Coast
2 days to Germany
and finally after nearly one week intensive customs treatment I could pick them up.

Based on the plastic colour they traveled from the 1970s.
Title: Re: T.C. measurements on precision resistors
Post by: 3roomlab on March 20, 2015, 11:09:39 pm
@andreas, how much (ball park) did those cost you?
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 21, 2015, 04:38:21 am
Hello 3roomlab,

pricing for the 0.1% 3 ppm/K standard tolerance which I ordered is on the LTZ1000 thread:

https://www.eevblog.com/forum/projects/ultra-precision-reference-ltz1000/msg602719/#msg602719 (https://www.eevblog.com/forum/projects/ultra-precision-reference-ltz1000/msg602719/#msg602719)

So its comparable to that what you will pay for UPW50 or 8G16 resistors from RS / Farnell in small quantities.
But with the service that you can get every individual resistor value.

Shipment was around +11% for the 33 resistors with USPS.
And import tax (=VAT) adds +19% on the total in germany.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 22, 2015, 11:04:14 am
Hello,

after measuring the golden Z201#6 I had the hope that the other Z201#7 that I ordered at the same time would be behaving similar.

But first surprise: the datecode was B1315- (and not B1305- as on the "golden" resistor)

Second surprise: T.C. + hysteresis is much larger.

The results of Z201#7 Datecode B1315- on 21.03.2015
T.C. with box method: 0.818591506 ppm/K

3rd order LMS interpolation referenced to 25 deg

A 0 = -1.43422451376099E-0001
A 1 =  9.64007179982438E-0001
A 2 = -1.26483309879412E-0002
A 3 = -3.34940837358552E-0004

So T.C. at 25 deg is 0.96 ppm/K

max deviation from LMS 2.57933723463504E+0000 ppm (hysteresis + noise)

In the mean time I am in doubt what the data sheet terms
"typ. TCR" and "max spread" really  mean.
"typ." seems to be the average value over a large number of batches and samples.
And with "max spread" I am not shure wether the 1 sigma or the 3 sigma limits are meant.
Up to now I had expected that max spread means something with 3 sigma. But I have already
2 samples which are above +/- 0.2 +0.6 ppm/K on Z201 at least for the slope at 25 deg C.
But the data basis is still not sufficient for any statistics.

I have also attached the overview and included Franks results for the 1K00 resistors.
The hysteris cannot be compared directly since the noise
on Franks HP3458A is about a factor 5 lower than my setup
and is determined "graphically" at 25 degrees.

The test fixture for Edwins Ultrohm Plus 805 style resistors (I will refer to them as UP805) is nearly ready.
So I will most probably start with first measurement on 1K resistors tomorrow.

With best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: janaf on March 23, 2015, 07:48:45 pm
Would appreciate feedback on this idea:
https://www.eevblog.com/forum/testgear/temperature-test-box-for-component-characterization/msg635672/#msg635672 (https://www.eevblog.com/forum/testgear/temperature-test-box-for-component-characterization/msg635672/#msg635672)
Title: Re: T.C. measurements on precision resistors
Post by: 3roomlab on March 23, 2015, 10:28:17 pm
Hello 3roomlab,

pricing for the 0.1% 3 ppm/K standard tolerance which I ordered is on the LTZ1000 thread:

https://www.eevblog.com/forum/projects/ultra-precision-reference-ltz1000/msg602719/#msg602719 (https://www.eevblog.com/forum/projects/ultra-precision-reference-ltz1000/msg602719/#msg602719)

So its comparable to that what you will pay for UPW50 or 8G16 resistors from RS / Farnell in small quantities.
But with the service that you can get every individual resistor value.

Shipment was around +11% for the 33 resistors with USPS.
And import tax (=VAT) adds +19% on the total in germany.

With best regards

Andreas

thanks for that. they look rather affordable  >:D
Title: Re: T.C. measurements on precision resistors
Post by: janaf on March 24, 2015, 02:03:13 pm
Andreas, I don't want to hijack your thread, but I'm doing my first measurements right now, showing results "real time" in thread
https://www.eevblog.com/forum/testgear/temperature-test-box-for-component-characterization/msg636219/#msg636219 (https://www.eevblog.com/forum/testgear/temperature-test-box-for-component-characterization/msg636219/#msg636219)
Title: Re: T.C. measurements on precision resistors
Post by: branadic on March 24, 2015, 08:56:23 pm
Edwin, please let me ask, why are your resistors look like they do? Is this (ugly) yellow color some sort of corporate design? My guess is some black jacket would have been more effective in advertising.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on March 24, 2015, 11:08:28 pm
Well, despite the fact that yellow is my favorite color, I didn't pick the color, my colleague picked it and it is the original color.  For one thing, it does stand out.  In the many instruments our resistors went into, you couldn't miss them.  We weren't the only one, one other resistor house here in the States actually had different colors for each of their different series including red, blue and green.  I must admit, that green was kind of sick looking, matter of fact, my bobbin supplier actually insisted that I take some bobbins that he had made up in this 'green' color, I've still got some of them in stock.  Print will show up quite nicely on the yellow, black particularly well, white will also work.  Some of the other resistor houses do use a black shell but they really don't 'stand out' and trying to wind wire on a black bobbin....doesn't work very well at all.  For the time being, they will have to stay this color, particularly as long as the inventory holds out but even then, I do not think I will go for black.  Ultronix used a relatively dark blue but then the supplier stopped making it, they ended up having to use a sickly green color as there was only one source for the stuff.  Ultronix did make a line of shelled resistors which were black, I still have some of them.

Besides, yellow has been used many times, Sprague Atom electrolytics for example and there are still some capacitor manufacturers that are still using yellow so there is old precedent for the color.

I must say, you are the first one to say they are ugly <grinning>
Title: Re: T.C. measurements on precision resistors
Post by: babysitter on March 25, 2015, 12:51:55 am
Hey Branadic, go get your thermal camera to Andreas and figure out the time how long it takes for a given power to heat up the shell/ cool after a given (even tiny) power pulse/how hot it gets/etc. ! :)
Title: Re: T.C. measurements on precision resistors
Post by: TimFox on March 25, 2015, 05:15:28 pm
A former coworker had worked for a company who always used a very green color for their panels.  My buddy dummied up a unit with a more "normal" looking combination of metal and black and showed it to the company president.  He merely replied, "Green is the color of money", and kept the panel color.
Title: Re: T.C. measurements on precision resistors
Post by: janaf on March 25, 2015, 10:18:39 pm
Andreas, do you normalize all measurements to 25C? I should use the same as you  8)
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 25, 2015, 10:44:53 pm
Hello,

first results from Ultrohm Plus resistor (UP805) 1K #1  0.1% +/- 3ppm/K
shipment date 1510 (not printed on device).

First the pictures of the test fixture.
keeping the wires (solder junctions) as good as can to the same temperature.
Similar to the latest Z201 test fixture.
Remembering that most of the heat is transferred by the wires.

Measurement of 23.03.2015

T.C. Box :  -1.147786492 ppm/K
T.C. LMS @ 25 deg: -1.14174590659788 ppm/K
max deviation from LMS: 2.62806722886730 ppm (Hysteresis + noise)

Measurement of 24.03.2015 (reverse polarity of reference voltage)

T.C. Box: -1.118012147 ppm/K
T.C. LMS @ 25 deg: -1.15136479955225 ppm/K
max deviation from LMS: 2.22772720963622 ppm (hysteresis + noise)

Measurement of 25.03.2015 (normal polarity again)

T.C. Box: -1.153801472 ppm/K
T.C. LMS @ 25 deg: -1.14061584826123 ppm/K
max deviation from LMS: 2.35918437692836 ppm (hysteresis + noise)

On the measurement of 23.03. it was not clear wether there is some ageing drift or if it is only some creeping effect (hysteresis) at lower temperatures.
but since the measurement of 25.03. has only 0.5 ppm difference at 25 deg LMS offset value (which is within hystersis) I think that it is not ageing.

The hysteresis of this sample is comparable to my UPW50 resistors.
T.C.  (1.15ppm/K) is well below the spec of 3ppm/K.
And better than most of my UPW50 samples.
(and well below the 8G16 resistors of Frank).

@Edwin: There remain following questions:
Is the temperature treatment to 150 deg a standard procedure or only on request?
In the datasheet the wattage of the 805 style resistor is not given.
Which material is the connection wire? (copper?)
Is it possible that the epoxy still hardens? Is it hardened thermally or by a hardener?

with best regards

Andreas


Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 25, 2015, 11:02:23 pm
Andreas, do you normalize all measurements to 25C? I should use the same as you  8)

I do this only for the LMS calculation.
(and the difference to LMS).
For me the T.C. around 25 deg is the most important.

In metrology you would use 23 deg. (+/- 1 .. 5 deg).
Since the temperature in my "lab" ranges from 18-32 deg (winter/summer) I use the 25 deg.
All components (resistors, references) are usually also normalized to 25 deg.

And this is mainly due to the fact that the mathematical (rounding) errors
during LMS calculation are lower when I normalize the values near zero.
Although this is usually not relevant for 3rd order approximations with double/extended floats.
But if you do a 5.th or 6.th order approximation you will see differences.

You can use what is more convienient for you.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: janaf on March 25, 2015, 11:37:47 pm
first results from Ultrohm Plus resistor (UP805) 1K #1  0.1% +/- 3ppm/K
shipment date 1510 (not printed on device).
So your has about -1.1ppm/C while mine has something like +0.7ppm/C at this temperature range  :-DMM
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 26, 2015, 07:49:34 am
@Andreas:

You should probably move the sense wire closer to the body of the resistor-- Edwin's spec is 3/8-inch I think [but check the data sheet].  Copper has about 4000ppm/K TCR, and because this is a lower value resistor [1K?], this might affect your data a little bit [and certainly in the sub-ppm range].

I'm not believing the hysteresis, I think that there is a time lag between what temperature the resistor is at and the reading from the temperature sensor.  I could be wrong, but if you sweep the temperature slower and pulse the drive current on the resistor [and sensor if it takes current] only while taking a reading, then I think they will track better.

That said, I think Edwin's resistors are showing very well so far...  Time for me to order some...

Hello Ken,

as Frank already calculated for his 120 Ohms resistors the wire lenght does not really contribute to the T.C.
Edwins wires are more stiff than others. Actually the wire diameter is 0.8 mm (AWG20) so having 33 uOhms / mm.
so if I would shorten the wire lenght by 30 mm on each side I would get a lower resistance of 2 milli Ohms.
With respect to the 1 K resistor the +4000ppm/K contribute only 1/500000 to the total T.C.
So for the 1K resistor please subtract these 0.008ppm/K from the result (giving rounded -1.16 ppm/K instead of -1.15 ppm/K)

Since I cannot reduce further the ramp speed I will do a accellerated test today with 0.3 K/minute instead of 0.12K/minute.
(just to see if the temperature lag increases).

With best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on March 26, 2015, 10:46:19 am
The cal sheet for my Wekomm standard
http://www.eevblog.com/files/WekommResistanceStandardCalSheet.pdf (http://www.eevblog.com/files/WekommResistanceStandardCalSheet.pdf)

Kalibriercentrum Bayern. Not a primary lab, but very high capability. Volt/ohm nut friendly???

http://www.kalibriercentrum.de/pdf/DAkkS_Urkunde_Bayern.pdf (http://www.kalibriercentrum.de/pdf/DAkkS_Urkunde_Bayern.pdf)

(http://www.kalibriercentrum.de/pix/CIMG1916.jpg)

Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on March 26, 2015, 05:47:31 pm
Andreas (reply 416),

The standard process thermal conditioning which exceeds 150°C is done on all resistors, this reduces aging and drift to below the given specs.  There are additional processes which I can apply to further reduce such effects, some customers do require such processing but most do not as the standard stability exceeds most other PWWs to begin with.

That power rating of the 805 bobbin is 0.33W @ 125°C ambient.

The leads are oxygen free copper, tinned.

The epoxy uses a hardener, the manufacturer recommends room temperature curing but also specifies a 60°C bake if time is short.  The epoxy sealant on the end uses an epoxy based color ink which does recommend a short bake @ 121°C for two hours or 150°C for 15 minutes, this colored epoxy is the same stuff used for printing on the resistors.  I'm curious, why do you ask?
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 26, 2015, 08:31:29 pm
The leads are oxygen free copper, tinned.

The epoxy uses a hardener, the manufacturer recommends room temperature curing but also specifies a 60°C bake if time is short.  The epoxy sealant on the end uses an epoxy based color ink which does recommend a short bake @ 121°C for two hours or 150°C for 15 minutes, this colored epoxy is the same stuff used for printing on the resistors.  I'm curious, why do you ask?

Hello Edwin,

oxygen free copper: you could sell them to audiophiles for a much higher price.  >:D

I only asked because on other resistors up to now I have seen potrusions from baking the epoxy.
On your resistors I see shrinking epoxy like on some capacitors.
I am just curious to find out how the components are built.

On the first day of measurement I thougth that there could be some ageing drift due to hardening of the epoxy.
But since I measure only 0.5 ppm during 3 days (cycles) which could also be on the reference resistor or
due to hysteresis I do not think that there is a significant ageing drift.
I think I will let the resistor in the thermal chamber and do one comparison measurement after all the other 1K resistors.

And the power rating should be on the invoice the next time in germany (just in case the customs asks).

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: TimFox on March 26, 2015, 08:38:12 pm
If nothing else, OFHC copper can handle many more mechanical cycles of bending than can ETP copper.
Title: Re: T.C. measurements on precision resistors
Post by: janaf on March 27, 2015, 08:10:37 am
I have seen the comments on hysteresis or not. I do not believe they are time lags. For example the Z #7, the difference in temperature domain is at maximum around five degrees between up / down. It is imo very unlikely that you have such a big temperature difference with the type of setup and slow ramp that you have. Could you simply stop the cycle at mid point, both up and down, let it stabilize for an hour to see if the effect is still there or not? 
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 27, 2015, 09:08:55 pm
I have seen the comments on hysteresis or not. I do not believe they are time lags. For example the Z #7, the difference in temperature domain is at maximum around five degrees between up / down. It is imo very unlikely that you have such a big temperature difference with the type of setup and slow ramp that you have. Could you simply stop the cycle at mid point, both up and down, let it stabilize for an hour to see if the effect is still there or not?

I already did this experiment with a UPW50 resistor: (see page 1)
https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg462300/#msg462300 (https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg462300/#msg462300)
https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/?action=dlattach;attach=98751 (https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/?action=dlattach;attach=98751)

and also with Z201#3
https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg606730/#msg606730 (https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg606730/#msg606730)
https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/?action=dlattach;attach=135525 (https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/?action=dlattach;attach=135525)

even with 120-200 minutes (2-3 hours) settling time there is a remaining offset.
It needs one whole night to reach the previous value.
For the Z201 in the data sheet a thermal settling time of 1 second is specified.
So after 1 minute the resistance should be settled within 0.001 ppm or less.

With best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: acbern on March 28, 2015, 08:30:41 am
The cal sheet for my Wekomm standard
http://www.eevblog.com/files/WekommResistanceStandardCalSheet.pdf (http://www.eevblog.com/files/WekommResistanceStandardCalSheet.pdf)


Kalibriercentrum Bayern. Not a primary lab, but very high capability. Volt/ohm nut friendly???

Well, my experience, pretty expensive, and thus not volt/ohmnut friendly in my view. I did a search some time ago in Germany for calibration of 10k and 10V standards. Got many quotes and found that ESZ is pretty cost efficient for both (ISO certificates), and when asking for an ISO certificate they can certify accuracy limits below 0.5ppm for both, so I use them for my standards. And: I can drive by and drop off my standards and pick them up, thats good too (and from time to time have a little chat with the lab guys). For thermal converters I use Testo, because they have an automated procedure, so very good accuracy and at the same time cost efficient because few labor hours involved. RF power I do at Rohde/Schwarz, acceptable prices and they can adjust the EEPROM in their power heads.
These are all the calibrations I need.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on March 28, 2015, 05:42:19 pm
Hi Andreas (reply 423)

All resistors have many interacting mechanical forces on them, they are complex in nature and like most things, decreasing the effects of one force may amplify another.  While the mechanical forces in PWW and film/foil resistors share many common effects, there are differences because of the different types of construction as well.

PWW have hoop stress from winding the wire onto a bobbin, film/foil do not but film/foil have a similar type of stress from being attached to a ceramic substrate.  Encapsulation stress is present in both types for different reasons, both have partial remedies.  Film/foil are sensitive to moisture, partly due to absorption through the encapsulation and around the leads, mine have no significant affects.  Film/foil are particularly sensitive because the resistive element is bare and the circuit paths are very small and close together allowing water molecules to bridge them easily, baking is a temporary fix.  Foil/film resistors have an applied voltage coefficient, PWWs do not, again this is a artifact of film/foil construction.  Both types of resistors use very similar alloys, the basic aging rates are normally nearly identical.  Drift rates are complicated, mainly the result of residual mechanical stresses which are very difficult to completely remove.  This involves additional 'enhanced' (as Vishay likes to call it) processing to further reduce those stresses, i.e. costs more.  Oil filled hermetic sealing tends to be more beneficial to film/foil as it removes more of the external sensitivities that film/foil has to their environment such as moisture and barometric pressure which PWW resistors have insignificant sensitivity to.  One other important characteristic, film/foil are noisier than PWW resistors, particularly mine.

"I only asked because on other resistors up to now I have seen protrusions from baking the epoxy.
On your resistors I see shrinking epoxy like on some capacitors." - Andreas

I am not sure what is causing the protrusions you are seeing on the other resistors, it may be caused by a filler they are using in the epoxy.  The epoxy end 'seal' on my resistors is purely mechanical in nature, to hold the resistor inside the shell and support the lead assembly, the epoxy may not form a complete seal around the metal lead, this is of no concern as it does not affect the resistor's electrical characteristics.

Aging tends to be of a nonlinear nature, as exhibited in the better resistors, aging (which is a form of drift) tends to decrease with increasing time reaching a fairly level, stable rate after some period of time.  Just how much the initial rate is and the eventual stable rate becomes depends on the resistor technology and quality of construction.  As I've pointed out before, the more 'perfect' a resistor you want, the more expensive it is going to be and that cost tends to rise exponentially.  You are also going to rapidly run into the always present law of diminishing returns, that last little bit of improvement becomes so expensive, it isn't worth the trouble.

Speaking as an design engineer, respectfully:

Fluke, HP (Agilent, Keysight), ect. all recognise this, that is why their voltage references perform to a certain level for that cost because it is a happy balance.  It is much cheaper to have those references checked against a primary standard periodically than to try and put a primary standard inside their instruments.  Would anyone be willing to pay say five or ten times more for a 3458A with a primary standard inside?  I really doubt it, the performance of the LTZ1000/A with good resistors around it provides the necessary performance at a reasonable price.  The Fluke voltage standard ups the anti by using multiple LTZs to improve the performance but those aren't cheap and no one is going to make a single LTZ perform as well as that Fluke standard no matter how good the resistors are.

Those LTZ resistor sensitivity numbers given in the data sheets/apps are only approximate as stated clearly there, every LTZ is a bit different.  If you want to know about this stuff, just ask Linear Tech, the people who designed the chip.  If there were any relatively 'easy' tweaks that could be done to improve the performance, don't you think Linear Tech or Fluke would have already discovered them after all this time?

Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 28, 2015, 07:07:16 pm
If there were any relatively 'easy' tweaks that could be done to improve the performance, don't you think Linear Tech or Fluke would have already discovered them after all this time?

Hello Edwin,

perhaps they have already discovered some tweaks. But they have to earn money with their products. Some tweaks may be so time consuming that they will not get paid for that.
For me its a challenge to find out how the components work in ppm ranges. And to see how far can I go with self made equipment to create stable references.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 28, 2015, 07:15:22 pm
Hello,

as promised some further measurements

on 26.03. I did a "fast" measurement with 0.3K/minute to see if its temperature lag of the NTC-sensors which creates the hysteresis.
If its temperature lag the hysteresis should increase significantly which is not the case.

on 27.03. a normal slow measurement 0.12K/minute again.
Interesting is that the hysteresis/creeping effect at low temperartures
 is decreasing significantly after several temperature cycles.
(compared to measurement of 22.03.)
So my guess is that there is some humidity effect.

Today I am running the first cycle of UP805#2 1K resistor.

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: janaf on March 28, 2015, 08:10:06 pm
If there were any relatively 'easy' tweaks that could be done to improve the performance, don't you think Linear Tech or Fluke would have already discovered them after all this time?

Hello Edwin,

perhaps they have already discovered some tweaks. But they have to earn money with their products. Some tweaks may be so time consuming that they will not get paid for that.
For me its a challenge to find out how the components work in ppm ranges. And to see how far can I go with self made equipment to create stable references.

With best regards

Andreas

If there were any relatively 'easy' tweaks that could be done to improve the performance, don't you think Linear Tech or Fluke would have already discovered them after all this time?

Hello Edwin,

perhaps they have already discovered some tweaks. But they have to earn money with their products. Some tweaks may be so time consuming that they will not get paid for that.
For me its a challenge to find out how the components work in ppm ranges. And to see how far can I go with self made equipment to create stable references.

With best regards

Andreas

Edwin, Andreas,

LT would have an interest if they did not already "own" this market. No competition in sight. Fluke have no interest spreading their knowledge but obviously have the knowledge to build standards approaching 0.1ppm/year stability.

As Andreas wrote in his first post in this thread, his ambition was to see if it's possible to select & match resistors so they cancel errors. I think that is an approach that the commercial actors might not be able to do, just about nobody would be prepared to pay the cost. I have never seen a survey like the one Andreas is doing. I certainly learned a lot.

The measurements I have done on the LTZ1000ACH, I have not seen elsewhere. They seem to show systematic and significant differences compared to the datasheet (repeated on several different devices by me and by others). Who knows where this ends.................
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on March 28, 2015, 10:22:41 pm
Jan,

Just what systematic and significant differences are you talking about?  If you are referring to the data table in the data sheet/app that shows the effects resistors have on the output of Vref, those are approximate and nothing more, they are going to differ from chip to chip and there are no specific limits put on them.  There are differences in all of the parameters of the LTZ, some do have specified limits, others do not.  There are intrinsic differences, chip to chip, which cannot be compensated for by external components, long term.  You might be able to do a tweak which will reduce drift temporarily but it will not be permanent.

Basically what Fluke is doing is well known, they are aging and measuring their LTZ chips over a long period, then the chips characteristics, within possible limits, are selected and put together in multiple LTZ summing circuits, just like the technique that was used with the LM399/As years ago.  This time consuming method can and does produce a unit device which can produce stabilities in the neighborhood of the 0.1PPM you are quoting, that may actually be on the better side of average frankly.  The long term stability of an LTZ varies, chip to chip and cannot be predicted accurately, it will settle down to within a given smaller drift range over time which, with multiple averaged chips, could produce the 0.1PPM but with rare exceptions, no single LTZ chip can produce such stability, certainly it could be less than 1 PPM/year in time and may even drop below 0.5PPM / year with more time but otherwise the plain answer is no.  Even if you put perfect zero TCR resistors around an LTZ you are not going to get any better drift rate than the intrinsic rate of the chip.

You are right in that specific aging techniques have been found over the years to age the LTZ chips faster than just letting them sit powered up for many months, from what I hear it is relatively involved and also takes quite some time as well, months.  You cannot subject the chip to too much abuse without causing unwanted changes, for that matter, you cannot subject most components to abuse without causing unwanted changes.

It would seem to me that a Vref stable to around 1 PPM/year that cost less than $100 has more than enough stability to meet most demands.  I would be putting more time into figuring out how to get an stable  ~10V output from this chip that is close to comparable to the LTZ's stability.  There are ways of achieving this, besides, contrary to common view, a 10V standard does not have to have an absolute 10.000000V output, only a stable output, it is easy to calibrate the scale to that offset and it isn't any less accurate, maybe not as easy as an absolute 10V but no cal lab usually has an absolute 10V standard, your DVM is calibrated to that offset voltage in the lab, simple calculator math.

Title: Re: T.C. measurements on precision resistors
Post by: janaf on March 29, 2015, 12:15:32 pm
Edwin,

Lots of things to reply to. The short version would be; please see my previous posts, the last one from the day before yesterday. But here is and example:

The datasheet states an attenuation of 100 of "R1" the current setting resistor. I have measured, on three different devises from two batches, two different board designs, an attenuation of -700. This has also been done by one Chinese poster and verified by TiN on this forum. We all measure an attenuation of near (-)700 (+/-5%) on five different ICs , versus the datasheet +100. I call that a significant and systematic difference.

Another undocumented aspect is how the time drift over temperature looks. We pretty much know that lowering temperature lowers drift, but by how much, what's the spread? I honestly don't even know the sign or if there is one or not. The measurements have also pretty much shown that these values are "known" errors, not uncertainties in the sense that the attenuation is near -700, not +/-100 as you might get the impression in the datasheet. The same is true for the other resistors in the LTZ100ACH circuit, but the differences are less dramatic.

I do not rule out the possibility that the datasheet data is valid for the thermally un-insulated LTZ1000CH.

If, like Andreas, you are trying to match TCR of resistors to the circuit based on the info in the datasheet, you'd definitely be mislead.

Fluke: I'd compare to resistors, it's "well known" how to make them but the devil is in the details, and surely include in-house secrets and lots of details and experience that take you from "good enough" to "the best". To my knowledge, the Fluke standards use a single LTFLU reference each, while it's common for large institutions to have four 732B units in one rack. The now obsoleted 7001 used a single LTZ1000 per module but was also available in multi-unit racks.

10V; yes surely looks a bigger challenge than "only" the raw LTZ1000 circuit output voltage. For some the 7.xx volt stability may be enough, for others approximately 10V is enough while others may require 10.000 000 0
volt.

In the end, what we do depends on our objectives. On a tight budget? Want to learn something? Volt-nut? Need a specialized reference? Are you happy with the 4ppm/year of the 3458A? Then fine. You can buy a stand-alone board on Ebay. If not, simply lower the temperature, maybe up-grade resistors and decrease drift to 1ppm-ish/year as many have reported.
 
I'm in for the learning. I'd like to get down to the nitty gritty details of this. It would have been a lot cheaper for me to buy a used 732B if I "only" wanted a good voltage reference.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 30, 2015, 09:28:17 pm
Hello,

Results of 2nd 1K resistor UP805#2:  shipment date 1510
28.03.2015 first measurement unfortunately had problems with communication connection of one ADC so started too late for a complete cycle.
29.03.2015 reverse polarity measurement. Due to switching to daylight savings also one hour shorter than usual.
30.03.2015 normal polarity like on 28.03.

Evaluation of 30.03.2015

Box: 37.70573087 ppm / -32.51923093 K = -1.15949024 ppm/K

LMS evaluation:
A 0 = -3.89958540734108E-0001
A 1 = -1.20262068020544E+0000
A 2 = -2.06316059338346E-0002
A 3 =  5.13160024309751E-0004

so T.C. at 25 deg is -1.20 ppm/K
max. deviation from LMS: 2.87036703474386 ppm (Hysteresis + noise)

So values are very similar to UP805 #1 with slightly higher T.C. and hysteresis / creeping effect.

https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg637341/#msg637341 (https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg637341/#msg637341)

With best regards

Andreas


Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on March 31, 2015, 06:33:42 pm
@DiligentMinds,

Looks can be deceiving, the devil is in the details of the resistor construction and manufacturing processes.  I've been busy processing a complicated set of resistor orders and they have to come first of course.

First hand data on what you are asking for is quite limited, secondary information is limited to the data which was provided by other testing labs at potential customers.  The data sheet I posted earlier on the Ultra Precision Reference thread gives considerable indication as to long term accelerated aging, I refer to the 50 cycles of thermal shock (1500 component hours) MIL-STD-202 treatment showing unprecedented small changes in resistance, as is the norm, changes decreased with time.  The amount of change did vary slightly depending on the bobbin style and the winding operator's (one of the significant mechanical variables) abilities.  Unfortunately, the lab only provided the cumulative data figures and no individual resistor data.  As pointed out in the data sheet, one resistor bobbin style had unusual shifts which were later determined to be an error in the selection of wire size, the bobbin was slightly overfilled with wire.

The first hand data comes from a set of matched resistors that Bob Pease had requested 5+ years ago, as is my usual practice, extra resistors were wound in case any were lost during production.  The resistors were 200R0, 807 bobbin (0.250" D x 0.750" L), two resistors turned out within less than 2 PPM of each other  (tolerance), the other two were within <10 PPM.  I sent the closer matched pair to Bob and kept the other set, over the years my two resistors have stayed within the measurement uncertainty / accuracy of my 242D which is always kept calibrated to capability, not specs.  This performance was the result of the enhanced processing carried out in addition to the standard processing of my resistors, I cannot guarantee this level as I do not have accumulated physical detailed data beyond what I've mentioned here.  The long term drift under enhancement is less than half the standard long term drift factors which I've mentioned here as well.  The first hand and second hand data tends to indicate that long term drift appears to be under 2 PPM/year or less. for most bobbin styles.  Without further hard data I would not be willing to absolutely say that enhanced resistors will have essentially no drift as my resistor set has demonstrated, it is too small a data set to base a specification on at this time.

All of the reference resistors I make are enhanced, roughly, a 10K, ±0.005%, 0±3 PPM/°C, 807 bobbin is approximately $12.  Other specifications are additional such as a tighter tolerance, lower TCR, certificate of calibration, etc.

Title: Re: T.C. measurements on precision resistors
Post by: Andreas on April 02, 2015, 09:01:43 pm
Hello,

Results of 3rd 1K resistor UP805#3:  shipment date 1510
31.03.2015 first measurement
01.04.2015 reverse polarity measurement.  (no april hoax)
02.04.2015 normal polarity like on 31.03.

Evaluation of 02.04.2015

Box: 28.92999192 ppm / 32.37332611 K = -0.893636688 ppm/K

LMS evaluation:
A 0 = -1.23983866206313E-0001
A 1 = -9.09276513282291E-0001
A 2 = -2.23106751095097E-0002
A 3 =  4.32564638954812E-0004

so T.C. at 25 deg is -0.91 ppm/K
max. deviation from LMS: 2.42265360986628 ppm (Hysteresis + noise)

so this resistor is below 1ppm/K

With best regards

Andreas


Title: Re: T.C. measurements on precision resistors
Post by: Andreas on April 06, 2015, 09:40:48 am
Hello,

Results of 4th 1K resistor UP805#4:  shipment date 1510
03.04.2015 first measurement
04.04.2015 reverse polarity measurement.
05.04.2015 normal polarity like on 31.03.

Evaluation of 05.04.2015

Box: 35.77847918 ppm / 32.16232419 K = -1.112434504 ppm/K

LMS evaluation:
A 0 = -3.05581250800723E-0001
A 1 = -1.12251269574014E+0000
A 2 = -2.22106743141866E-0002
A 3 =  4.18486182138598E-0004

so T.C. at 25 deg is -1.12 ppm/K
max. deviation from LMS: 2.04536528569842 ppm (Hysteresis + noise)

so this resistor T.C. is again very near to #1 + #2

While the other resistors where below 100ppm against my Z201#6 in resistance value.
This one has around +150 ppm offset.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on April 09, 2015, 09:46:17 pm
Hello,

Results of 5th 1K resistor UP805#5:  shipment date 1510
06.04.2015 first measurement
07.04.2015 reverse polarity measurement.
08.04.2015 normal polarity like on 06.04.

Evaluation of 08.04.2015

Box: 35.28859792  ppm / 32.40994882 K = -1.088819921 ppm/K

LMS evaluation:
A 0 = -2.23342937070244E+0000
A 1 = -1.13611717010502E+0000
A 2 = -1.86452762076308E-0002
A 3 =  4.20604123685255E-0004

so T.C. at 25 deg is -1.14 ppm/K
max. deviation from LMS: 3.36389728597688 ppm (Hysteresis + noise)

so this resistor T.C. is again very near to #1 + #2 + #4
But hysteresis is rather high and the ageing drift during the 3 days was around -2.2 ppm
Offset against Z201#6 is around +370 ppm
Generally the "creeping effect" during cold cycle decreases over the 3 days.

And again a overview over the 1K resistors.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on April 13, 2015, 09:28:40 pm
Hello,

now a Z201 1K resistor. (Z201#4)

This one had a special treatment before measurement:
A 28kHrs "light load life test" with 100mW loading at room temperature.
Intermittend load 2 hrs cycle with 1.5 hrs on and 0.5 hrs off.

Results:
10.04.2015 first measurement
11.04.2015 reverse polarity measurement
12.04.2015 normal polarity like on 10.04.

Evaluation of 12.04.2015:

Box: 15.66604454 ppm / 33.59927393 deg C = 0.466261401 ppm/K

LMS evaluation:
A 0 =  2.99261984205150E+0000
A 1 =  5.53842688490914E-0001
A 2 =  7.90175918799547E-0004
A 3 = -3.96404076296749E-0004

so T.C. at 25 deg is 0.55 ppm/K
max. deviation from LMS:  0.856984434770559 ppm (Hysteresis + noise)

The hysteresis itself is very low at this sample.
But in the cold phase the previous curve is never met on the 2nd time.
So there is a large ageing drift of 3.6 ppm within 3 days

So probably the pre-ageing procedure (load life) had introduced
 a larger hysteresis which will need several temperature cycles to wear out?

will be interesting how Z201#5 will behave (with same load life test).

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: lars on April 14, 2015, 05:46:06 pm

The hysteresis itself is very low at this sample.
But in the cold phase the previous curve is never met on the 2nd time.
So there is a large ageing drift of 3.6 ppm within 3 days

So probably the pre-ageing procedure (load life) had introduced
 a larger hysteresis which will need several temperature cycles to wear out?

Could the Z201 resistor be humidity sensitive so that the pre-aging process have dried the resistor? In that case the cold cycle will fasten the recovery I guess. I have never tested Z201 resistors but my S102 resistors have seasonal variations that I guess comes from humidity changes.

Should be interesting to know if temperature cycling in any way can predict the seasonal variations due to humidity? For voltage references in plastic packages the "hysteresis" is smaller than the seasonal variations what I have seen.

Lars
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on April 14, 2015, 06:42:09 pm
Hello Lars,

interesting questions.

Perhaps one day too late now: I have soldered in already Z201#5 and the first temperature cycle is nearly done.

If I had thought of that I could have made some room temperature testing over one week with#5
Usually humidity has a time constant of 4-7 days so most of the humidity effects should be gone before cycling.
On the other side: 100mW at room temperature will give a temperature rising of about 15-20 deg C.
(derating is 0.3W from 70 deg C to 125 deg C).
I am not shure if there is a significant drying by this temperature step.

Further: Z201#5 had 4 complete days more than #4 after temperature cycling to acclimate.
(I have switched off the load life test on evening of 09.04. when soldering in Z201#4).
So if it is really humidity there might be some difference between the 2 samples.

@Ken: I still have not found any catalog distributor who sells Z1 foil resistors.
Ordering from Vishay would need around 14 weeks from my side.
So thats not a real option for a quick test.

With best regards

Andreas



Title: Re: T.C. measurements on precision resistors
Post by: Andreas on April 18, 2015, 03:10:32 pm
Hello,

and the last Z201 1K resistor. (Z201#5)

This one had also the special treatment before measurement:
A 28kHrs "light load life test" with 100mW loading at room temperature.
Intermittend load 2 hrs cycle with 1.5 hrs on and 0.5 hrs off.
But 4 days recovery before first measutement.

Results:
14.04.2015 first measurement
15.04.2015 2nd measurement (no polarity reversal to better see the ageing)
16.04.2015 3rd measurement

Evaluation of 16.04.2015:

Box: 24.45159402 ppm / 33.6496634  deg C = 0.726651965 ppm/K

LMS evaluation:
A 0 =  1.18021451556126E+0000
A 1 =  7.87390996304856E-0001
A 2 = -5.23359467608180E-0003
A 3 = -1.50254441552998E-0004

so T.C. at 25 deg is 0.79 ppm/K
max. deviation from LMS: 1.38927451445198 ppm (Hysteresis + noise)

ageing drift of 1.8 ppm within 3 days

So this could be a indication that Lars is right with his humidity assumption.
I think best would be to repeat the ageing cycles during the measurement of the 120 Ohms resistors.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on April 18, 2015, 05:49:03 pm
Hello,

attached the overview of the (easily available) 1K resistors.

The quint-essence:
there is no really ideal (COTS) resistor when diving down below the 1 ppm range.

With the Z201 you can have luck if selecting between enough samples:
but the stray of T.C. is relative high even from the same lot. (B0940-)
When comparing to "typical" specs of the data sheet the T.C. is often far away.
(someone should do the maths how often you can get a "golden" resistor with 0.05 ppm/K within that stray).

With Edwins PWW resistors (UP805) the absolute T.C. is in average somewhat higher.
The stray of T.C. is very close at least from the same batch.
So these resistors might be better for voltage dividers built out of the same resistor value.
The 3 ppm/K spec of the datasheet is very conservative as all measured resistors were near 1 ppm/K.

With best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: blackdog on April 18, 2015, 06:29:13 pm
Hi Andreas,

I just want to say THANKS! for sharing al your hard work.

Kind regarts,
Blackdog
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on April 18, 2015, 11:51:07 pm
Andreas,
Your findings show another important detail:  For most practical applications the Pettis UltraOhm resistors offer a much better price / performance ratio than any of the expensive Vishay resistors we've tested.

We used the Pettis resistors for quite a while now on various Vref systems, typically with LM399 / LTZ1000 and have never had a problem.  I don't work for the fellow, but we do use his resistors in precision designs, and always get rock-solid results.  And at much less cost than the Vishay's we've used over time.  Less noise also - that "precision" foil is not as quiet as PWW resistors in low freq circuits.

This might be a moot point since I think you said you are only going after "relative" measurements, but even so:

I have never, ever witnessed the UltraOhm (or Vishay hermetics) changing at ~2ppm over a few days, and we've never seen any humidity issue with his product.  This maybe in a previous post (forgive me) but what is your measurement technique, and how are you confident that you can actually measure down below into the 1~2ppm area - and how are you characterizing your equipment noise floor before every test?  I notice you have an astonishing number of digits in your measurement math values also.  Normally we will only work the math out to only the real physical significant digits of measure.  I am not questioning your final results, I was just wondering how you characterize the true noise floor of your technique. For instance:  When you calculated the value drift of 2 or 3 ppm over a couple days when measuring values, do you think you could have been observing your own equipment drift?  And how do you prove or disprove that?  Do you cross-check with a "real" resistance standard other than a single Vishay to measure against?

For best results in the lab, we don't rely on a single DVM to measure resistance, we always cross-check with several bridges and several resistor standards that are at least an order of magnitude better than what were are trying to measure - say SR-104 etc.  Always within NIST calibration interval, so that we have a reasonable expectation of measurement uncertainty.

Most Metcal labs will have several different meters, of different makes and models when we start measuring down past 5~10ppm.  Generally you don't rely on one meter or one resistor to make a test, and in general, your measurement system hardware & technique wants to be at least 10 times better than the results you're after.  That does not take away any of your work though Andreas.

Again:  Thanks for your final results!!  It matches the trends we've been noticing for years... Mostly that the expensive Vishays, in general, are not worth the price that you pay to get mostly no actual better performance in the end.  Then only "end" performance we've seen is in the wallet. :)
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on April 19, 2015, 04:10:40 pm
DiligentMinds,

You have completely missed the point of MisterDiodes constructive critique, using the term 'relative' does not release anyone from doing due diligence to make sure that the measurements are at the very least stable and repeatable in order to produce a certain level of measurement.  In this case, PPM and sub-PPM measurements are being attempted but with little to no verification of the measurement system's ability to have sufficient stability and repeatability even in the short term.  MisterDiodes was trying to point this out and he did stray into the area of accuracy to make the point.  Certain 'flaws' in the measurements being posted was noticed and was pointed out with absolutely no intent to demean anyone's attempt at measurements, however, spinning one's wheels is a waste of time and does not produce anything of real use.  As to your comment about VPG foils are not "garbage", I do not see where MisterDiodes said anything of the sort, he was pointing out that VPG's resistors often fail to meet 'typical' specs and are often at the limits of the specs, they are within the stated maximum limits but are often not within typical or even close to typical.  SMT packages have their own batch of problems in addition to the usual leaded parts problems.  Yes, hermetic sealing does protect the resistors to some degree from their inherent sensitivities but it does not entirely eliminate them, particularly if they are being used in the real world or being used with kid glove care.

I do agree that foils/films do have advantages over PWW in some AC applications but they also have some drawbacks because of their inherent design, the proper specification of a resistor depends entirely on the application of it and what parameters are chiefly important to the design.  The AC characteristics of PWW resistors are an entirely different subject entailing a lot of misconception of their AC characteristics but that is another complex subject that should be discussed independently of DC and relatively low frequency applications.

The subject of shelf stability and long term use stability has been talked about some before, I have mentioned the stability of a pair of matched resistors that I can verify long term drift on personally.  My resistors have been proven by independent metrology labs (General Electric - AEECD, Foxboro) to have exceptional long term stability and reliability, testing which even VPG's hermetics would not stand up to with the same results.  As noted by Andreas, my specifications tend to be conservative, as are the specifications for long term drift, while I guarantee my resistors to meet published specs, that is not to say that they do not exceed those specs.

When I get some time, I plan on commenting on the measurements Andreas made on my resistors to draw attention to the details of why those measurements are being questioned over in the Ultra Precision Vref thread.  We are NOT criticizing the efforts of anybody, we are criticizing the quality of measurement in relation to what is being attempted.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on April 19, 2015, 09:46:07 pm
I just want to say THANKS! for sharing al your hard work.

Thanks for this work Andreas.

Thank you blackdog + Ken for honoring the work.


This might be a moot point since I think you said you are only going after "relative" measurements, but even so:

I have never, ever witnessed the UltraOhm (or Vishay hermetics) changing at ~2ppm over a few days, and we've never seen any humidity issue with his product.  This maybe in a previous post (forgive me) but what is your measurement technique, and how are you confident that you can actually measure down below into the 1~2ppm area - and how are you characterizing your equipment noise floor before every test?  I notice you have an astonishing number of digits in your measurement math values also.  Normally we will only work the math out to only the real physical significant digits of measure.  I am not questioning your final results, I was just wondering how you characterize the true noise floor of your technique. For instance:  When you calculated the value drift of 2 or 3 ppm over a couple days when measuring values, do you think you could have been observing your own equipment drift?  And how do you prove or disprove that?  Do you cross-check with a "real" resistance standard other than a single Vishay to measure against?


Hello MisterDiodes,

yes you are right: I am doing only relative measurements.
And only to a "reference resistor" which has changed 2 times (from UPW50#2 to Z201#1 and then the "golden" Z201#6) during the measurement row.
So if I observe a drift over 3 days I cannot say that either the DUT or the reference resistor has driftet.
The probability is larger that the DUT which is thermally cycled is changed during the test and not the reference resistor which is heated to 27.5 degress.

By the way: did you thermally cycle the DUT during your "not seeing any drift of 2ppm" or was it at constant temperature with constant humidity?

You will find further description of the setup beginning on page 1.
Heart of the measurement is a 24 Bit ADC (LTC2400).
It is self calibrating during each single measurement so Offset + Gain + their temperature drifts of the ADC are canceled out.
I am using further compensation techniques as: ratiometric measurement.
The resistors are supplied from the same voltage reference as the ADC -> VREF cancels out.
I am measuring in 4 wire technique by pseudo differential measurement -> Wiring resistance + Offset of buffer amplifier cancels out.
Since I am using only a small range of the ADC -> INL is negligible.

What remains is
 DNL (24 Bits no missing codes) = 0.06 ppm of 5V or 0.12 ppm for the 2.5V over the resistor
Temperature error: around 1K over 33-34K span giving 3% relative error of the measured over all ppm value.
Noise: which is typical 0.5ppm to maximum 1ppm over the integration period of 1 minute for 1:1 resistor values.

All in all: I have a repeatability of around 0.03 ppm for the T.C. at 25 deg. (most due to reaching of different extreme temperatures)
And I consider all "offset" drifts of the curve at 25 deg of more than around 1 ppm as significant. (above noise level)

Sorry no daily calibration against a standard.
Only 2 measurements from Frank of 2 of my resistors with his HP3458A show me that I am in the right ball park.
And I am doing at least 3 repetitions of the measurements at the moment to get further information about repeatability.

With best regards

Andreas


Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on April 20, 2015, 12:03:25 am
Andreas,

As to your assertion about a DUT thermally cycled vs a 'reference' resistor that was not, your 'thermal cycling' is quite gentle by thermal standards, a 33°C-35°C temperature change is nothing (at least to my resistors), not even over three days, it is the next best thing to sitting on a shelf.  Why you may ask, my resistors are subjected to at least three different temperatures during a normal manufacturing process of standard line resistors.  All three temperatures (at different times in the process) are well in excess of your gentle cycling, therefore there will not be any 'thermal shock' to my parts as they have already withstood far greater 'shocks' during manufacturing.  My resistors are designed such that once they have gone through manufacturing, there is very little change left in them.  In the case of high stability, I apply enhanced techniques which, for all intents and purposes, removes any further changes.  The proof is in the physics of the design of my resistors, the materials were selected which allowed the removal of any 'stress' (no matter the type) from the wire/bobbin assembly, once the resistor has gone through processing it cannot be further stressed within the military temperature range, period, there are no other possibilities.  Whether it is cold or hot, it has been removed, anything you have measured beyond the initial measurement (you did record an initial measurement before proceeding of course) is external to the resistor.  This has been verified time and again by direct resistance bridge measurements which cannot be argued against unless you have a DCCC bridge or a standards lab measurement system.

I do applaud your work as well but your measurements, when in conflict with a primary bridge such as an ESI 242D and SR-104 cannot be assumed as accurate, the source of error is in the measurement system not the resistor.  I understand that you cannot afford a 242D/SR-104 and are doing the best you can otherwise but you must recognise the limitations of such a system.  There are many more sources of error in a system such as you are using than a bridge has and those are well known.  That is precisely why NIST does resistance measurement directly by bridge method, indirect means is inherently less accurate.  Did you read my earlier posting?  General Electric tested my resistors and found them superior, perhaps you are wondering what the AEECD is, that is GE's jet engine division, do you not expect them to be able to accurately read resistors better than any of you or perhaps even me?  Foxboro is a major military/aerospace contractor, same thing there.  My resistors had zero failures and very small resistance changes, no one else has ever achieved that and blew through the military specs easily.  You can't get any better reliability from anyone else, many of Vishay's resistors would likely fail after being put through the wringer as mine were.

There is much more to specifying a resistor than just zero TCR and some drift specs, if you want nearer zero TCR and near zero drift, I can certainly provide those but are you really willing to pay for them?  I provided standard line resistors as requested, if you want enhanced, I can certainly provide such.   I hear grumbling about the cost of Vishay's hermetics and they still have some weaknesses.  Hermetic sealing doesn't protect them from the voltage coefficient which is around 0.1PPM/volt (mine don't have that at all), they still have stress from being mounted to an unforgiving ceramic chip (yeah, that's been ironed out to a wavey curve), get them too hot while soldering, oops more stress and don't kid yourselves, some of that is a permanent change, at least they removed the barometric pressure problem and humidity but then, that doesn't bother mine.  Mine are not perfect either but at least they don't have near the list of problems that film/foil resistors do and have some significant advantages to boot.

Your TCR measurement appear to be reasonably accurate (for a relative measurement), on the other hand, comments about hysteresis and 'cold creep' (whatever that is) are irrelevant in my case, they do not exist to any degree that you could possibly measure reliably otherwise my 242D would have detected it (oh, by the way, I have up to eleven decimals of resolution that are quite repeatable over the short term of a few days, note I did not say accuracy, that is entirely a different beast), plus I know my measurement uncertainty is normally within <0.2PPM as verified against the SR-104.  Yes, when necessary, I do indeed verify my system's accuracy which is certified to NIST, I am qualified to do calibration (since 1973) and can certify standards within my limits.

Please do not think I am bashing anyone, what MisterDiodes and I are trying to do is point out possible error sources that you may not be aware of or effects of.  Even relative measurements demands due diligence if they are going to be done correctly.  If the system is operating as best as possible then your accuracy may possibly improve as well.  Please take these comments as constructive critiques, they are not meant to be personal in any way nor to discourage from pursuing measurements.  We are merely pointing out inconsistencies in the measurements, nothing more.
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on April 20, 2015, 03:31:39 pm
Andreas,

Looking at your setup, this a good attempt at an "economical" test, but I suspect it is not in the range of a few ppm for numerical accuracy.  Yes, we have tested the Pettis resistors over a range of temperatures and humidity.  Never have we seen a huge change of ~2ppm over a few days.

Not to take away from your hard work, but the difference between your economical test technique and a calibration lab technique shows many more error sources you might not have considered.  Typically all of these together might push you out of well out of the capability of measure into the sub 2 or 5ppm area, even for relative measurements. Again, this does not take away from any of what you did, but consider:

What I see in the photo: 1. Soldered connections - if you are not very, very careful to keep those soldered joints at exactly the same temperature, you will measure thermal drifts, not resistance drifts.  When we are doing precision resistance tests of a component, normally the pressure contact points in the test jig are measured and apply a known, very repeatable clamping force on the test leads in an isothermal fashion and typically in a dry nitrogen atmosphere (or at measured humidity) during the test run.  2. You have random length long test wire laying out on what looks like a non-ground plane, and what probably doesn't include 4-wire (+, -, Guard and Ground)  guard circuitry in your measurement device.  Usually you want a short & tidy test lead layout with crimped, verified spade lugs or heavy clamp connections, and make good use of guarding techniques, especially since you are primarily measuring voltage here, not resistance. 3 You really want to not rely on an LTC2400 for all your measurements, as it only as good as the supplied voltage reference driving it.  You want to cross check with other meters and really, for resistance measurements we want to use bridge measurement techniques against a known standard.  Try this: attach a known accurate reference standard to that voltage divider and watch what happens to your LTC2400 readings when you take a measurement coming from "zero" ohms vs coming at it from "Infinite Ohms (open)".  You will see that the LTC2400 self calibration (and if you apply math averaging) is not quite always perfect, and you will see some hysteresis right there.  4.  For characterizing a resistor build batch, typically we measure several hundred resistors to see the overall trends, not just a few.

I could go on all day, but to get to the point.  You did a very economical test on a shoestring budget, and you got what you paid for:  In the end, even on your economy test setup you found out that spending a lot of money for the magical Vishay, at say 8 to 10 times more money does NOT get you 8 to 10 times the performance of a good precision wirewound resistor like the UltraOhm (at lower frequencies).  I think those are the main results from your test even though I'm not completely convinced about some of the numerical results. 

But thanks for the results in any case!  I would be willing to share more, but since my employers pay for the results - and they do not wish to make that public knowledge - I'll have to stop here.
 
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on April 26, 2015, 08:44:16 pm
Hello,

it's always a good excercise to question a measurement setup. Especially when going hard to the ppm limits.
So I had a lot of thinking wether there could be further improvement.

On the other side I am not shure If you really have understood what I am actually doing.

In fact I have a sort of bridge measurement.
On the one side of the bridge I have the DUT and the reference resistor. (first half bridge)
On the other side (2nd half bridge) I have the ADC (using the same reference voltage) comparing the ratio of both resistors.

as it only as good as the supplied voltage reference driving it. 
Since I am comparing ratios only instead of voltages the voltage reference cancels out.
It has only some influence on self heating of the resistors and the signal to noise ratio.
(see also the measurements of 19.02. and 20.02. with 2.5V reference instead of 5V reference for the resistors).

https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg615657/#msg615657 (https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg615657/#msg615657)

What I see in the photo: 1. Soldered connections - if you are not very, very careful to keep those soldered joints at exactly the same temperature, you will measure thermal drifts, not resistance drifts. 

Good point: but also for this I made a measurement with zero reference voltage to see if there are differences in offset on the different pins. (all below 0.2 ppm when regarding difference voltage since using the buffer amplifier with Z201#3).
https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg603931/#msg603931 (https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/msg603931/#msg603931)

Of course that brings me to the idea: On radial resistors like Z201 the solder junctions on PCB are much closer than with axial (wire wound) resistors. So in real world applications like a voltage reference the thermal design is more critical with axial resistors.

So I do not know if the enhancement to the setup suggested by Emanuel is really that what I have later in reality.

When we are doing precision resistance tests of a component, normally the pressure contact points in the test jig are measured and apply a known, very repeatable clamping force on the test leads in an isothermal fashion and typically in a dry nitrogen atmosphere (or at measured humidity) during the test run.
Do you have a photo of the setup? Would be interesting. Perhaps I can adapt some ideas for my measurements.

Typically all of these together might push you out of well out of the capability of measure into the sub 2 or 5ppm area, even for relative measurements.
For absolute measurements you are right: I simply cannot prove it in lack of a suitable standard resistor.
Any drift can either come from DUT or from the reference resistor.
For relative measurements the statistics of repeated measurements indicates a well below 1 ppm deviation for T.C.

With best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on April 28, 2015, 01:18:54 am
Andreas,

I think that MisterDiodes and I have a very good understanding of what you are attempting to do and how you are attempting to do it, it is a good attempt but it is still flawed when trying to make precision measurements, whether or not you are trying to do absolute or relative is not really the point.  The point is that even trying to do relative measurements requires due diligence to eliminate all sources of error in the measurements and even relative measurements requires a 'reference' that is known to be sufficiently stable in its own characteristics, therein lies the conundrum, you cannot use a 'reference' part characterized by the same uncalibrated/relative system you are using to make relative measurements because you do not know what the characteristics of that system is well enough.

For example, I have a 242B bridge, unlike the 242D which is trimmable to ~1PPM, the 'B' is not trimmable and is specified to 0±20PPM accuracy which is quite good.  Now let's say I need to measure a resistor to 10PPM, obviously I cannot use the 242B since it is only 'known' to be somewhere within ±20PPM (we are ignoring the fact that I have standards), the fact that the 242B may actually be accurate enough at a given resistance is unknown.   What solution do you think will solve the problem?  You could possibly purchase a regular resistor with specifications good enough to check the 242B close to the required value or you might know someone with such a resistor you could borrow.  My point is that you simply cannot make even relative measurements unless your reference is at least known to be within sufficient parameters to compare to, it doesn't have to be a calibrated standard but its properties must be known.  Your ADC, good as it is, does not qualify as a reference because you are not measuring resistance with it, you are measuring the ratio between two resistor voltages, neither of which you know the parameters of well enough to claim one is a reference, the accuracy of the ADC becomes irrelevant per se as you are not measuring its accuracy.

Using a Z201 as a reference, as you apparently are, you can only assume that this resistor is within the maximum stated limits unless it is measured by an actual accurate resistance bridge and tested accurately for its TCR over the temperature range in question, you cannot assume any of its parameters are better than worst spec.  Therefore your limits of reading, relative or otherwise, is the worst specifications of the resistor you are using as a reference.  Since you folks do not have access to any equipment with which to 'calibrate' with, you cannot assume anything better than worst specs.  Your relative readings are no better than the worst specs of your reference and that assumes that you know what all of your error sources are in addition to the 'reference'.  Given the limiting specifications of a Z201, your uncertainty of measurement must be equal to the Z201's worst specs, you cannot presume anything else without that resistor's actual specifications being known.  In short, your relative measurements are nowhere near as good as you think they are despite some repeatability, repeatability is not accuracy.  In your case, all you know is that your Z201 has appeared to remain 'stable' as far as you know but that doesn't change the requirements of measurement.

As I stated earlier, your TCR measurements of my 1K resistors appear to be reasonable, as far as accurate, they look like they are reasonably close but since I did not do TCR measurements on those resistors, I cannot say that your measurements are accurate, only relatively accurate.  That said, reread my earlier post, I found that your 'readings' indicating aging or 'cold creep' were not valid for the temperature range you were using.  That should have been sufficient to indicate there is a problem of some sort in your system as I nor other demanding customers have found such aging or 'cold creep' in very accurate measurements.  Please recall that I am using a fully calibrated resistance measuring system which well exceeds any of your setups in accuracy and repeatability.  If such characteristics were present I could easily measure them.

For your Z201, here are the major limiting factors (uncertainties), tolerance (0±50 PPM), TCR +0.8, -0.6 PPM/°C, PCR (depends on power level, <±5 PPM), VCR 0.1 PPM/volt applied.  You may be able to get a little better reading on the Z201 resistance if a DVM is available and sufficiently more accurate and calibrated.  Unless the actual TCR of the Z201 can be verified, you have a minimum uncertainty of +0.8 to -0.6 PPM/°C, that means a reading of +1 PPM could be anywhere between +1.8PPM/°C to +0.4 PPM/°C, you cannot do any better than that.  PCR can be fairly accurately calculated knowing the power dissipation but the uncertainty is still ± whatever that is.  VCR is an additional 0.1PPM/volt.  We also know that the Vishay TCR curve is not linear so unless it is held steady in temperature, that could also vary by an unknown amount.

The problem is that even relative measurements still have to depend on known quantities of the reference being used otherwise the measurements will be of limited use.  You cannot use 'typical' stated values obviously because you don't know that you have a 'typical' part in hand.  When it comes down to the details, your 'relative' measurements still depend on having a reference with known parameters, since you are using a Z201 as your 'reference', you absolutely cannot assume that part has specifications any better than the figures I stated above nor is your system capable of verifying those parameters because your system depends on that Z201 as the 'reference'!  You are hereby caught in a catch 22 in which the only way to get 'relative' measurements is by having a known good reference, otherwise your 'relative' is tied to the uncertainties.

At 1000 ohms, a TCR of 0.05 PPM is 1,000.00005 or .05 milliohms per degree, that is 9 digits of resolution, well within the range of my 242D, however, my 242D has an uncertainty of 0.2 PPM so that a 'relative' or accurate reading is to the 8th digit, despite the fact that my bridge has repeatability well beyond 9 digits, that does not in the least make those digits of any relevance even for a 'relative' measurement because anything beyond the 8th digit is within the uncertainty of the measurement.  I am confident that my 242D can accurately read TCR to a tenth of a PPM with an uncertainty of 0.2 PPM of the reading, I am not confident that any of the 'relevant' measurement systems being used here have an uncertainty of less than 1.4 PPM at best with the provision that all other error sources have been accounted for.  That is the problem with indirect measurements, they are never as good as direct measurements.

I must disagree also, you do not have a "bridge of sorts", you have a voltage divider being measured as a ratio, that does not constitute a bridge by definition.


QUOTE: "For relative measurements the statistics of repeated measurements indicates a well below 1 ppm deviation for T.C." 

See my comments above, you cannot use math to reduce uncertainties, it doesn't work that way.  You appear to be making the mistake that 'relative' somehow removes uncertainty, it doesn't.  I suggest you go through and make a note of all of the uncertainties in your system, from beginning to end, I think you will be surprised that they add up to a significant sum.  At the very least, your uncertainty for TCR is 1.4 PPM at best without considering any other sources.  Unless you can verify your measurements, you must observe worst case uncertainties in the system, you cannot assume anything is better than that.

Your measurements are 'relative', no question about that, the real question is, how relative and to what are they?  From all of the comments here, it appears that these measurements are being interpreted as 'accurate' rather than 'relative', the so-called 'golden' Z201 probably is the most stable of the Z201s but you are still chained to the uncertainties, you do not know just where that stability lies because of the facts I've presented above.  Relatively, that Z201 probably does have a lower TCR than my resistors, I'm not disputing that, what is in question is just where my resistors really come in at (they might be a little higher in TCR or maybe a little lower in TCR in reality), the assumption is that the golden Z201 has a near zero TCR but in fact, it can be anywhere within that uncertainty range, you don't know where.  Even with relative measurements you cannot make such assumptions.

In the case of many resistors tested here, there are obvious flaws in some of the resistors, some are even questionably meeting spec.  The real problem begins to show up when the better resistors are closer to the 'reference' resistor, possible errors and uncertainties begin to show up and must be taken into consideration, if not, relative becomes of little use.  What you really need is a characterized resistor of known quantities, that would go a long way to improving 'relative'.

I will leave any other comments due MisterDiodes to him if he would like to respond in kind.  As you pointed out:

"it's always a good excercise to question a measurement setup. Especially when going hard to the ppm limits."

MisterDiodes and I are only trying to point out discrepancies and what needs to be taken into consideration for better measurements.

If at some time in the future the opportunity presents itself at an convenient time, I will be happy to post some actual readings on some resistors, I generally do not have the free time to setup and run such tests unless a customer requests them and also asks for recorded readings (which has been quite rare).

Best regards
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on April 28, 2015, 05:31:31 am
Andreas,
I would love to post a photo of a real test jig that is good to some ppm, but owners won't let me - and I have to honor their wishes.  The testing apparatus I was working  on last week cost its owners something in the neighborhood of $250k USD just to do some precision measurements on simple passive devices, and that's not even close to the upper end of cost.  That is -just- the mechanical assembly that holds the DUT.

What you have isn't even close (don't take that the wrong way, you have made more effort than most any hobbyist), but let me offer some more very general and basic  insight - and even this is just barely the tip of a very very huge iceberg:  You never solder in a resistor under test, it is always clamped in place with a known calibrated force as I noted before.  It's not only the interaction of metallic alloys, but the size & surface finish of the solder joints themselves can cause un-even heat gain or loss at each end of the DUT.  Clamps / crimped connections only on the testing jig in general, and everyone in the lab agrees to use a single set of calibrated torque nut drivers (tested every morning) on the connection joints, on 100% clean copper 145 ("tellurium") or gold-plated joints (with a known calibrated gold layer thickness).  Test leads are part of the test jig calibration along with connection point nut torque, clamp pressure, etc.  Polarity reversals often during test will expose diode-action and thermal problems.  Make good use of active guard circuits, etc.

The clamps are arranged to be isothermal (as I said before in a known atmosphere), or maybe under oil or other fluids, and will offer essentially zero mechanical stress on the part under test.  Typically this may mean one clamp is fixed, the other clamp rides on an mag-lev slide or roller bearings or ??.  The whole system rides on a concrete pillar isolated from the building floor (embedded down into bedrock on its own) so as to not pick up vibration (noise) from the lab, and even then the test jig typically sits on an anti-vibration table.  Or the system is suspended from overhead load isolators.

In a real measurement lab you would not have an electrically noisy laptop or PC anywhere near the device under test, and especially the USB ports are forbidden because of the huge amount of noise present at all times on the USB cable itself; and -any- ground loops no matter how small are affecting your test - So typically for the last couple decades we use only fiber cable or straight old-school opto-isolated serial data lines to communicate with the test equipment, which is usually running on battery power or old-school 50/60Hz transformers for lowest noise - usually no switching power supplies allowed. Make sure everything around the test jig is at pure DC only during the test - and even most of the time we do not allow chopper amps or noisy SAR ADC's.

Incandescent - style lamps only, no fluorescent illumination.  If LED illumination is used it is not PWM, just straight DC.  Or use IR-filtered sunlight only if the test jig area is light-tight.  You really want no noise sources within several meters of the device under test, and even then good shielding / guarding practices are a must.

Once you think you get close on the test jig design, you load it with all sorts of whatever devices you are measuring, and characterize the performance of the test jig itself, and measure its uncertainty first.  That can take weeks or months on its own.  Only then do you proceed to measuring devices on it.

Etc. Etc. Etc.  Again, I could still go on all day. 

Now:  The biggest problem I see is the notion that the Voltage Ref to your ADC doesn't affect measurement.  Actually it does (and with measurable effect) because you are not only reading the voltage drift of your Vref into the measurement, but its noise power also (averaging noise does not make it go away in all cases). Remember, you are measuring the -voltage- at your resistor ratio test setup, not a true balanced "null". 

That's why we use a resistance BRIDGE with a resistance standard (of known calibration and certainty) to measure resistors in detail,  where you are well and truly looking for a NULL voltage across the balanced bridge.  Truly when you have "zero" voltage across the bridge, as measured with your ADC, "zero is zero" - always.  The voltage reference of your ADC, and its associated noise are now out of the system completely.  Better yet: Now you don't even need an ADC as there many "analog" means to detect "zero voltage" without any sort of noisy digital ADC and its noisy Vref.

Let me put it to you this way:  If you came to work at the labs I'm in, typically they would give you maybe 10 or 25 resistors to measure, along with a gold-plated tellurium wire about 25mm long or similar (to represent close to zero ohms).  The resistances would be known lab standards, of known value to whatever ppm, but not written on the resistors themselves..  You would be asked to measure the resistors on the bridge and test jig, write down the results, and hand them to the lab manager. The manager would tell you the results are wrong, then he or she will ask you what you think you did wrong,  and you go back and do it again.  And maybe the manager will give you a hint or two.   And you try again.  And again.  And maybe all your results are getting close to 5ppm of being correct after quite a bit of practice.

After a few years practice you might be getting good results to within true 1 or 2ppm. <Laughing>  Only kidding, (sort of).  Once you start chasing down into the sub 5ppm area, on some day you realize you are spending more and more time (and learning more and more nuance) just trying to validate every unknown in your test system.  The best result is to have others replicate your findings over and over again, and to question the results over and over again and measure as many different ways as practical.

Again:  Not trying to take away any of your work, but you have only just begun to delve into true metrology.  Take heart though: what you have learned is the expensive Vishay's don't come close to offering the same performance to value ratio as a good precision wirewound resistor (at lower frequencies) and that is very good (and very valuable) information to know and to share.

The numerical results you reported I respectfully do not believe are 100% valid, but that is only from my point of view and experience. I think if you acquire a good resistance standard & bridge equipment, and learn how to use it with more precision technique, I think you will find out even more how good precision wirewounds can be.  It is a fascinating field of investigation.
Title: Re: T.C. measurements on precision resistors
Post by: texaspyro on April 28, 2015, 05:45:09 am
Darn,  you mean my Simpson 260 and Chinese alligator clips won't do?   :(
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on April 28, 2015, 05:56:56 am
TexasP:
Ha! Sometimes I trust my Simpson more than anything...<Laughing> Nothing does "True RMS" like a good analog meter, if its within the right frequency bounds.



Title: Re: T.C. measurements on precision resistors
Post by: robrenz on April 28, 2015, 12:27:47 pm
+1  :-+
5µV @ 60Hz
(https://www.eevblog.com/forum/testgear/hp-3410a-ac-microvoltmeter-restoration/?action=dlattach;attach=94372;image)
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on April 30, 2015, 08:22:04 pm
Hi guys, thanks for the laugh.

I found some rather interesting information from the NIST about the ohm, concerning the quantum ohm standard, it can only be read with an uncertainty of 0.2PPM at best, no matter what national lab in the world it is, all agree on this uncertainty.  Furthermore, this uncertainty is not included in calibration certificates as it is understood by all labs that it is there, all uncertainties provided on the certificate of calibration are in addition to this 0.2PPM.  The document is here: 

http://www.nist.gov/customcf/get_pdf.cfm?pub_id=31431 (http://www.nist.gov/customcf/get_pdf.cfm?pub_id=31431)

It also provides other information about the process of calibrating primary standards, uncertainties and the bridges/methods used.

Another interesting document is the calibration pricing sheet here:  http://www.nist.gov/calibrations/resistance.cfm (http://www.nist.gov/calibrations/resistance.cfm)

You can get your SR-104 certified to the best accuracy in the world for only $3.385,00 plus shipping.

Another very interesting tidbit of information from the NIST about solid-state Vrefs:  if it is an LTZ1000/A or LM399, the design should be using PWW resistors if you want the results to mean anything when you get the device back.  They will tell you that right up front and to get that Vref certified, $2206 covers a couple measurements per day over 12 to 15 days, then they send you the average result.  Cost to ship it back is $519 to you and they would prefer that the device is battery powered for a minimum of 30 days but they will provide up to 50 watts of mains power if it has to be plugged in.

The calibration pricing for Vrefs of various types can be found here:  http://www.nist.gov/calibrations/voltage.cfm (http://www.nist.gov/calibrations/voltage.cfm)

As usual there is more information on voltage standards and particularly the solid-state references.  Note the comment on DVMs and other similar instruments on this page.
Title: Re: T.C. measurements on precision resistors
Post by: texaspyro on April 30, 2015, 09:22:10 pm
A couple of years ago, I asked IET what they charge to cal an SR104... it was around $850.   When I did not respond to them after a couple of weeks,  they sent an email to the effect of "Hey if our quote was not acceptable, let's talk... maybe we can work out a deal..."
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on April 30, 2015, 09:38:02 pm
Hi texaspyro,

Yes calibration certification does cost, mainly because there are strict procedures in place that must be followed and the instrumentation is required to be top notch to certify standards to very low uncertainties.  The NIST has tens of millions of dollars of equipment invested in to make their certifications so I really do understand why they charge so much.  On the other hand, the next tier of primary labs who do pay those NIST fees gets to spread those costs out over many standards so they don't have to charge so much but their uncertainties are almost as good as the NIST and usually it is only those primary labs that need such levels of calibration.  It certainly doesn't hurt to shop around, some of these cal labs are willing to come down in price some just to get the business.  My calibration uncertainties for resistors is very close to a primary lab's and since I don't have to pay thousands, I don't have to charge so much when someone asks for a certification (note that is not the same as 'just a reading', that is quite accurate but isn't quite as low in uncertainty as a certified reading).
Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on April 30, 2015, 10:50:39 pm
I found some rather interesting information from the NIST about the ohm, concerning the quantum ohm standard, it can only be read with an uncertainty of 0.2PPM at best, no matter what national lab in the world it is, all agree on this uncertainty. Furthermore, this uncertainty is not included in calibration certificates as it is understood by all labs that it is there, all uncertainties provided on the certificate of calibration are in addition to this 0.2PPM. 

The quantum ohm can be realised with uncertainty of parts per billion, but it is not the same as the SI ohm. The ~0.2ppm is between the quantum ohm and the SI ohm.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on April 30, 2015, 11:08:52 pm
The point being is that every primary resistance standard in every world national laboratory has an uncertainty of 0.2 PPM, no one is getting a standard certified to PPB, it can't be done, the quantum ohm exists as a calculated value based on known physical references/quantities.  The statement about the 0.2 PPM uncertainty is directly from the data sheet of the NIST, you can't get any better than that, I am not making that statement if that is what you are thinking.  I know all about the quantum standard, it is a very oddball value and it cannot be directly compared to a 'normal' standard, there is a link to information about the quantum standard on the NIST resistance measurements sheet.

In absolute terms, my SR-104 has an absolute uncertainty of 0.4 PPM compared to the NIST's standards including the 0.2 PPM uncertainty.  If the NIST did the calibration then the absolute uncertainty would be 0.2PPM but I hardly think paying over four times higher calibration fee is warranted for that extra 0.2 PPM.
Title: Re: T.C. measurements on precision resistors
Post by: Marco on April 30, 2015, 11:32:29 pm
The quantum ohm can be realised with uncertainty of parts per billion, but it is not the same as the SI ohm. The ~0.2ppm is between the quantum ohm and the SI ohm.

Where does this uncertainty come from? You should be able to go straight from theoretical description of the SI Ohm to the theoretical description of the quantum Ohm to an infinite precision.

PS. oh nevermind, equivalence according to physics isn't good enough. The 0.2ppm is actually the uncertainty in the SI standard measurement setups. Do NIST and their cohorts simply not offer calibration to the quantum non-standard?
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on May 01, 2015, 12:43:09 am
Hi Marco,

From what I understand from NIST, it is the difficulty in comparing the very oddball value of the Quantum to an SI standard, this paper from NIST gives information on it plus the link I gave before:  http://www.nist.gov/calibrations/upload/tn1458.pdf (http://www.nist.gov/calibrations/upload/tn1458.pdf)

The problem is transferring the quantum value to decade values, it cannot be done directly, that is where the uncertainties start creeping in.  A cal lab can compare decade values such as 1 ohm to 10 ohms to 100 ohms with a very small uncertainty but when you deviate from those decade values, which are done in a direct comparison manner, more uncertainty creeps in as there are more steps in transferring values, that is where transfer standards come in, they are used to transfer a given decade value into multiples of that decade value and by definition, that adds uncertainty.  I can measure a 10,000.000 resistor to 0.1 PPM with the uncertainty of my SR-104 (0.2PPM) but I can't measure a 8543.8588 ohm resistor quite as good because it involved the use of transfer standards to calibrate the off decade resistors, the accuracy is still better than 1 PPM but not as good as at 10K.

The NIST papers I linked to earlier also gives the uncertainties for various resistor decades which varies  from decade to decade, that is just the fact of calibration, the NIST is THE legal, best reference for the USA and other countries, you can't get any better measurements anywhere else on the planet, they may be just as accurate but not any more accurate.

All that and the fact that we cannot construct physical resistors with any better characteristics than what we've got right now, it is no minor effort to get another decade better in accuracy and uncertainty.

NIST, et al, do indeed reference to the quantum ohm, that resistance is known very well to a high degree in PPB, it is the jump to SI where the uncertainty comes from.
Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on May 01, 2015, 08:20:25 am
The quantum ohm system can be understood as a "standard resistor" which is parts per billion stable. But even better (if properly built and used) also the absolute value of the quantum hall is the same within parts per billion in United States and for example in Sweden.

The problem is that we still don't know the relation between the practical quantum ohm and the theoretical SI ohm better than approximately +/- 0.2 ppm. As far as I know the SI ohm can be best realised by the Thompson-Lampard calculable capacitor which is basically a set very accurately machined stainless steel rods.

For most scientific and engineering purposes that is not a problem at all. First time in the history the ohm is the same everywhere in the world even though it is not the SI ohm.


Title: Re: T.C. measurements on precision resistors
Post by: Andreas on May 01, 2015, 03:28:10 pm
Hello,

For those doubting the measurement results I recommend the reading of 2nd post on page 1 of the thread.
So battery powered devices, photocouplers and common mode noise filtering are all already done.
Otherwise I would have much noisier results as only the datasheet specs of the converter.
For the DUT I have done some improvements (thanks to Emanuels hint)
to keep the soldering junctions at same temperature (shown on later pages).

The absolute value of a resistor (or uncertainity) is not interesting me.
Neither for T.C. measurements nor drift observations.
I only need a refererence resistor that is stable during the measurement.
And why should the reference resistor (at constant regulated 27.5 deg C)
do any funny things even if its only a Z201? (Ok with drift this would be serveral days).

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on May 01, 2015, 03:55:40 pm
Hello,

In the mean time I have done some measurements on 120 Ohms resistors.

Since my reference of the ADC cannot drive 2*120 Ohms = 21mA I have done a
voltage divider of the Z201#6 1K reference resistor against the DUT of 120 Ohms.
This also leads to a acceptable self heating of the resistors.

The drawback is that I have only around 0.5 V over the DUT.
And the noise level of 1uVpp from ADC over 1 minute integration time remains the same.
So ADC noise shows up as around 4 ppm (pp) related to resistance.

For the T.C. with LMS method many of these measurements are used.
And thus the noise cancels out mostly.

For the hysteresis, drift and T.C. with box method I am hard at the measurement limit.
So these values will be less reliable.

Attached the measurements of the first resistor

Z201 120R  #1 date code B0947-

19.04.2015: first measurement normal polarity
20.04.2015: 2nd measurement reversed polarity (check for thermal EMF)
21.04.2015: 3rd measurement normal polarity

LMS interpolation of 21.04.2015

A 0 =  5.47357940569535E-0001
A 1 =  7.98654305122316E-0001
A 2 = -1.46086280995968E-0002
A 3 = -4.29274706993186E-0004

So T.C. from LMS at 25 deg C is +0.80 ppm/K

The "box" T.C. is around 0.74 ppm/K including noise
and around 0.60 ppm/K from LMS interpolation

Relative large hysteresis on measurement visible.

With best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: Andreas on May 01, 2015, 04:02:48 pm
Hello,

further result Z201 120R #2 date code B0947-

23.04.2015: first measurement normal polarity
24.04.2015: 2nd measurement reversed polarity (check for thermal EMF)
25.04.2015: 3rd measurement normal polarity

LMS interpolation of 25.04.2015

A 0 = -7.64120247519562E-0001
A 1 =  6.22567646520884E-0001
A 2 = -5.21019214386767E-0003
A 3 = -2.94021440704217E-0004

So T.C. from LMS at 25 deg C is +0.62 ppm/K

The "box" T.C. is around 0.66 ppm/K including noise
and around 0.49 ppm/K from LMS interpolation

Obviously less hysteresis than on Z201_120 #1 on this resistor.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: HighVoltage on May 01, 2015, 05:00:34 pm
Hello Andreas,

You are doing an amazing job in educating us on this subject.
As a relative new voltnut, I really enjoyed this thread and just wanted to say thank you.
Title: Re: T.C. measurements on precision resistors
Post by: acbern on May 02, 2015, 12:46:52 am
I have had similar drifts on z-foild resistors. confirmed by Vishay AEs. For sure, a normal epoxy z-foild resistor cannot be used as a precision reference resistor. Too unstable; driven by moisture. Needs to be a hermetically sealed type.
Secondly, the question also is, what is the error budget of your setup per GUM. Have you ever done that analysis? Without, all measurements are meaningless.
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on May 02, 2015, 04:30:36 pm
Andreas,

Again, not trying to take away from your hard work, but here are some respectful observations why I do not agree with your numerical results.  All of the below comes from decades of experience in the lab:

Looking at your measurement device, I think you missed the point about optical coupling to get away from system noise - Yes you have an opto-coupler between the USB chip and the CPU, but that is not the requirement - You want anything that oscillates completely removed from the neighborhood of the test device altogether.  It looks like you have a CPU & USB chip on the same board as the ADC, with a noisy laptop and its internal switcher sitting very close to the resistor under test.  If that's what I'm seeing, that very easily will destroy measurements < ~5ppm if you're not very careful with your grounding setup.  I've never seen low-noise measurements at below 5ppm with such a setup with hobbyist boards.

What I'm taking about is that the DUT needs to be shielded and guarded completely. Without heavy shielding your test must be several feet away (at least) and isolated from any digital switch or oscillator of any kind (including un-isolated LTC2057 chopper amps) - and the only means of communication with test jig is over a fiber cable - usually in analog form telling us the resistance bridge is balanced.  It could be a digital signal on the fiber, but only if comm packets occur only when the device is not under active test.  We never use RF transmission in the area when testing DC components either.  Make sure all WiFi is turned off.  Its not even allowed in our building whatsoever as a security measure.

With a real standard reference resistor in its own shield / guarded metal box, then it is much more robust in the vicinity of digital switches, etc.

You do use a driven guard circuit, correct?  I don't see on one the schematic.  I have never been able to get good results on passive devices in the <5ppm uncertainty area without that.

Cheap quality test: If you are taking a resistance measurement, and you hold you hand close over the test jig - does the measurement change at all?  If so its probably not shielded & guarded enough. 

I know you are not interested about the absolute value of the reference resistor, but you are completely dependent on that reference resistor being -stable- during a test run, which it is probably not.  As DigilentMinds pointed out, that resistor value can be wobbling all over - and fairly quickly too - during your test.  Just the fact of your body and lungs exhaling (mostly water) coming within a few feet of that Vishay foil resistor can change the humidity enough to affect measurements. The PWW resistor won't care much, if at all.

I know you think that the Vref voltage isn't important during your test.  Be careful in assuming that.  The noise of your Vref still has a large effect with your measurement technique - and it has to be appropriate to the degree of uncertainty of your test jig.  Remember:  At the moment the ADC takes a measurement, it is using a roughly pure DC voltage on the sample & hold cap and comparing it to a shaky Vref.  The comparison is not instantaneous - and therefore any noise on Vref can affect any ratio measurement you are going after.  The noise may not be random in nature either - so trying to average ADC measurements in math can introduce weird effects on the results also.

Try this - If you think that Vref doesn't affect your ratio measurement, then add a sine or square wave to it and see what happens.  Say +- 1/2 volt (or whatever) @ 10Hz (sweep over a freq. range) and see what happens to your measurements.  Then add white noise to the Vref at a known level.  You can come up with a value in dB for the effect of both low frequency and higher freq wobbles on the Vref and how it affects the measurement outcome.

Other things to look at:
Study Linear Tech App note 86, and learn where you have to put in a solder compensation joint on your circuit.  You might have this already.

Then measure the effect of your soldered joints with a known, close-to-zero Ohms, gold wire (or gold-plated Tellurium) on your test jig and see what happens. Polarity reversals at least a few times per second.  You should be able to verify what effect your soldered joints have on the system, and then you'll learn why we use them as little as possible on the measurement path.  Depending on your solder technique, amount of solder, contaminates etc. you may also have introduced a small p-n junction diode into the test system.  When measuring under 5ppm, this is sometimes easy to have happen to you.  Don't forget the pathway from +Vref to your ADC and from ADC -Vref to your electron source.

Andreas: Back in early 2000's or so when the LTC2400 series came out, everybody got excited about doing resistance ratio measurements and comparisons like you are doing.  Nothing new.   For weigh scales etc. that don't need below say 10ppm accuracy, these ADC's are great and the ratio methods are sound especially in differential mode.  But trying to go after single-ended low noise measurements below 5ppm gets really tricky in a hurry.  Just because the datasheet says 24 bits in a large type face doesn't mean that your test jig is operating to that accuracy & certainty.  Just because the device says it self compensates for zero on the IC, doesn't mean you have zero compensation at the DUT - and that doesn't mean you are zero-compensating -during- the test at your DUT connections. 

Suggestion: Read up on how Wheatstone and Warshawsky bridges work.  Especially use the Warshawsky technique for resistances below 1k.  It will help you tremendously to learn how to calibrate your test jig and measure uncertainties at a low level and high accuracy.

For instance:  If you think you are measuring to 1ppm, then generally your system needs to do at least 10x better than that in meaningful resolution, even for ratio or TC measurements.  SO:  You want be able to take a resistance measurement to 1ppm.  On your test setup you purposely perturb the resistance under test by +0.1ppm, then by -0.1ppm, then nudge it by +- 0.2ppm, etc. In order to help validate your measurement technique, you need to accurately detect any sort of change at 0.1ppm steps, plus and minus.  Your reported results should be no lower than 10x the uncertainty of your test system capability; that's the rule that all labs I know of use.

And then test hundreds of devices that you have measured value and/or TC on other equipment.  Then I'll start to believe you when you say you saw 2ppm drift over a couple days. 

Even when you are measuring ratios against an unknown, uncalibrated "standard" resistor, this is how we do it.

Please consider learning how the bridge methods work, especially when measuring down into <10ppm area.  You will find out in a hurry why we don't use DVM's (and that especially means 3458's) without reference standard resistors attached in ratio mode.  Even then a quality resistance bridge will give you better results in the long run.

Bottom line: Bridges are really your best friend here for any serious discussion of resistor TC. 
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on May 02, 2015, 09:08:54 pm
Hello Ken,

for the drift over days you convinced me: It could be the reference resistor.
Although I have had only around up to 3% rH changes during
measurement of the same resistor over a couple of days since using Z201#6.
So I really doubt the 25 ppm from humidity (which is for 0% to 100%) in my case.

So for Edwins 120 Ohms resistors I will use the 1K UP805#3
resistor as reference.
So I will have "no significant effects" from humidity.
At least a [possible] unstable Z201 will not spoil the
result of a UP805 resistor.

With best regards

Andreas


Title: Re: T.C. measurements on precision resistors
Post by: HighVoltage on May 03, 2015, 09:25:10 am
Bottom line: Bridges are really your best friend here for any serious discussion of resistor TC.

Are there any affordable bridges available?
Can you name a few models and brands?
Thanks
Title: Re: T.C. measurements on precision resistors
Post by: Vgkid on May 03, 2015, 10:24:51 am
https://www.hofstragroup.com/product/guildline-instruments-9975-direct-current-comparator-resistance-bridge/ (https://www.hofstragroup.com/product/guildline-instruments-9975-direct-current-comparator-resistance-bridge/)
Used :Guildline 9975(specs above,lots of knobs), esi242 different variants. Neither are very cheap
if you want new, ask guildline,measurement international...


Title: Re: T.C. measurements on precision resistors
Post by: Andreas on May 03, 2015, 10:51:52 am
Hello
acbern, misterdiodes:

Of course a resistance bridge would give more accurate (absolute) readings.
The problem is: I will never buy one.

I would really appreciate if someone with a resistance bridge would do independant measurements.

But I fear that will never happen since it is very time consuming and
if you have a bridge I understand that you have to earn money with that
[or cannot disclose the secret details].

On my side I will continue with my ADCs and do my very best.
The target is to select among several resistors those that will fit best for my next LTZ1000 references.

I have made a evaluation on the measurements.
So typical spread is around 0.03 ppm/K for the T.C. at 25 deg from LMS interpolation for the 1K resistors with Z201#6 as reference.
With some exceptions for the drifting resistors up to 0.05 ppm/K. Over all standard deviation is around 0.013 ppm/K.

For the 120R resisitors the larger noise leads to about doubled uncertainities.
I have splitted the evaluation for UP805 and Z201 resistors.

The evaluation for Z201 120R resistors are still in progress.

With best regards

Andreas



Title: Re: T.C. measurements on precision resistors
Post by: Andreas on May 03, 2015, 01:58:47 pm
Hello,

further result Z201 120R #3 date code B0947-

30.04.2015: first measurement normal polarity
01.05.2015: 2nd measurement reversed polarity (check for thermal EMF)
02.05.2015: 3rd measurement normal polarity

LMS interpolation of 02.05.2015

A 0 =  1.48285225770232E+0000
A 1 =  2.15243292958098E-0001
A 2 = -1.19791700742452E-0002
A 3 = -3.89171660289224E-0005

So T.C. from LMS at 25 deg C is +0.22 ppm/K

The "box" T.C. is around 0.40 ppm/K including noise
and around 0.17 ppm/K from LMS interpolation

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: acbern on May 03, 2015, 04:41:36 pm
Andreas,

the Guildline 9975 is really a precise bridge, however it is probably in the 4k range. New bridges from Guildline or MI (I have got qotes) is in the 30 to 40k range. They beat the 9975 in accuracy, these are secondary standard bridges, so the price is justified. The 242 is not as precise as the 9975, but cheaper. I do not want to go into the details, but the 242 has its challanges (temp drift...). The 9975 uses a more stable principle of measurment. Precision is achieved in comparison, not so much absolute (the 9975 is intended as a 10:1 bridge anyways).

However, there are other ways to do precision measurements. You could use a Fluke 720A as a bridge device. The 720a manual gives information about that. A 720A may be available for arround 500 bucks. Also, you need a lead compensator and a Null-Meter. Another 500. And a voltage source, that only needs to have good short term stability, could be a good DIY source (LTZ1000 based or something similar). Best would be a 5440A, another 1k probably.

I am doing precision resistance measurements using a 3458A in voltage divider mode (e.g. a 10k reference versus a 1k DUT resistor, kind of a ladder calibration), with a very stable voltage source. This is based on the excellent linearity of the 3458A. I have done a GUM analysis on the error on both methods, and the accuracy is pretty good. It gets harder as the extremes are reached (between 10Ohm/1MOhm acc. is better 5ppm, 1k-100k arround 1ppm, using the 3458A). Again, you have to have a very stable voltage source though, with the right voltage, to use the full range of the 3458A.

If you want to do precision measurements, there is no way arround good gear. And a GUM analysis, so you know what tolerances you are looking at.

If you want, and as you are in Germany too, I could e.g. measure  a 10k resistor for you. The standards I have are calibrated to <0.5ppm acc. Send me a PM if you are interested. The resistor needs to be stable though (normal Z-foil with epoxy are not usable, but hermetic ones are pretty good (I have had drifts of only 0.2ppm pa). And temperature drift needs to be low (<1ppm/K; respectively drift analyzed).
Title: Re: T.C. measurements on precision resistors
Post by: acbern on May 03, 2015, 06:36:05 pm
Not sure I understand what you mean. I have two sets of wires, one connected to the front voltage inputs of the 3458A, one connected to the rear (or one could also just connect the cables to the posts of the two different resistors to be measured one after another). Need to wait for voltage stabilization. So the sense versus drive voltage difference is not of concern (if i understand you correctly). The 10V range is best for accuracy, but for small values, one needs to go down (and live with the then worse linearity), too keep power loss in the resistors low. Voltage reversal is achieved by changing the polartity of the source (the Datron 4808 supports that, it also gives the best results in terms of stability, compared e.g. to a 5440, which I actually like much).
The limit is at 1M, a 10M ohm resistor cannot be validated that way (I calculated about 200ppm error budget), as the impact of the input impedance is too high. The 720A is better there.

The guildline, according to its manual, has an accuracy of 0.7ppm from 0.01 to 0.1 ohms, which is impressive (and 0.2ppm up to 100k, 0.7ppm up to 1M), while the 242D is about 1ppm at 100ohms, and even 100ppm (!) at 0.01ohms (substitution mode, 242D manual dated June 71). It is 1ppm up to 10M though, where the 9975 is 7ppm. The 242D needs cal. In a nutshell, the 9975 is good for low values, the 242D is good for high ohms resistors, I would say. None of them is worth the mone for me, unless I find a chep one somewhere.
Have you, btw, done anything/experience with the Guildline 9930?
Title: Re: T.C. measurements on precision resistors
Post by: acbern on May 03, 2015, 07:40:07 pm
I am not doing it this way, I am not using the sense terminals, just the normal voltage inputs. I am making two independent measurements, voltage drops accross the resistor sense terminals, force terminals driven by the Datron, resistors in series. 12V on the higher resistor, 1.2V on the lower. Voltage reversal. This gives the most precise results, as it is using the linearity spec of the 3458A. Also the error calculation is a little more complex if you do it according to GUM, but with K=2 the resulting accuracy is pretty good. I am intentionally not using a low voltage switch, as it introduces other errors, and does not add any benefit.
The 34420A unfortunatelly, although it has good low voltage capabilities, has no transfer accuracy specification, the 3458A is unbeaten in that respect. I had contacted Agilent/Keysight for this, but, to make a long story short, no outcome. So the 34420A is not usable for this.
Title: Re: T.C. measurements on precision resistors
Post by: acbern on May 03, 2015, 10:08:38 pm
Well, the transfer accuracy spec really is what you need when you do relative measurements. And that is not specified unfortunatelly with the 34420A.

Exchanging front and rear may be a good thing to do, I need to figure that (impact) out. The 3458A, in its cal prcedure, does diffferents offset cals with front and rear, so part of the impact is probably covered. Question is, what inaccuracies remain.

It is true, for really high resistances, a high voltage and current measurement is the way to go, the 3458A will not help here. For low impedances, I tend to live with the limited accuracy (still less than 20ppm at 0.1 ohms). Cannot get the data with a 34420A, although it is probably ok for that purpose. Question is, what (GUM compliant) error budget do you assume.
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on May 04, 2015, 07:09:47 am
Hello,

for 10:1 resistance ratios, for example to check my Hammon precision divider, (250kOhm:25kOhm), I also use the 3458A, similar to acbern.

I use a 5442A as an ultra stable 10V reference, and measure input and output voltages (10V and 1V) simply on the fixed 10V range, using the 3458As 0.02ppm linearity.

This 10:1 transfer should be better (about 0.2.. 0.3ppm) than the specified 0.05 ppm of value +0.05 ppm of range (= 0.55ppm total), as latter includes linearity AND other instabilities of the LTZ and reference divider circuitry, and is barn door wide specified.

Last weekend, I also experimented on the Ratio mode, in comparison.
It can also deliver superb results for DCV : DCV, but you have to be careful, as its behaviour is not fully explained in the manual.

First, the Sense (-) and Input (-)  must not differ greater than 0.25 V.
Second, The Sense reference input accepts +/-12V DC only, and always autoranges!
That means, it will change range from 12V to 1.2V , if  the 1V output of my divider would be applied to the Sense jacks, and the 10V to the Input jacks.

That's no big deal, if the instrument has been properly autocaled just before, otherwise you will have inconsistent results due to range change errors.

But you have no control over offsets on the Sense input!

It's better for the ratio mode, if Sense and Input use the same, fixed  10V DCV range.

Therefore, for Ratio, always apply the higher voltage, i.e. 10V to the Sense input, and the lower voltage, i.e. 1V, to the Input jacks, but chose manual 10V DC for the Input first!
In advance, you may measure the offset of the 10:1 divider output first , and let the instrument calculate the Null, and then enter ratio mode.

The manual does not cover this special setting, but  I strongly assume, that the instrument will really behave like this:

Sense = 10V DC range, Input = 10V DC range (manual, fixed)
Ratio Result = (Input - Offset) / Sense

As Sense is 10V, its offset plays no role here.

It is also recommended, to use statistics on the ratio function, to improve result and to control the stability.


In comparison, I did the following measurements.
The Hammon divider was not calibrated before the measurements:

1. Consecutive measurement on fixed 10V DC range, with averaging and statistics.:
Offset = 0.000 000 0V
U1 = 1.000 000 68V, sigma = 133nV, NSamp= 10 (one additional digit by statistics function!)
U2 = 10.000 011 2V, sigma = 155nV, NSamp = 10

Ratio = U1 / U2 = 0.099999956

2. Ratio function, Offset used on the divider output, ranges and voltages as above

Ratio mode reading of 3458A = 99.9999573E-03, sigma= 5E-09, N=16

So I conclude, that both methods may deliver identical results up to 8 digits (1e-8!!), but I feel much more comfortable, NOT using the Ratio function, as I can better overview, what I'm doing.


I would also avoid usage of alternative front / rear jacks for ultra precise ratio measurements, as this does introduce hard to control thermal voltages... The Jack-to-cable voltages are not included in the offset compensation/calibration !

And also, the front/rear switch is not very reliable any more, after these years..

Frank
Title: Re: T.C. measurements on precision resistors
Post by: acbern on May 04, 2015, 04:35:27 pm
Dr Frank,

I am trying to avoid the ratio mode using the 4 front terminals too, as the - to - terminal voltage is limited and also, as you state, i kind of feel like things are out of control a little.

Using front and rear voltage inputs is convenient, so i changed to that some time ago, and I would think that the offset issue is taken care of by the separate calibration of both inputs which the meter requires. One does have to wait for thermal settling, but actually I do not see, in my setup, any change after connecting the meters and waiting 5 minutes. The best anyway is to just use bare copper wire (maybe plated), thats also what Guildline recommends for their DCC bridges. While I am still using gold plated copper spades cable or the low emf pomona cables, i will do some tests with dual twisted pair teflon cable. The alternative, hooking up the wires to one resistor first and then the other also bares the risk of thermal voltages. so I have mixed feelings about this too. the thermalvoltages should anyway be eliminated by reverse voltages. I would alos recommend to go to the limits, i.e. 12V and 1.2V applied, helps accuracy. if the switch is worn out, that should show as a fluctuating, unstable voltage.

On a slightly different subject, I calibrated one of my 3458As recently, and it starts up with an error message: 'calibration: secure required'. obviously i had to unsecure the meter by entering the pass code wehn doing the cal. but how do i set secure again. the manual is not very helpfull, and somehow i do not manage to get that resolved. Not the frirst 3458A I calibrate, but somehow I fixed that last times (year ago or so), and do not recall how. must have just pressed some buttons intuitively, does not work this time, issue drives me nuts.

Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on May 04, 2015, 05:33:27 pm


On a slightly different subject, I calibrated one of my 3458As recently, and it starts up with an error message: 'calibration: secure required'. obviously i had to unsecure the meter by entering the pass code wehn doing the cal. but how do i set secure again. the manual is not very helpfull, and somehow i do not manage to get that resolved. Not the frirst 3458A I calibrate, but somehow I fixed that last times (year ago or so), and do not recall how. must have just pressed some buttons intuitively, does not work this time, issue drives me nuts.

Dear acbern,

things you're doing not so often, can drive you crazy!

It's described in the calibration manual, and as I don't want to do a real calibration right now, I'm no 100% sure, that I'm telling it correctly, now.
(I'm also well over 50, therefore I remember the last CAL only dimly.)

Well, if I figure it out correctly, there is no explicit UNLOCK / LOCK process needed.

You simply type in CAL 10, 3458, and the 10V calibration will be done with assumed 10.000000V reference.
Without the default password '3458', this calibration will fail.

As said, an explicit LOCK command is not necessary afterwards, or can nowhere be applied.

SECURE 3458,1234 would only change the password to 1234, and would activate the password safety for the CAL command.
SECURE 3458,0 would simply deactivate the password for the CAL command, so only the default calibration value (10V or 10kOhm) would be needed.
SECURE XXX,YYYY, ON /OFF would also secure /unsecure the ACAL feature.

This simple mechanism is also, what I remember very dimly from the last CAL I did, after you kindly measured my VHP202Z resistor..

It's different to the LOCK switch at the rear of the 5440B, isn't it?

PS: Probably, this confusion is caused by the HP34401, or other SCPI instruments.
This instrument has an explicit UNSECURE and SECURE command, which you have to use before and after the 35 points (?) calibration.
As the 3458A only has 2 calibration points (nearly), such an elaborate process makes no sense, I think.

Frank
Title: Re: T.C. measurements on precision resistors
Post by: acbern on May 04, 2015, 06:11:11 pm
thanks, and what you say is what I thought too. I did the cal as you describe, pretty straightforward. Command, voltage level, password (3458). I calibrated 0, voltage (10V), resistor (10k), and  ac (scal), the usual stuff (except maybe scal, but was necessary). all went ok, and meter works fine, but when I power up the meter, it always comes up with 'cal error, secure required'. so there must be something else...
Title: Re: T.C. measurements on precision resistors
Post by: ManateeMafia on May 04, 2015, 06:42:22 pm
What if you rewrite the security code? ie. SECURE 3458,3458

I remember getting this message after changing the NVRAMs. Once I did a SECURE 0,0 the message went away.

Syntax SECURE old_code, new_code [,acal_secure]
Title: Re: T.C. measurements on precision resistors
Post by: acbern on May 04, 2015, 07:24:39 pm
You made my day! I entered:

SECURE 0,0
SECURE 0,3458

Issue gone. Maybe just typing the second line (SECURE 0,3458) would have done it too.
That should now have set the cal security code back to 3458 after having removed the initial non-locked state.
Pretty logic overall, and many thanks
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on May 06, 2015, 09:25:17 pm
Next resistor Z201 120R #4 date code B0947-

this one came directly out of my long term ageing experiment (load life) with 100mW intermittend power at room temperature

03.05.2015: first measurement normal polarity
04.05.2015: 2nd measurement reversed polarity (check for thermal EMF)
05.05.2015: 3rd measurement normal polarity

LMS interpolation of 05.05.2015

A 0 =  4.60338549126336E+0000
A 1 =  6.92576655745229E-0001
A 2 = -8.92617577082719E-0003
A 3 = -7.33433859833421E-0005

So T.C. from LMS at 25 deg C is +0.69 ppm/K

The "box" T.C. is around 0.71 ppm/K including noise
and around 0.59 ppm/K from LMS interpolation

Together with the measurement of 06.05. total drift at 25 deg is around 6ppm through 4 days.
In the last days it was rainy so humidity increased from 50% rH to 58% rH.
I think I really am in urgent need of a humidity insensitive reference resistor
so that I can tell wether it is the DUT or the reference which is drifting.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Kleinstein on May 07, 2015, 06:28:05 pm
The high values of apparent drift tend to show that there is a problem with the measurement setup. Also the curves with reversed polarity are visibly different. So I think some more tests and improvements of the measurement setup are needed. The noise also looks quite large to me - I would expect less noise in a well shielded setup.

At least there is no more need for even more curves of questionable quality.

Humidity likely is one more parameter to influence the resistors, and possibly also the measurement setup, through leakage currents. So I might be helpful to read the humidity data as well.

From the pictures at the beginning of the thread, the rather long unshielded and dangling wires don't look very good. They may cause EMI problems, by operating as an antenna. Also they make the effect of reversing the polarity questionable, as moving the cables may also change thermal gradients. As a thermal cycle is rather slow, it might be better to do the polarity reversal more often within a cycle (e.g. every 30 seconds - to really separate possible thermal EMF problems.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on May 07, 2015, 07:57:03 pm
Hello,

Also the curves with reversed polarity are visibly different. So I think some more tests and improvements of the measurement setup are needed. The noise also looks quite large to me - I would expect less noise in a well shielded setup.

I do not find a 0.03ppm/K difference (for the 1K resistors) is a dramatically difference with reversed polarity.

Noise is at the datasheet spec of the used converter. With 1uVpp (9uVpp / sqrt(85 samples)) at ADC input at 500mV voltage over 120 Ohms gives around 4ppm pp noise when regarding that each measurement consists of 4 single voltages.
By the way the noise is still better than many 6.5 digit instruments

There are always 2 possibilites: shielding or (common mode) filtering.
I use filtering + galvanic isolation.
EMI effects are checked to be below noise level of 1uV.


So I might be helpful to read the humidity data as well.

From the pictures at the beginning of the thread, the rather long unshielded and dangling wires don't look very good. They may cause EMI problems, by operating as an antenna. Also they make the effect of reversing the polarity questionable, as moving the cables may also change thermal gradients. As a thermal cycle is rather slow, it might be better to do the polarity reversal more often within a cycle (e.g. every 30 seconds - to really separate possible thermal EMF problems.

Thats what I already did in the overview sheets last week.
The problem with humidity is that it needs several days of time constant until it gets fully visible.
I blame the drifts (> 1ppm @ 25deg for 1K resistors, or > 2-4ppm for the 120R resistors) on humidity.
I will see if I can get better with the PWW-resistor as reference resistor.
Otherwise I will have to use a hermetically resistor.

I also plan a polarity reversal every measurement cycle.  (< 1 second)
(just to check EMF: I do not expect changes on T.C.)
But this will take some time.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on May 10, 2015, 02:39:53 pm
Last resistor Z201 120R #5 date code B0947-

also came from ageing experiment but was switched off with Z201_120#4 on evening of 02.05.

07.05.2015: first measurement normal polarity
08.05.2015: 2nd measurement reversed polarity (check for thermal EMF)
09.05.2015: 3rd measurement normal polarity

LMS interpolation of 09.05.2015

A 0 =  1.47787395857863E+0000
A 1 =  6.39202276575331E-0001
A 2 = -9.37087943635444E-0003
A 3 = -9.72385941996082E-0005

So T.C. from LMS at 25 deg C is +0.64 ppm/K

The "box" T.C. is around 0.65 ppm/K including noise
and around 0.53 ppm/K from LMS interpolation

No significant drift (1ppm) during the 3 days

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on May 30, 2015, 06:28:22 pm
FYI I'm getting a pretty awesome 10K metrology grade transfer standard soon from Wekomm
2ppm tolerance
Long term stability better then 1ppm / year
Temperature stability better than 0.3 ppm / °C
And they are conservative specs, and they are working on producing 0.001ppm tolerance parts.

Teardown anytime soon...?


Now available from Datatec for 3750,00 EUR each

http://www.datatec.de/Labor-Messgeraete/Adapter-Kabel-Stecker/Wekomm-Widerstandsnormale/index.htm (http://www.datatec.de/Labor-Messgeraete/Adapter-Kabel-Stecker/Wekomm-Widerstandsnormale/index.htm)
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on May 30, 2015, 07:15:05 pm
@Itz2000,

"Teardown anytime soon", you are aware that opening the standard will not only invalidate the warranty but it will also invalidate the calibration certificate as well, not to mention any accidental damage possibly caused while opening it.  Otherwise, congratulations on the purchase of a primary standard, now what are you going to do with it besides a teardown?

Frankly, I would have purchased an SR-104 standard used, for around that price you would have gotten a resistance standard with very long term proven performance which the Wekomm has yet to prove.  While its stated specifications are very similar to the SR-104, it still must prove it to be considered a standard of the same calibre as the SR-104.

As to the claim of 0.001 PPM, pure nonsense, they can't measure to that accuracy, no national primary lab in the world can measure to that accuracy, the uncertainty will likely be reduced to 0.1PPM in the proposed 2018 standards but that is still a factor of 100 over 0.001 PPM.  Any one who makes such a silly claim is suspect and is not worthy of consideration.  Any serious metrologist would laugh at such a claim.
Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on May 30, 2015, 10:04:32 pm
"Teardown anytime soon", you are aware that opening the standard will not only invalidate the warranty but it will also invalidate the calibration certificate as well, not to mention any accidental damage possibly caused while opening it.

The same happens to a $10k spectrum analyzer or whatever the victim of the teardown is.

The manufacturers send their products to the blogger to get publicity. Which can be, and usually is, worth much much more than the cost of the instrument they give for free. Advertising in the traditional way is very expensive.

But there are always risks. In this case the manufacturer probably underestimated the possibility that someone points out that their product is basically a $50 component in a box with a $4000 price tag.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on May 31, 2015, 07:13:27 am
But there are always risks. In this case the manufacturer probably underestimated the possibility that someone points out that their product is basically a $50 component in a box with a $4000 price tag.

Hello,

the $4000 is not for the component inside the box. It is only for the box itself.
Of course including the sticker on the box (and the service from calibration).

I am shure that Dave is already doing a "extended shelf life test"   8)
until he gets a instrument which is better than his 34470A so that he can verify the result.

If I had such a stable device it would have to work hard.  >:D
(against the 12K or 12K5 resistors).

With best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on May 31, 2015, 04:30:18 pm
From what I've seen and read on this blog site, I very likely have the most accurate resistance measurement system of anybody here.  DVMs are NOT considered standards under any definition, just check with your National Primary Calibration Laboratory and they will tell you the same thing.  Even the 3458A is not considered a standard under any measurement conditions, they are not used as standards by any metrology lab I know of.

At 10K, my 242D system is accurate to 0.2 PPM as calibrated against an SR104, I also have the same 0.2 PPM uncertainty as everybody else.  That gives me a 5:1 accuracy ratio when comparing a resistor (standard or otherwise) over the range of 120R0 to 1Meg, accuracy begins to drop off above and below that range.  Therefore I am barely accurate enough to test the Wekomm standard under the required specifications.  While I have a resolution of  up to 0.0001PPM, it has no bearing on the accuracy.  A National Lab must be able to to maintain a 10:1 accuracy ratio.  Under these requirements I do not see anyone on this blog (unless unknown to me) that has the required measurement system to verify the Wikomm 10K standard or even make an accurate measurement of it.

I, for one, wouldn't mind seeing the inside of the Wikomm standard out of curiosity. If someone wants to open one up for all of to view, I certainly would not object.  I could say the same thing for an SR-104, however I am somewhat less curious about it as I know a fair amount about what is in there, just some minor details lacking in my knowledge of its innards.  I certainly wouldn't want to pop one of those open if it was still in working order, it would definitely destroy its value as a standard.

Title: Re: T.C. measurements on precision resistors
Post by: bingo600 on May 31, 2015, 04:59:34 pm
At 10K, my 242D system is accurate to 0.2 PPM as calibrated against an SR104, I also have the same 0.2 PPM uncertainty as everybody else. 

Edwin what's a 242D system (link please)

I think i read that Quarks have a SR104 (lucky him) , i could use it for cal'ing my 3458

/Bingo
Title: Re: T.C. measurements on precision resistors
Post by: Vgkid on May 31, 2015, 05:14:16 pm
Here is the manual, have fun...
http://www.ietlabs.com/pdf/Manuals/esi242D_im.pdf (http://www.ietlabs.com/pdf/Manuals/esi242D_im.pdf)
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on May 31, 2015, 05:35:53 pm
@bingo600,

The ESI 242D system is the best measurement system short of a primary lab, most secondary labs have them and any serious resistor manufacturer has one or an equivalent of it.  While the general specifications give up to 1 PPM measurement accuracy (at best), the instrument is capable of being calibrated to 0.2 PPM accuracy over the main ranges and only begins to lose accuracy above and below the range I specified earlier.  Since it is time consuming to calibrate to that level of accuracy, many metrology labs will settle for the 1 PPM level which is quite good to begin with.  A 242D new goes for somewhere around $35,000-$40,000 USD these days.  It also requires an SR104 and a large pile of transfer standards to achieve maximum accuracy.  They are still in high demand at secondary and lower level metrology labs around the world.  Even with an older 242D and 'used' standards, you are still looking at a good $20,000 USD plus traceable calibration requirements.

Below about 10K, the DCC bridge can achieve a higher accuracy but even used ones are quite expensive and few labs need such instrumentation (remember, the 0.2 PPM uncertainty still applies to this bridge as well).

Thank you Vgkid for posting the link to the current manual.
Title: Re: T.C. measurements on precision resistors
Post by: bingo600 on May 31, 2015, 06:43:31 pm
Thank you vgkid & Edwin

Manual study time (even though its 100% out of my budget)

/Bingo
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on May 31, 2015, 08:36:30 pm
...

As to the claim of 0.001 PPM, pure nonsense, they can't measure to that accuracy, no national primary lab in the world can measure to that accuracy, the uncertainty will likely be reduced to 0.1PPM in the proposed 2018 standards but that is still a factor of 100 over 0.001 PPM.  Any one who makes such a silly claim is suspect and is not worthy of consideration.  Any serious metrologist would laugh at such a claim.

That Wekomm standard is not serious, I agree.
Without a thermometer and a calibrated R(T) curve, it's nonsense to claim for a reasonable secondary standard.
Also, current SI Ohm is not better defined than 0.02ppm, 0.2ppm,  therefore no standard on the world can be less uncertain.

SR104 may be stable and uncertain to 0.1ppm  , and that's the limit of todays artefact standards.

If the SI will be redefined in 2018, Ohm will be uncertain to zero ppm, in definition.

The underlying quantum standard, the von Klitzing Hall effect resistor, is proven to be uncertain to 1e-19. (Definition equals mise en pratique)

Transferring this to any secondary standard, made of any metal alloy, is limited to about 1e-9 (0.001ppm), due to thermoelectric voltages of that order.

Frank
Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on May 31, 2015, 09:51:57 pm
From what I've seen and read on this blog site, I very likely have the most accurate resistance measurement system of anybody here.  DVMs are NOT considered standards under any definition, just check with your National Primary Calibration Laboratory and they will tell you the same thing.  Even the 3458A is not considered a standard under any measurement conditions, they are not used as standards by any metrology lab I know of.

At 10K, my 242D system is accurate to 0.2 PPM as calibrated against an SR104, I also have the same 0.2 PPM uncertainty as everybody else.  That gives me a 5:1 accuracy ratio when comparing a resistor (standard or otherwise) over the range of 120R0 to 1Meg, accuracy begins to drop off above and below that range.  Therefore I am barely accurate enough to test the Wekomm standard under the required specifications.  While I have a resolution of  up to 0.0001PPM, it has no bearing on the accuracy.  A National Lab must be able to to maintain a 10:1 accuracy ratio. Under these requirements I do not see anyone on this blog (unless unknown to me) that has the required measurement system to verify the Wikomm 10K standard or even make an accurate measurement of it.

The organisation I used to works for carried out a comparison of their resistance calibration systems at 10 kohm. The three competitors were an ESI 242D, a Guildline current comparator resistance bridge and an in-house built automated system made of 3458As measuring voltage, a nanovolt scanner and a stable current source.

The standards used were four stable SR104s with a long history and stored in an air bath. A set of ten cross measurements between the standards were made with each system during the day and another set a week later.

I couldn't find the paper so I am missing the exact data and the analysis. But from memory the 3458A system was the best. The results of the cross measurements were consistent within a few hundreths of ppm which was quite amazing. The current comparator was working at the high side of the measurement range but still performed much better than the specifications. The 242D was a more than a decade behind the current comparator and would have been even worse if used outside temperature stabilised lab.

Even with an older 242D and 'used' standards, you are still looking at a good $20,000 USD plus traceable calibration requirements.

Manual study time (even though its 100% out of my budget)

www.ebay.com/itm/221765322225 (http://www.ebay.com/itm/221765322225)

I got one for free and bought another from Ebay for $300 a few years ago. Both are the high accurary version 242D / SP3632 manufactured in the late 1980s.
Title: Re: T.C. measurements on precision resistors
Post by: acbern on May 31, 2015, 11:33:25 pm
If you look at the manual of the 242D, it is very apparent that this instrument is very high in resolution but relatively 'bad' in accuracy. An accuracy of 0.2ppm (in transfer mode) with the 242D in practical use is hard to guarantee. And in absolute measurement mode, it is anyway 'specified' much worse. E.g. the best drift rate of the 8 digit 925 resistance decade, which needs regular calibration, is 3ppm/K. In other words, at only 0.1K delta between the calibration temperature and the working temperature, some undefined number of resistor(s) within the instrument may (or may not) have drifted by 0.3ppm, other resistors even more (worst spec is 15ppm/K). And you cannot tell how that translates into the precision of a specific measurement and how it affects the above stated 0.2ppm accuracy, as you dont know what drifted how. A GUM error propagation calculation would essentially be impossible. And maintaing 0.1K stability over the whole decade is anyway merely impossible, so realistically we talk about several ppm of possible drift for the decade. Now you may say that this is a short term comparison measurement only, little temperature changes during that periode, but then the fact that between the reference measurement and the DUT measurement totally different decade resistors may be used (depending on the Standard to DUT ratio), is not taken into account. And these different sets of resistors may have drifted appart isnce last cal. Using the 240C deviation bridge, above 6ppm of difference (not  a lot), is only recise to 1ppm (para. 2.4.2). And it goes on with missing information about drifts for the resistors, stability of the voltage sources, trimming adjustment of resistors to 1,5ppm or worse and so on and so on.
So the 0.2ppm stated here, sounds just impossible to guarantee under standard conditions (even though of course, typically, it may be fine, but you cannot use this in a calibration).
242s sell at a relatively low prices used, see the link above, and I have always refrained from buying one, as using a 3458A in voltage comparison mode, has a well defined and much better accuracy, and has much less unknowns and allows to do a error propagation calculation. It is more work to do a resistance measurement though.
The highest accuracy devices today are still DCCs, see current data sheets of Measurements International for example or Guildline. They are pretty expensive though, and only are justified for primary labs or manufacturers of high precision resistors.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on May 31, 2015, 11:35:55 pm
@Frank,

The current standard SI uncertainty is quoted at 0.2PPM for a 'regular' calibration, but if the uncertainty is reduced to 0.1PPM in 2018 this only implies an improvement in the absolute measurement accuracy of the SI standard, it does not imply any improvement in the accuracy of the Quantum standard as it is already considerably higher than 10:1 accuracy.  Every standard of measure has some value of uncertainty in the measurement, that cannot be removed by any foreseeable technology.  I would anticipate that after 2018 my SR-104 may have an uncertainty of 0.1 PPM during that calibration in which case the uncertainty of my 242D will also be reduced by the same figure.

@Itz2000,

Technically, I can calibrate my 242D to have a zero PPM error as calibrated against my SR-104, however the limiting factor is still the 0.2PPM uncertainty, there is no way to know for sure what the exact value of the SR-104 is, that is why there is an uncertainty factor applied to the measurement.  My 242D can resolve 10K to well below 0.1PPM and it may even repeat but that doesn't eliminate the uncertainty of the measurement.  Now you could send the SR-104 to a National Metrology lab, such as NIST and request that they provide a measurement which exceeds the 0.2 PPM uncertainty.  There are two problems with that, one is that they are going to charge you several thousand dollars to do the measurements IF they agree to do it at all and secondly, they may question whether or not the standard could survive shipping without any change in the calibrated value.  Unless your SR-104s were calibrated to beyond the 0.2PPM standard uncertainty, your measurements cannot be any better than that.   You may have been able to measure stability to better than 0.2PPM but that does not remove the uncertainty.  You can indeed quote better measurements, however the uncertainty of the standard still takes precedence over those measurements, therefore you certainly can say that the repeatability of your system was within ~0.05PPM but the accuracy of the measurement is not the same.  So the automated system, in the end, has no better accuracy than the 242D (apparently that system was not as well calibrated as mine).

Considering that you say they achieved better than 0.1PPM, I'm betting that system cost a whole lot more than a 242D and a SR-104 plus with so many more instruments and connections involved, keeping thermals and errors well below 0.1PPM would be nothing short of a primary lab capability.  I do not know why you are complaining about a 242D in a temperature stabilized room, that is what a metrology lab is by definition and I rather doubt the rest of your equipment would have performed as well outside of a controlled lab environment either so your comment is rather mute on the subject.

The Guildline has about the same accuracy as the 242D at 10K, where it really shines is with low ohm resistors where the 242D has more limited resolution (this was a design decision not so much a limitation of technology), the Guild line can exceed <0.05PPM, I have heard of 0.01 PPM with careful calibration and depending on the value.  Again, the Guildline is still limited by the 0.2PPM uncertainty even though it can measure to ten times better than that.

Finally, my original comment was that I do not believe that anyone on this blog has the required measurement system, such as I do to verify a Wikomm standard.  The fact that a large company may have the where with all to spend tens of thousands of dollars on a near useless exercise does does meet the stated parameters I put forth.  I am certainly not in competition with NIST over resistance accuracy, for that matter, very few companies have the same resources that NIST has nor are silly enough to claim so.  0.2PPM uncertainty is certainly good enough for any of my customers unless they are in the market for an SR-104 (same uncertainty) and I am not ready to take on that as yet.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on June 01, 2015, 12:50:24 am
@acbern,

The manual (any manual) is not going to tell you what the capability of an instrument is in actual practice.  I have used and calibrated 242Ds since 1973 and they are quite capable of exceeding manual values.  Since it appears you have not had any experience with an 242D, you are merely speculating on what may or may not be its capabilities.  Direct measurement mode wholly depends on how good the calibration of the machine is and if you are depending on another cal lab to do it, I guarantee they will absolutely not take the time to calibrate it to capability only to 'spec' and yes that includes your 3458As as well.  I've been in calibration for over 40 years so unless you manual readers have any hands on experience, you do not qualify as a accurate source.  The uncertainty which I specify is the uncertainty of my SR-104, I can calibrate my 242D to practically the exact same value and in-turn calibrate the rest of the 242D to nearly the exact same accuracy on the main decades, I am currently within 3 PPM at 10Megohms despite the fact the manual says 10 PPM.  Since I cannot adjust the lowest decades, the accuracy does indeed fall off, I do have other methods of greater accuracy including direct comparison against low ohm standards improving accuracy considerably.  Over the main adjustable decades, I am within the uncertainty limit.

Your drift speculation is only valid if the room temperature varies significantly (yes, I can indeed measure this) that is why thermometers were invented, I can check any calibration point on the 242D quite quickly if need be and if needed, make the appropriate adjustment if needed, it is exceedingly rare than any customer would need resistors made to even PPM levels let alone sub PPM levels.  Unless you are a Metrology lab or a manufacturer making very precision measuring equipment, there is absolutely no reason for PPM resistors, even I rarely need resistors like that and I have business reasons for them.

The 242D can indeed hold tight accuracy over more than just a few hours since I have thousands of hours on 242D, I can be considered an expert on the subject.

As to the 3458A accuracy, just where does it say in the manual that it has PPM or sub-PPM accuracy except on possibly the 10V DC range.  The linearity of the ADC is not the same as accuracy, in using the 3458A in ratio mode to compare two components, you still must have a reference component of sufficient accuracy and stability for the measurement to compare to.  If you are using a SR104 as the reference, that also means that the voltage across the unknown is limited as is the ratio mode voltage range of the 3458A.  Even if you are using the internal 3458A reference you still must provide a reference component to compare to the unknown.  In the example of an SR-104 compared to an unknown 10K, you've already lost half of the adc range on the resistor divider.  Linearity is not the only specification in play here, check your manual and you will find several other specifications in play as well, that possible 0.02PPM linearity is likely swamped out by the other factors and lets not forget, DVMs also have uncertainties just like everything else.  It is also temperature sensitive just like most other instruments.  All in all, I think I'll trust my 242D system over your 3458A.

You mentioned stability of the voltage source for a bridge????  A resistance bridge does not rely on voltage source stability, it only needs to be reasonably clean (not too much ripple or large amounts of noise), the measurement is differential, the PSRR is very high, much higher than a DVM.  The main concern is keeping the wattage down to reasonably low values in the resistors.  Your 3458A may have more problems with dirty or unstable voltage sources.  The use of math to reduce errors is questionable, particularly if it is not used with care, just because a DVM has math doesn't mean it makes your measurements any better.  There are limitations to reducing errors with math, statistics can easily lie, I don't need math with the 242D and an accurate measurement with the 242D does not take that long, I don't know why you might think that except that you haven't used one.  Just how long does it take to set up an accurate measurement with a 3458A in ratio mode?  Now be careful here, I know people and metrology labs that do use 3458As so no fudging. <grinning>

For those who have a 3458A, it is convenient to use it for various measurements, nothing wrong with that, just so long as you know the limitations.  Primary cal labs (such as NIST) do not and will not consider a DVM as a standard, not even the 3458A, it can be used as a monitor for instance, NIST has a number of Fluke and HP DVMs in use but not in any capacity as standards, they do not qualify as such.  I know of 3458As which are used to monitor LTZ1000A voltage references in laboratories and when they go in for calibration, they get the 'deluxe' calibration which costs a lot, they are handled with kid glove care, HP actually picks them up, transports them to the lab, calibrates them and transports them back and you folks (me included) aren't in that league of calibration but they still aren't standards even though they are cycled every 6 months.

 Again, DCCs can out perform the 242Ds on low ohms, by the time they are up to 10K, they are about the same accuracy as the 242D (never mind the stupid manual), a DCC can be justified if you need the low ohm accuracy, otherwise you are better off with a 242D.  DCCs do not measure resistance by the same method as the 242D, they have a very intricately wound set of ratio transformers that do the real work.

Let's say one of you gets a Wikomm 10K and you just happen to have a calibrated 3458A (but you don't know what it is actually performing to on the various ranges, it is just within specs), what are you going to use to compare the Wikomm to using the 3458A's ratio mode?  You already have some unknowns in the 3458A so you're going to need another standard such as an SR104 (that is calibrated of course) for the ratio comparison otherwise you're dead in the water before you even got started.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on June 01, 2015, 12:52:10 am
Curious, I did not underline all of that!

In the modify window, the wayward underlining is not showing up at all.  Just a minor annoyance, sorry folks.
Title: Re: T.C. measurements on precision resistors
Post by: acbern on June 01, 2015, 12:26:20 pm
Edwin,

obviously, neither a 3458A nor a 242D are standards, they are meters. Standards, by definition, are e.g. a SR104 standard resistor or 732 voltage reference or a rubidium clock. Meters are used to compare standards with DUTs. This works the better (precision-wise), in a nutshell, the lower the transfer inaccuracies of the meter are (such as temperature drift, applicable aging, non-linearity...; and not to forget other gear involved). Under GUM, you cannot use the 3458A for direct resistance comparision, unless you have done a lengthy, and pretty limited (to essentially only the condition you validated) statistical analysis for your specific instrument. The 8508A or even the 7081 are better spec'ed here. The resistor transfer accuracy unfortunatelly is not specified by Keysight, although of course, when you try, and many here have, you are somewhere in the 0.1ppm region. Still, you cannot use this accuracy for an error budget statement under GUM.
To do exact resistance measurements, you would do that in voltage divider mode. Here, the 3458A has very precise transfer specifications, which actually are independent of wether you do a gold standard cal or a normal cal. You do a comparison, comparing (voltage drops across) e.g. a SR104 and a DUT. This is essentially a linear relationship (the SR104 being the standard), under mathematical consideration of the various error contributions and weighing factors. You can do repeatable measurements to say 0.1ppm ball park, but when you do the math, depending on the other gear you use, you rather are in the 1ppm ball park (even with very stable voltage references). It may not sound very exciting (or be considered conservative) to have a factor of say appr. ten between how precise you think you measure and what you can prove mathematically with k=2, especially as sub ppm accuracies seems to be kind of en vogue here. More details are in the 3458A spec and related historical HP/Agilent design background data, frequently discussed here.
And yes, unfortunatelly, we manual readers do rely on what data we get from gear vendors, thats how the procedures work, and how the cal labs work, and unless we want to do a research exercise specifying a gear ourselves, as per GUM rules, and with potentially unclear results, we use what we get specified to establish a error calculation. If no data is available, it is in most cases more efficient to use something that has appropriate data. The 242 has not.

It may well be that your 242 typically is more precise than spec in some (or many) ranges (you do not know for sure, unless you have a more precise instrument of which we dont know yet), but you cannot prove this in compliance with GUM error budget guidelines. Maybe you have done that, let us know, we would certainly be interested to see it, maybe you also have specs other than what is in the manual. Or, maybe, your statement that you 'dont need math when using the 242' says it all.
After having had a look at the 242 manual long ago, I decided for me it is not an exercise that is worth it, given all the missing data and (specified and unspecified) drifts. This is a pitty, as the 242 is well priced in used condition.
With respect to accuracy data of DCCs, I would recommend to consult MI's data sheets, they are factors more precise than the 242, yet at a different price tag too (50k region), allowing use in national labs. The only option worth it, for me, would be an old 9975.

Title: Re: T.C. measurements on precision resistors
Post by: engiadina on June 01, 2015, 04:25:04 pm
@Edwin G. Pettis

So you are telling us, that this document

http://www.kalibriercentrum.de/pdf/DAkkS_Urkunde_Bayern.pdf (http://www.kalibriercentrum.de/pdf/DAkkS_Urkunde_Bayern.pdf)

is basically rubbish ?

Wow.
Title: Re: T.C. measurements on precision resistors
Post by: mikerj on June 01, 2015, 04:30:52 pm
Curious, I did not underline all of that!

In the modify window, the wayward underlining is not showing up at all.  Just a minor annoyance, sorry folks.

You have three opening underline tags around the word "accurate", and the closing underline tag at the end of your post.

e.g.
Code: [Select]
[u]accurate[u] [u]

...
...
...
[/u]
Title: Re: T.C. measurements on precision resistors
Post by: TimFox on June 01, 2015, 08:12:22 pm
@Edwin G. Pettis

So you are telling us, that this document

http://www.kalibriercentrum.de/pdf/DAkkS_Urkunde_Bayern.pdf (http://www.kalibriercentrum.de/pdf/DAkkS_Urkunde_Bayern.pdf)

is basically rubbish ?

Wow.

My German isn't as good as it used to be, but which items on the calibration facility list disagree with E G Pettis' posting?
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on June 01, 2015, 09:04:30 pm
@engiadina,

While I do not read German, I do understand the listings for the various measurement types, I do not understand why you think what I said negates this document.  While a few of the resistor limits (if I understand it correctly) are a bit different than some of the ones I stated, that does not in anyway negate the document.  My calibration is in compliance with our NIST standards and uncertainties which may be better than in some other labs.  I see nothing wrong with the document you presented.  It is nothing more than a statement of capabilities of this particular calibration lab which most labs compile for their customers.

@acbern,

You are half correct, DVMs are not considered standards period, ask a metrology lab and they will tell you so, the 242D is indeed a standard in its own right and by definition is a standard.  It is fully calibrated and traceable to which ever national metrology lab your country maintains, here it is the NIST.  I see no contrary explanation for that.  It is certainly not a 'meter', while it has a null detector, that in no way makes the instrument a meter, that is just plain silly.

As to the unnecessary underlining in my earlier post, it is of no consequence so it does not warrant any further effort.
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on June 07, 2015, 01:28:37 pm
Dear Mr. Pettis,

I would like make some interesting clarifications about the Ohm uncertainty:
The BIPM lists on its KCDB page all National Metrology Institutes (NMI), i.e. their capabilities and uncertainties: http://kcdb.bipm.org/ (http://kcdb.bipm.org/)
When you search for the German PTB, or the US NIST, you will find the hint, that the Ohm is relative to R(k-90), that is the von Klitzing / Quantum Hall Effect (QHE) standard, not relative to S.I. Ohm!!

These NMIs either use a DCC, Direct Current Comparator, which gives 0.2ppm or less uncertainty, or the CCC, Cryogenic Current Calibrator, which allows comparisons as low as 0.004ppm uncertainty, directly to the QHE! See listing for the NIST in the attached document!

Explanation of the DCC and CCC bridges used, can be found here: http://www.nist.gov/calibrations/upload/tn1458.pdf (http://www.nist.gov/calibrations/upload/tn1458.pdf)

According to that, it's very well possible to make measurements /comparisons with much lower uncertainty than 0.1ppm, even outside an NMI, and without direct access to a QHE.

Therefore, this Wekomm resistor, which Dave received, and which is a prototype only, really had been calibrated to 0.1ppm uncertainty, by this Bavarian calibration lab! Dave published the Wekomm calibration document, where you can find further details:

The capability of the lab relies on their (decades old) GenRad 1444A-10kOhm standard, which is the predecessor of the IET / ESI SR-104.
This is an ultra stable artefact, much more stable than the usual SR-104, and which has been calibrated many times directly at the PTB, so its stability of about 0.01ppm/yr. has been characterized since a long time.

They also use an ultra precise bridge, an MI 6010B, which obviously allows direct 1:1 comparisons below 0.1ppm level.
(Neither do I know that bridge, nor how it compares to the 242D bridge of Mr. Pettis.)

There is obviously a demand by the NMIs, especially our PTB, for more stable working-standard resistors, than these Thomas type 1 Ohm and the SR-104, which are mostly too unstable to reach the 1e-9.. 1e-10 comparison region of the QHE and CCC bridge.

The Wekomm resistor, when a precise thermometer and T.C. characterisation will be implemented in the future, is a candidate to improve these standard resistors by orders of magnitude regarding stability. Dave already mentioned, that our German PTB is involved somehow.

I had an interesting discussion with 'engiadina', who is the design engineer of this Wekomm resistor, who confirmed that in detail.

It was a big surprise for me, what are the weak points of the current Ohm metrology, and what seems to be possible with these upcoming Wekomm resistors, implementing  Vishay BMF technology.

Anyhow, in 2018 the difference between the QHE and the S.I. will probably vanish, so that the S.I. Ohm really will be precise to exactly zero ppm. requiring also better working standards.

Frank
Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on June 07, 2015, 06:17:27 pm

The capability of the lab relies on their (decades old) GenRad 1444A-10kOhm standard, which is the predecessor of the IET / ESI SR-104. This is an ultra stable artefact, much more stable than the usual SR-104, and which has been calibrated many times directly at the PTB, so its stability of about 0.01ppm/yr. has been characterized since a long time.

The GR 1444-A was introduced 5 years later as a competitor to the ESI SR104. It generally turned out to be less stable and never became popular. But there still can be (and in this case obviously is) very very good individual units.

There is obviously a demand by the NMIs, especially our PTB, for more stable working-standard resistors, than these Thomas type 1 Ohm and the SR-104, which are mostly too unstable to reach the 1e-9.. 1e-10 comparison region of the QHE and CCC bridge.
The Wekomm resistor, when a precise thermometer and T.C. characterisation will be implemented in the future, is a candidate to improve these standard resistors by orders of magnitude regarding stability.

A typical SR104 drift rate is approximately +0.07 ppm per year. Magnitudes better would really be something!

In a document I posted earlier the VSL measured their Vishay VHA518-11 resistors against the Quantum Hall. The Wekomm uses the VHA518-7 which is the same type except there are only 7 bulk metal foil chips instead of 11 inside the hermetic can.

The two resistors measured by the VSL showed drift rates of 0.4 and 1.9 ppm/year. And most importantly the drift rate it is not (yet) predictable.

Even if Vishay had some magic to improve the stability that much, why would they share that secret only with a small German toy train manufacturer?
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on June 07, 2015, 08:33:46 pm



A typical SR104 drift rate is approximately +0.07 ppm per year. Magnitudes better would really be something!

In a document I posted earlier the VSL measured their Vishay VHA518-11 resistors against the Quantum Hall. The Wekomm uses the VHA518-7 which is the same type except there are only 7 bulk metal foil chips instead of 11 inside the hermetic can.

The two resistors measured by the VSL showed drift rates of 0.4 and 1.9 ppm/year. And most importantly the drift rate it is not (yet) predictable.

Even if Vishay had some magic to improve the stability that much, why would they share that secret only with a small German toy train manufacturer?

Obviously, it's not the standard VHA518-11, Mr. Everybody would get.

It was a very interesting story, and Dave already made some hints about cooperation between Wekomm and PTB.

Maybe, engiadina may tell some background info on his own, I dare to do so.


Frank
Title: Re: T.C. measurements on precision resistors
Post by: engiadina on June 08, 2015, 07:08:08 pm
Let me give some answers:

Quote
why would they share that secret only with a small German toy train manufacturer

Well, we are not exactly a toy train manufacturer. We develop and produce electronics, and yes, some of our customers are toy train manufacturers. On the other hand, developing electronics for those applications does not qualify or disqualify a company in any way. We have car manufacturers, big stock industries and high technology companies as our customers. Our WEB-Site could be improved, there I have to agree totally. Will do that !

Regarding the relationship towards Vishay. First of all, you should know that VPGSensors is now seperate from Vishay. VPGSensors make their own business and focus on precision resistors and strain gauges. So the company itself is much smaller.
Second, it is a question of demands. We did for some years research with standard VPG Resistors and identified some areas where the performance could be optimized, let us call it this way. Then we addressed VPG with our results and with a bunch of proposals how to implement those optimizations. We were extremely lucky to find some open ears at VPG. They realized that our proposals could improve their products as well so a very open and friendly cooperation developed.

Some ideas are much too expensive to put it in series production but their facility in Israel is able and willing to implement them in the resistors we get. They are surely extremely selected, not by nude virgins of course but rather by men with the grey beard. During our research we found a lot of issues which can happen if someone does not treat the resistors in a specific way. Of course, if you take a VHA518-11 and have it specified at 0.01% (10ppm) then nothing special has to be regarded. But do not forget, we take the drift up to 1ppm and the uncertainty to 0.1ppm.

One key lies in the ominous PMO, mentioned in the datasheet. This "Post Manufacturing Operations" help stabilize the resistors quite a lot if done in the right way. As we found out, some effects of the PMO can be reverted, if the resistor is mounted afterwards. So we developed together with VPG a distributed PMO process, which is partly done in the factory of VPG and partly done at our place. By this way we can guarantee the properties of the resistor much better.

It is not only the resistor itself which matters. It is every piece of the construction which has to be engineered properly. We had our own cable type manufactured for example, which provides lowest thermal voltages and best isolation. The mount of the resistor itself keeps it from every strain of outside impact, etc.

Every step we took was checked and verified with our own 242D Bridge. But this is only an indication if the direction is correct. Often we have put the resistor to a standards lab which is using a MI bridge and some Thomas resistors in an oil bath. They could verify the success or in many cases showed us some weak points.

So developing a resistor with that precision is not a fast task. Certainly not going to Vishay, asking them for a precision resistor and putting a box around. There is much more behind it, using years of experience and is hidden sometimes in very small details. The reason why we are now on the market is that we verified, that we can produce reliably those resistors according to our specifications, which are mostly much better that a competitor product from F...e.

Of course we showed the resistors to the german national standards lab, the "Physikalisch Technische Bundesanstalt" or PTB where they have a Cryo Comparator to measure and define the "technical" Ohm down 1E-10. What I can say for now is that they checked our resistors against that Cryo Comparator and are extremely happy with the results.

So I think we are on a good path for now. We have a second type of resistor in development which has included temperature sensors and features some much more rigid specifications in term of stability. Even if this takes time, we even now are sure that this goal can be achieved. There is still some potential in those Vishay Foils which has to be activated by the right techniques.

But for now our actual resistor series are already better (and cheaper) than most of the so called resistance standards. Only ESI 104 and GenRad 1444A have better specs, but they are way more expensive.

Oh, before I forget. The mentioned VHA518-7 resistor mentioned in the marketing paper from VPG refers to a previous, much earlier development status. Now we use a wekomm resistor, manufactured by Vishay Precision Group. This is probably the best way to describe it.
Title: Re: T.C. measurements on precision resistors
Post by: Vgkid on June 08, 2015, 07:47:14 pm
Thanks for the response.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 08, 2015, 09:24:35 pm
Hello,

After the Z201 120R resistors as comparison some PWW 120R resistors from Ultron plus (UP805_120)
Setup has changed:
I now use a PWW resistor with 1K (UP805#3) as reference resistor.

Edit:
And I had to move to the basement with the whole setup since
otherwise it gets too warm for the reference resistor during summer.
(The 27.5 deg setpoint was close to run out of regulation during the last measurements).

UP805_120#3 delivery date 1510
T.C. 3ppm/K from datasheet

17.05.2015: first measurement normal polarity
18.05.2015: 2nd measurement reversed polarity (check for thermal EMF)
19.05.2015: 3rd measurement normal polarity

no significant hysteresis

LMS interpolation of 19.05.2015

A 0 =  1.06481425389144E+0000
A 1 = -1.60431994557356E-0001
A 2 = -2.25165649662830E-0002
A 3 =  1.44281949166390E-0004

So T.C. from LMS at 25 deg C is -0.16 ppm/K 
-> not bad compared to datasheet and even better than most of my Z201_120 samples

The "box" T.C. is around -0.45 ppm/K including noise
and around 0.30 ppm/K from LMS interpolation (without noise)

No significant drift (1.15 ppm = within noise level) during the 3 days

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 08, 2015, 09:30:30 pm
Hello,

Next PWW 120R resistors from Ultron plus (UP805_120)
Reference resistor is again UP805 1K #3

UP805_120#4 delivery date 1510
T.C. 3ppm/K from datasheet

21.05.2015: first measurement normal polarity
22.05.2015: 2nd measurement reversed polarity (check for thermal EMF)
23.05.2015: 3rd measurement normal polarity

no significant hysteresis

LMS interpolation of 23.05.2015

A 0 =  3.80606747298013E-0001
A 1 = -4.11315154136265E-0001
A 2 = -2.05365763017324E-0002
A 3 =  3.33819468006340E-0004

So T.C. from LMS at 25 deg C is -0.41 ppm/K 

The "box" T.C. is around -0.58 ppm/K including noise
and around 0.43 ppm/K from LMS interpolation (without noise)

No significant drift (1.09 ppm = within noise level) during the 3 days

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 08, 2015, 09:41:45 pm
Hello,

Next PWW 120R resistors from Ultron plus (UP805_120)
Reference resistor is again UP805 1K #3

UP805_120#5 delivery date 1510
T.C. 3ppm/K from datasheet

25.05.2015: first measurement normal polarity
26.05.2015: 2nd measurement reversed polarity (check for thermal EMF)
27.05.2015: 3rd measurement normal polarity

no significant hysteresis

LMS interpolation of 27.05.2015

A 0 =  3.84755349289595E-0002
A 1 = -3.24576744031759E-0001
A 2 = -2.12792039565395E-0002
A 3 =  1.94117540677847E-0004

So T.C. from LMS at 25 deg C is -0.32 ppm/K

The "box" T.C. is around -0.53 ppm/K including noise
and around 0.39 ppm/K from LMS interpolation (without noise)

No significant drift (0.03 ppm = within noise level) during the 3 days

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 09, 2015, 06:46:55 pm
Hello,

and again a overview.
This time for the up to now measured 120 Ohms resistors.

So Z201 metal foil against UP805 PWW resistors.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 14, 2015, 09:41:20 pm
Hello,

I have built a new toy to measure the resistors.
Similar to AN96 figure 8.
http://www.linear.com/docs/6637 (http://www.linear.com/docs/6637)

To eliminate the thermocouple voltages I make a AC excitation of the resistor divider.
All is supplied from the voltage reference.
As the H-bridge does only switch between the measurements the switching noise does not affect measurement.

By adding the normal and the inverse difference voltages over the resistors
the thermocouple voltages are canceled out without losing signal to noise ratio.
(this would be the fact if I simply would switch off the reference voltage
each 2nd measurement to read the thermocouple voltage).

With best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on June 15, 2015, 11:34:19 am
To eliminate the thermocouple voltages I make a AC excitation of the resistor divider.

Good idea. Many metrology grade platinum thermometers use the same technique.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 16, 2015, 05:45:07 am
Many metrology grade platinum thermometers use the same technique.

Hello,

thanks for the hint:
do you have a schematics of (at least the analog frontend including ADC) of such a thermometer?

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 17, 2015, 08:56:26 pm
Hello,

what does the AC-excitation bring in the end?
A measurement of the Z201_1K#2 with UP805_1K#3 as reference gives following results.

30.05.2015 normal multiplexer reverse polarity
31.05.2015 normal multiplexer normal polarity
06.06.2015 AC excitation (both polarities)

If there were significant thermocouple voltages I would see differences in hysteresis openings
(by different temperature direction up/down) between the diagrams.

Each +/- 1uV thermocouple voltage would give +/-0.4ppm difference.
Obviously I have no significant thermocouple voltages since I use the thermal
coupling of the wires with aluminium sheets (isolated with thermal silicone stripes)
according to the suggestion of Emanuel.

With best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 18, 2015, 08:52:55 pm
Hello Emanuel,

you are right the cirquit in the paper seems to be really not the best.
3 different amplifiers used with 3 different drifts and offsets.
And also the LTC2442 has 10 fold temperature drift compared to the LTC2400 that I use.

The CN0155 cirquit is really the best (lowest component count) for ratiometric measurements.

Only the gain drift of the AD7195 is rather high with 1 ppm/K typ.
The LTC2400 is specced with 0.02ppm/K typ.
In my cirquit I also sense the resistors directly (4 wire) so that the RDSon does not influence accuracy.
In this case the RDSon only slightly reduces signal to noise ratio by some ppm.
Unfortunately the LTC2400 has rather large noise. (so I need to average many samples).
I am still looking for a ADC which has low gain drift and low noise.

With best regards

Andreas


Title: Re: T.C. measurements on precision resistors
Post by: branadic on June 19, 2015, 07:58:35 am
Hi Andreas,

what about using something like picostrain instead of an ADC? They are used for weightscales measurements and have high resolution, ENOB up to 18.9bit. I was thinking of PS081. Maybe you want to check this way to measrure your resistors?

branadic
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 19, 2015, 09:37:14 pm
Do you use a simple voltage divider or a wheatstone bridge?

Its a voltage divider with (pseudo differential) 4-wire measurement.
Schematics of the resistors is on the first page of thread:
With the AC-Multiplexer GND and VRef are interchanged after each measurement cycle.

(https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/?action=dlattach;attach=97776)

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 19, 2015, 09:58:24 pm
what about using something like picostrain instead of an ADC? They are used for weightscales measurements and have high resolution, ENOB up to 18.9bit. I was thinking of PS081. Maybe you want to check this way to measrure your resistors?

Hello Branadic,

perhaps it would be worth a try.

But I do not see how I can do a 4 wire measurement with such a device.
In my case the wiring resistance (and T.C. of wiring) cannot be neglected.

Do you have soldered break out boards for these devices?
(my hand soldering will not create reliable connections for the QFN package)

With best regards

Andreas


Title: Re: T.C. measurements on precision resistors
Post by: Vgkid on June 20, 2015, 01:03:48 am
If you want to read up an an AC resistance bridge here is a manual of a LR400
http://www.lakeshore.com/ObsoleteAndResearchDocs/LR400.pdf (http://www.lakeshore.com/ObsoleteAndResearchDocs/LR400.pdf)
no schematic is given, but a rather detailed description is there.
I was debating on bidding on one earlier in the year, it was a parts unit that appears to have been in a barn.
I did not bid, it was sold.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 20, 2015, 06:47:12 am
4 channels? Don't you use a LTC2400? (Several ones maybe?)

Of course I use a LTC2400 with a external multiplexer like MAX4052A or MAX4051A
and a buffer (ADA4538-1) between multiplexer and ADC.

With different ADCs you would have different gains and offsets within the signal chain.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: branadic on June 20, 2015, 11:21:06 am
Quote

Hello Branadic,

perhaps it would be worth a try.

But I do not see how I can do a 4 wire measurement with such a device.
In my case the wiring resistance (and T.C. of wiring) cannot be neglected.

Do you have soldered break out boards for these devices?
(my hand soldering will not create reliable connections for the QFN package)

With best regards

Andreas

Hi Andreas,

there is no possibility for 4 wire measurement, because the measurement principle is that one after another resistor is used to form a RC circuit with the same capacitor and discharge time is measured with a Time-to-Digital Converter with ps resolution.
I have the evalkit available at work with serveral measurement modules (high resolution module, standard module, wheatstone module), no seperate breakout board.
If you are able to fabricate a pcb I could solder the QFN package for you.

Regards, branadic
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 20, 2015, 03:35:51 pm
Aaaaaaah... Ok! Now I understand why you said your measurements take long. I'm convinced this is a great idea to measure on the 4 channels to compensate for various wires losses and drifts, but you miss the possibility of true ratiometric operation (With excitation/output voltage being measured synchronously and not sequentially) that can be brought by a single differential input + reference ADC.

Hello,

I call the measurement "pseudo differential" because I do not measure the high and low voltage over the resistor at the same time.
Since I use the reference voltage as supply for the resistors directly. Each measurement is ratiometric.
I do not measure absolute voltages but only "voltage ratios" between the point of interest and the reference voltage.
So even reference voltage changes between the different measurements will not affect the ratio. (only the signal to noise ratio).
The long time is needed to average several measurement cycles. A single measurement has around 10uVpp noise.
So a single measurement would have around 4ppm uncertainity.
By averaging 85 measurement cycles the noise is reduced to about 1uVpp or 0.4ppm for a "1 minute measurement point".

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 20, 2015, 03:39:53 pm

Hi Andreas,

there is no possibility for 4 wire measurement, because the measurement principle is that one after another resistor is used to form a RC circuit with the same capacitor and discharge time is measured with a Time-to-Digital Converter with ps resolution.
I have the evalkit available at work with serveral measurement modules (high resolution module, standard module, wheatstone module), no seperate breakout board.
If you are able to fabricate a pcb I could solder the QFN package for you.

Regards, branadic

Hello branadic,

so this measument system is only usable if all resistors are nearby and
 do not have different (exactly controllable) temperatures (which will need longer wires).

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Kleinstein on June 20, 2015, 04:48:19 pm
The LTC2410 might be a slightly better ADC. At such a slow temperature cycle, I don't thing the rate of measurement is already critical - for a faster data rate and thus less final noise, one could in principle use 2 ADCs to measure both voltages (differential) simultaneously with periodic swapping of the ADCs - that is having two max4052.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 20, 2015, 07:29:40 pm
The LTC2410 might be a slightly better ADC. At such a slow temperature cycle, I don't thing the rate of measurement is already critical - for a faster data rate and thus less final noise, one could in principle use 2 ADCs to measure both voltages (differential) simultaneously with periodic swapping of the ADCs - that is having two max4052.

After looking at the data sheet:

On the first view the noise is halved at same speed. And by differential measuring the resistors you can double the measurement rate.

But the disadvantage is that the measurement range is limited to -Vref/2 ... +Vref/2 without over range.
So you have carefully to select the reference resistor so that both voltages over the resistors are below half of the Vref supply. So it will not be possible to use a 12K5 reference resistor to measure a 12K DUT.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 20, 2015, 07:48:31 pm
If you want to read up an an AC resistance bridge here is a manual of a LR400
http://www.lakeshore.com/ObsoleteAndResearchDocs/LR400.pdf (http://www.lakeshore.com/ObsoleteAndResearchDocs/LR400.pdf)
no schematic is given, but a rather detailed description is there.
I was debating on bidding on one earlier in the year, it was a parts unit that appears to have been in a barn.
I did not bid, it was sold.

Hello,

AC excitation: yes. But not sinusoidal. I want to have a ratiometric measurement. So during measurement the voltage has to be stable. Sinusoidal AC would complicate the evaluation with lesser accuracy. -> I need rectangular AC with stable amplitudes.

With best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 20, 2015, 09:40:40 pm
Hello,

Next resistors: will be all 12K5 resistors measured with AC excitation.

First measurement:
Z201_12K5#1 as DUT with UP805_12K5#1 as reference resistor.

Z201_12K5#1 date code B1142-
T.C. +/-0.2ppm/K typ +/-0.6ppm/K  from datasheet

15.06.2015: first measurement AC
16.06.2015: 2nd measurement AC
17.06.2015: 3rd measurement AC

relative large hysteresis about +/-3ppm

LMS interpolation of 17.06.2015

A 0 =  3.97841696233471E+0000
A 1 =  5.80125106318059E-0001
A 2 = -7.92049996619505E-0003
A 3 = -4.17013633414582E-0005

So T.C. from LMS at 25 deg C is +0.58 ppm/K 

The "box" T.C. is around 0.59 ppm/K including noise
and around 0.55 ppm/K from LMS interpolation (without noise)

Visible drift (4.13 ppm) during the 3 days
So either reference resistor or DUT drifts.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 20, 2015, 10:01:19 pm
Hello,

2nd measurement: (the counterpart: both resistors exchanged)
UP805_12K5#1 as DUT with Z201_12K5#1 as reference resistor.

UP805_12K5#1 delivery date 1510
T.C. +/-3 ppm max. from datasheet (typical +/-1 ppm/K)

18.06.2015: first measurement AC
19.06.2015: 2nd measurement AC
20.06.2015: 3rd measurement AC

hysteresis about +/-1.5ppm

LMS interpolation of 20.06.2015

A 0 =  2.89372285322921E+0000
A 1 =  7.31179052260287E-0001
A 2 = -2.89803039080773E-0002
A 3 =  6.27147475010951E-0005

So T.C. from LMS at 25 deg C is +0.73 ppm/K 

The "box" T.C. is around 0.69 ppm/K including noise
and around 0.65 ppm/K from LMS interpolation (without noise)

So again the T.C. for the PWW resistor seems to be specced very conservative.

Visible drift (2.59 ppm) during the 3 days
So either reference resistor or DUT drifts.
I will exchange the reference resistor (Z201) with UP805_12K5#2 to see if the drift gets better.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 21, 2015, 07:18:19 am

Who said that? :)

http://www.linear.com/solutions/1365 (http://www.linear.com/solutions/1365)

Hello,

I do not know what you want to say with that link.
The LTC2402 is more a dual channel LTC2400
(with the same overrange but noise doubled against the later)
and has no real differential measurement like the LTC2410

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Kleinstein on June 26, 2015, 07:43:53 am
This simple circuit will not fully compensate for the wire resistance. So it may work for an RTD but not for very precise measurements.

The way to go would be using a ref. resistor that is smaller (slightly less than 50%) of the DUT and use only the voltage at the reference resistor as ADC reference. So the reference resistor may need to be something like 10 K , 10 K and 470 K in parallel.

The alternative would be having 2 channels and measure the voltage on both resistors one after the other. This could be just one AD and a MUX (e.g. max4052) or 2 ADCs that are exchanges by two multiplexers. For testing drift the limited normal mode rejection should not be a problem, as the average voltage does not change much.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 27, 2015, 07:25:28 pm
I don't understand why it won't work with a 12.5k reference resistor and a 10k resistor under test. A LTC2440 (And others ADCs from the same family) accept 0...5V differential on the reference pins. Only the input is limited to -Vref/2 to +Vref/2.

In this case yes. But the other way round or when you have nearly equally resistors (with one resistor changing by +/-10 ppm) it would not work. (The measured value is limited to 2500mV).

This simple circuit will not fully compensate for the wire resistance. So it may work for an RTD but not for very precise measurements.

Thats what I have overlooked on the first view.

The only annoying wire resistance comes from the wire between the reference resistor and the resistor under test. The others are fully compensated if you connect the IN and Ref pins close enough to the resistors.

I have to keep the reference resistor on constant temperature and the DUT on variable temperature.
With 12K5 resistors the voltage drop between reference and resistor under test is 0.12 mV.
(With 1K0 resistors its even more).
0.12 mV against 2500 mV over the resistor is  around 50 ppm.
Copper wire has around 3850 ppm/K. With a temperature difference of 30 deg C
I would have up to 6ppm error by the wiring T.C.
-> 4 wire measurement is absolutely necessary.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 27, 2015, 08:54:48 pm
Hello,

as announced: UP805#1 as DUT with UP805#2 as reference resistor
I have also increased setpoint temperature of the reference resistor from 27.5 to 30 deg C
So temperature readings are more stable (within 0.01 K instead of 0.05 K) at the reference resistor.

UP805_12K5#1 delivery date 1510
T.C. +/-3 ppm max. from datasheet (typical +/-1 ppm/K)

21.06.2015: first measurement AC
22.06.2015: 2nd measurement AC
23.06.2015: 3rd measurement AC

hysteresis about +/-1.5ppm

LMS interpolation of 23.06.2015

A 0 =  4.03980761381591E+0000
A 1 =  7.41270259831732E-0001
A 2 = -2.85343759498466E-0002
A 3 =  3.63096053524801E-0005

So T.C. from LMS at 25 deg C is +0.74 ppm/K 

The "box" T.C. is around 0.71 ppm/K including noise
and around 0.68 ppm/K from LMS interpolation (without noise)

Again visible drift (3.99 ppm) during the 3 days

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 27, 2015, 09:03:07 pm
Hello,

this time reversed: UP805#2 as DUT with UP805#1 as reference resistor (with 30 deg C setpoint).

UP805_12K5#2 delivery date 1510
T.C. +/-3 ppm max. from datasheet (typical +/-1 ppm/K)

24.06.2015: first measurement AC
25.06.2015: 2nd measurement AC
26.06.2015: 3rd measurement AC

hysteresis about +/-2 ppm

LMS interpolation of 26.06.2015

A 0 =  4.93434506507624E+0000
A 1 =  9.53465670990234E-0001
A 2 = -2.70096487231644E-0002
A 3 =  2.19612533635238E-0004

So T.C. from LMS at 25 deg C is +0.95 ppm/K  (slightly higher than #1)

The "box" T.C. is around 0.94 ppm/K including noise
and around 0.92 ppm/K from LMS interpolation (without noise)

Again visible drift (5.56 ppm) during the 3 days

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 27, 2015, 09:15:32 pm

Absolutely not, this is the same problem for strain gauges for example. You can lower the excitation voltage using a little series resistor, see my schematic (This resistor = 1k).

Hello

sorry but in your schematic the 1K resistor also lowers the reference voltage.
So this resistor only reduces self heating of the resistors but will not be helpful since you cannot measure ratios above 0.5 with the LTC2440.
(you would have to put it in series to the reference resistor -> or increase the value of the reference resistor.)

Strain gauges measure only around 20mV of the 5V range so you cannot compare that.
Of course cou could use 3 reference resistors to measure one DUT to create a real bridge.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on July 02, 2015, 06:10:18 pm
Andreas,
I have never, ever measured drift like that on any UltraOhm PWW (measured using a real bridge) over a year, let alone a few days.  That doesn't mean it couldn't happen, but you may still have something a bit off in your setup. 

Respectfully: You seem to be adding a lot of "nonsense digits" in your math (which can cause errors as well)- and remember that the ADC noise on the LTC2404 part you are using is not always perfectly random white noise - as you will soon be learning.  Also- watch your Vref.  It seems the drift data noise has gone up with increasing resistance - highly suspicious.  That means something is probably wrong in measuring technique in your measuring jig itself. 

For example, I don't take out a 25 foot carpenter's tape measure to measure a steel block to 0.01 micron accurately.  Which is kind of what you're doing here.  You want to keep your math resolution only to the accuracy of your measurement methods.  It is very, very hard to build a voltage-mode measuring jig that is stable & accurate to < 10ppm, let alone 1ppm.

Another item: you are not sure how well your reference resistor is temperature stabilized.  You think it is but it is very easy to be fooled by this one.  In fact we aren't absolutely 100% sure your test jig can even measure to some ppm accuracy to begin with.

Suggestion: You probably want to start using a resistance bridge for these measurements - looking for a "null" on a balanced bridge will give you much more stable results over time, and the measuring technique is much more suited to some x ppm measurements.  I know bridges are expensive but I know here in the states they are fairly inexpensive to rent for a few month's time.  Even a 3458a is really not the best tool for resistance measurements.  The best tool is a quality resistance bridge for what you are doing.

This doesn't cost a lot: I would suggest you pause and really look at your measurement technique accuracy and real resolution (accuracy and resolution are NOT the same thing) - maybe measure a 10k/ 10k LTC5400 ratio part for a reality check (these will get you a known ratio in ppm area guaranteed). LTC5400's will have more shot noise than PWW but are a cheap way to do a basic reality check on your system.

Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on July 03, 2015, 09:06:08 pm
Andreas: You might have considered this already but -

Another "Gotcha!" to watch out for when using LTC24xx parts - remember your leakage current on the ADC inputs if you're not using a buffer.  That's going to sneak up on you if you start testing 12.5k resistors instead on 1k resisters.

See LTC2404 datasheet page 12 - even a 5k series impedance with the ADC input circuits  is going to start throwing off your measurements at ppm values with "Very strong temperature dependency".

Not sure if you have a buffer amp between your measuring jig test setup and the ADC, but this is yet another reason to be using a quality resistance bridge to investigate the stability of a resistor.

Just something to check.

Title: Re: T.C. measurements on precision resistors
Post by: Andreas on July 05, 2015, 04:24:23 pm
Andreas: You might have considered this already but - Another "Gotcha!"
Just something to check.

Hello MisterDiodes:

You are right I started with the 1K resistors without buffer.
(with 500 ohms resulting input impedance this is not a issue with the LTC2400)
But since I had some unclear offset issues due to rectification
of the input noise of the LTC2400 at the protection diodes
of the MAX4052A multiplexer I decided to use a ADA4538-1 buffer
between multiplexer and LTC2400. Of course the ADA4538-1 buffer
has a output filter 825R + some pF (carefully adjusted for linearity)
to prevent rectification of the LTC2400 noise on the output of the ADA4538.

So since 03.02.2015 I am using the ADA buffer.

I have never, ever measured drift like that on any UltraOhm PWW (measured using a real bridge) over a year,

So we have to regard the differences in measurement conditions:
You are using a clamp to contact the resistors.
I am soldering. I try to keep away the soldering heat from the body of the resistor
with 2 crocodile clips, but I cannot guarantee that there is no influence at all.

see also:
https://www.eevblog.com/forum/projects/vishay-bulk-foil-drift-after-soldering/msg445297/#msg445297 (https://www.eevblog.com/forum/projects/vishay-bulk-foil-drift-after-soldering/msg445297/#msg445297)

I do not know wether you have a room with controlled humidity.
I have none. So humidity changes from around 40-50% in winter to 60-70% in summer.
With several % change possible over a few days.

Perhaps with "precision lab conditions" the devices would perform better.
But since I intend to solder the resistors in the final cirquit
(because most users of resistors will not use any clamps in their cirquits) I will not change this.

By the way: where are your measurent results on T.C. and drift?
Up to now I have seen none from your side.

ADC noise on the LTC2404 part you are using is not always perfectly random white noise - as you will soon be learning.  Also- watch your Vref.  It seems the drift data noise has gone up with increasing resistance - highly suspicious.  That means something is probably wrong in measuring technique in your measuring jig itself. 
By the way I am using the LTC2400 (not the LTC2404 which relative similar) together with a MAX4052A/MAX4051A multiplexer.
Noise picture I have added below.
VREF is irrelevant in ratio measurements.
Ratio stability at half input voltage over a >8 hour period is shown to be around 0.1uV (giving 0.04 ppm error at 2500 mV).

Another item: you are not sure how well your reference resistor is temperature stabilized.
Stay on the carpet:
A few days before I wrote that I have improved temperature stability from below 0.05 deg C to below 0.01 deg C.
I monitor each resistor with 2 temperature sensors.
Please read more carefully.

maybe measure a 10k/ 10k LTC5400 ratio part for a reality check (these will get you a known ratio in ppm area guaranteed). LTC5400's will have more shot noise than PWW but are a cheap way to do a basic reality check on your system.

Don´t make yourself ridiculous the LTC5400 has worse specs in datasheet than a pair of Z201
or a typical pair of UP805 PWW resistors from the same batch.
And the HP3458A is still one of the best multimeter.

The only part that I trust on around ppm ratio stability is a LTC1043 capacitive divider.

Sanity check data attached:
Ratio check VREF/VIN at VREF divided by buffered LTC1043 2:1 divider.
1) Raw data of 8 hours = 170000 values (in mV)

2) Averaged values 1 minute as I use them for measuring to reduce noise. And 25 minute averages to show drift.

3) Classified raw data showing nearly perfect gaussian distribution.

4) Allan deviation showing stability over time in ratio mode. (better than 0.1 mV for large averaging periods)

compare that with the absolute voltage mode of a HP3458A:
https://www.eevblog.com/forum/projects/project-kx-diy-calibrator-reference-sourcemeter/msg592144/#msg592144 (https://www.eevblog.com/forum/projects/project-kx-diy-calibrator-reference-sourcemeter/msg592144/#msg592144)
By the way there you can see: my ADCs (including compensated VREF) are even in absolute voltage mode
only around factor 5 less stable than a HP3458A if the 1 minute averaged values are used.
(please note that the measurements of 3458A are in "volt" whereas I measure in "milli volt").


With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on July 05, 2015, 05:39:04 pm
Andreas,

I'm working on an order so I'll keep it short at the moment.  Normal soldering will have no long term effect on my resistors but overheating can cause damage to the epoxy which should be quite visible, this could cause problems particularly if the lead assembly's anchor into the epoxy bobbin is damaged sufficiently.  Unlike the film/foil resistors which will can have permanent changes in resistance from soldering, mine do not under normal conditions, they will withstand over 150°C long term.  None-the-less, it is always good practice to keep high heat sources from precision components whether or not they can withstand such temperatures.

Humidity is another non-issue, under MIL-STD-202 humidity testing, there is no discernible change in resistance, the fact that film/foil resistors are made from very similar alloys is not the issue at all, it is the form of the resistor element that produces the sensitivity, the flat film/foil surface allows condensation on it and forms a parallel leakage resistance while the polyimide coating used on my wire prevents any condensation to form a parallel leakage path like the film/foil resistors.  In a PWW resistor, the leakage path would have to exist between the lead assemblies, many millimeters in length plus internal barriers, in the film/foil resistor the leakage path is in sub-millimeter lengths making humidity a much more significant problem (except for hermetics of course).  In PWW resistors that are not welded, humidity is an issue in the mechanical joint.

You are both correct and incorrect about the LTC5400 matched resistor chip.  True the absolute TCR is definitely worse than mine but their ratio performance (which is the main specification) is about the same as mine.  In a ratio setup, my resistors can outperform the LTC5400 but not by a lot, we are talking sub-PPM for both technologies here.  I also outperform them in lower noise significantly and on a price/performance comparison, a set of four of my resistors can be a little higher in cost but not a lot, The LTC5400 is a good bargain for certain requirements although the higher performing 'B' version is harder to come by and can be slightly higher in cost than mine, just depends on the required specs.  I believe MisterDiodes was suggesting the use of the LTC5400 as a ratio check since its ratio parameters are well known and guaranteed and the 'A' version is not difficult to obtain.

Since I am not familiar with all of the details of the various measurement setups that MisterDiodes is using, I will give him the floor for any details he wishes to give.

While you have posted photos of your test setups and schematics, it is difficult at best to 'trouble shoot' from a distance, there very well may be some very low level errors creeping into the measurements which are not consistent or vary with DUT value.  MisterDiodes is attempting the difficult task of accounting for possible errors given the measurements of the 12.5Ks (and others) you have posted, I can only say what characteristics my resistors have exhibited over years of production.  I am not saying it is impossible for a resistor to get through QC with some very small 'glitches', after all they are made by human hands but the manufacturing processes have been designed to eliminate resistors that are problematic before they are shipped and this has been exceedingly successful.

Again, there is no intent to take potshots at your work, we are merely suggesting that from the data you have posted, there is something apparently amiss, you are working in a difficult area of measurement.  What may have worked well at one resistance may have a problem at another resistance.  From time to time, I find errors have crept into my measurements and it can be difficult flushing out the culprit(s), it happens even in the best of cal labs.

Best regards,

Edwin
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on July 06, 2015, 12:55:11 am
Andreas,

Edwin is correct, humidity effect should be minimal on PWW resistor.

I do not publish data on measurements with suspect results, and I can't publish data for my employers since I don't own the data that was collected at their expense.  The bottom line is that after hundreds of measurements on hundreds of different resistors, on a real resistance bridge (typically MI 6600 or ESI /SR '242 or similar) - if we saw a drift of over 5ppm in a few days on a PWW that would be considered a very, very suspect measurement, and probably something else wrong beside the resistor under test.  On a quality PWW like Edwin's, we wouldn't see that kind of drift in a year maybe.  Vishay's are a different story, but I'll save that for another day.

The 3458a is an OK instrument for voltage (if it is recent -adjusted- calibration), not the best for direct reading resistance UNLESS you are operating with a good reference standard.  Look at the specs.  Even then, a quality resistance bridge will have much, much better accuracy and repeatability than any 3458a, in any mode.  That's why you want to use a real bridge.

An LTC2400 is not a metrology grade instrument either.  Even with 17 million measurements, you haven't gotten a true average value yet - because the noise data is not white, nor is it random.  You'll find this out in time.

SUGGESTION:  Order an LT5400-1.  That will give you a couple pairs of 10k / 10k to work with with a guaranteed matching ratio of 1ppm TC (1ppm is an outlier, typical we see is maybe 0.2 to 0.3ppm TC).  Set it up in your jig.  Now take some measurements - you will see higher shot noise in diffused resistors but the matching is guaranteed.  On another day, take measurements again and this time adjust your Vref up or down a volt and watch what happens.

I know you think Vref doesn't matter, but you'll see why it does when you investigate closely.  You are comparing a S & H voltage on ADC inputs to the noise in Vref....and you're not even close yet.

Once you use a bridge, and see much more stable data, you'll see why 3458a's aren't used in calibration rooms to check resistance, even for relative values.  In fact at some places an old  '3456 is used for better accuracy (at less resolution ) than of 3458a...

You will certainly find 3458a's out on the semiconductor process lines for sure, but that's just used as a "daily driver" to get a solid 20 to 50 ppm accuracy that is dependable and fast on the testing platforms. For resistor checks in the ppm range, the instrument of choice and is almost universally used is a real, quality bridge.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on July 12, 2015, 01:03:13 pm
SUGGESTION:  Order an LT5400-1.  That will give you a couple pairs of 10k / 10k to work with with a guaranteed matching ratio of 1ppm TC (1ppm is an outlier, typical we see is maybe 0.2 to 0.3ppm TC). 

You are comparing a S & H voltage on ADC inputs to the noise in Vref....and you're not even close yet.
Hello,

I already have a couple of  LT5400-4 here. But I will not use them as a sanity check. Since they would have to be at least a factor 3 better than my instrument. I will only do a comparison to the DMSZ-Measurements of last year.

You seem really have no clue: A sigma delta converter does not have a S & H.
There is a continuously integration of input and VREF or GND.
The noise of the VREF (LTC6655 on ADC14) is a magnitude order lower than that of the LTC2400.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: bktemp on July 12, 2015, 01:17:06 pm
SUGGESTION:  Order an LT5400-1.  That will give you a couple pairs of 10k / 10k to work with with a guaranteed matching ratio of 1ppm TC (1ppm is an outlier, typical we see is maybe 0.2 to 0.3ppm TC). 

You are comparing a S & H voltage on ADC inputs to the noise in Vref....and you're not even close yet.
You seem really have no clue: A sigma delta converter does not have a S & H.
There is a continuously integration of input and VREF or GND.
Andreas, you are wrong:
See LTC2400 datasheet:
Quote
Driving the Input and Reference
The analog input and reference of the typical delta-sigma
analog-to-digital converter are applied to a switched capacitor
network. This network consists of capacitors
switching between the analog input (VIN), ground (Pin 4)
and the reference (VREF). The result is small current spikes
seen at both VIN and VREF. A simplified input equivalent
circuit is shown in Figure 15.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on July 12, 2015, 01:18:58 pm
Hello,

UP805_12K5#3 as DUT with UP805_12K5#1 as reference resistor (with 30 deg C setpoint).

UP805_12K5#3 delivery date 1510
T.C. +/-3 ppm max. from datasheet (typical +/-1 ppm/K)

29.06.2015: first measurement AC
30.06.2015: 2nd measurement AC
01.07.2015: 3rd measurement AC

hysteresis about +/-1.5 .. 2 ppm

LMS interpolation of 01.07.2015

A 0 =  1.63629077103983E+0000
A 1 =  8.91505751881022E-0001
A 2 = -3.19358747995385E-0002
A 3 =  2.80114154455740E-0004

So T.C. from LMS at 25 deg C is +0.89 ppm/K (again within the typical spec of 1 ppm/K)

The "box" T.C. is around 0.83 ppm/K including noise
and around 0.80 ppm/K from LMS interpolation (without noise)

no significant drift (1.56 ppm) during the 3 days

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on July 12, 2015, 01:23:04 pm
Andreas, you are wrong:
See LTC2400 datasheet:
Quote
Driving the Input and Reference
The analog input and reference of the typical delta-sigma
analog-to-digital converter are applied to a switched capacitor
network. This network consists of capacitors
switching between the analog input (VIN), ground (Pin 4)
and the reference (VREF). The result is small current spikes
seen at both VIN and VREF. A simplified input equivalent
circuit is shown in Figure 15.

And what has this to do with a S&H cirquit?
Title: Re: T.C. measurements on precision resistors
Post by: bktemp on July 12, 2015, 01:26:31 pm
Andreas, you are wrong:
See LTC2400 datasheet:
Quote
Driving the Input and Reference
The analog input and reference of the typical delta-sigma
analog-to-digital converter are applied to a switched capacitor
network. This network consists of capacitors
switching between the analog input (VIN), ground (Pin 4)
and the reference (VREF). The result is small current spikes
seen at both VIN and VREF. A simplified input equivalent
circuit is shown in Figure 15.

And what has this to do with a S&H cirquit?
switched capacitor = S&H
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on July 12, 2015, 01:40:35 pm
This is no sample & hold.
This is a parasytic capacitor resulting from the input switches.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on July 12, 2015, 01:57:07 pm
Hello,

UP805_12K5#4 as DUT with UP805_12K5#1 as reference resistor (with 30 deg C setpoint).

UP805_12K5#4 delivery date 1510
T.C. +/-3 ppm max. from datasheet (typical +/-1 ppm/K)

02.07.2015: first measurement AC
03.07.2015: 2nd measurement AC
04.07.2015: 3rd measurement AC

hysteresis about +/-1.5 .. 2 ppm

LMS interpolation of 04.07.2015

A 0 = -1.52641348208928E+0000
A 1 =  9.16919772523320E-0001
A 2 = -2.54624953729614E-0002
A 3 =  5.40008996144842E-0005

So T.C. from LMS at 25 deg C is +0.92 ppm/K (again within the typical spec of 1 ppm/K)

The "box" T.C. is around 0.77 ppm/K including noise
and around 0.74 ppm/K from LMS interpolation (without noise)

drift -1.76 ppm during the 3 days

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on July 12, 2015, 02:29:58 pm
Hello,

UP805_12K5#5 as DUT with UP805_12K5#1 as reference resistor (with 30 deg C setpoint).

UP805_12K5#5 delivery date 1510
T.C. +/-3 ppm max. from datasheet (typical +/-1 ppm/K)

07.07.2015: first measurement AC
08.07.2015: 2nd measurement AC
09.07.2015: 3rd measurement AC

hysteresis about +/-1.5 .. 2 ppm

LMS interpolation of 09.07.2015

A 0 =  3.13651864602711E+0000
A 1 =  9.47633786432885E-0001
A 2 = -2.89619803639599E-0002
A 3 =  3.58284202483480E-0004

So T.C. from LMS at 25 deg C is +0.95 ppm/K (again within the typical spec of 1 ppm/K)

The "box" T.C. is around 0.89 ppm/K including noise
and around 0.87 ppm/K from LMS interpolation (without noise)

drift 3.76 ppm during the 3 days

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on July 12, 2015, 05:08:13 pm
Andreas, #570

Referring to Fig. 15 in the LTC2400 data sheet:

The Ceq referred to in the figure is not a parasitic capacitor, it is the equivalent of the distributed capacitors in the "internal switched capacitor network".

Quoting from the data sheet:  The analog input and reference of the typical delta-sigma
analog-to-digital converter are applied to a switched capacitor
network. This network consists of capacitors
switching between the analog input (VIN), ground (Pin 4)
and the reference (VREF). The result is small current spikes
seen at both VIN and VREF. A simplified input equivalent
circuit is shown in Figure 15.

The 'schematic' of Fig. 15 is an equivalent, not actual schematic of the switched capacitor network.  Internal capacitors on dies are very small by physical requirements, even a few pF takes up a lot of room on a die, therefore they must be small.  In this case, the sampling capacitor, identified as Ceq, is only 10pF where as on the LTC1043, the sampling capacitors are external (allowing for much lower clocking frequencies) and much larger values, i.e 1.0uF, obviously a 1.0uF capacitor cannot be integrated onto an IC die.

Again, quoting from the data sheet:  The key to understanding the effects of this dynamic input
current is based on a simple first order RC time constant
model. Using the internal oscillator, the LTC2400’s internal
switched capacitor network is clocked at 153,600Hz
corresponding to a 6.5µs sampling period. Fourteen time
constants are required each time a capacitor is switched in
order to achieve 1ppm settling accuracy.  Therefore, the equivalent time constant at VIN and VREF
should be less than 6.5µs/14 = 460ns in order to achieve 1ppm accuracy.

Please note the use of the term 'sampling' in the above paragraph, by definition, a switched capacitor network is a sample and hold circuit without doubt.  Much older integrating ADCs also used switched circuits but the signal was integrated for a complete measurement cycle, not truly sampled even though the input was not being integrated constantly because of the auto-zero cycle, it did not constitute a sample/hold circuit.
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on July 12, 2015, 05:41:34 pm
Andreas,
As others and I have pointed out, please see LTC2400 data sheet pg 22. You have a sample and hold as 5k switch feeding 10pF cap, as well as Vref.  That 10pF is not a "Parasitic" on inputs, that is a purpose-built capacitor on the die and functions a "hold" capacitor during conversion.  It is temperature sensitive as well as the input switch network (Noted in Linear Documentation).

You are assuming VRef doesn't matter, but it does very much matter:  You are comparing a voltage (+ noise) out of your resistor divider at time t1, to a voltage Vref (+ noise) at time t2.  Two different voltages measured at two different times. At ppm levels, this is comparing apples to oranges.   That's why your data will have non-random artifacts generated by switching freq, a 5k and 10pF RC, and the difference of Vin vs VRef.  Those all play together to generate pesky math averaging errors.  Yes the data looks like it has a Gaussian noise curve, but its not truly random.  Watch what happens when you start your Vref at 3V and raise it to 3.5V.  Then start at 4V and lower it to 3.5V.  You will soon learn what happens in your averaging.   

If VRef weren't important, you should be able to use a slow sine wave for VRef.  That's another interesting experiment for another day.

Also notice the INL and data noise values changes with your VRef.

That 5k resistance in 2400 and 10pF hold cap are very temperature sensitive as you'll notice in datasheet.  And humidity sensitive as well, except that isn't explained nearly as well.  Test that yourself and you'll see.  The LTC2400 was designed long ago primarily for weigh scales / temp sensors etc and is very good to say 20~15ppm.  Using it to divine voltages in 1ppm area is theoretically possible, but very hard to achieve in real life as you are finding out.

If you're not using proper guarding, you might want to read up on that also.

SUGGESTION:  Please try a LT5400-1 in ratio mode to verify your test setup.  And then try a 3V Vref vs 5V Vref and watch what happens.  Any LT5400-1 A or B grade will get you in the world of <1ppm TC ratios right off the shelf (guaranteed), and then you can work on your test setup to see what is going wrong.

While it is possible that your PWW resistors are drifting huge amounts, Long Experience tells me you probably have something else wrong.  We use UltraOhm resistors here, and 13k values, and have never seen that kind of drift in a few days.  Maybe over the course of a year maybe 3~5ppm maybe.  Not that much in a few days...never-have we seen that.

In the end, if your intention is to use these resistors with LTZ1000, it hardly will make any difference anyway if the heater ratio resistors have similar TC and in the same direction.  The LTZ does a very good job at attenuating any resistor drift - down to the point you can't measure it with any equipment owned by average hobbyist or even industrial equipment - at least not within the range of drift inherent in the measuring instrument itself.

Again:  In the ppm world of resistance measurement, the method universally used is a resistance bridge for best accuracy - even when comparing relative resistor values.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on July 13, 2015, 08:58:21 pm
The Ceq referred to in the figure is not a parasitic capacitor, it is the equivalent of the distributed capacitors in the "internal switched capacitor network".

Please note the use of the term 'sampling' in the above paragraph, by definition, a switched capacitor network is a sample and hold circuit without doubt.  Much older integrating ADCs also used switched circuits but the signal was integrated for a complete measurement cycle, not truly sampled even though the input was not being integrated constantly because of the auto-zero cycle, it did not constitute a sample/hold circuit.

Hello,

ok so I obviously missed something from the data sheet.
Sorry for inconvenience.

But what is the consequence:
I have either to use low ohmic resistors (< 1K)
or I have to use a precision buffer which:
- has low output impedance
- is not disturbed by the "switching noise" of the LTC input.

And that´s exactly what I do with my ADA4538 buffer (with filtered output).

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on July 14, 2015, 01:44:13 am
No inconvenience at all, it is just another name for the same function done in a different manner than a 'classic' sample and hold circuit.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on July 14, 2015, 01:54:36 am
Andreas,

I can't find anything on a ADA4538 except that it is an alternator and I don't think that is what you are using.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on July 14, 2015, 04:55:03 am
Andreas,

I can't find anything on a ADA4538 except that it is an alternator and I don't think that is what you are using.

Hello,

of course it is the ADA4638-1
http://www.analog.com/en/products/amplifiers/operational-amplifiers/zero-drift-amplifiers/ada4638-1.html (http://www.analog.com/en/products/amplifiers/operational-amplifiers/zero-drift-amplifiers/ada4638-1.html)

with best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on November 29, 2015, 12:50:42 pm
Maybe the internal layout is similar to the Fluke 742A.

There are high resolution internal photos of the Wekomm resistor in this Daves video, from 5:17.

https://www.youtube.com/watch?v=UYGl0vebWN8 (https://www.youtube.com/watch?v=UYGl0vebWN8)

I don't know how to extract the photos from the video...
Title: Re: T.C. measurements on precision resistors
Post by: plesa on November 29, 2015, 07:21:56 pm
Maybe the internal layout is similar to the Fluke 742A.

There are high resolution internal photos of the Wekomm resistor in this Daves video, from 5:17.

I don't know how to extract the photos from the video...

The enclosure is Rolec ALuPlus 100 http://www.rolec.de/en/aluPLUS/196.100.000/AP100.pdf (http://www.rolec.de/en/aluPLUS/196.100.000/AP100.pdf)
And resistors are VHA518-7   http://www.vishaypg.com/docs/63625/63625.pdf (http://www.vishaypg.com/docs/63625/63625.pdf)
VHA518 datasheet http://www.vishaypg.com/docs/63120/hzseries.pdf (http://www.vishaypg.com/docs/63120/hzseries.pdf)
According to information from Vishay datasheet VHA518-11 with PMO seems to be better option. Maybe Wekomm needs to to make some selection from Vishay batches...
What is interesting, that on first photo are wires and resistor soldered and on third photo wires are crimped to resistor.
Wire seems to be PTFE insulated and stranded silver coated. I have no idea why they used stranded wire instead solid copper. Any ideas?
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on November 29, 2015, 10:10:54 pm


And resistors are VHA518-7   http://www.vishaypg.com/docs/63625/63625.pdf (http://www.vishaypg.com/docs/63625/63625.pdf)
VHA518 datasheet http://www.vishaypg.com/docs/63120/hzseries.pdf (http://www.vishaypg.com/docs/63120/hzseries.pdf)
According to information from Vishay datasheet VHA518-11 with PMO seems to be better option. Maybe Wekomm needs to to make some selection from Vishay batches...
What is interesting, that on first photo are wires and resistor soldered and on third photo wires are crimped to resistor.
Wire seems to be PTFE insulated and stranded silver coated. I have no idea why they used stranded wire instead solid copper. Any ideas?

According to the designer of these standards, the resistive element is a special construction, no VHA518, although it might be in the case of this type.
PTFE insulation is very important for low leakage, as are the special and very expensive banana jacks.

I found my notes of that talk, so silver coated wire should be better than pure copper because of thermal voltages.
Anyhow, as you usually use Offset Compensation, this effect can be mitigated in any case.

Frank
Title: Re: T.C. measurements on precision resistors
Post by: TiN on November 30, 2015, 07:01:43 am
VPG on their case study paper (http://www.vishaypg.com/foil-resistors/case-studies/study/wekomm_1/) state it's VHA518-7, with having Dipl.-Ing Guido Weckwerth, CEO, wekomm engineering GmbH as author :)
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on November 30, 2015, 08:52:58 am
VPG on their case study paper (http://www.vishaypg.com/foil-resistors/case-studies/study/wekomm_1/) state it's VHA518-7, with having Dipl.-Ing Guido Weckwerth, CEO, wekomm engineering GmbH as author :)

If original VHA518 would have these stability figures (in practice, not on paper), then there would not have been any reason for Vishay to get involved with Wekomm (or vice versa).
If you read the study more carefully, these VHA518 were the starting point / basis of the WEKOMM standard only.

Guido Weckwerth really told me on phone, that he made many special improvements together with Vishay on their MBF technology to overcome the known drawbacks.
Our German standards institute - PTB - already acquired several WEKOMM standards, as these are presumably more stable than the usual ones. On a 10k resistor @ 23.0°C, short and mid term stabilities on the order of 1E-8 were demonstrated (versus QHE standard).

Especially 1A shunts (1 Ohm , 0.1Ohm) showed much better retrace behaviour after power burden, on the order of 1ppm, which was not possible with former standards, or required much higher effort.

Frank
Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on November 30, 2015, 10:23:17 am
PTFE insulation is very important for low leakage

Actually no, because the insulation resistance of the binding posts dominates. And there is no real need for the the on board PTFE insulators either. The printed circuit board could have been simply divided into two pieces and mounted directly to the binding posts. Air is an excellent insulator. And that way you also get rid of the wire inductance and a number metal-metal connections (source of thermal EMF).

I found my notes of that talk, so silver coated wire should be better than pure copper because of thermal voltages.

Copper-Copper <0.3 µV/°C, Copper-Silver 0.5 µV/°C. But most important is to minimize the number of joints and make them thermally equal.

I think in this case using exotic materials has been more important than thinking the whole picture and doing the math.

Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on November 30, 2015, 11:05:58 am
Actually no, because the insulation resistance of the binding posts dominates. And there is no real need for the the on board PTFE insulators either. The printed circuit board could have been simply divided into two pieces and mounted directly to the binding posts. Air is an excellent insulator. And that way you also get rid of the wire inductance and a number metal-metal connections (source of thermal EMF).


Copper-Copper <0.3 µV/°C, Copper-Silver 0.5 µV/°C. But most important is to minimize the number of joints and make them thermally equal.

I think in this case using exotic materials has been more important than thinking the whole picture and doing the math.

You are right, but these binding posts are also highly insulating, and extremely expensive, as Guido told me.

If you chose a solution with cables which might touch each other, you must use PTFE, or maybe Kapton which is also highly isolating, but may have better dielectric behaviour.
In my lab, I use relatively cheap PVC mantled cables, which have a resistance of 1E10..1E11 "only". This already creates 1ppm error on 10k, if you drill plus and minus cables to reduce noise pickup.

A yes, one important feature of these cables was the thermal resistance between the resistor element and the binding posts.
That also balances the temperature distribution.
This is important, if you use these devices as working standards, instead of leaving them for days in an oven.

Also don't forget, that Dave has got a prototype, only WEKOMM knows how the devices were built nowadays.


Wire inductance and capacitance may be another aspect, but these are generally so low that they do not play an important role during measurements of the resistor. The time constants involved with these parasitics usually are mostly in the µs range.
AC resistance bridges usually are also capable to measure the ohmic part only.

There are other, more disturbing effects, similar category as L,C parasitic, which I will describe later on.. I'm still collecting information & measurements.

Copper easily oxidizes, giving many 100µV/K thermo offset instead.
The junctions were crimped, not soldered, so this problem applies.
Don't know, how silver coating and its oxides behave, maybe better.

But anyhow, if the whole assembly is well thermally stabilized, these offsets vanish, and will also be eliminated by Offset Compensation techniques.

Frank 
Title: Re: T.C. measurements on precision resistors
Post by: TiN on November 30, 2015, 11:08:09 am
Mounting directly at binding posts would also introduce all mechanical stresses directly to resistor as well. That is what they seem trying to avoid with all that springy crimping and spongy holder.
And they make different value resistors, up to 100Meg in same case, so perhaps PTFE wire is due to that (save cost and unify BOM for all resistors).

Silver surface in air form sulfide layer as well, by turning black, but slower than copper oxidation if I remember correctly.
Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on November 30, 2015, 11:51:33 am
You are right, but these binding posts are also highly insulating, and extremely expensive, as Guido told me.
Also don't forget, that Dave has got a prototype, only WEKOMM knows how the devices were built nowadays.
I'm still collecting information & measurements.

Sorry to say, but when we talk about this specific product you sound more like a business partner rather than the scientist familiar to all of us.

So far this is just a $50 resistor in a box with a $5000 price tag. No data of any kind, just sellers vague promises of the exceptional performance. Somehow reminds me of the high-end audio business.

BMF resistors have been used as transfer standards in primary metrology for decades. Especially in AC/DC metrology because of their excellent AC behaviour compared with wire wound resistors. The 10^-8 short term stability mentioned is achievable using off the self BMF resistors without any special treatment or black magic.

My point is that at the moment I see nothing to justify the astronomical price tag. The metrology business is very conservative and for a reason. The equipment are expensive not because of the material cost, but because someone has done the hard, expensive and time consuming work for you. The scientific proof of performance is what you pay for, not some technology or fancy look. From that perspective I think that Wekomm with their marketing first approach has started from the wrong end.

Title: Re: T.C. measurements on precision resistors
Post by: Theboel on November 30, 2015, 12:19:34 pm
I really don't know if the resistor cost only 50 USD but I will not judge it before put it side by side to some proven standard,
I understand they have calibrated with with a very good standard but the main concern are reliability how long they will kept it.
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on November 30, 2015, 01:45:41 pm
Sorry to say, but when we talk about this specific product you sound more like a business partner rather than the scientist familiar to all of us.

So far this is just a $50 resistor in a box with a $5000 price tag. No data of any kind, just sellers vague promises of the exceptional performance. Somehow reminds me of the high-end audio business.

BMF resistors have been used as transfer standards in primary metrology for decades. Especially in AC/DC metrology because of their excellent AC behaviour compared with wire wound resistors. The 10^-8 short term stability mentioned is achievable using off the self BMF resistors without any special treatment or black magic.

My point is that at the moment I see nothing to justify the astronomical price tag. The metrology business is very conservative and for a reason. The equipment are expensive not because of the material cost, but because someone has done the hard, expensive and time consuming work for you. The scientific proof of performance is what you pay for, not some technology or fancy look. From that perspective I think that Wekomm with their marketing first approach has started from the wrong end.

Your statement is very insulting!
You even impute to me that I have a business interest towards WEKOMM.

I don't tolerate that at all, and expect your apologies!


In the beginning, I have also been very sceptical about their claims.
At this instance though, I'm only reproducing information, I got from WEKOMM directly, and these sounded very reasonable and serious to me, also the document from PTB.
This in fact made me think different.

You obviously make some wrong assumptions about WEKOMM and their resistors, even so imputing dubious business behaviour to them.
Instead of also bringing them in discredit w/o good reasons, I propose that you contact Guido Weckwerth directly for details.


I also think, that your claims are wrong, that it is really that easy to create and even measure 1E-8 stability, short term and especially also mid term, i.e. over several days,  on 'analogue' resistors (in contrast to cryogenic QHE ones).
You also have to accept, that 1E-8.. 1E-9 is on the absolute edge of precision measurements when comparing to a QHE standard, due to thermal voltages, noise , and so on.

Standard MBF resistors have many drawbacks, as we as 'amateurs' already discussed in this thread, like e.g. hysteresis effects, which normally limit their stability figures to 1e-6 .. 1e-7.

Please give a valid reference of the MBF standard resistor you mentioned, which is assumed to have 1E-8 stability, on what scale ever.

Maybe some very good SR104 or similar PWW based standards may have this capability, on the order of < 1e-7 maybe, but these are also extremely costly, although their obvious BOM cost may be a fraction of that only.


Frank
Title: Re: T.C. measurements on precision resistors
Post by: engiadina on November 30, 2015, 02:39:19 pm
@Itz2000:
No claims. Just facts.

I attached some documents from our german National Standard Institute PTB. They qualify our resistors as primary transfer standards.


@Theobel:
Long term drift if measured by comparing a resistor directly against the Cryogenic Hall Standard for some days. That tells us the drift with a resolution of 10^-10
Dr. Schumacher from PTB developed main parts of the Cryogenic Hall Standard and some mathematical methods for deriving some quite reliable long term drift from these measurements. We specify a max yearly drift of 1ppm, but up to now all resistors were way better than that.

We did not yet reach the good behaviour of an old SR104, they are extremely good. But we are working on that.

At the time being our resistor is better than most of those of our competitors.
Oh, and for example try to load a Fluke 421A-1? with 1A (makes 1Watt power) and do the same with our resistor. Ours drifts max 10ppm and comes back to it's original value better than 10^-8. That lead to the construction of a second resistor type, being capable of heavy loads. That one drifts about 0.8ppm at this load.

Guido
Title: Re: T.C. measurements on precision resistors
Post by: engiadina on November 30, 2015, 02:40:04 pm
Sorry, PDF files are big ....
Title: Re: T.C. measurements on precision resistors
Post by: engiadina on November 30, 2015, 02:41:00 pm
Second Cal Certificate ...
Title: Re: T.C. measurements on precision resistors
Post by: engiadina on November 30, 2015, 02:43:17 pm
And this is the "high load" resistor, being tortured in the PTB lab ....
Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on November 30, 2015, 03:22:01 pm
I don't tolerate that at all, and expect your apologies!

Sorry, no intention to be impolite. Not at all.

You obviously make some wrong assumptions about WEKOMM and their resistors, even so imputing dubious business behaviour to them. Instead of also bringing them in discredit w/o good reasons, I propose that you contact Guido Weckwerth directly for details.

They voluntarily came out at the very early stage by sending a free sample unit to Dave. Obviously the idea was to get free publicity for their product among the possible customers. You must admit that the claims were quite exceptional, so it was not a surprise that they were not accepted straight away just because the manufacturer says so. From the publicity management point of view it would have been a good idea to be prepared to show at least some proof for their claims.

Please give a valid reference of the MBF standard resistor you mentioned, which is assumed to have 1E-8 stability, on what scale ever.

Almost any type will be work. The main benefit of the BMF resistor is the small size, which allows it to be temperature stabilized extremely accurately. A common solution is an oil filled solid machined aluminium block. The block can be made large compared with the size of the resistor cavity providing excellent temperature uniformity. The small size also makes the insulation and heater arrangements much much easier (compare with the LTZ1000!). But because of the small size you also need to be very carefull with the power coefficient, no free lunch.

In case of the Wekomm resistor the size benefit is lost. It is a large box mostly empty space inside, which brings in the air convection problems. The only way to temperature stabilize is an air bath providing quite limited performance. 10^-8 is not practical.


(https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/?action=dlattach;attach=142344;image)

Maybe some very good SR104 or similar PWW based standards may have this capability, on the order of < 1e-7 maybe, but these are also extremely costly, although their obvious BOM cost may be a fraction of that only.

A new SR104 costs about the same as the Wekomm. A second-hand unit much less.

Again the limiting factor of the short term stability with the SR104 is the temperature stabilization arrangements. It can and has been modified for oil bath though.

Title: Re: T.C. measurements on precision resistors
Post by: splin on November 30, 2015, 03:29:08 pm
@Itz2000:
No claims. Just facts.

I attached some documents from our german National Standard Institute PTB. They qualify our resistors as primary transfer standards.


Perhaps I'm missing something but as far as I can tell, all those documents tell us is the resistor values as measured by the PTB  at 23C +/- 20mC which is of no interest whatsoever. Might as well have provided a certificate telling us what colour it is to within +/-10^-8 nm. There is nothing about stability with temperature or time which is what is interesting. What is your point?

Quote
@Theobel:
Long term drift if measured by comparing a resistor directly against the Cryogenic Hall Standard for some days. That tells us the drift with a resolution of 10^-10
Dr. Schumacher from PTB developed main parts of the Cryogenic Hall Standard and some mathematical methods for deriving some quite reliable long term drift from these measurements. We specify a max yearly drift of 1ppm, but up to now all resistors were way better than that.

We did not yet reach the good behaviour of an old SR104, they are extremely good. But we are working on that.

I'm sure that your products are very good quality, but where is the evidence that it performs any better than an off the shelf Vishay hermetic foil resistor which is specified to drift less than 2ppm in 6 years, or .3ppm/year for <100 euros?

Quote
At the time being our resistor is better than most of those of our competitors.
Oh, and for example try to load a Fluke 421A-1? with 1A (makes 1Watt power) and do the same with our resistor. Ours drifts max 10ppm and comes back to it's original value better than 10^-8. That lead to the construction of a second resistor type, being capable of heavy loads. That one drifts about 0.8ppm at this load.

Guido

For 3700 euros I reckon I could put a lot of Vishay foil resistors in parallel and get much, much less than 10ppm shift under load.
Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on November 30, 2015, 03:31:56 pm
No claims. Just facts. I attached some documents from our german National Standard Institute PTB.

Still no data of the stability, which is probably the most important parameter of a standard resistor.

They qualify our resistors as primary transfer standards.

?

EDIT: splin was faster...
Title: Re: T.C. measurements on precision resistors
Post by: engiadina on November 30, 2015, 03:46:26 pm
Quote
... off the shelf Vishay hermetic foil resistor which is specified to drift less than 2ppm in 6 years, or .3ppm/year for <100 euros?

Have you ever checked that ???

Why then would Fluke sell their 742A resistors if those off the shelf resistors are way better in all respect ?
Title: Re: T.C. measurements on precision resistors
Post by: engiadina on November 30, 2015, 04:02:37 pm
Quote
A new SR104 costs about the same as the Wekomm.

Yes ... and is specified with a drift of 2ppm/year. Have you ever bought one the last five years and verified that drift ?


I respect, that most of you are extremely critical, especially towards a new manufacturer.

Well, in public we are rather new in that business. In fact we are working on that subject for more than three years now. And I know very well that the metrology business is a business of trust. Not claims or buzz marketing.

Do you really think you could start a business in this field just by claiming?
How many resistors were you going to sell before the first customer starts complaining? Those guys from cal labs meet regulary with the PTB guys and talk. I know that two month ago many cal lab engineers met at METAS for a special measuement course. They talked as well.

Actually I believe just ONE bad product sold will kick you out of business in metrology if you are in a newcomer position like us.



Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on November 30, 2015, 04:04:14 pm
Why then would Fluke sell their 421A resistors if those off the shelf resistors are way better in all respect ?

Because they can and customers buy.

The Fluke 742A is far from perfect. Especially the long term stability is poor. But on the other other hand, there is no remarkable hysteresis, the temparature coefficient is very low (matched resistors of opposite tempco) and the power coefficient is acceptable.
Title: Re: T.C. measurements on precision resistors
Post by: ManateeMafia on November 30, 2015, 04:12:37 pm
The IET SR-104 datasheet is here ...

http://www.ietlabs.com/pdf/Manuals/SR102-104_im.pdf (http://www.ietlabs.com/pdf/Manuals/SR102-104_im.pdf)

Drift rate 1ppm first yr with 0.5ppm thereafter.
Title: Re: T.C. measurements on precision resistors
Post by: HighVoltage on November 30, 2015, 04:16:07 pm
And this is the "high load" resistor, being tortured in the PTB lab ....
Do you also have some pictures of the PTB lab equipment, measuring this reference resistor?
What equipment are they using?
Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on November 30, 2015, 04:29:43 pm
Quote
A new SR104 costs about the same as the Wekomm.
Yes ... and is specified with a drift of 2ppm/year. Have you ever bought one the last five years and verified that drift ?

The specification is 0.5 ppm/year and it is very conservative. The actual drifts of the four SR104s in the lab I worked for were between 0.06 and 0.08 ppm/year.

Do you really think you could start a business in this field just by claiming?

No, absolutely not. But based on the limited and possibly inaccurate information I have got from this thread, that is what you are doing.
Title: Re: T.C. measurements on precision resistors
Post by: splin on November 30, 2015, 05:07:01 pm
Quote
... off the shelf Vishay hermetic foil resistor which is specified to drift less than 2ppm in 6 years, or .3ppm/year for <100 euros?

Have you ever checked that ???

Ooh now your teasing! No I haven't but it would hardly be unusual to find out that Vishay, once again, are being economical with the truth. I'm sure we're all on the edge of our seats waiting for you to tell us some of your findings if it's possible?

Dr Frank was certainly convinced that his own 5 VHP202Zs were drifting much less than Vishay's long term stability spec and I have no reason not to believe him. https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/360/ (https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/360/)

On the other hand, rather bizarrely, Vishay actually publish this http://www.vishaypg.com/docs/63620/63620.pdf (http://www.vishaypg.com/docs/63620/63620.pdf) showing a 6K45 VHA518-11 drifting 11ppm over 5.5 years, directly contradicting their 2ppm/6 year claim.

Even the 12k9 in that test didn't meet the spec at just over 2ppm in 5.5 years - not far off but the graph shows the drift accelerating over time to .58ppm/year after 2000 days (3.5ppm in 6 years). They even have the cheek to use a truncated version of that 12K9 graph in the H-series datasheet - truncated no doubt because the slope of the drift at 1000 days is only .27ppm/year (1.62ppm in 6 years), or less than half that at 2000 days.

So perhaps Dr Frank got lucky and the 2ppm/6 year claim is actually worthless - if Vishay had any better test results than the above I've no doubt they would have used them in the datasheet rather than one showing that it didn't meet spec!
Title: Re: T.C. measurements on precision resistors
Post by: engiadina on November 30, 2015, 05:32:39 pm
And this is the "high load" resistor, being tortured in the PTB lab ....
Do you also have some pictures of the PTB lab equipment, measuring this reference resistor?
What equipment are they using?

Sure ... basically the PTB are using a Fluke Transconductance Amplifier controlled by a Wavetek calibrator to generate the power. Then they have a range extender from MI (that blue box you can spot) to measure the current via a reference resistor (in the silver box). That is compared to the current through the bigger resistor.
The smaller 1Ohm resistor is used as a short to keep the current flow constant, when the bigger resistor is not loaded. That just helps stabilize the transconductance amplifier.

Title: Re: T.C. measurements on precision resistors
Post by: Theboel on November 30, 2015, 09:30:06 pm
I Thought the 2 ppm / 6 years are the claim for shelf life and for load life are 20 ppm / 2000 hours at rated power ?
http://www.vishaypg.com/docs/63120/hzseries.pdf (http://www.vishaypg.com/docs/63120/hzseries.pdf)  (Pages 3)

so the claim from vishay and the information from DR Frank is Valid for me.

Honestly I don't interested in this area of discussion but I think its far better for WEEKOM to ask PTB to do a test like this to support their claim. 
http://www.vishaypg.com/docs/63620/63620.pdf (http://www.vishaypg.com/docs/63620/63620.pdf)
Title: Re: T.C. measurements on precision resistors
Post by: ltz2000 on December 01, 2015, 09:37:52 pm

Off-topic, but the first Transmille calibrator that I have seen in a primary lab.

The details are not visible but could be
3010 Calibrator and
EA3012 Transconductance Amplifier

(https://www.eevblog.com/forum/projects/t-c-measurements-on-precision-resistors/?action=dlattach;attach=184688;image)
Title: Re: T.C. measurements on precision resistors
Post by: Vgkid on December 01, 2015, 10:20:35 pm
I completely missed the Fluke 8508 in the stack, and immediately looked at the rack. With the 2 displays, they always remend me of a power supply.
Title: Re: T.C. measurements on precision resistors
Post by: HighVoltage on December 02, 2015, 09:54:53 am

Sure ... basically the PTB are using a Fluke Transconductance Amplifier controlled by a Wavetek calibrator to generate the power. Then they have a range extender from MI (that blue box you can spot) to measure the current via a reference resistor (in the silver box). That is compared to the current through the bigger resistor.
The smaller 1Ohm resistor is used as a short to keep the current flow constant, when the bigger resistor is not loaded. That just helps stabilize the transconductance amplifier.
Thanks for the high resolutions pictures, it is really a pleasure, looking at them.
Interesting things to notice:
Fluke 732A, marked "BUND" (German military) but label partially covered.
Nice copper bar for ground connections, sitting on Styrofoam.
May be the 34401A is used to measure the temperature through resistance?
Some of the 4 mm banana plugs / cables do not look like metrology grade.

Great opportunity for you to go to their lab.




 

Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on December 09, 2015, 05:58:58 pm
To bring up an earlier discussion on this thread about ratio measurements using the 3458A (or any other DVM for that matter), this paper from Agilent/Keysight;

http://literature.cdn.keysight.com/litweb/pdf/5992-1058EN.pdf?id=2643219 (http://literature.cdn.keysight.com/litweb/pdf/5992-1058EN.pdf?id=2643219)

lends some information about the accuracy and uncertainties of ratio measurements.  Two very important pieces of information about this type of measurement, the reference must be a known, accurate quantity including its uncertainty of accuracy and secondly ratio measurements consist of two sequential measurements, thus the effects of time and environment enter into the measurements, plus ratio measurements are very sensitive to noise.  While the filter function can reduce this some, it cannot eliminate it, particularly when the noise is varying.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on December 09, 2015, 08:00:24 pm
If you have a known accurate reference (and its uncertainty), within the parameters that apply to your DVM, you can still get a ratio that will be a bit more accurate than your DVM's actual accuracy as set out in the Keysight paper.  Just be very careful of noise pickup, ratio modes are quite sensitive to it and even with a filter on, you can expect an additional drop in actual ratio accuracy because of it.  A ratio is made up of two independent readings made at two different times (sequentially), even if the linearity of the ratio mode were perfect, the readings would still have error attached to them.  According to the engineers at Keysight, that could double the error of the readings.
Title: Re: T.C. measurements on precision resistors
Post by: 3roomlab on December 09, 2015, 10:28:01 pm
If you have a known accurate reference (and its uncertainty), within the parameters that apply to your DVM, you can still get a ratio that will be a bit more accurate than your DVM's actual accuracy as set out in the Keysight paper.  Just be very careful of noise pickup, ratio modes are quite sensitive to it and even with a filter on, you can expect an additional drop in actual ratio accuracy because of it.  A ratio is made up of two independent readings made at two different times (sequentially), even if the linearity of the ratio mode were perfect, the readings would still have error attached to them.  According to the engineers at Keysight, that could double the error of the readings.
sorry i deleted the question
the question was : it seems using ratio method, an uncalibrated DMM can also make useful measurements?
then i thought, no way, impossible (deleted the previous post  :-DD)

now this is getting more interesting for me as i dont intend to calibrate my used DMM (as in send it to the fluke shop)
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on December 10, 2015, 02:34:49 am
In a manner of speaking, it does improve on the uncalibrated accuracy of your DVM, within limits, but it really isn't a substitute for a calibrated instrument.
Title: Re: T.C. measurements on precision resistors
Post by: 3roomlab on December 10, 2015, 02:54:37 am
well i have nothing back in working condition to do any measurement
i still have a few more things to try/mod to reduce noise :D
just curious what kind of noise level are we looking at when we say a good external ref and a DMM to use for this ratio thingy?
Title: Re: T.C. measurements on precision resistors
Post by: acbern on December 11, 2015, 02:13:31 pm
You need to have min 100NPLCs and average the result of a few measurements (or do more NPLCs, because the 3458A avarages lower count NPLC mesurements when you choose high NPLC numbers, details see manual). Typically I see the last digit jump on ma 3458As. No EMI surces arround, thermally stabilized cabling... Of course, any other meter has its own noise specs, so noise realy depends on meter used.
And yes, an uncalibrated 3458A can be used as a precise meter if you have a precise reference as the basis. I am aways doing this even with my calibrated 3458As because it leads to lower inaccuracies (a 732A/B is way more stable than a 3458A).
Now the problem is that few meters have transfer accuracies specified. So you need to use the 24h value then, which immediatelly makes uncertainties worse. Even the 34420 does not have it specified.

Title: Re: T.C. measurements on precision resistors
Post by: Andreas on January 22, 2016, 10:50:25 pm
Hello,

again some overview sheets of measurements.

For the 12K5 and 12K resistors I recognized that the AC excitation of the AC-Multiplexer
which I introduced on the 1K resistors to avoid thermal EMF voltages gave strange results.
(see also the discussion of Frank on his HP3458A).
https://www.eevblog.com/forum/testgear/precise-offset-compensation-ohm-measurements-and-validation-of-dmms/msg834537/#msg834537 (https://www.eevblog.com/forum/testgear/precise-offset-compensation-ohm-measurements-and-validation-of-dmms/msg834537/#msg834537)

So I did the measurements again with the DC-Multiplexer.
Due to the mounting of the resistors onto a metal sheet the thermal EMFs play no role during measurement.

From the 12K5 resistors all UP805 resistors specced <=3ppm/K were below 1ppm/K.
The Z201 resistors (typical spec 0.2ppm/K) play in the same ball park.

From the 12K0 resistors (2 different batches) the second batch are all below 1ppm/K.
#6 shows a "open hysteresis curve" (does not return to the old value during measurement).
It needs over night to return to the old value.

The 2 resistors from the first batch have higher values of T.C:

With best regards

Andreas




Title: Re: T.C. measurements on precision resistors
Post by: Andreas on January 23, 2016, 06:18:39 pm
Hello,

further measurements: this time on 70K resistors.

Measurements get more difficult.
With my standard setup (1.5m long twin lines) the noise increased from 10-15 uVpp to more than 40uVpp.
(10uVpp is the noise floor of my ADC for a single measurement, with averaging over 1 minute I go below 1uVpp).

So I decided to use shielded cables to go back to around 15 uVpp.

The Z201 70K resistors all measured below 0.5ppm/K
The UP805 70K resistors with shipped 1510 were between 1-2 ppm/K
and the 1532 shipped below 0.8 ppm/K

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on February 19, 2016, 10:51:29 pm
Hello,

measured the 2nd batch of UP805 1K resistors with datecode 1532.
T.C. is around -1.2 ppm/K.

Overview attached.
next will be this undressed guy.
Lets see if the missing epoxy has a influence on hysteresis.

With best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: Vgkid on February 19, 2016, 11:52:03 pm
The Vishay VAR, this will be interesting.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on February 26, 2016, 10:35:06 pm
Hello,

and here the Vishay VAR results of my 2 samples.
Datecode B1532

Even from the same batch the stray of VAR is rather large compared to PWW-resistors UP805.

When regarding the drift over temperature there are 2 special things.
The hysteresis curve behaves like a "eight" and is not smaller than on other resistors.
(I hoped that the hysteresis on this resistors is near zero.)

The drift over one day (on the cold side) is around 5 ppm even at the same temperature.
Over night the drift restores almost fully so that the game at the next day is the same.
At sample 2 there is a remaining drift of nearly 2 ppm.

As comparison the hysteresis of a UP805 1K (#15) resistor.
and one of a Z201 1K (#5).

With best regards

Andreas



Title: Re: T.C. measurements on precision resistors
Post by: Andreas on February 27, 2016, 10:39:37 am
Hello Ken,

I am shure that it makes a difference between continous ramping and only measuring the 3 interesting temperature points.
The reason is: it takes some time until the epoxy creeps (due to stress) and absorbs / is freeing the humiditiy.

For me the question is: what is more realistic for the application.
For that I would have to even ramp more slowly. (minimum a factor of 5-10).
But then the testing time gets longer than one day. (Which I do avoid).

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: acbern on February 27, 2016, 10:43:17 am
Re. Z-foil humidity drifts, I had initially used standard (non hermetic) as references, and have seen drifts of about 5-10ppm over the year. That was the end of these references... The hermetic ones were up to Vishays spec (2 ppm in 6 years, low load, iirc).
So if you want to use standard z-foils in the voltage divider (multiplier) of an LTZ design to step up to 10V, they are probably not worth it. I have not done any tests with dissicators or putting them into oil, which my be worth a try, so cannot comment.
The other option /besides hermetic resistors/dividers) that may be more stable is dividers in one package. This way the humidity impact affects both resistors on the substrate (made from the same material) the same way and one would expect a more symmetrical behaviour.
Title: Re: T.C. measurements on precision resistors
Post by: zlymex on March 08, 2016, 04:19:44 am
I have a lot of foil resistors to test their TC, I'd like the connections to be reliable, repeatable, and no soldering involved.
I have a 16 by 4 scanner that is very good to test 15 resistors at the one time, speeding up the process quickly.
However, how to connect resistors at the chamber has been the trouble for me.

While surfing this thread about 'ugly' wires, 'ugly' heat, I thought there may exist a 2-wire socket for one lead. I then went thru my stuff and found out a kind of socket that allow the leads go through and insert to another socket at the bottom as well. This will make 4 wire connection required.
The bottom socket will soldered onto a PCB and I'll find some way to firmly attach the top one before making fly wires to the side of the PCB. ^-^
Title: Re: T.C. measurements on precision resistors
Post by: zlymex on March 08, 2016, 04:26:36 am
The other option /besides hermetic resistors/dividers) that may be more stable is dividers in one package. This way the humidity impact affects both resistors on the substrate (made from the same material) the same way and one would expect a more symmetrical behaviour.
That's the idea. I have ordered some VHD200 from Vishay that both hermetic and in the same package.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 08, 2016, 05:42:13 am
The bottom socket will soldered onto a PCB and I'll find some way to firmly attach the top one before making fly wires to the side of the PCB. ^-^

Hello,

Perhaps you can reverse orientation (upside down) for the upper connector and use a 2nd PCB.

Measurement may work if you have a instrument that compensates for thermocouple voltages.
The 2nd problem is to sense the resistor temperature exactly.

With best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: zlymex on March 08, 2016, 06:20:18 am
Hello,

Perhaps you can reverse orientation (upside down) for the upper connector and use a 2nd PCB.

The reversal seems to be a good idea but it doesn't work in reality, they allow one way insertion only.
Title: Re: T.C. measurements on precision resistors
Post by: plesa on March 08, 2016, 09:21:33 pm
While surfing this thread about 'ugly' wires, 'ugly' heat, I thought there may exist a 2-wire socket for one lead. I then went thru my stuff and found out a kind of socket that allow the leads go through and insert to another socket at the bottom as well. This will make 4 wire connection required.
The bottom socket will soldered onto a PCB and I'll find some way to firmly attach the top one before making fly wires to the side of the PCB. ^-^

For similar connection I'm using the thru-hole MicroJack connectors made by Keystone
http://keyelco.com/userAssets/file/M65p102.pdf (http://keyelco.com/userAssets/file/M65p102.pdf)

The plastic in the connectors which you would like to use can be source of error due to the poor insulation resistance and humidity sensitivity.
Title: Re: T.C. measurements on precision resistors
Post by: zlymex on March 09, 2016, 12:52:16 am
The other option /besides hermetic resistors/dividers) that may be more stable is dividers in one package. This way the humidity impact affects both resistors on the substrate (made from the same material) the same way and one would expect a more symmetrical behaviour.
That's the idea. I have ordered some VHD200 from Vishay that both hermetic and in the same package.

Hate to ruin your day, but these don't seem to be consistent in production in regards to TCR tracking.  If you order a big batch, you may find that some of them TCR track very well, while the others maybe not so much.  In addition, there is no guarantee that they will age together.

For a much better ratio resistor set that actually will track, contact Edwin Pettis-- he can make you a set that are made from the same resistance wire that comes off of the supply reel one after another.  This will ensure that the two resistors track very well, and they should age together.  I suggest placing several wraps of copper tape around each resistor individually, then wrap those together with several more turns of copper tape.  This will help keep the resistors at the same local temperature.  If one of the resistors ends up being much smaller than the other, Edwin may suggest that the smaller one be placed in a smaller package-- this will help with tracking.  With this method, it is possible to get near zero TCR tracking coefficient.
Although Vishay is notorious deceiving people in the datasheets for tempco, they do have guarantees for some of their hermetic packages for shell-life of 2ppm/6yr, which is THE most important factor for voltage standards that worth trying out, and seems no other WW manufactures say something about the aging even close.

As for the tempco, foil resistors show much better straight-line curve with typical beta 0.01ppm/C2 or better in room temperature, once compensated(which is easy), the curve will be more flat than even the best standard resistors ever made.

I have two Fluke 731A transfer standards where they suppose to use ratio resistor set with the same technique as you described(same supply reel on one mica stripe), but the performance is not up to expectation. Fluke changed to hermetic WW of individuals in all their later versions(731B, 732A, 732B),.

Furthermore, I have a plan to put more than a dozen voltage references in a small traveling case and Vishay VHD resistors are perfect for that because of their small physical dimension.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 13, 2016, 01:54:00 pm
It would be interesting to put your same experiment inside of another box that has a few large bags of desiccant to see if you get the same overnight shift in value.

Hello Ken,

same experiment (12.03.) with a 1 kg (2 lbs) dry pack on ZVAR #2
As comparison the measurement of 25.02. without dry pack.

In the warm phase the hysteresis has changed to smaller values.
But no significant change during cold phase.

Unfortunately due to the large thermal "mass" I do not reach the same minimum temperature.
(only around 15 deg C instead of 13 deg C).

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 13, 2016, 08:41:48 pm
Interesting.  I wonder if the greater thermal mass of the desiccant packs was responsible for the difference, and not humidity.  How do we test this?

Hello Ken,

I do not think so. The only difference is on the warm side where the heater is well in regulation so there is no difference in ramp speed. On the cold side the ramp speed is slowed down dramatically. This should give also a dramatically smaller Hysteresis on the cold side which is not the case.

On the other side: for me the pin pointing is not essential. The ZVAR has from my side of view no advantage over a Z201 resistor in precision application (which was my hope). The hysteresis behaviour is even worse. And they are very fragile. The ageing is undefined. -> I will not use them for my purposes.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: branadic on March 13, 2016, 09:00:12 pm
Quote
The ZVAR has from my side of view no advantage over a Z201 resistor in precision application (which was my hope). The hysteresis behaviour is even worse. And they are very fragile. The ageing is undefined.

Well, putting the Vishay VAR into a bath of Galden such as HT110, ZT180 or similar to prevent humidity effects could be a benefit over the possible mechanical stress Z201 could be influenced by.
Some effects that still haven't been investigated yet is barometric pressure. As was found Fluke 732 showed an influence due to barometric pressure. As far as I remember the paper did not identify where this influence came from, resistor or voltage reference.

However, I would expect a bigger influence with molded package (Z201) compared to raw and unpackaged resistor (VAR). So putting the single resistor in a brass case with feedtrough capacitors and filling the case with Galden could make a good improvement here.

The better solution would be to have a vacuum inside the case. This way there would be no pressure conducting material between case and resistor.

EDIT: Don't we have guys over here that are able to put a VAR inside a glas tube "filled" with vaccum? That would be awesome.

It's not that vacuum resistors have not been existing, but none of the current manufactors had the idea to revive this technic.

(http://www.radiomuseum.org/forumdata/users/217/Loewe_Vakuumwiderstand_rm40.jpg)
Title: Re: T.C. measurements on precision resistors
Post by: zlymex on March 23, 2016, 03:59:56 pm
The precision film resistors also have their place-- they have relatively low current noise [than carbon or carbon-film] and are good at the higher frequencies-- even better at high frequencies than VPG foils because the resistors are so thin.  But they are at the bottom of the list if you are looking for the best long-term stability [Exception: Ta2N [Tantalum Nitride] film resistors, which can have excellent long term stability, but only "good" TCR unless highly selected]. 
That's very informative. One thing I'd like to ask is base on this:
J. Pickering must be the master mind behind the Wavetek 7000 voltage reference and he hold several US patents for that as well.
There was an article "A solid state DC reference system"(in NCSL Conf. Dig., 1995, p. 369, he was the co-author), which I cannot find but cited by this article:
"Design of a 10mA DC Current Reference Standard"
http://ieeexplore.ieee.org/xpl/login.jsp?tp=&arnumber=1202069 (http://ieeexplore.ieee.org/xpl/login.jsp?tp=&arnumber=1202069)
(I attached an excerpt)

Obviously this is refereed to the Wavetek 7000, and he meant that they use TaN film resistor for the step up from 7V to 10V.

This also supported by his article "Setting new standards in DC voltage maintenance systems"
http://ieeexplore.ieee.org/xpl/login.jsp?tp=&arnumber=771967 (http://ieeexplore.ieee.org/xpl/login.jsp?tp=&arnumber=771967)
A practical approach to maintaining DC reference standards
www.elcal.ch/files/11749-eng-01-a.pdf (http://www.elcal.ch/files/11749-eng-01-a.pdf)

My question is:
Did 7000 systems really use TaN film resistors?
Are Vishay TDP resistor(that 7000 use)  TaN film resistors?
www.vishay.com/docs/60045/tdp.pdf (http://www.vishay.com/docs/60045/tdp.pdf)
(They say it is Passivated nichrome)
Title: Re: T.C. measurements on precision resistors
Post by: plesa on March 23, 2016, 06:31:15 pm
TaN resistors are for example Vishay NOMCA ,are you sure they are using nichrome ones?
http://www.vishay.com/docs/60117/nomca.pdf (http://www.vishay.com/docs/60117/nomca.pdf)
Title: Re: T.C. measurements on precision resistors
Post by: zlymex on March 24, 2016, 02:09:31 am
Thanks @DiligentMinds.com for the reply, seems their claims were not entirely true, who ever 'they' might be.

Also, there is this thing puzzling me:
One Wavetek 7001 specified as 1.8ppm/year for long term drift, consisting of one LTZ1000 plus one set of resistor network(what ever the network may made of).
On that 10mA current source paper, they claimed the annual drift is 1ppm. How a LTZ1000 plus one resistor network of the same type, plus four Z-foils, plus another resistor network for 1mA to 10mA ratio, achieve better drift than a 7001 with fewer variables?
(attached two excerpts from that 10mA article)
Title: Re: T.C. measurements on precision resistors
Post by: zlymex on March 24, 2016, 02:57:43 am
TaN resistors are for example Vishay NOMCA ,are you sure they are using nichrome ones?
http://www.vishay.com/docs/60117/nomca.pdf (http://www.vishay.com/docs/60117/nomca.pdf)
Thanks for the info. The only thing I'm sure of is 7001 were using Vishay TDP1603 resistor networks. There are a lot of TDP1603 resistor networks in Fluke 8508A as well, but, Fluke seems using better resistor networks(Vishay 1446) around the reference board:
https://www.eevblog.com/forum/metrology/ultra-precision-reference-ltz1000/184/ (https://www.eevblog.com/forum/metrology/ultra-precision-reference-ltz1000/184/)
(https://www.eevblog.com/forum/metrology/ultra-precision-reference-ltz1000/?action=dlattach;attach=51699;image)
 
Title: Re: T.C. measurements on precision resistors
Post by: zlymex on March 24, 2016, 03:03:25 am
I'm pretty sure that both the 7001 and the CERN reference use the 'A' version of the LTZ...
Nope.
Title: Re: T.C. measurements on precision resistors
Post by: zlymex on March 24, 2016, 03:12:19 am
Well on the CERN reference, there is a 10V output and a 10mA output.  Obviously, the 10mA is derived from the 10V, and so the 10V will have less than 1ppm/year drift, and the voltage to current converter will add a small amount of drift, totaling up to <= 1ppm/year.

The CERN reference was designed much later than the 7001, so I'm assuming that the designer learned some things along the way to make it better. 
And now is much later than the CERN reference, no one has designed a 10V reference with specification better than 1ppm/year.
Title: Re: T.C. measurements on precision resistors
Post by: quarks on March 24, 2016, 07:45:28 am
according to att. CERN schematic, they use a LTZ1000ACH
Title: Re: T.C. measurements on precision resistors
Post by: quarks on March 24, 2016, 08:08:02 am
here is a Fluke comparison spec information
Title: Re: T.C. measurements on precision resistors
Post by: Kleinstein on March 24, 2016, 09:49:14 am
Interesting to see a rather different circuit to do the temperature regulation at the LTZ1000. 
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on April 21, 2016, 09:23:56 pm
Hello,

finally I have measured the last 120 Ohm PWW (UP805) resistor.
So its time to show the overview sheet:

The measured values of the UP805 are well within spec (3 ppm/K).
So I can now build a 2nd set of LTZ references with selected sets of UP805 resistors.
This will be mostly LTZ1000 (non A) version and perhaps 1-2 LTZ1000A.

With best regards

Andreas


Title: Re: T.C. measurements on precision resistors
Post by: Andreas on October 30, 2016, 10:05:45 pm
Hello,

this article

https://www.eevblog.com/forum/metrology/prototyping-my-at-home-resistance-standards/msg1015157/#msg1015157 (https://www.eevblog.com/forum/metrology/prototyping-my-at-home-resistance-standards/msg1015157/#msg1015157)

brought me to the idea: perhaps there is also a even cheaper possibility?
Those Dale RH25 have a aluminium case. But the sealing is simple epoxy with all probabilities for humidity influence.
What about simple cemented wire wound resistors?

The datasheet looks promising: +/- 10 ppm/K for the Vitrohm KH208-8 resistor.
http://www.vitrohm.com/content/files/vitrohm_series_kh_-_201501.pdf (http://www.vitrohm.com/content/files/vitrohm_series_kh_-_201501.pdf)

So I ordered some 1K and 12K resistors (perhaps for a cheap LTZ module?).
I did a quick measurement of T.C. with a peltier.
So perhaps the temperature sensor has a slightly different temperature than the resistor.
But for a first impression this should be sufficient.

First I measured the 12K 10% resistor.
Around 400 ppm change over 23 deg C temperature
-> -17 ppm/K. (ok they say +/- 10 ppm/K in datasheet).

The 1K resistor has 870 ppm over 37 deg C temperature change.
-> -23 ppm/K

So the T.C. is obviously too high for a LTZ reference.
And obviously the resistors also need some thermal treatment before
they could be used as "precision" devices, since the drift is also rather high.

With best regards

Andreas


Title: Re: T.C. measurements on precision resistors
Post by: Nuno_pt on October 30, 2016, 10:14:35 pm
Andreas did you find something useful on the VitrOhm website, for resistors to try?
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on October 30, 2016, 10:21:20 pm
Hello,

I only took the resistors which where in stock by the local catalog distributor. (Reichelt).
The datasheet of the resistors is linked in previous post.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Nuno_pt on October 30, 2016, 10:27:27 pm
Hi Andreas, yes I see it, I was asking if you look at VitrOhm website to see if there is some resistors worth to try.

I'm looking and only see CR series can be in 0.5% and till 3k9 ~10ppm/K.

You can look here - http://www.vitrohm.com/ (http://www.vitrohm.com/)

Let me know if you find something that is worth to try, to see if I can get them, the Portuguese factory is about 1km from my house.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on October 31, 2016, 10:25:19 am
Hello Nuno_pt,

I was not shure if it makes sense to use power resistors which are trimmed for cost in a precision application.
In my "lab" (with 18-32 deg C) I will need resistors which have a maximum T.C. of around 1 ppm/K.
So the 0 +/-10 ppm/K spec is already high.
Another thing to consider is the stability spec. 3% for ageing drift is also much more as on precision resistors which are usually specced below 0.05%.
The absolute tolerance for the 12:1 or 13:1 ratio is not so relevant. As long as it stays over temperature and time.

After looking at the catalog: Yes it seems that the CR series would be the best for (semi) precision applications.
It is the only resistor with a welded construction. (The others are crimped).

From size the 3K9 values are rather bulky compared to other precision resistors (8E16, UPW50 or Edwins 805 style).
So the range of resistor values (with CR 254 maximum size) is further limited.

So it was worth a try to test resistors which are a factor of 10-100 cheaper than PWW. But I think it does not make sense for me to do further tests.

with best regards

Andreas


Title: Re: T.C. measurements on precision resistors
Post by: Nuno_pt on October 31, 2016, 10:45:49 am
Andreas, that's what I was thinking also, my workshop also varies alot in temp range, and I can't find anything stable from VitrOhm.
If there was something that was worth to try I could ask a friend of mine that is working there to bring me a couple of them, but with at least the 10ppm/K for the CR series, and like you said with good PWW resistors, it makes no sense to ask him to bring a couple of them.

I can ask him if they have anything better then 10ppm/K.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on October 31, 2016, 03:46:38 pm
Power resistors are not 'precision' by nature or construction.  In the case of these particular power resistors, they made the obvious decision to switch to Evanohm instead of Cupron (most commonly used) for some of the value ranges, they managed to reduce the usually higher TCRs by this simple change of alloy but this does not make a 'precision' out of a power although they have managed to tighten up the tolerance a bit.  Many of the smaller power resistors are/have been welded for many years but the 'weld' isn't the problem here as it is in most precision resistors.  The problem is in the alloy used for the end caps to which the wire is welded, in the case of the CR series (and other similar parts), changing the alloy to Evanohm managed to bring the TCR down somewhat but the end caps have a fairly high TCR, the combination results in a lower TCR but also a nonlinear TCR, notice that the TCR increases with lower values and that they are still using the same old alloy on the lowest values.  In power resistors a crimped joint is not necessarily bad unlike precisions, the conditions present in a 'mechanical joint' do not harm power resistors like they do in true precision resistors.

If you need precision, you have to use precision resistors, they are designed for that use (well at least some are), power resistors are designed just for that...power not precision and unless the circuitry design can tolerate the 'sloppier' performance of powers, stick with precisions to do the job right.  If you are going to insist on PPM performance you aren't going to get it with dirt cheap resistors.
Title: Re: T.C. measurements on precision resistors
Post by: Kleinstein on October 31, 2016, 05:40:24 pm
Some of the digital pot might be an option for a relatively stable and cheap resistive divider. Overall resistance is not that good, but the ration can be reasonable good (e.g. 5 ppm/K for the ratio in AD5260) but the choice of higher voltage types is not that large.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on November 03, 2016, 04:59:16 pm
Digital pots are not intended for 'precision' use, while the main divider ratio has a relatively low TCR around 5 PPM/°C typical at half scale only, the TCR varies as it approaches either extreme.  There are no limits on the TCR specifications, only typical and they will vary with temperature.  You will also find that the noise is going to be significantly higher than precision wire wound resistors or foils.....you are wasting your time with parts that will not perform as you need them to.

As I've said before, if you want precision you are going to have to pay for it, there are no 'cheap' short cuts when it comes to precision, you want PPM performance it is going to cost and there is no cheap way around it unless you accept less performance.
Title: Re: T.C. measurements on precision resistors
Post by: acbern on November 03, 2016, 05:34:35 pm
Edwin, looking at precision resistors (say in the 5ppm/C, 0.01% range) what is your experience re. ball park figures for the annual drifts per year for these technologies:
-metal film
-metal foil
-wirewound
all related to non-hermetic versions. I am referring to drifts not caused by temperature (so humidity, general aging). This is a broad question, sure, and depends on many influences, but you, or someone else, may have some experience. Seems this is nowhere specified (only load life changes, which are very high; only Caddock has some data with its ceramic type resistors)
All I can contribute is metal foil, non-hermetic, in the 5-10ppm range pa (controlled lab environment; set of 5 resistors tested). Wirewound is certainly better, more material; and no clue about standard metal film resistors.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on November 03, 2016, 06:32:07 pm
Shelf drift, just laying around in a regular room environment, tends to have the lowest drift numbers because it is the easiest environment to live in for a resistor, no power, relatively small temperature range, no on/off cycles.  This figure varies a lot depending on resistor technology and to some degree the value.  For film and foil, they tend to have a bit more effect from humidity than wire wounds due to their construction and very fine circuit paths internally.  Approximate shelf drift for film usually runs in the range of 20-50 PPM/year, sometimes a bit lower depending on the variables.  Foil drift may be as low as 10PPM/year but can also be as high as 35 PPM/year approximately.  Precision wire wounds can vary as well depending on construction, as a general range many are in the 20-35 PPM/year but some can be lower.  As a general rule Ultrohm Plus are spec'd at <10 PPM/year but can achieve much lower drift rates.  I have some 200 ohm resistors that I made for Bob Pease several years ago which I have been keeping an eye on (spares), they have drifted less than 5 PPM over the years (that was about 7 years ago).  This drift can be influenced by value and environment to some small degree, I usually spec a conservative <10 PPM/year in most cases, it is usually less but most of the data I have is just feedback from customers who do track such data.

These are just general figures, the specific resistor manufacturer and type of part/construction determines the actual drift value along with environment, the figures I have given should be taken mainly as guide lines rather than absolutes for any given resistor type and should apply only to shelf 'life', other drift figures are specific to given conditions such as humidity, power cycling and thermal shock for example.

I might add that TCR and tolerance have no effect on drift figures, it is the same resistor no matter what the actual TCR or tolerance is.  TCR is a characteristic of the given alloy and construction; tolerance is merely the limits on the nominal value.
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on November 03, 2016, 06:41:41 pm
For Thin Film resistors, Beyschlag created the best (most serious) specifications.

The drift depends on the resistance value, i.e. the lower, the thicker the Thin Film, the more stable, and mainly on  the outer passivation / lacquer, if it's tight, or not.
But it depends lesser / not at all on the T.C.

As a ballpark, humidity and temperature variations create about 100 ..500 ppm of change.
Usually, Thin Film were not tested and specified for Shelf Drift, as this technology makes no sense for longterm stability.

A good example for such a specification of Beyschlags ultra precision series UXA can be found here:

http://www.vishay.com/docs/28726/uxa0204.pdf (http://www.vishay.com/docs/28726/uxa0204.pdf)


Foil resistors have a drift comparable to PWW, I'd guess, and as specified,  as these are real bulk material type resistors, not comparable to thin or thick film technology.


Frank
Title: Re: T.C. measurements on precision resistors
Post by: acbern on November 04, 2016, 03:01:19 pm
As a ballpark, humidity and temperature variations create about 100 ..500 ppm of change.
Usually, Thin Film were not tested and specified for Shelf Drift, as this technology makes no sense for longterm stability.

Foil resistors have a drift comparable to PWW, I'd guess, and as specified,  as these are real bulk material type resistors, not comparable to thin or thick film technology.

Thanks, I would think though that foil resistors are also some type of metal film, so as long as they are not hermetic I would expect a similar aging drift behaviour as with metal film. And I would expect wirewound to be lower. Also, I would rather expect 10 to 50ppm/year drift for metal film/foil (shelf life/low power; not temperature drift/extremes), otherwise a 0.05% better resistor would not make much sense. Do you have any specific data supporting 500ppm/year?
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on November 04, 2016, 03:29:37 pm
As a ballpark, humidity and temperature variations create about 100 ..500 ppm of change.
Usually, Thin Film were not tested and specified for Shelf Drift, as this technology makes no sense for longterm stability.

Foil resistors have a drift comparable to PWW, I'd guess, and as specified,  as these are real bulk material type resistors, not comparable to thin or thick film technology.

Thanks, I would think though that foil resistors are also some type of metal film, so as long as they are not hermetic I would expect a similar aging drift behaviour as with metal film. And I would expect wirewound to be lower. Also, I would rather expect 10 to 50ppm/year drift for metal film/foil (shelf life/low power; not temperature drift/extremes), otherwise a 0.05% better resistor would not make much sense. Do you have any specific data supporting 500ppm/year?

Usually, metal film is identical to Thin Film technology, with film thickness on the order of several hundred nm.

Metal Foil has several µm thickness.

I made no statement about the annual drift of TF resistors, as I've never seen any shelf stability data.

These 100..500ppm are absolute drifts after humidity and temperature / power dissipation stress.

It's correct, anyhow, that < 0.1% trimming accuracy for TF makes no big sense, as the stress induced drifts cause changes of the same order of magnitude.

Frank
Title: Re: T.C. measurements on precision resistors
Post by: Alex Nikitin on November 04, 2016, 05:40:07 pm
Shelf drift, just laying around in a regular room environment, tends to have the lowest drift numbers because it is the easiest environment to live in for a resistor, no power, relatively small temperature range, no on/off cycles. ... Precision wire wounds can vary as well depending on construction, as a general range many are in the 20-35 PPM/year but some can be lower.  As a general rule Ultrohm Plus are spec'd at <10 PPM/year but can achieve much lower drift rates.  I have some 200 ohm resistors that I made for Bob Pease several years ago which I have been keeping an eye on (spares), they have drifted less than 5 PPM over the years (that was about 7 years ago).  This drift can be influenced by value and environment to some small degree, I usually spec a conservative <10 PPM/year in most cases, it is usually less but most of the data I have is just feedback from customers who do track such data.

As an example, I've bought a set of LT450C PWW 0.002% tolerance 3ppm/C max resistors, made in 1989. All of these drifted up less than 50ppm from the nominal value (so less than 70ppm max in 27 years). Two 10K resistors I've measured came up as +30ppm one (I'm using it now as a reference, after trimming it down with 300M in parallel, so far it is almost scary stable) and +15ppm another.

Cheers

Alex
Title: Re: T.C. measurements on precision resistors
Post by: mimmus78 on December 15, 2016, 02:39:05 pm
Hi everybody.

I come out with my solution to do TC of resistors.
My method to TC of resistors basically consists in heating this resistors to 25°C, keep this temperature for some minutes, than heat up to 55°C and calculate TC.
I actually do no do negative temperature sweep and I'm thinking in doing some more complicated thermal profiles ...

The "thermal chamber" is realised by few simple components:

  - 2 power wirewound resistors
  - the resistor/dut
  - 2 pieces of Teflon tubes where the resistor leads are inserted
  - a temperature sensor based on the DS18B20
  - some aluminium foil

I found this setup very convenient, easy to realise and with very good thermal properties.
Despite having a big chunk of metal, aluminium foil still has good thermal conductivity but very low thermal capacity.
This means it react fast to the heat produced by the power resistor, and power is immediately transferred to the DUT without having the thermal inertia of the big chunk of metal.
Thermal transfer is also optimal because the resistor in encapsulated in the albumin foil leaving no space around it, even 70% of the leads are encapsulated into this aluminium foil.

The temperature sensor is inside the aluminium foil too, just near the resistor. This means the sensor is thermally in contact with the resistor ... with some more aluminium foil acting as thermal dumper.
Resistor and temperature sensor can have different temperature, but not too much because everything inside the assembly have equalised temperature.
All this assembly if fully encapsulated inside other aluminium foil that works as temperature equaliser/dumper.

The tricky thing was to develop a software that is able to counterbalance heat loss with heat produced by the power resistor to keep a relatively stable temperature ... but this is another episode.

I attach some photos of the assembly so if someone want's to replicate what I did will be more easier to do it.

PS: I added also a thermal switch that cut off power if temperature goes over 70°C ... don't want to set on fire my lab

Title: Re: T.C. measurements on precision resistors
Post by: Andreas on December 15, 2016, 09:07:20 pm
  - 2 pieces of Teflon tubes where the resistor leads are inserted

Hello,

from where did you get this?

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: mimmus78 on December 15, 2016, 09:32:27 pm
  - 2 pieces of Teflon tubes where the resistor leads are inserted

Hello,

from where did you get this?

With best regards

Andreas
I get from eBay. They are used somewhere in 3D printers. If you search for Teflon tubes you should find it.

Inviato dal mio Nexus 6P utilizzando Tapatalk

Title: Re: T.C. measurements on precision resistors
Post by: mimmus78 on December 17, 2016, 10:43:48 pm
STRANGE RESISTOR

Well on the quest for finding a 1K resistor with +2ppm/°K TC for my LTZ1000 reference I found this one?

This resistor has quite good TC measured at +0.3ppm/°K circa and it has gone a dozen of thermal cycles on it in the past few days. If you look at fist cycle of today it almost recovered all resistance variation when it was at 65°C (30°C to 65°C was only 2ppm apart).

On this UPW50 resistors a recovery after a positive thermal shocks always cause the resistor to drift down if TC is positive or drift up if TC is negative. I think this drift is caused by temperature stress on the resistor ... can be this drift used to evaluate stability of the resistor?

PS: first hour on chart it seems the resistor has negative TC but this is just the meter heating up.
Title: Re: T.C. measurements on precision resistors
Post by: mimmus78 on December 20, 2016, 01:14:48 pm
Another UPW50 resistor, this 120 ohm give me more consistent result.
Still you can see a 17 ppm change from fist and last reading at 30°C, but curve is less pronuced.
At least it seems drift/hysteresis is less evident after fist thermal cycle.

This TC includes also TC of the two leads (8 mOhm total) that was calculated to influence total TC with +5% circa.

   step:temp 000:25 - avg.: 120.059312 ohm (1473  samples)
   step:temp 001:30 - avg.: 120.062963 ohm (1414  samples) total +30.40 ppm - +6.08 ppm/K°
   step:temp 002:65 - avg.: 120.083843 ohm (729  samples) total +173.91 ppm - +4.97 ppm/K°
   step:temp 003:30 - avg.: 120.062053 ohm (1437  samples) total -181.45 ppm - +5.18 ppm/K°
   step:temp 004:65 - avg.: 120.083235 ohm (1193  samples) total +176.43 ppm - +5.04 ppm/K°
   step:temp 005:30 - avg.: 120.061325 ohm (1361  samples) total -182.46 ppm - +5.21 ppm/K°
   step:temp 006:65 - avg.: 120.082729 ohm (684  samples) total +178.28 ppm - +5.09 ppm/K°
   step:temp 007:30 - avg.: 120.061072 ohm (1393  samples) total -180.35 ppm - +5.15 ppm/K°
   step:temp 008:65 - avg.: 120.082460 ohm (758  samples) total +178.14 ppm - +5.09 ppm/K°
   step:temp 009:30 - avg.: 120.060839 ohm (1135  samples) total -180.05 ppm - +5.14 ppm/K°

Title: Re: T.C. measurements on precision resistors
Post by: Andreas on December 20, 2016, 08:02:35 pm
When I see this:

how is the drift of your K2001 during measurement?
What happens if you leave the resistor temperature slightly over room temperature?

Just to distinguish if the drift comes from some creeping epoxy or from some warm-up effects on the K2001.
I also think you would get different results if you would cycle temperature around room temperature.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: mimmus78 on December 21, 2016, 05:59:33 pm
Well I tested 10k range and it was stable ...  but I didn't tested yet every range. Resistors generally recover most of the drift after one day resting at ambient temperature.

Warm up effects? I don't think so. During week end I leave meter turned on and the room has AC to keep temperature in 1°C. Resistors measured during week end shows the same behaviour.

I measured one of this Epoxy/not hermetically sealed 10K Vishay metal foil 0.005 percent resistor and I have seen no histeresys there. Only the TC curve was a little bit wonky but it's seems normal with metal foils resistors.

More investigation needed. I will receive some resistors from Edwin in a few days. I'm very curious to see what I will find.

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Title: Re: T.C. measurements on precision resistors
Post by: mimmus78 on December 24, 2016, 12:33:22 pm
Just finished the software for automatic TC ... bad me now I have to port it form K2001 to 3458a.

(http://uploads.tapatalk-cdn.com/20161224/c0ae8aea4df862614e3a54a4f6c051cc.jpg)

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Title: Re: T.C. measurements on precision resistors
Post by: PartialDischarge on December 24, 2016, 12:57:20 pm
wow, this is a hell of a thread and I just discovered it today, time to start reading
Title: Re: T.C. measurements on precision resistors
Post by: mimmus78 on December 25, 2016, 08:41:25 am
An this is another UPW50 measured with a 3458a ... drifting effects after power cycle is still there and are identical to what measured with K2001.
So it's almost impossible that this effect is due to meter heating or drifting.
Title: Re: T.C. measurements on precision resistors
Post by: acbern on December 25, 2016, 04:53:51 pm
It would be interesting if you repeated this with less of a cycle with the exact same device, say only +/-15K. This way one could see if the hysteresis is linear with delta T or if there is some acceleration at higher delta T.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on December 25, 2016, 05:18:19 pm
Hello,

when I compare this with my own UPW50 measurements the behaviour is quite different:
https://www.eevblog.com/forum/metrology/t-c-measurements-on-precision-resistors/msg462300/#msg462300 (https://www.eevblog.com/forum/metrology/t-c-measurements-on-precision-resistors/msg462300/#msg462300)

I usually have a "lag" between temperature change and resistance. This gives the typical hysteresis opening around the middle of the temperature extremes. Over night the resistance returned around to the middle of the opening.

On the other side I never had temperatures above 45 deg C.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: mimmus78 on December 26, 2016, 08:23:24 am
So this is another experiment with this resistor.
This experiment was done 24h after the previous. In this first experiment the resistor has drifted 12ppm down. After 24h of resting it has recovered 11ppm returning back almost at the same point of start.

The second experiment consists in three thermal cycles with low temperature delta, 20°K from t.amb and two with 40°C of delta.

Results are with first three thermal cycle, the ones with limited temperature delta there was only a drift down on 1ppm in first cycles.
With the high temp cycle the drift was perfectly the same as with the previous day.

EDIT:
I just noticed the temperature of the room changed a little bit during the night ... even if the measurements are consistent this test must be repeated.

READINGS:

  step 00 - temp. 25 °C - avg. res. 10005.033472 ohm (0122 samples)
  step 01 - temp. 30 °C - avg. res. 10005.236821 ohm (0098 samples) total +20.32 ppm - +4.06 ppm/K°
  step 02 - temp. 40 °C - avg. res. 10005.597550 ohm (0100 samples) total +36.05 ppm - +3.61 ppm/K°
  step 03 - temp. 30 °C - avg. res. 10005.223934 ohm (0084 samples) total -37.34 ppm - +3.73 ppm/K°
  step 04 - temp. 40 °C - avg. res. 10005.601928 ohm (0065 samples) total +37.78 ppm - +3.78 ppm/K°
  step 05 - temp. 30 °C - avg. res. 10005.225218 ohm (0080 samples) total -37.65 ppm - +3.76 ppm/K°
  step 06 - temp. 40 °C - avg. res. 10005.602340 ohm (0110 samples) total +37.69 ppm - +3.77 ppm/K°
  step 07 - temp. 30 °C - avg. res. 10005.225215 ohm (0036 samples) total -37.69 ppm - +3.77 ppm/K°
  step 08 - temp. 65 °C - avg. res. 10006.284930 ohm (0081 samples) total +105.92 ppm - +3.03 ppm/K°
  step 09 - temp. 30 °C - avg. res. 10005.190542 ohm (0026 samples) total -109.37 ppm - +3.12 ppm/K°
  step 10 - temp. 65 °C - avg. res. 10006.281207 ohm (0036 samples) total +109.01 ppm - +3.11 ppm/K°
  step 11 - temp. 30 °C - avg. res. 10005.181792 ohm (0043 samples) total -109.87 ppm - +3.14 ppm/K°
Title: Re: T.C. measurements on precision resistors
Post by: mimmus78 on December 26, 2016, 08:36:39 am
when I compare this with my own UPW50 measurements the behaviour is quite different:
I usually have a "lag" between temperature change and resistance. This gives the typical hysteresis opening around the middle of the temperature extremes. Over night the resistance returned around to the middle of the opening.
On the other side I never had temperatures above 45 deg C.

This was partially confirmed with my last experiment. At 40° drift was of just 1ppm. When temperature was raised at 65° I had the other 4ppm.
Anyway just noticed the temperature of the room changed a little bit during the night ... I will repeat this test one more time.
Title: Re: T.C. measurements on precision resistors
Post by: d-smes on December 26, 2016, 11:44:16 pm
When temperature is stepped to the higher set-point, there is a downward drift in resistance.  This is especially noticeable when stepped to 65 deg C.   What would happen if resistance was allowed to stabilize at 65C before the next step down in temperature?
Title: Re: T.C. measurements on precision resistors
Post by: mimmus78 on December 27, 2016, 10:06:54 pm
What would happen if resistance was allowed to stabilise at 65C before the next step down in temperature?
As far as i understood the most of the drift happens in the first 30 minutes at high temperature ... sub sequential thermal cycle cause drift but this became less evident cycle by cycle.

Need to do another experiment with long resting times. Something like this should be appropriate:


Up to now I have measured this things:

 1. when the temperature is stabilised after a temperature change there is always some drift
 2. this "drift" is proportional the the dt
 3. drift is negative when temperature dt is positive (and viceversa)
 4. when temperature goes back to "ambient temperature" this drift is still there and measurable
 5. resistor with lower TC generally drift lesser than the ones with higher TC
 6. most of the drift is recovered (or it drift back) after many hours of resting at "ambient temperature"
 7. this drift effect reduces much with many therm cycles

Points 6 and 7 are known facts and observable in data but I still need to confirm with appropriate experiment that is not a multimeter drift or some changes in the measurement methods I made in last days (changed leads and probes from cheap mini grabber to Pomona golden plated ones).
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on December 27, 2016, 10:21:05 pm
Hello,

I think it is better to solder the connections instead of using grabbers.

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: EmmanuelFaure on December 28, 2016, 07:38:28 am
*ugly grabbers 8)
Title: Re: T.C. measurements on precision resistors
Post by: mimmus78 on December 28, 2016, 09:08:24 am
Hello,
I think it is better to solder the connections instead of using grabbers.
with best regards
Andreas

OK I can give it a go ... may I solder 4 copper wires to the leads and than grab in the outside box where temperature is more stable?


Just realised in 3458A you can screw wires directly to the banana plug ... still have to get accustomed to it.
Title: Re: T.C. measurements on precision resistors
Post by: mimmus78 on December 29, 2016, 12:46:22 pm
Another day of 3458a logging resistor.

As by Andreas suggestions this time I used copper wire (from ethernet cable) soldered to the end of resistor leads. I also used a clamp to reduce overheat of the resistor.

Measured resistance of the DUT in free air before to start tests. Temperate 21°C +/- 2°C circa (no way to measure it).

   - DUT R with pomona leads 12K00596
   - DUT R directly to binding posts 12K00592 (observed heating/cooling process when in the binding posts)
   - DUT R with soldered ethernet copper leads 12K00597

I also measured the 10K resistor inside my MF calibrator before to start test and at the end of the test to be sure multimeter doesn't drift.

   - start of test: 10.000061 ohm
   - end of test: 10.000059 ohm

At the end of cycle I added also a log period at 25°C (steps 10 and above). Every step has same temperature and lasts 15 minutes, by this I can get resistance value averaged every 15 minutes. If you really force a bit readings you can notice a slight drift down because 25°C is still higher than normal temperature.

I give it also a run 30/65/30 without offset compensation just to check if anything changes but also this tests give me the same results.

Here are all data and charts.

READINGS - 4W - SOLDERED COPPER ETH LEADS - OFFSET COMP ON (DELAY 0.5s):
===================================================================================================

  step 00 - temp. 25 °C - avg. res. 12005.837343 ohm (0026 samples)
  step 01 - temp. 30 °C - avg. res. 12005.656371 ohm (0088 samples) total -15.07 ppm - -3.01 ppm/K°
  step 02 - temp. 40 °C - avg. res. 12005.198936 ohm (0101 samples) total -38.10 ppm - -3.81 ppm/K°
  step 03 - temp. 30 °C - avg. res. 12005.612139 ohm (0054 samples) total +34.42 ppm - -3.44 ppm/K°
  step 04 - temp. 40 °C - avg. res. 12005.195729 ohm (0102 samples) total -34.68 ppm - -3.47 ppm/K°
  step 05 - temp. 30 °C - avg. res. 12005.607506 ohm (0042 samples) total +34.30 ppm - -3.43 ppm/K°
  step 06 - temp. 65 °C - avg. res. 12003.806769 ohm (0076 samples) total -149.99 ppm - -4.29 ppm/K°
  step 07 - temp. 30 °C - avg. res. 12005.559735 ohm (0076 samples) total +146.03 ppm - -4.17 ppm/K°
  step 08 - temp. 65 °C - avg. res. 12003.794508 ohm (0065 samples) total -147.03 ppm - -4.20 ppm/K°
  step 09 - temp. 30 °C - avg. res. 12005.531690 ohm (0026 samples) total +144.72 ppm - -4.13 ppm/K°
  step 10 - temp. 25 °C - avg. res. 12005.740309 ohm (0018 samples) total +17.38 ppm - -3.48 ppm/K°
  step 11 - temp. 25 °C - avg. res. 12005.743185 ohm (0056 samples) total +0.24 ppm - +0.24 ppm/K°
  step 12 - temp. 25 °C - avg. res. 12005.742822 ohm (0051 samples) total -0.03 ppm - -0.03 ppm/K°
  step 13 - temp. 25 °C - avg. res. 12005.742047 ohm (0051 samples) total -0.06 ppm - -0.06 ppm/K°
  step 14 - temp. 25 °C - avg. res. 12005.743028 ohm (0050 samples) total +0.08 ppm - +0.08 ppm/K°
  step 15 - temp. 25 °C - avg. res. 12005.742188 ohm (0051 samples) total -0.07 ppm - -0.07 ppm/K°
  step 16 - temp. 25 °C - avg. res. 12005.742950 ohm (0051 samples) total +0.06 ppm - +0.06 ppm/K°
  step 17 - temp. 25 °C - avg. res. 12005.741966 ohm (0049 samples) total -0.08 ppm - -0.08 ppm/K°
  step 18 - temp. 25 °C - avg. res. 12005.740597 ohm (0050 samples) total -0.11 ppm - -0.11 ppm/K°
  step 19 - temp. 25 °C - avg. res. 12005.740345 ohm (0051 samples) total -0.02 ppm - -0.02 ppm/K°
  step 20 - temp. 25 °C - avg. res. 12005.740984 ohm (0051 samples) total +0.05 ppm - +0.05 ppm/K°
  step 21 - temp. 25 °C - avg. res. 12005.740076 ohm (0050 samples) total -0.08 ppm - -0.08 ppm/K°
  step 22 - temp. 25 °C - avg. res. 12005.740010 ohm (0050 samples) total -0.01 ppm - -0.01 ppm/K°
  step 23 - temp. 25 °C - avg. res. 12005.738172 ohm (0051 samples) total -0.15 ppm - -0.15 ppm/K°
  step 24 - temp. 25 °C - avg. res. 12005.739758 ohm (0050 samples) total +0.13 ppm - +0.13 ppm/K°
  step 25 - temp. 25 °C - avg. res. 12005.739483 ohm (0050 samples) total -0.02 ppm - -0.02 ppm/K°
  step 26 - temp. 25 °C - avg. res. 12005.739246 ohm (0051 samples) total -0.02 ppm - -0.02 ppm/K°
  step 27 - temp. 25 °C - avg. res. 12005.739165 ohm (0051 samples) total -0.01 ppm - -0.01 ppm/K°
  step 28 - temp. 25 °C - avg. res. 12005.738020 ohm (0051 samples) total -0.10 ppm - -0.10 ppm/K°
  step 29 - temp. 25 °C - avg. res. 12005.737698 ohm (0050 samples) total -0.03 ppm - -0.03 ppm/K°
  step 30 - temp. 25 °C - avg. res. 12005.738319 ohm (0051 samples) total +0.05 ppm - +0.05 ppm/K°
  step 31 - temp. 25 °C - avg. res. 12005.738173 ohm (0051 samples) total -0.01 ppm - -0.01 ppm/K°
  step 32 - temp. 25 °C - avg. res. 12005.738530 ohm (0051 samples) total +0.03 ppm - +0.03 ppm/K°
  step 33 - temp. 25 °C - avg. res. 12005.738807 ohm (0050 samples) total +0.02 ppm - +0.02 ppm/K°
  step 34 - temp. 25 °C - avg. res. 12005.738572 ohm (0051 samples) total -0.02 ppm - -0.02 ppm/K°
  step 35 - temp. 25 °C - avg. res. 12005.737621 ohm (0051 samples) total -0.08 ppm - -0.08 ppm/K°
  step 36 - temp. 25 °C - avg. res. 12005.735601 ohm (0051 samples) total -0.17 ppm - -0.17 ppm/K°
  step 37 - temp. 25 °C - avg. res. 12005.715372 ohm (0067 samples) total -1.68 ppm - -1.68 ppm/K°

READINGS - 4W - SOLDERED COPPER ETH LEADS - OFFSET COMP OFF:
===================================================================================================

  step 05 - temp. 30 °C - avg. res. 12005.513999 ohm (0160 samples)
  step 06 - temp. 65 °C - avg. res. 12003.726170 ohm (0119 samples) total -148.92 ppm - -4.25 ppm/K°
  step 07 - temp. 30 °C - avg. res. 12005.495170 ohm (0093 samples) total +147.37 ppm - -4.21 ppm/K°
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on December 29, 2016, 01:44:55 pm
Hello,

so I see no more overshoot with soldered wires.
Is that correct? (althought a different resistor value).

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: mimmus78 on December 29, 2016, 02:59:21 pm
In reality I cannot say this 100% ... my idea is that using Pomona leads was enough to solve this
error. A couple of resistor when I was using Pomona leads also didn't showed overshoot.

But in last tests I also changed resistor from UPW50 to ULTROHM from Edwin. Maybe it is just
Edwin's ones that does not have this effect ...

I need to test a couple more resistor from Edwin to build first LTZ1000 reference and than I will
make another RUN with the most overshooting resistor in the UPW50 pool. Only this can confirm
if Pomona leads or soldered leads solved this problem or not.

This stuff really takes forever ...
Title: Re: T.C. measurements on precision resistors
Post by: mimmus78 on February 03, 2017, 02:24:39 pm
Many resistors later ...

Now I can say Edwin resistors doesn't have this overshoot effect. I tested a total of 15 resistors from Edwin and none of them showed this strange overshoot.

As soon as I back to UPW50 I have this overshoot effect again. I'm now sure it's just resistors type and construction causing it. Also a Vishay foil resistor doesn't have this overshoot.

I speak with Edwin and he find strange this end cycle hysteresis. I will make some more tests in next days as  I'd like to find how many days it takes to recovery to initial value and try to isolate what is causing this.

Inviato dal mio Nexus 6P utilizzando Tapatalk

Title: Re: T.C. measurements on precision resistors
Post by: Andreas on February 03, 2017, 07:37:25 pm
Hello,

For me its not clear: what effect do you mean with "end cycle hysteresis"?

For some effects it would be also better to have the temperature as X-axis additional to a time diagram.
And a interesting question would be if the behaviour would be the same if you also had a
"lower than room temperature / 30 deg C" point in your measurement.

I personally blame a part of all hysteresis effects to the viscosity of the epoxy used to seal the resistors.
And another part on air humidity effects to the epoxy. (the epoxy is swelling when taking humidity from environment).
Air humidity is very tricky as the time constants for rH changes are usually long.
I have observed 3-7 days time constant for changes around 55% rH on a DIP8-package.
The viscosity seems to be more a effect "over night" or several hours.
On resistor measurements I have often restarting the measurement value somewhere in the "middle" of the hysteresis opening when repeating the measurement next day.

with best regards

Andreas



Title: Re: T.C. measurements on precision resistors
Post by: mimmus78 on February 03, 2017, 09:59:15 pm
>> For me its not clear: what effect do you mean with "end cycle hysteresis"?

"end cycle hysteresis" is the resistance change measured after one or more thermal cycles.

If you get the following example you can see that at beginning (step 2) resistance was 20011.70 ohm circa.
After the temperature going up and down two times resistance was 20011.39 ohm circa (step 47).
So the resistor has lost 15ppm after thermal cycling.

Code: [Select]
|  # | °C | avg. resist. - sam. | abs ppm - dt  | ppm/°K - dt  |
| -- | -- | ------------------- | ------------- | ------------ |
| 00 | 25 |  20011.229886 ? 021 |               |              |
| 01 | 25 |  20011.236979 ? 019 | +000.35   +0  |              |
| 02 | 30 |  20011.703395 ? 022 | +023.31   +5  | +04.66    +5 |
| 03 | 30 |  20011.703168 ? 019 | -000.01   +0  | +04.66    +5 |
| 04 | 35 |  20012.125043 ? 021 | +021.08   +5  | +04.22    +5 |
| 05 | 35 |  20012.120768 ? 019 | -000.21   +0  | +04.17    +5 |
| 06 | 50 |  20013.388645 ? 022 | +063.36  +15  | +04.22   +15 |
| 07 | 50 |  20013.374047 ? 019 | -000.73   +0  | +04.18   +15 |
| 08 | 50 |  20013.363585 ? 020 | -000.52   +0  | +04.14   +15 |
| 09 | 30 |  20011.460479 ? 019 | -095.09  -20  | +04.75   -20 |
| 10 | 30 |  20011.463921 ? 019 | +000.17   +0  | +04.75   -20 |
| 11 | 30 |  20011.472355 ? 020 | +000.42   +0  | +04.72   -20 |
| 12 | 60 |  20014.381990 ? 021 | +145.40  +30  | +04.85   +30 |
| 13 | 60 |  20014.352014 ? 021 | -001.50   +0  | +04.80   +30 |
| 14 | 60 |  20014.339421 ? 019 | -000.63   +0  | +04.78   +30 |
| 15 | 30 |  20011.333014 ? 021 | -150.21  -30  | +05.01   -30 |
| 16 | 30 |  20011.346870 ? 020 | +000.69   +0  | +04.98   -30 |
| 17 | 30 |  20011.356837 ? 019 | +000.50   +0  | +04.97   -30 |
| 18 | 30 |  20011.361145 ? 020 | +000.22   +0  | +04.96   -30 |
| 19 | 30 |  20011.368689 ? 019 | +000.38   +0  | +04.95   -30 |
| 20 | 30 |  20011.375579 ? 019 | +000.34   +0  | +04.94   -30 |
| 21 | 30 |  20011.379270 ? 020 | +000.18   +0  | +04.93   -30 |
| 22 | 30 |  20011.384615 ? 020 | +000.27   +0  | +04.92   -30 |
| 23 | 30 |  20011.390463 ? 019 | +000.29   +0  | +04.91   -30 |
| 24 | 30 |  20011.391643 ? 021 | +000.06   +0  | +04.91   -30 |
| 25 | 30 |  20011.399790 ? 020 | +000.41   +0  | +04.90   -30 |
| 26 | 30 |  20011.401468 ? 019 | +000.08   +0  | +04.89   -30 |
| 27 | 30 |  20011.403340 ? 020 | +000.09   +0  | +04.89   -30 |
| 28 | 30 |  20011.406747 ? 019 | +000.17   +0  | +04.88   -30 |
| 29 | 30 |  20011.413715 ? 020 | +000.35   +0  | +04.87   -30 |
| 30 | 30 |  20011.406163 ? 019 | -000.38   +0  | +04.89   -30 |
| 31 | 30 |  20011.410265 ? 020 | +000.20   +0  | +04.88   -30 |
| 32 | 30 |  20011.412707 ? 014 | +000.12   +0  | +04.87   -30 |
| 33 | 30 |  20011.411674 ? 023 | -000.05   +0  | +04.88   -30 |
| 34 | 30 |  20011.412410 ? 021 | +000.04   +0  | +04.87   -30 |
| 35 | 30 |  20011.415800 ? 019 | +000.17   +0  | +04.87   -30 |
| 36 | 30 |  20011.417324 ? 021 | +000.08   +0  | +04.87   -30 |
| 37 | 30 |  20011.418275 ? 020 | +000.05   +0  | +04.87   -30 |
| 38 | 30 |  20011.417811 ? 019 | -000.02   +0  | +04.87   -30 |
| 39 | 30 |  20011.417795 ? 020 | -000.00   +0  | +04.87   -30 |
| 40 | 30 |  20011.415679 ? 019 | -000.11   +0  | +04.87   -30 |
| 41 | 30 |  20011.411685 ? 020 | -000.20   +0  | +04.88   -30 |
| 42 | 30 |  20011.412853 ? 019 | +000.06   +0  | +04.87   -30 |
| 43 | 30 |  20011.406068 ? 019 | -000.34   +0  | +04.89   -30 |
| 44 | 30 |  20011.404360 ? 020 | -000.09   +0  | +04.89   -30 |
| 45 | 30 |  20011.398074 ? 019 | -000.31   +0  | +04.90   -30 |
| 46 | 30 |  20011.392920 ? 020 | -000.26   +0  | +04.91   -30 |
| 47 | 30 |  20011.392633 ? 003 | -000.01   +0  | +04.91   -30 |


This is result from my python script.
The TCR tracing consists of more than 50 steps/measurements points (this run was interrupted at the 47th step).
Every step last 10 minutes circa.
Resistance measurement are made every 30 seconds with K2001, 10NPLC with offset compensation, 4W connection with Pomona leads. So there is 20 measurements circa per each step.
(I back to K2001 as my 3458a is occupied to log the LTZ1000 reference).

1st column is the step number
2nd column is temperature set point
3rd is averaged resistance of n samples
4th is ppm difference and temperature difference referred to previous step
5th is ppm/°K and temperature difference referred to the previous step where temperature set point was different. In other words ppm/°K is always calculated respect to the previous step with lower or higher temperature.
Title: Re: T.C. measurements on precision resistors
Post by: Alex Nikitin on February 04, 2017, 12:24:30 am
I suppose this is the right thread to post my results. Here we have the Ohmite RX-1M (glass encapsulated hermetic) 10G resistor, mounted in an alloy Hammond box with BNC connectors and measured by Keithley 617 electrometer with temperature varied from 21.5C down to 13C. I was expecting much larger tempco, here it is not easily measurable, with deviation around 150ppm p-p and the measurement noise around 50ppm p-p, over 8.5 degrees temperature drop in about an hour time, making the tempco less than 20ppm/C in that range of temperatures. I will leave the resistor warming up overnight and see how it behaves with temperatures higher than the room, up to 45-50C. Vertical scale for the resistance is 0.005% (50ppm)/div, the temperature is measured by a thermocouple fixed to the resistor's enclosure.

Cheers

Alex

(http://www.ant-audio.co.uk/Test_Gear/K617/RX1M_10G_vT_001.gif)
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on February 04, 2017, 12:09:00 pm
Hello Alex,

are you shure that you are not below the dew point
at 16 deg C and below when doing the measurement.
Or why is the resistance first rising and then going down?

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Alex Nikitin on February 04, 2017, 12:15:06 pm
Hello Alex,

are you shure that you are not below the dew point
at 16 deg C and below when doing the measurement.
Or why is the resistance first rising and then going down?

With best regards

Andreas

Essentially this change is below my ability to measure it accurately. I don't think this drop is due to a leakage. Here is the full graph going back to +23C as of this morning. This rise could be just a transient effect due to a reasonably fast cooling.

Cheers

Alex

(http://www.ant-audio.co.uk/Test_Gear/K617/RX1M_10G_vT_002.gif)
Title: Re: T.C. measurements on precision resistors
Post by: CalMachine on February 04, 2017, 02:23:06 pm
I'm looking to get a small benchtop incubator/oven to start doing some TC measurements!  Anyone know of any, fairly decent, cheap units available on the market?  :popcorn:
Title: Re: T.C. measurements on precision resistors
Post by: dr.diesel on February 04, 2017, 02:43:47 pm
I'm looking to get a small benchtop incubator/oven to start doing some TC measurements!  Anyone know of any, fairly decent, cheap units available on the market?  :popcorn:

Not too hard to custom build.  If you end up buying something make sure and get a controller with some kind of IO, you can you script/program/automate the testing.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on February 04, 2017, 04:31:54 pm
>> For me its not clear: what effect do you mean with "end cycle hysteresis"?

"end cycle hysteresis" is the resistance change measured after one or more thermal cycles.

If you get the following example you can see that at beginning (step 2) resistance was 20011.70 ohm circa.
After the temperature going up and down two times resistance was 20011.39 ohm circa (step 47).
So the resistor has lost 15ppm after thermal cycling.


Ok, thanks for the explanation.

What I see in the diagram is
a) one part with immediate response to temperature
b) a effect in opposite direction with a much longer time constant.

the opposite direction could also be a smaller CTE of
one of the components that build up the resistor.

As you cannot change the readily built resistor
I would ask myself if I have actually such temperature risings in my end application.

In my lab I have measured temperature risings of up to around 2 deg C/hour.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Alex Nikitin on February 04, 2017, 11:21:04 pm
Hmm, it looks like either I have an exceptional example of 10G RX-1M, or these resistors are really that good. I've ramped up the temperature in the chamber up to 49C (measured on the resistor enclosure) and again, the resistance change is in order of 100ppm for over 25 degrees... . I have another sample of 10G resistor at work and also a couple of 100G of the same type - will measure these eventually. Right now I am measuring the same 10G cooling down, but with a different method - using the I/V mode on the Keithley 617. The difference at 20V supplied is very little comparing with the normal (constant current) method but the cable leakages are less of a problem.

Cheers

Alex

(http://www.ant-audio.co.uk/Test_Gear/K617/RX1M_10G_vT_003.gif)
Title: Re: T.C. measurements on precision resistors
Post by: mimmus78 on February 05, 2017, 12:06:58 am
Andreas,

I measured this "overshoot" also with 5° K difference but it was really marginal.

I think with normal natural temperature cycling this overshoot has almost not effect on our LTZ circuit and because of the more slow temperature changes it almost do not reveal.

What I think is that this will also have some impact on long time stability of the resistance. But this will takes many years to prove it.

This effect, the hysteresis due to thermal cycling and maybe drift due to humidity  suggest me that if you want to reduce drift you must keep resistors always at the same temperature. The hole circuit must be in a hoven.

Now I'm checking what is effect of humidity on the resistance of a UPW50. I'm drying a resistors with some "medical" grade desecant. Actually registered -20ppm in two days.

Tomorrow will be third day and I will fire up my MF calibrator to countercheck the resistance readings, but I'm sure the drift is there.

My plan is to leave the resistor to dry for one week, check the "drift" and than countercheck if it creeps back as it will reaccumulate the humidity and in how much days.
Title: Re: T.C. measurements on precision resistors
Post by: mimmus78 on February 05, 2017, 02:47:19 pm
@Alex Nikitin

That's very odd to me, never expected this to be the case.
From charts it seems you are measuring stability of the Keithley 617 and not of resistor :-)
Title: Re: T.C. measurements on precision resistors
Post by: Alex Nikitin on February 05, 2017, 03:58:28 pm
@Alex Nikitin

That's very odd to me, never expected this to be the case.
From charts it seems you are measuring stability of the Keithley 617 and not of resistor :-)

Yes, the accuracy and stability of the electrometer are limiting factors. The spec on the K617 at 20G range is 1.5%  ::) . Nevertheless, the temperature in my home lab is reasonably stable, so it is mostly the noise and the resolution of the Keithley. Here are two more graphs - a full 22C-10C-50C-25C cycle today and the R(T) curve from that cycle that is reasonably fits a parabola after all. There are obviously some transient effects (the resistor is coupled to the enclosure only by its leads connected to two BNC sockets).

Cheers

Alex

(http://www.ant-audio.co.uk/Test_Gear/K617/RX1M_10G_vT_004.gif)

(http://www.ant-audio.co.uk/Test_Gear/K617/RX1M_10G_vT_005.gif)

Title: Re: T.C. measurements on precision resistors
Post by: Alex Nikitin on February 05, 2017, 09:02:51 pm
And here are the graphs for the 100G resistor of the same Ohmite RX-1M series. A very different behaviour, essentially a linear -230ppm/C tempco. Vertical scale 0.1%/div . I may re-measure this resistor in the V/I mode of the Keithley 617 just to confirm this data and check if there is any obvious leakage influence.

Cheers

Alex

P.S. I am considering now if I should build a 100G reference resistor from ten 10G ones. The price however, would be very high - £600 (£500 + VAT) for the resistors only!

(http://www.ant-audio.co.uk/Test_Gear/K617/RX1M_100G_vT_001.gif)

(http://www.ant-audio.co.uk/Test_Gear/K617/RX1M_100G_vT_002.gif)
Title: Re: T.C. measurements on precision resistors
Post by: mimmus78 on February 05, 2017, 09:55:41 pm
Well this last chart from the 100G has much more sense. :-)
Title: Re: T.C. measurements on precision resistors
Post by: Alex Nikitin on February 06, 2017, 11:35:09 pm
The results for the second sample of Ohmite RX-1M 10G resistor. A different tempco shape - almost linear - but still very low, about 12ppm/C.

Cheers

Alex

(http://www.ant-audio.co.uk/Test_Gear/K617/RX1M_10G_n2_vT_001.gif)

(http://www.ant-audio.co.uk/Test_Gear/K617/RX1M_10G_n2_vT_002.gif)
Title: Re: T.C. measurements on precision resistors
Post by: mimmus78 on February 09, 2017, 04:36:45 pm
I run another experiment to check "overshoot effect" with 40°K temperature difference and a 10K UPW50 resistor.
Experiment than proceed with small steps of 5°K (up) and 2°K step (down).

I still have doubts that this overshoot are coming from my setup so I set a thermistor in contact with one of the two resistor leads near the case of the resistor. I wanted to check that lead temperature is similar to the one of the DUT.
The thermistor is very small NTC that I got from a body thermometer. To keep minimal thermal mass, resistor was soldered with very thin wrap wire. Resistance of this thermistor was measured by the K2001.

I scaled thermistor resistance reading with following equation Y=75-(R/1000) to have it charted on the graph on the same scale of the temperature.

As usual the green line is a digital temperature sensor that is place by side of the DUT resistor.
Yellow dotted line is the scaled NTC resistance.
Blue is the DUT resistance.
The other two dotted lines are 3458a temperature and ambient temperature.
Resistance is measured by the 3458a with 4W, 30 NPLC, offset compensation on and delay of 0.1 s.

RESULTS:

- "overshoot effect" with dt of 40°K is near 6ppm
- "overshoot effect" with dt of 5°K is 1ppm circa and visible in every step even at 2°K
- "overshoot effect" is not visible on the resistance of the NTC
- resistance of the NTC really track very well temperature measured by the digital temperature sensor

I attach three charts from this experiment.

 - first image is the overall experiment
 - second one is the zoomed in part when the DUT reach the fist 40°K temperature increase
 - third is resistance vs temperature
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on February 20, 2017, 09:56:32 pm
Hello,

got some goodies ...

will have to do some T.C. measurements ...

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: mimmus78 on February 22, 2017, 04:38:47 pm
Ohhh nice ... Courius to know how they act :-)

Inviato dal mio Nexus 6P utilizzando Tapatalk

Title: Re: T.C. measurements on precision resistors
Post by: Andreas on February 22, 2017, 10:22:50 pm
Hello,

T.C. according to data sheet:
+/- 0.2 ppm/K typ +/- 2 ppm/K spread.
hysteresis not specified.
http://www.vishaypg.com/doc?63120 (http://www.vishaypg.com/doc?63120)

First sample:
VHP202 1K #1  Datecode B1629-  top marking (hand written) "S179"

17.02.2017 Measurement from 11 deg C to 43 deg C (25 deg C -14/+18 deg C)
near linear T.C. of -2.5 ppm/K
hysteresis about +/- 1ppm (or 2 ppm span)
The hysteresis is related to the hot phase of the resistor so the resistor does not like the 43 deg C temperature.
The hysteresis recovers "over night" so a measurement at the following day shows the same behaviour.

18.02.2017 reduced temperature range of around 25 deg C +/-7 deg C
near linear T.C. of -2.5 ppm/K
hysteresis within noise (below 0.5 ppm)

The T.C. is somewhat at the upper limit of the datasheet and far away from the "typical" value.
And this resistor should be only used either with very slow temperature gradients or not be heated above 32 deg C.

The second 1K resistor seems to be better in T.C. (results will follow ...)

with best regards

Andreas



Title: Re: T.C. measurements on precision resistors
Post by: mimmus78 on February 22, 2017, 10:58:45 pm
Anyway this little histeresys (if always recovered) is almost ininfluent within a ltz1000 circuit.

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Title: Re: T.C. measurements on precision resistors
Post by: Andreas on February 25, 2017, 04:21:07 pm
Hello,

second sample:
VHP202 1K #2  Datecode B1629-  top marking (hand written) "S164"

23.02.2017 Measurement from 13 deg C to 43 deg C (25 deg C -12/+18 deg C)
near linear T.C. of -0.24 ppm/K
hysteresis about +/- 0.8 ppm (or 1.5 ppm span)
The hysteresis is related to the hot phase of the resistor so the resistor again does not like the 43 deg C temperature.
The hysteresis recovers "over night" so a measurement at the following day shows the same behaviour.

24.02.2017 reduced temperature range of around 25 deg C +/-7 deg C
near linear T.C. of -0.24 ppm/K
hysteresis within noise (below 0.5 ppm)

So this sample is much nearer to the "typical" spec of +/- 0.2ppm/K

with best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: Andreas on February 25, 2017, 04:24:02 pm
Anyway this little histeresys (if always recovered) is almost ininfluent within a ltz1000 circuit.

Hello,

I wanted to have a humidity insensitive "standard" resistor.
For that the T.C. of the first sample is much too high.
And I have also to take care that the temperature change is not too fast for the 2nd sample.

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: babysitter on March 12, 2017, 07:06:18 pm
Hi Andreas,

ebay recently presented a image of three old, scavenged Ultrohm Resistors (pay attention to the missing plus, so Edwin might has been a bit younger in that era, how much is Ultrohm plus linked to this older shop?), and at less than 5€ I gave them a try. The absolute value (just measured with 2 wire mode even!) seems to be okayish after all these years, I wonder If you would like to give those well-seasoned, funny-shaped bobbins a try on your T.C. measurement setup.

Eye candy attached.

Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on March 13, 2017, 05:47:18 pm
These are old dinosaurs, for awhile Ultronix used the 'Ultrohm' term on some of their resistors, it was not in use during the time I worked at Ultronix and I do not recall ever seeing a resistor form like these made during my tenure  there.  They probably date from the 1960s, there was one other product line (which to my knowledge) that never became commercial which bore the Ultrohm name on it.  Ultrohm never trade marked the name so it was available, hence my line became the Ultrohm Plus, it bears no design or relationship to the old Ultronix 'Ultrohm'.  I don't see a tolerance on the resistors nor any tolerance code so what tolerance these have is anybody's guess.  These are molded in the same Ultronix blue alkyd that was used on all of their molded resistors.  I have quite a few of them still laying around, very few of them are still in tolerance after all these years, not to be unexpected as molded resistors will continue to drift with age never becoming completely stable.
Title: Re: T.C. measurements on precision resistors
Post by: Mickle T. on March 13, 2017, 07:05:11 pm
... I don't see a tolerance on the resistors nor any tolerance code so what tolerance these have is anybody's guess. 
Standard tolerance code "B" = 0.1%
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on March 13, 2017, 07:59:48 pm
Oh yeah, I haven't used those codes in years for the under 1 % ranges, forgot about them, we didn't use the letter codes at Ultronix all that much even for the military parts we made.  With a ±0.1%, they could still be within tolerance if they weren't too close to the limits to begin with.
Title: Re: T.C. measurements on precision resistors
Post by: babysitter on March 13, 2017, 08:50:43 pm
@Mickle: Plausible!

@Edwin: Thank you for the historic info and the guesstimation of their age. So they are just loosely related.

What really catched my eye was the unusual shape, actually. like a hybrid of "ye olde open-air wire-on-erected-rod" and "plastic over all things!".

With a little side of "certainly older than me".

Now that the kids are sleeping I found some time to hook up 4 wires instead of just two.

My 3456A in 4 ohms OC mode, ambient around 20°C measured:
specimen "362R0B" at 362.028 ohm, "390R0B" at 390.138 ohm, "144R0B" at 143.987 ohm.
I'd say they aged in dignity!


Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on March 13, 2017, 10:03:27 pm
Just how big are these, looks like the diameter is over 0.5" and around an inch long?  That would indicate some rather large diameter wire in there, probably why they haven't drifted too much over time, molding wasn't quite as nasty to larger wire sizes.  Most of the old Ultronix resistors I have are somewhat tighter in tolerance and much smaller in size.
Title: Re: T.C. measurements on precision resistors
Post by: babysitter on March 13, 2017, 11:02:55 pm
Hi Edwin,

yes they are quite massive. Diameter ~20 mm (almost 0.8") , length even more, either ~31 mm or  ~26 mm.
The center of the resistor is a piece of brass tube passing right thru the resin body, I think that was more for fixing than inserting a thermometer. >:D
There are residues from a yellow print with a ligature "TD"-like  logo, one showing a number "1069" - certainly the date code finally found!

Title: Re: T.C. measurements on precision resistors
Post by: Alex Nikitin on March 14, 2017, 12:01:26 pm
Most of the old Ultronix resistors I have are somewhat tighter in tolerance and much smaller in size.

I have quite a few of Ultrohm resistors like one on the photo, some 0.1%, some 0.05% and some 0.02%, from 50 Ohm to 1.8K. Even 0.02% ones are still in tolerance. I've used some to build the feedback divider in the 7V to 10V stage in the JVR reference. The whole reference did drift less than 5ppm over one year, so the resistors look OK for that use.

Cheers

Alex
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on March 14, 2017, 06:12:11 pm
I'm rather curious about the internal construction, we didn't have anything with a brass tube through it, for whatever reason, Ultronix had very few drawings of earlier resistor designs in our library (huge set of drawers with lots of drawings on velum, long before computer records).  The large wire diameters were easier to work with and despite very high molding pressure could be reasonably stable, a lot depended on the type of termination that was being used, most likely these rather large resistors used a different type of termination than the regular axial (or radial) resistors.  Those lugs are far larger than the usual terminations on the smaller resistors.
Title: Re: T.C. measurements on precision resistors
Post by: TiN on March 21, 2017, 11:49:18 pm
Lookie what showed up in my mailbag. Precision wirewounds made by Edwin G. Pettis. It's a perfect 70K*2/1K/12.5K/120 set for LTZ-reference.
Here's photo with PTF56 75K and my standard VPG VHP203Z for size comparison.

(https://xdevs.com/doc/_Passives/Edwin_PWW/edwin_pww_ltz_1.jpg) (https://xdevs.com/doc/_Passives/Edwin_PWW/edwin_pww_ltz.jpg)

I took some physical measurements, as there is chance I might use this type resistors in upcoming project.

(https://xdevs.com/doc/_Passives/Edwin_PWW/edwin_length_1.jpg) (https://xdevs.com/doc/_Passives/Edwin_PWW/edwin_length.jpg) (https://xdevs.com/doc/_Passives/Edwin_PWW/edwin_rad_1.jpg) (https://xdevs.com/doc/_Passives/Edwin_PWW/edwin_rad.jpg) (https://xdevs.com/doc/_Passives/Edwin_PWW/edwin_pin_1.jpg) (https://xdevs.com/doc/_Passives/Edwin_PWW/edwin_pin.jpg)

My K7168+3458 setup is tied to reference measurements till next few weeks, so I'll have to use pair of Keithley 2002's + 2510 to run thru TCR curves. Conditions are same, 20C slow ramp up and down. Most of wirewound resistors I've tested have strong non-linear TCR curve, unlike foil resistors. So I'm personally very curious what these little candies will show.  :-DMM
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 22, 2017, 09:00:37 pm
Hello,

so they are smaller than the standard 805 style that I have. (13 * 6.4 mm)
Waiting how they compare ...

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: mimmus78 on March 22, 2017, 10:32:40 pm
Ohh that's will be interesting to see how they compare to what I found. Have I published some of this charts from this resistors?
Title: Re: T.C. measurements on precision resistors
Post by: TiN on March 23, 2017, 12:06:15 am
Here are first two, 12.5K and 1K. I have them thermally coupled with copper foil wrap.

(https://xdevs.com/doc/_Passives/Edwin_PWW/edwin1.png) (https://xdevs.com/vpg_tcr_edw1/)

Similar to other PWW's, there is significant nonlinear effect.
I decided to run second ramp-up/down as well to confirm absolute deltas, as end +20C values did not quite reach start points.
Title: Re: T.C. measurements on precision resistors
Post by: mimmus78 on March 23, 2017, 12:42:19 am
TiN may you post CSV? I'd like to compare with my charting program. There seems to be a parabola too, am I right?

I think this is the same thing as my overshoots. Can be the case that you get it before that rampup is finished because your rampup last 12 hours and mine that is only 30 minutes?

Need to find some time to programm a slower rampup to check if I can get it too "with anticip".

Inviato dal mio Nexus 6P utilizzando Tapatalk

Title: Re: T.C. measurements on precision resistors
Post by: TiN on March 23, 2017, 04:58:32 am
Just click on graph to see live data, there is link to DSV in there.
Title: Re: T.C. measurements on precision resistors
Post by: Galaxyrise on March 23, 2017, 05:30:40 am
During the 20 to 40 ramp, the resistance data is non-linear.  But during the 40-20 ramp, the resistance data looks linear to me.  Why is that?
Title: Re: T.C. measurements on precision resistors
Post by: fluxamp on March 23, 2017, 06:02:16 am
Just looking at the plot, the curve for the 12.5k resistor strikes me as being odd. The curve for the 1k resistor changes slope every time the temperature does, but the one for the 12.5k only does so at the end. Given that both resistors behave similarly at the end, I'd suspect that the first half of the measurement is swamped by an effect different from the TCR of the resistors (though my knowledge about that stuff is too limited to be sure). Might also explain the non-linear vs linear issue that Galaxyrise noticed.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 23, 2017, 06:54:03 am
Hello Illya,

I think you will have to do at least a 3rd run.

At minimum the first hot phase seems to be influenced by humidity which is/was within the epoxy of the resistor.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on March 23, 2017, 06:00:42 pm
TiN:

I would like to offer a suggestion:  When running resistors tests, it's always better to run them under actual bias conditions - just doing a DMM ohm's measurement doesn't really tell you what the real stability performance is "in-circuit".  You want to take into account the effect of local heat flows and how stresses equalize across the resistors, and a resistor dissipating any non-zero power will provide some small buffer to humidity effects - the air around the resistor will always be very slightly above ambient.

In other words, any sort of direct DMM ohms testing only tells you how the resistor acts with your DMM Ohm's measuring current.  Real application situation might be a different story when you chase PPMs.

Remember also that the 3458a isn't really the best way to measure precision resistances - it is a good tool for voltage, but a bridge and / or real resistor current flow is your best friend for digging into precision resistance measures.

I would run the test again, but measure the performance at how these are actually used in your LTZ:  Measure the ratio of output voltage 12.5k/1k under your circuit typical bias across the pair - 7VDC or however you have your heater ratio biased.

Now look at how the Ratio output changes over temperature.  Now look at LTZ datasheet and see about how much temperature swing it's going to take to change your Vref 1ppm (which you can't really measure with confidence anyway, realistically).... Or whatever spec you need for your application.  These will probably be fine depending on how tightly controlled the spec is you're aiming for.

Remember, it's going to take at least 100ppm change in heater resistor RATIO to change the Vref output of LTZ by 1ppm.  Unless you have a JJ-Array handy, that's still beyond any real capability to measure absolute voltage values that accurately.  Nulling against multiple calibrated 732b's can get you in the 2ppm uncertainty area, but that's about the realistic confidence limit for any lab without a JJ-Array on-site.  Even relative voltage values are hard to accurately measure in the low PPMs over a few day's time, even with the best 3458a.  As you well know - be careful - those low PPM numbers are hard to measure carefully and accurately and with repeat-ability.

I would also suggest putting your resistors under bias for at least 24~48hrs before testing, especially after shipping.  You don't know how cold or hot that shipping container got during transit - and any precision resistor will need some thermal stress recovery time under bias before you can measure true performance.
Title: Re: T.C. measurements on precision resistors
Post by: TiN on March 24, 2017, 03:25:00 am
Here updated graph, completed two runs and start of 3rd (with bit slower ramp).
TCR Box, resistors, wiring or meters are not disturbed between runs, and no work was performed nearby.

AC is always off, so there is only natural convection around in the room. You can see that from BME280 sensor readings,
with ambient temperature in range from +26 to +27C, RH in range 53-58%.

(https://xdevs.com/doc/_Passives/Edwin_PWW/edwin1tcr_1.png) (https://xdevs.com/doc/_Passives/Edwin_PWW/edwin1tcr.png)

1K resistor behave normally and almost linear, other than about -10ppm shifts after each cycle.
However 12.5K one have positive tempco till around 32-35c, reversing to negative right after.
Resistance shift after first run was -27 ppm, and -13 after second run.

Make me think to bake these resistors for some good amount of hours and coat them afterwards to get more predictable behaviour.

Quote
Remember also that the 3458a isn't really the best way...
Indeed, even though actually pair of K2002's used for measurements above.
Just to note, most of foil resistor ramp up and ramp down linearly, and do not show resistance change after the shift (both hermetical fancy VHP's and regular S102's).
This can be also explained by much much smaller resistor element thermal mass in foil type resistors as well.

Quote
I would run the test again, but measure the performance at how these are actually used in your LTZ:  Measure the ratio of output voltage 12.5k/1k
I think this is great summary of the next test, using my fresh acquired K6221.  :-DMM

Quote
Remember, it's going to take at least 100ppm change in heater resistor RATIO to change the Vref output of LTZ by 1ppm...
Great reminder to anyone playing with LTZ-REFs, I just mark this bold here for future lurkers. Indeed good point.  :-+

Quote
I would also suggest putting your resistors under bias for at least 24~48hrs before testing, especially after shipping.  You don't know how cold or hot that shipping container got during transit - and any precision resistor will need some thermal stress recovery time under bias before you can measure true performance.
100% true.

Let's agree, that even with all going on these are great resistors, with very low tempco, suitable for usual LTZ1000 application, as there are no 20C variations in the circuit to even see any of these extreme resistance shifts. If one need guaranteed better than 2ppm/K TCR resistor, get ready to pay something in XXX $USD range per piece and be ready to invest days of testing to confirm that number with proper gear.

(https://xdevs.com/doc/_Passives/tempco_tests/img/vpg_95k_tcr.png)

Here's a glimpse of one of my best resistors, measured by exactly same setup, 95 KOhm VHP101 with PMO. It was 90$ a pop and 30 weeks lead-time.  :phew: :).
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on March 24, 2017, 03:33:43 am
A note to TiN, none of my resistance wire have positive TCRs and while stress can cause an apparent increase in TCR, the TCR of the wire cannot be changed, all of my wire spools are between 0 PPM and -3 PPM/°C, no positive TCRs at this time.  Unlike other manufacturers of wire wounds, mine do not produce different TCR polarities with the same spool of wire, this effect is due to the way they manufacture.  I cannot say what might be causing this apparent positive TCR but it is not the resistor.  I have never used a spool that has a dual ±TCR characteristic, which many spools of wire do have, mine are specifically manufactured to my specification, while I have a couple of spools with a dual TCR, it is still within my specs.  The 12.5K resistor you have has the dual TCR of -2.5 / 0 PPM/°C, the cross over point being the reference temperature of 25°C and this is not an abrupt change over.  Since I don't know where/who that resistor came from I cannot pinpoint the exact time of manufacture but that was the wire used on it, the 1K resistor would have been made with the same wire as usual.
Title: Re: T.C. measurements on precision resistors
Post by: TiN on March 24, 2017, 04:11:47 am
Thanks Edwin, I'll be surely doing more tests, I agree that it's not clear what is the cause of such changes.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 24, 2017, 05:21:06 am

1K resistor behave normally and almost linear, other than about -10ppm shifts after each cycle.
However 12.5K one have positive tempco till around 32-35c, reversing to negative right after.
Resistance shift after first run was -27 ppm, and -13 after second run.

Make me think to bake these resistors for some good amount of hours and coat them afterwards to get more predictable behaviour.

Quote
I would also suggest putting your resistors under bias for at least 24~48hrs before testing, especially after shipping.  You don't know how cold or hot that shipping container got during transit - and any precision resistor will need some thermal stress recovery time under bias before you can measure true performance.
100% true.


Hello Illya,

so besides the drying of the first run
your resistors behave very similar to my 805 samples.
the 12 or 12K5  resistors with around +1ppm/K
the 1K resistor with around -1ppm/K
(please correct the -1.5 and -1.35 ppm/K to positive in your graph for the 12K resistor as the slope of temperature and resistance are in the same direction).

Unfortunately for the divider ratio this gives around 2ppm/K in total.

Baking is a good idea to get better results (lesser hysteresis) if you measure immediately after the baking.
But I also suggest to let the resistors rest for 2 weeks on the shelf and then you should get something similar as in your current measurement.
So for practical use baking will not help.

Also running "under bias" has no influence for a LTZ cirquit.
The power dissipation of the LTZ resistors is between 0.25 and 3.5 mW in worst case.
so for a thermal resistance of 20-50 K/W of the resistor this will give no more than 0.2 deg C temperature increase under bias.

With best regards

Andreas

Edit: corrected 2 deg C -> 0.2 deg C
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on March 24, 2017, 07:00:55 am
Hi Illya,

I thought, that Edwin Pettis would be able to produce the 1k and the 12.5k from the same wire, with virtually identical T.C.?

As tests of several contributors have shown, the mitigation factor for the 12k/1k divider is about 76 (not 100) in worst case, so these total ~2ppm/K contributes numerically 0.026ppm/K for the LTZ circuit.

Anyhow, this can be reduced further by using the compensation resistor.

Frank
Title: Re: T.C. measurements on precision resistors
Post by: mimmus78 on March 24, 2017, 03:15:48 pm
TiN may you make a test with fast rump up and down?

Something like 30 °K in 40 minutes and maintaining the high/low temperature for 1h.

If my theory is right you will get not the parabolic behaviour  bust just a little bit of overshoot like I observed in my tests.

Inviato dal mio Nexus 6P utilizzando Tapatalk

Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on March 24, 2017, 06:01:23 pm
TiN:
I suggest you try a test where you hold temp for a dwell time to find out the thermal time constant of your test setup.  In other words, change temp 5 degrees, then hold temp steady until you see resistor stabilize, then change again and wait until you see the resistors really stabilize, etc.  Until you do that test you won't know how fast your test setup can respond to temp changes.  You might find out your temp. ramp rate has to be much slower.  We don't use a constant temp ramp, we've found that a dwell time at each temp level is a little safer.  That will show you if you're outpacing the resistor's ability to stabilize to the new temperature.  This is where you're going to find out that the size of the resistor bobbin makes a difference.

You'll also find out differences where it all depends on how you've got the resistors setup, and ideally they are mounted on a real board in that would be like in your final application.

Andreas:  You never know what the thermal flow coefficients of any precision resistor is for any application until it is run under real world conditions - and clipping the resistor to a set of DMM leads is not at all the same as running in-circuit.  In other words for a real test the resistors are mounted up on the board and under real current flow. Your heat rise change and resulting wire stresses in the resistor at real current can be completely different from mine, depending on how you test.  How these are soldered to a board, the enclosure, weight of copper on the board, mounting style, do you bend the leads 90° at the end of the resistor, mount vertical, enclosure insulation, etc.,  etc.  All of those will have an effect on resistor stability performance.  It's always best to use real world conditions for your real application test.  Just running these on any DMM will -never- expose the real story on performance in your application.

Dr. Frank:  I won't argue with you on your results heater resistor ratio influence - but from a customer test we did 5~6 years ago on 10ea LTZ1000ACH - in a lab with access to JJ-array (measurement uncertainty ~0.3ppm, which is about the best possible we can expect anywhere) - we found the datasheet is closer to being correct.  We found the heater resistor -ratio- had to change at least 103~105ppm to deliver a solid >1ppm change on output voltage, at 25° ambient, PWW 3ppm TCR resistors, mounted on our 1.5oz copper board design inside our application enclosure with semi-insulated LTZ can.  Again this is one of those measurements where all environmental elements comes into play.  Your mileage may vary.

Even if we take your more conservative estimate of an LTZ Vref delta attenuation factor of 76 lower than the heater resistor ratio change - these resistors will be fine for most applications - especially given the fact the basic LTZ stability as ppm drift is down in the mud when it comes to most real lab's measurement capability (Usually better labs are at 2ppm uncertainty for voltage).  It all depends on the expected operating temperature range of your final application.

The take-away here is that for a typical LTZ 7V datasheet circuit - expensive Vishay's won't buy you much of anything in terms of overall profitable cost / performance benefit, and that foil will always get you a bit more noise over PWW's (although that noise effect is difficult to measure on LTZ output, but is there).

Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on March 24, 2017, 06:13:03 pm
Once again, (read reply 713 above) I do use the same wire to make both of the heater resistors, therefor they have by default the same TCR.  The TCR of the wire cannot be changed by any operating temperature, not even +150°C.  The apparent TCR can be made to look higher by external stress if applied directly to the wire, this is not a change in wire TCR nor can it change the polarity of the TCR.  I cannot stress enough the difficulties of measuring PPM (or sub-PPM) quantities, there are many artifacts that can affect the readings.  Again, the only reliable method of reading PPM quantities of resistance is with a high quality resistance bridge of sufficient accuracy and uncertainty.  Any other method brings additional uncertainties to the measurement process whether known or unknown.  I know the capabilities of my resistance systems, their accuracy and uncertainties.  The accuracy and uncertainty varies to some degree with the actual value in question.  I cannot measure a 10 ohm resistor to the same degree of accuracy as I can a 10K resistor because of system limitations and I know what those are.

Calculated values made from measurements with unknown uncertainty errors are not acceptable, calculations does not enhance the original accuracy and uncertainty of the measurement, ask a high grade calibration lab about that.  Whether using a 3458A (freshly calibrated) or a Keithley K2002 (or similar) does not equate to a high performance resistance bridge.  All these posted readings I have seen have never quoted an uncertainty factor (likely greater than 2 PPM), the readings are apparently taken at face value, errors and all.  Every reading has an uncertainty, often from multiple sources (you don't know accurately, the temperature to 5 decimal places or even 3 decimal places), this cannot be ignored.

While these measurements can be used as a rough basis for comparison, this cannot imply actual accuracy of the measurements without the actual accuracy and uncertainty declared.  None of the equipment mentioned here are capable of the accuracy implied, whether calibrated or not, the uncertainty of said measurements easily exceeds the implied accuracy.  Yes, you can compare 'relative' measurements but that still leaves wide open the actual accuracy involved and uncertainty (a real question is, relative to what?  At best, that means itself which is virtually meaningless).  The world of PPM is filled with unknowns and uncertainties unless you're the NIST (or equivalent), a fact you cannot get around.

I can read a 10K resistor on my 242D bridge to at least 10 digits, it may even repeat a reading to 9 or ten digits, that doesn't change the fact that the accuracy is within 1 PPM and the uncertainty is 0.5 PPM, that absolutely means the accuracy stops at the 6th decimal place and anything beyond that is essentially useless, it cannot be used to enhance the reading by math.

I understand the premise being pursued here, it can be fun and educational but it is a requirement of science to maintain accuracy of statements and measurements, state the known accuracy of your equipment if known or if it is unknown, and uncertainty involved and view the data in that light, it is of little use to compare unknown quantities, particularly when these quantities are being claimed in PPM.  As Bob Pease would say, that is just sloppy work.
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on March 24, 2017, 07:15:25 pm
Dear Mr. Pettis,

I don't want to lessen the features of your fine resistors, neither the capabilities of your measurement equipment.

Anyhow, all what you write about the uncertainty on resistor measurements, i.e. the capability of such a high precision bridge versus these 8.5 digit DMMs is correct, I assume, but for absolute measurements only, in this context.

Even if the absolute measurement value would off by many ppm, by using highly resolving DMMs, the mean T.C. can be determined quite well, because the change of the resistors value is quite big over this big temperature change, and for the case of a linear R(T) curve, Linear Regression calculus will give very good statistical uncertainty for the T.C.

The T.C. itself also has not to be so precise, a precision of several 10% would be good enough.

Especially in this case, and disregarding any precision figures, it is obvious that the 1k and 12k resistors have opposite apparent T.C., although they both are manufactured from the same wire, as you stated.


And that's very interesting, why this is the case , despite these both wires should have the same T.C. by design.

You mentioned stress as a possible root cause in the beginning, could you please comment on that a bit more?

I have used the General Resistor 'econistors' and also found too high T.C.s on 120 Ohm components, obviously due to too tightly packaged or molded windings, and during quite fast T.C. measurements.
G.R. determined their T.C.s at 2-3 fixed temperatures only, letting them relax for 24h or so before taking a measurement.
They also got T.C.s of inverse sign, than me, on the same samples. The T.C. was quite constant over temperature, so it's not been due to the box averaging method.

If slow relaxation effects falsify the apparent T.C., such resistors have a limited application, especially for our LTZ circuit.

Frank

Once again, (read reply 713 above) I do use the same wire to make both of the heater resistors, therefor they have by default the same TCR.  The TCR of the wire cannot be changed by any operating temperature, not even +150°C.  The apparent TCR can be made to look higher by external stress if applied directly to the wire, this is not a change in wire TCR nor can it change the polarity of the TCR.  I cannot stress enough the difficulties of measuring PPM (or sub-PPM) quantities, there are many artifacts that can affect the readings.  Again, the only reliable method of reading PPM quantities of resistance is with a high quality resistance bridge of sufficient accuracy and uncertainty.  Any other method brings additional uncertainties to the measurement process whether known or unknown.  I know the capabilities of my resistance systems, their accuracy and uncertainties.  The accuracy and uncertainty varies to some degree with the actual value in question.  I cannot measure a 10 ohm resistor to the same degree of accuracy as I can a 10K resistor because of system limitations and I know what those are.

Calculated values made from measurements with unknown uncertainty errors are not acceptable, calculations does not enhance the original accuracy and uncertainty of the measurement, ask a high grade calibration lab about that.  Whether using a 3458A (freshly calibrated) or a Keithley K2002 (or similar) does not equate to a high performance resistance bridge.  All these posted readings I have seen have never quoted an uncertainty factor (likely greater than 2 PPM), the readings are apparently taken at face value, errors and all.  Every reading has an uncertainty, often from multiple sources (you don't know accurately, the temperature to 5 decimal places or even 3 decimal places), this cannot be ignored.

While these measurements can be used as a rough basis for comparison, this cannot imply actual accuracy of the measurements without the actual accuracy and uncertainty declared.  None of the equipment mentioned here are capable of the accuracy implied, whether calibrated or not, the uncertainty of said measurements easily exceeds the implied accuracy.  Yes, you can compare 'relative' measurements but that still leaves wide open the actual accuracy involved and uncertainty (a real question is, relative to what?  At best, that means itself which is virtually meaningless).  The world of PPM is filled with unknowns and uncertainties unless you're the NIST (or equivalent), a fact you cannot get around.

I can read a 10K resistor on my 242D bridge to at least 10 digits, it may even repeat a reading to 9 or ten digits, that doesn't change the fact that the accuracy is within 1 PPM and the uncertainty is 0.5 PPM, that absolutely means the accuracy stops at the 6th decimal place and anything beyond that is essentially useless, it cannot be used to enhance the reading by math.

I understand the premise being pursued here, it can be fun and educational but it is a requirement of science to maintain accuracy of statements and measurements, state the known accuracy of your equipment if known or if it is unknown, and uncertainty involved and view the data in that light, it is of little use to compare unknown quantities, particularly when these quantities are being claimed in PPM.  As Bob Pease would say, that is just sloppy work.
Title: Re: T.C. measurements on precision resistors
Post by: CalMachine on March 24, 2017, 07:35:10 pm
a lab with access to JJ-array (measurement uncertainty ~0.3ppm, which is about the best possible we can expect anywhere)

I'm not trying to jump in here because a lot of this is over my head at the moment, but I would like to point something out.  I had our 732B cal'd directly against Fluke Everett's JJA in January and they reported a measurement uncertainty of 0.06 µV/V.
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on March 24, 2017, 07:37:28 pm

Dr. Frank:  I won't argue with you on your results heater resistor ratio influence - but from a customer test we did 5~6 years ago on 10ea LTZ1000ACH - in a lab with access to JJ-array (measurement uncertainty ~0.3ppm, which is about the best possible we can expect anywhere) - we found the datasheet is closer to being correct.  We found the heater resistor -ratio- had to change at least 103~105ppm to deliver a solid >1ppm change on output voltage, at 25° ambient, PWW 3ppm TCR resistors, mounted on our 1.5oz copper board design inside our application enclosure with semi-insulated LTZ can.  Again this is one of those measurements where all environmental elements comes into play.  Your mileage may vary.

Even if we take your more conservative estimate of an LTZ Vref delta attenuation factor of 76 lower than the heater resistor ratio change - these resistors will be fine for most applications - especially given the fact the basic LTZ stability as ppm drift is down in the mud when it comes to most real lab's measurement capability (Usually better labs are at 2ppm uncertainty for voltage).  It all depends on the expected operating temperature range of your final application.

The take-away here is that for a typical LTZ 7V datasheet circuit - expensive Vishay's won't buy you much of anything in terms of overall profitable cost / performance benefit, and that foil will always get you a bit more noise over PWW's (although that noise effect is difficult to measure on LTZ output, but is there).

Hi MisterDiodes,

there were four people in the LTZ thread, who virtually did the same measurement, like you, I assume, i.e. modifying these both resistors by some percentage, and measuring the LTZ1000 output deviation.. this varied from 74 (Andreas) to 105 (somebody on bbs38hot).
So 74 was worst case.

I just mentioned that, because even using these worst case T.C. numbers, the effect and the optimizing of the resistors T.C. are of 2nd order importance only ..
The residual T.C. will always be below 0.05ppm/k, and may be disappointingly too high, if you set your money on expensive ultra - low - T.C. Vishays, or T.C. matched sets.

The LTZ itself, i.e. up to now undisclosed / not yet explained effects, will play an important role, so a T.C. trimming to << 0.05ppm/K might be accomplished otherwise, e.g. by this T.C. compensating resistor

What interests me, in this context, how did you characterize the T.C. of your LTZ1000 devices, as most of the gear accessible to us amateurs has much higher T.C.?

Do you know  a possibility to accomplish that, say trimming to 0.01ppm/K , w/o the aid of a JJA standard?

Frank 
Title: Re: T.C. measurements on precision resistors
Post by: TiN on March 25, 2017, 05:24:44 am
I've started step test. Here's python code to take 3000 samples on each step, with steps 28C->40C->20C->30C->40C.
Also updated graph data to bit slower 3rd ramp up and even more slower ramp down 40C-28C.

Code: [Select]
while cnt <= 400000:
    if (cnt < 3000):
        meter2510.deduct_tmp(28)
    if (cnt >= 3000) and (cnt <= 6000):
        meter2510.deduct_tmp(40)
    if (cnt >= 6000) and (cnt <= 9000):
        meter2510.deduct_tmp(20)
    if (cnt >= 9000) and (cnt <= 12000):
        meter2510.deduct_tmp(30)
    if (cnt >= 12000) and (cnt <= 16000):
        meter2510.deduct_tmp(40)

        get_THP() # Read Temp, RH, Press from BME280 sensor
        meter2510.get_data()
        k10v = k4.get_data()
        k16v = k6.get_data()

(https://xdevs.com/doc/_Passives/Edwin_PWW/edwin2_1.png) (https://xdevs.com/doc/_Passives/Edwin_PWW/edwin2.png)

Quote from: CalMachine
732B cal'd directly against Fluke Everett's JJA in January and they reported a measurement uncertainty of 0.06 µV/V.

That is measurement uncertainty, but your final 732B uncertainty at your site is higher, because it's sum of all uncertainties and 732B stability. Per 732B spec your end uncertainty at the box connector is +/-0.36 ppm/30 days, or +/-0.86 ppm/30 days or 2.06ppm/year assuming that there was no output change due to shipping, and conditions of your lab and Fluke's calibration facility are exactly the same.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 25, 2017, 01:12:30 pm
Hello Illya,

from the diagram there is a "warm drift"
during cold phase the resistance is proportional to the temperature.
during warm phase it  does not stabilize within the plateau time.

nearly 50 ppm in 3 days drift is quite a lot.
Cannot rember having that large drift on one of my measurements.

With best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: CalMachine on March 25, 2017, 05:25:25 pm
Quote from: CalMachine
732B cal'd directly against Fluke Everett's JJA in January and they reported a measurement uncertainty of 0.06 µV/V.

That is measurement uncertainty, but your final 732B uncertainty at your site is higher, because it's sum of all uncertainties and 732B stability. Per 732B spec your end uncertainty at the box connector is +/-0.36 ppm/30 days, or +/-0.86 ppm/30 days or 2.06ppm/year assuming that there was no output change due to shipping, and conditions of your lab and Fluke's calibration facility are exactly the same.

Yes, I know this.  He had made the claim that 0.3 PPM was the best uncertainty you were going to find from a lab with access to a JJA.  I provided a case of a lab with a JJA of having much much less uncertainty.  In NO way was I trying to insinuate that was my uncertainty.....
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on March 25, 2017, 05:54:53 pm
Quote from: CalMachine

Yes, I know this.  He had made the claim that 0.3 PPM was the best uncertainty you were going to find from a lab with access to a JJA.  I provided a case of a lab with a JJA of having much much less uncertainty.  In NO way was I trying to insinuate that was my uncertainty.....

About 0.35ppm uncertainty is the typical advertised specified limit -at- Fluke, and that includes the uncertainty of transfer between their lab to and from NIST.  They can also to tighter tolerance measures if you pay for it.  You won't have that uncertainty after the 732b gets shipped to you - every transfer adds uncertainty.  I know they have 732b's shipping to and from NIST and other JJ-array labs almost continuously - and newer methods involve shipping "Compact" Josephson junction array equipment to inter-compare the JJ-Arrays.  That's what it takes to get into fractional ppm world and NIST traceability.

That is not the same as their lab measurement resolution, which is usually finer-grained than uncertainty - they are just telling you what their equipment reading was...and that will have a specified uncertainty of the absolute value, before they shipped the Vref to you.

Even the manufacturers of JJ-Array will give you these measurement uncertainty specs if you order a new JJ-Array, with very good uncertainties in the 10's of nV range on 10V scale.  This gets better with the newer JJ-Array 10V chips.  But in the 0.2~0.3ppm uncertainty on a voltage measure is considered very good for typical alignment to another lab without a government budget.

Normally you will have a 734 unit with at least three other references at your location, and as soon as you get the freshly cal'd 732b back form Fluke you add that to your existing pool and immediately compare with your existing pool members and start running the numbers to see if you see drift in the just-received unit or any of the other three - and then you make a decision on which ref to send in next.

You are always looking at the measured drift vs. the predicted drift to see how your Vref is settling in. Older units are generally much better performers than brand-new units.

Normally on a new 732b you'll run cal cycles every 6 months or sooner until you begin to see it settle down and you can detect a predictable drift rate - and then you can go longer in between cal checks.

If you do all that religiously your lab will eventually have about 2~3ppm real measurement uncertainty capability, traceable back to NIST.  Add more cal'd 732b's to increase confidence and lower uncertainty.

Lots of docs at Fluke site that explain in better detail.

3458a's - as good as they are - aren't really considered a shippable transfer standard.  They can be used as a short term, in-lab voltage measure transfer though, within limits - especially if their drift rate is fairly stable and known.
Title: Re: T.C. measurements on precision resistors
Post by: CalMachine on March 25, 2017, 06:56:49 pm
Quote from: CalMachine

Yes, I know this.  He had made the claim that 0.3 PPM was the best uncertainty you were going to find from a lab with access to a JJA.  I provided a case of a lab with a JJA of having much much less uncertainty.  In NO way was I trying to insinuate that was my uncertainty.....

About 0.35ppm uncertainty is the typical advertised specified limit -at- Fluke, and that includes the uncertainty of transfer between their lab to and from NIST.  They can also to tighter tolerance measures if you pay for it.  You won't have that uncertainty after the 732b gets shipped to you - every transfer adds uncertainty.  I know they have 732b's shipping to and from NIST and other JJ-array labs almost continuously - and newer methods involve shipping "Compact" Josephson junction array equipment to inter-compare the JJ-Arrays.  That's what it takes to get into fractional ppm world and NIST traceability.

That is not the same as their lab measurement resolution, which is usually finer-grained than uncertainty - they are just telling you what their equipment reading was...and that will have a specified uncertainty of the absolute value, before they shipped the Vref to you.

Even the manufacturers of JJ-Array will give you these measurement uncertainty specs if you order a new JJ-Array, with very good uncertainties in the 10's of nV range on 10V scale.  This gets better with the newer JJ-Array 10V chips.  But in the 0.2~0.3ppm uncertainty on a voltage measure is considered very good for typical alignment to another lab without a government budget.

Normally you will have a 734 unit with at least three other references at your location, and as soon as you get the freshly cal'd 732b back form Fluke you add that to your existing pool and immediately compare with your existing pool members and start running the numbers to see if you see drift in the just-received unit or any of the other three - and then you make a decision on which ref to send in next.

You are always looking at the measured drift vs. the predicted drift to see how your Vref is settling in. Older units are generally much better performers than brand-new units.

Normally on a new 732b you'll run cal cycles every 6 months or sooner until you begin to see it settle down and you can detect a predictable drift rate - and then you can go longer in between cal checks.

If you do all that religiously your lab will eventually have about 2~3ppm real measurement uncertainty capability, traceable back to NIST.  Add more cal'd 732b's to increase confidence and lower uncertainty.

Lots of docs at Fluke site that explain in better detail.

3458a's - as good as they are - aren't really considered a shippable transfer standard.  They can be used as a short term, in-lab voltage measure transfer though, within limits - especially if their drift rate is fairly stable and known.

I apologize to delve more off-topic.  But I feel like as if I am being taking in the wrong light, here.

I think I interpreted your statement differently than everyone else.  As someone who works for an accredited lab, their stated uncertainty on their scope and the stated uncertainty, of the measurement in question, on the calibration certificate are 2 very different things to me. 

Their advertised uncertainty on their scope is for their service lab, in which your reference is compared against their array of 732A/Bs what have you...  This 732B was sent to their standards lab in which it was compared directly against the JJA, which yields the 0.06 µV/V uncertainty.  Not the 0.3 µV/V stated uncertainty on their scope.

When I go to calculate my uncertainty budgets, this matters.


Continue on with the TC measurement talk!  Forget I said anything   :popcorn:
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on March 25, 2017, 07:16:02 pm

Hi MisterDiodes,

there were four people in the LTZ thread, who virtually did the same measurement, like you, I assume, i.e. modifying these both resistors by some percentage, and measuring the LTZ1000 output deviation.. this varied from 74 (Andreas) to 105 (somebody on bbs38hot).
So 74 was worst case.

I just mentioned that, because even using these worst case T.C. numbers, the effect and the optimizing of the resistors T.C. are of 2nd order importance only ..
The residual T.C. will always be below 0.05ppm/k, and may be disappointingly too high, if you set your money on expensive ultra - low - T.C. Vishays, or T.C. matched sets.

The LTZ itself, i.e. up to now undisclosed / not yet explained effects, will play an important role, so a T.C. trimming to << 0.05ppm/K might be accomplished otherwise, e.g. by this T.C. compensating resistor

What interests me, in this context, how did you characterize the T.C. of your LTZ1000 devices, as most of the gear accessible to us amateurs has much higher T.C.?

Do you know  a possibility to accomplish that, say trimming to 0.01ppm/K , w/o the aid of a JJA standard?

Frank

Hello Dr. Frank - I want to say first off I appreciate your thoughtful comments.

Not to be shy, but I spoke to my client about what they want revealed about their testing process, and I have to decline an -exact- description of equipment used.  What I can describe is a "Black Box" test jig (capable of measuring dozens of test voltages by various methods) built by the facility, and literally 10's of millions of dollars$$ in calibration gear.  Let's leave it that lots of 732b's that are regularly measured against the facility JJ-array, along with DMM's the likes of 3458a's and such.  The typical uncertainty at this test jig we used is about 0.3ppm or better, and we are > 95% confident we can accurately measure a +-1ppm voltage shift over a several day time span.

The test we performed on LTZs had a basic 13k over 1k resistor ratio, and we had several resistors that could be added in series to the 13k ranging from 0ohm to 1.40ohm via jumper block.  The basic 0-ohm dummy resistor was added to 13k to get a baseline reading, then add in 1.20 Ohm resistor, wait 48~ 72 hrs, look at Vout change.  Everything else being equal.  Then go back to 0 ohm resistor, wait, then add in 1.25 Ohm resistor to 13k and wait 48 hours again.  And so on.

In our tests the 10ea. LTZ performed within all datasheet spec for heater resistor sensitivity of an attenuation of slightly over of a factor of 100 to see a 1ppm change in output voltage by this method.  IT SHOULD BE NOTED though that the heater ratio stability is greatly influenced by the heat flow into and out of the LTZ device.  You can get different results based on A) A particular LTZ and its age / stress level and B) How thermally insulated the LTZ is (or not) to ambient.  HINT:  You can over-insulate an LTZ to the point where the heater circuit does not function well, and that's just as bad as drafty or no insulation.  This effect can show up as what looks like an unstable heater resistor ratio problem.

Remember, the LTZ is a power out vs power in device.  You will get a stable Vout only when the circuit has good, solid thermal stability and the heater circuit can servo to setpoint temp correctly.

RE: Add TC compensation resistor.  We Looked at this once, but here's the caveat to chasing 0ppm TC, especially on LTZ1000A - You can do that, but we found in long run that was never profitable to try to characterize the LTZ circuit over time (and over several units) and adjust that TC resistor individually for each LTZ.  The real trouble comes 5 years later when you realize the die has stress-relieved itself, and that TC resistor that worked originally now really isn't doing the job. 

If you're playing with just a one-off LTZ circuit on a well-aged LTZ die, this might be fun to try for entertainment - but at least in my limited experience the correct TC compensation resistor value doesn't last forever.

We found other ways to compensate for slight TC adjustment if our circuit is running warmer or cooler than anticipated - and only if required by customer specs.  Normally we are after a very -quiet- voltage source for the equipment we are building.  Yearly drift rate or extreme low TC over say a few 10's degrees C is not the primary requirement.  Normally the datasheet-spec TC of an LTZ on a well-built circuit board and enclosure will do just fine as-is.  We use only LTZ1000a units.

The advice to hobbyist: The more tests the merrier.  3458a's (and similar DMM's) are great instruments for getting an initial approximation, but if you collect 732b's and 7-decade KVD's and even null meters you can get even better approximations - especially when you run critical tests on battery power.  Or at least get rid of all local switcher noise.   If you are chasing PPM-level absolute values traceable to NIST or whatever government lab you like, keeping your equipment calibrated often is the best approach - you generally want a Z540- type calibration so you can see what your actual equipment measures at - A typical regular low-cost calibration will just tell you if your equipment is within spec or not.  Again: Low-noise Battery powered tests are your best friend, and yes on the production line tests I see these methods are used as well on very critical test points.

My other suggestion: Keep track of your 732b calibrations, and keep track of how well the predicted drift matches the actual Z540 cal information when you get a freshly cal'd 732b back from Fluke.  That measurement data over time will really help that 732b become more valuable as it gets more stable over time.



Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on March 25, 2017, 07:42:24 pm
Back to resistors, and Edwin's comment on the resistance wire TC:

We use Edwin's resistors as well as General Resistance - and yes you have to look at multiple factors if you're measuring resistors... Dr. Frank touched on this also:  There is the resistance of the wire, and then then is the real-world effects of everything else:  Bobbin & winding stress, how well it is sealed (or not), welds, etc.  It is not only the basic TCR of the wire changing resistance with temperature, it's also the stresses added to that that are changing as well.

In other words you really have to look at the total "Apparent Resistance" of the resistor, which might be different from the initial wire rated TCR.  And if you're looking at resistors used as a divider ratio, you really want to look at the entire Divider Ratio Change vs Temperature.

As Dr. Frank pointed out:  You can have the resistance divider set wound with the same wire, so that the wire TCR is the same for both resistors in the divider.  The little caveat to that is in the case of LTZ heater resistors, the power dissipated in each resistor is not the same, and that means the heat-induced wire stress levels are not the same - so you'll almost never get a theoretical 0ppm TC resistor ratio change.  You'll come close with careful construction, but it's very hard to chase after that 0ppm TCR.

Fortunately the LTZ circuit is forgiving in that you don't need 0 TCR ratios, just low TCR will be OK over your anticipated operating temperature range.

What my point is:  We used to try and characterize heater ratio resistors like was TiN is doing and at least for us - that method wasn't profitable.  That doesn't mean to take away from TiN tests, not at all.  It's just hard to pin down what you see for apparent resistor ratio stability and how it affects the LTZ - ON YOUR APPLICATION LTZ CIRCUIT which will have its own thermal characteristics.   You'll see one thing on TCR charts and measures, and then you'll find out something else when you run the same resistors with your LTZ.

Just take the TCR measures with a little grain of salt on how the lTZ is really affected.

It was just for us, it was much easier and faster us to build the LTZ circuits and let them run - and then we could see how different resistors worked or not.  Generally they all work well, and that's when we found out the expensive Vishay's really offered nothing for the cost / benefit bottom line.  Even $1 PTF56's will work if your required temperature operating range is not too big.  It just depends on what final spec you are aiming for.





Title: Re: T.C. measurements on precision resistors
Post by: Kleinstein on March 25, 2017, 08:18:29 pm
The TC measurement does not need a well calibrate meter. It is only the short time (e.g. a few hours to days) drift of the ranges used that is really important. It would be only if you care about an accurate values for a high TC (e.g. measuring PTCs) that this might be an issue - but even than temperature accuracy is way more important. So the calibration question is off topic here.

How sensitive the LTC1000 circuit is to changes in the temperature setting resistors, can depend on the individual reference. The TC without temperature regulation in supposed to be at 50 ppm/K, but it can vary with samples (e.g. zener voltage), set temperature, ref current and a little on the lead length. Units with a lower TC should also respond less to a temperature change. There is also an influence from the "400 K" resistor used in the non A circuit to compensate for residual TC - this resistor (and if used the thermal layout) will also modify the way the circuit reacts to changes in the divider. The use of the compensation resistor also suggest that heater power could have an indirect influence. So it's possible that it sometimes takes 100 ppm and sometimes 70 ppm divider change for 1 ppm output change - this number is expected to scatter. I also think that trying to adjust the unregulated TC to a lower value is probably adding more trouble (another sensitive resistor) than it helps.

In theory there is even the possibility to allow for an external measurement of the set-point voltage and if needed maybe correct for the effect of a possible drift of the divider. Detecting a 100 ppm drift in a divider ratio is easy compared to a 1 ppm drift in an reference voltage.

With the 1 K resistor is might be important on how much of the lead wires is included in the measurement. The curves shown by TIN don't look like very good resistors - the TC might be acceptable, but the drift looks really bad. Since this is much worse than expected, it might be worth using a different setup / meter or check a different known good resistor of similar value.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 25, 2017, 10:00:30 pm
Since this is much worse than expected, it might be worth using a different setup / meter or check a different known good resistor of similar value.

Hello,

why do you expect better values?
Illya has relative high humidity in his measurement plots.
compared to my sensor values of below 40% rH at my place (in winter).
So its natural that a epoxy packaged device will give different results in different climate conditions.
By the way: I think that the dew point temperature has more relevance than the rH-value.

In theory there is even the possibility to allow for an external measurement of the set-point voltage and if needed maybe correct for the effect of a possible drift of the divider. Detecting a 100 ppm drift in a divider ratio is easy compared to a 1 ppm drift in an reference voltage.

With the original datasheet cirquit its really only in theory.
As soon as you connect a antenna (measurement wire) to this sensitive point the temperature of the LTZ + output voltage will change making the measurement obsolete.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 25, 2017, 10:20:27 pm
Hello,

to go further on topic my measurement of the last VHP202 resistor (a 10K resistor).

VHP202 10K #1

This candidate has a very low T.C. (below 0.1 ppm/K) but at the price of a relative large ageing drift.
And a around 2 ppm hysteresis for a 10-40 deg C temperature ramp.

First I thought the drift could be due to the fact that I had to exchange (solder) the 12K5 Z201 reference resistor.
But then I made some measurements without temperature ramping and with only 18-32 deg C ramp.
During this time (from day 9-14) the value of the resistor was rock stable.
After that continuing with 10-40 deg C ramps I got again a drift.
So at maximum the first 2-3 days could be influenced by the exchange of the reference resistor.

Attached: chart of drift of the 25 deg C LMS value.
the 2nd day  of the measurements (Day 1 in the drift chart).
the last day of the measurements.

One day of the "drift gap" with 18-32 deg C ramp

with best regards

Andreas


Title: Re: T.C. measurements on precision resistors
Post by: TiN on March 26, 2017, 01:49:48 am
Some first data from 8hour step response. Rather interesting, yet still apparent TCR is reverse for 12.5K one.

(https://xdevs.com/doc/_Passives/Edwin_PWW/edwin3_step.png) (https://xdevs.com/vpg_tcr_edw1/)
Title: Re: T.C. measurements on precision resistors
Post by: mimmus78 on March 26, 2017, 02:09:46 am
TiN, as predicted by using a fast rump up you get what look like my overshoots ... check my charts too.

Inviato dal mio Nexus 6P utilizzando Tapatalk

Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on March 26, 2017, 02:38:45 am
If I am reading your chart correctly, once your TECBOX reaches temperature 40°C and stays at that temperature, the resistors should also level out and stay constant once they reach thermal equilibrium.  Why are there slants in the resistor tracks when the temperature is apparently constant?  Is it just too late in the evening for me or am I missing something?
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on March 26, 2017, 03:03:56 am
If I am reading your chart correctly, once your TECBOX reaches temperature 40°C and stays at that temperature, the resistors should also level out and stay constant once they reach thermal equilibrium.  Why are there slants in the resistor tracks when the temperature is apparently constant?  Is it just too late in the evening for me or am I missing something?

We have seen that before also.  Part of that is the thermal shock that resistor and bobbin goes thru during very fast temp changes, and that's why you want to dwell the oven temperature long enough for the resistor internal stress to relieve itself - you want that resistance line to get flatter.  This is the part where you find out to some extent a resistor stability / apperent TCR also is affected by the -rate- of temp. change of surrounding ambient.

We see similar effects at the crystal substrate level with diffused resistors.  Generally, the faster you over-run the device's capability to stay in thermal equalibrium, the more energy gets stored as stress in the device - and the longer it takes to recover back to a settled state.

If you change the temp at a slower rate and then wait, usually you'll see the resistor equalize faster, and with less spikes at the leading edge.

In other words:  Change temp, and don't change temp again until your resistance measure line gets flat again.  It can take a while.  This is another area where bobbin size, wire size and resistor mounting style / thermal heat flow into (and out of) the PC board comes into play.
Title: Re: T.C. measurements on precision resistors
Post by: Kleinstein on March 26, 2017, 07:45:21 am
The resistors TiN measured show quite a lot of dirft / relaxation effects. This seems to be more important than the TC and in precision applications it would also be a big problem. I am surprised to see such a poor performance in what is supposed to be a precision resistor. There are several possible causes for mechanical stress on the wire and this way a change in resistance. Besides thermal expansion, there is intake of humidity and if the resistors are still relatively new is might even be residual reaction in the epoxy or at least structural relaxation.

My guess is that something is wrong with these resistors: maybe too much wire tension on the bobbin or a faulty potting. There is the general trend for the resistance to go down, even in the cold temperature part. So this does no look like relaxation of something like thermal stress (this would go up and down, depending on the temperature). The tendency down in resistance is more like relaxation of a stressed wire that has not got to an end. Also shrinking of the potting might be a cause. At least is looks like things are getting better - the drift in the first curves looked even worse.
Title: Re: T.C. measurements on precision resistors
Post by: TiN on March 26, 2017, 07:53:26 am
I've currently attached Fluke hermetic thin-film resistors which specified for max 1ppm/K with zero TC at +22C to test the setup operation. Same meters measuring 9K and 90K resistors, using same cables and configurations. We'll get data in 16 hours or so.
Title: Re: T.C. measurements on precision resistors
Post by: branadic on March 26, 2017, 04:42:06 pm
Plotting resistance over temperature, ambient temperatur, humidity and dew point could help to identify the different influences of your measurements. Plotting the data in time domain makes it hard to seperate each influence.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 26, 2017, 06:03:34 pm
Hello,

full ack but:
The humidity related parts are difficult to catch since the time constants in epoxy are typical between 3-14 days.
Its more a project to differ between summer and winter.
(ok the graph has only to be long enough).

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: branadic on March 26, 2017, 06:57:17 pm
Quote
Plotting resistance over temperature, ambient temperatur, humidity and dew point could help to identify the different influences of your measurements.

Did that for the given data: https://xdevs.com/datashort/vpg21_tcr1_nplc100_tin.csv (https://xdevs.com/datashort/vpg21_tcr1_nplc100_tin.csv)

Dew point was calculated using the Magnus formula: https://www.wetterochs.de/wetter/feuchte.html (https://www.wetterochs.de/wetter/feuchte.html)
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 26, 2017, 07:13:27 pm
Interesting: the 12K5 vs pressure. accident or linear dependancy?

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 26, 2017, 07:19:04 pm
Dew point was calculated by the Magnus formula: https://www.wetterochs.de/wetter/feuchte.html (https://www.wetterochs.de/wetter/feuchte.html)

I hope this was done with temperature and humidity from the same sensor (BME280)

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: branadic on March 26, 2017, 07:29:27 pm
I used the ext_temp data not his rtd_temp data, so presumably it's Illyas BME280 data I used.  ;)
Double checked all plots for confidence, no mistakes found.
Title: Re: T.C. measurements on precision resistors
Post by: branadic on March 26, 2017, 09:24:26 pm
I have updated to plots... Illyas website is somewhat confusing, but I managed to find the data of his 3 temperature cycles, a file with exactly the same name as before but full data of the cycles.
Excluded are the data of the temperature jump. It's now a somewhat different picture.
Title: Re: T.C. measurements on precision resistors
Post by: branadic on March 26, 2017, 09:37:38 pm
And here are the plots for the temperature jumps... interpretation is up to you ;)
Title: Re: T.C. measurements on precision resistors
Post by: TiN on March 27, 2017, 04:29:12 am
Test complete on Fluke thin-film, no surprises detected, resistance value came back to pre-test value within 1ppm, as would be expected.
Here's a chart. Speed on this test is same as first two runs on Edwin PWW's, around 0.05K/minute, or 2.5K/hour.

(https://xdevs.com/doc/_Passives/tempco_tests/img/fluker_tcr.png) (https://xdevs.com/fmfc_z2_tcr1/)

As result, worst TCR of 9K resistor is +0.4ppm/K. 90K is similar with +0.6ppm/K.
This should give little bit more confidence of measurements, which surely might have errors, but not quite 20ppm+ numbers like we saw last few days.

DSV-file (https://xdevs.com/datashort/fr5700_tcr1_nplc100_tin.csv)

Reference resistor photographs below. Two most rightside resistors are tested on chart above (90 Kohm, and 9 Kohm).

(https://xdevs.com/doc/Fluke/5700a/img/a10_tin/mfc_z2a_1.jpg) (https://xdevs.com/doc/Fluke/5700a/img/a10_tin/mfc_z2a.jpg) (https://xdevs.com/doc/Fluke/5700a/img/a10_tin/mfc_z2b_1.jpg) (https://xdevs.com/doc/Fluke/5700a/img/a10_tin/mfc_z2b.jpg)

Note that this is hermetic resistor, resistive element is covered with glass seal.
Title: Re: T.C. measurements on precision resistors
Post by: branadic on March 27, 2017, 07:00:22 am
Of course these data look somewhat different... I would have expected same temperature behavoir for both resistors as they are on the same substrate and manufactored during same process, obviously I was wrong. I used 3. order fit to calculate residuals.
Title: Re: T.C. measurements on precision resistors
Post by: TiN on March 30, 2017, 04:29:25 am
Let's continue, shall we? This time 120 ohm resistor test on meter 6 (Keithley 2002, calibrated to <15 day SR104/732B via 5700A in August 2016).
Meter 4 (K2002 too, same calibration) measured Fluke 759753 9K+90K+900K+9M?, which equals to total resistance 9.999M?.

Two tests with 2.5K/hour ramp speed performed, both up and down direction. Same conditions as before on previous page.

(https://xdevs.com/doc/_Passives/Edwin_PWW/edwin4tcr_1.png) (https://xdevs.com/fmfc_z2_tcr2/)

Fluke hermetic behaved predictable, with near zero TCR up to 30-32°C, with max TCR +0.6ppm/K in first run, and +0.5 ppm/K in second run.

Edwin's 120R behaved much better than previous data on 1K/12.5K, much more linear vs temperature curve, with max TCR +4.3(+4.6 ramp down) ppm/K in first run, and +4.2 (+4.55 ramp down) ppm/K in second run.
Resistance change still present here, but not as big. About -7..-8 ppm after the first run.

DSV datafile (https://xdevs.com/datashort/fr5700_tcr2_nplc100_tin.csv).
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on March 30, 2017, 01:09:32 pm
TiN:
What were the specs on these resistors when you ordered them - what is the spec'd TCR?  Did you get these -directly- from Edwin or third party?  I know there was a short time where there was an epoxy supply problem at his facility, but I think he's changed the process with a new epoxy supplier.  That might be interesting to find out if these units came from that troublesome batch.

We've got Edwin's 120's (3ppm TCR rated) in stock that show MUCH lower apparent TCR, usually around 1~-2.7 ppm TCR Same for the other 13k/1k and 70k.  All within spec, and usually around the same or a little less than GR's of same value.

It's odd that you're showing such a high apparent TCR on these guys.  We don't usually see it that high, at least on the units we have that are spec'd for 3ppm TCR max.  They are usually better than that.

One thing I do see:  The fact that the PWW's don't return to the same value on ramp-down shows they maybe aren't thermal cycled quite enough - this sometimes happens during shipping especially if they get very cold for some time (cargo airplane trip?).  Usually after some stress-relieving thermal cycles that effect will diminish quite a bit and they settle down and get more repeatable.   That might be something for you to look at - say 5 or 10 trips to 60~80 C with a good cool down in between.  Edwin might have a better recommendation.
Title: Re: T.C. measurements on precision resistors
Post by: TiN on March 30, 2017, 02:08:21 pm
I've got these from a volt-nut. They were manufactured last year, so fairly recent. Surely resistors were subjected to shipping stress, but same as any other stuff I have/test. I did not see such changes in any of plastic VPG S102's/SFERNICES so far. This 120 ohm was sitting two weeks on top of hot K2400, so maybe that's why it got relaxed well enough not to show any curvy TCR.

I'll need to check how high I can go safely on my TEC box, as YSI 44031 thermistor I use with K2510 is rated/specified only up to +70°C. Might swap to Honeywell HEL-705 Pt1000 RTD to extend range bit higher, for ramps with 20C - 60C span..

Also to check on meter/setup I've turned AC to drop room ambient to +23C from +28C, and resistance curve from 120 ohm didn't even noticed. Live data in progress (https://xdevs.com/fmfc_z2_tcr2/). Humidity due to AC dropped to ~45 RH% instead of 50ish too.
Title: Re: T.C. measurements on precision resistors
Post by: Kleinstein on March 30, 2017, 03:05:42 pm
If there is trouble with epoxy curing / aging, the critical temperatures are more around 100-120 C. This is the typical glass temperature. So to get a stable, well relaxed state one would heat it up to about 100-120 C and than slowly cool to something like 60 C.  At least this is what is recommended for high strength epoxy glue.

Tempering might not need such tight temperature control - I once did such a thing on the hot plate of a cheap coffee machine.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on March 30, 2017, 06:26:19 pm
First, measurement equipment is not necessarily the problem, method could be to some degree, that is not how we test for TCR or any other PWW manufacturer does it.  Secondly, you are trying to compare apples and oranges, film/foil and PWW resistors are not the same by any definition except that they are both resistors.  You cannot compare a Vishay against a PWW for thermal behavior.  I am not having any problems with the epoxy I have been using for months now (and it is not epoxy glue, not the same thing).  I have not received any reports from any of my customers around the world as to any problems with my resistors.  I have not seen or heard of any problems with resistors outside of their TCR specs, they are all close to the TCR of the wire used.

I do not know why you are seeing higher than normal TCRs but I see in your charts that neither mine nor the Fluke resistors are achieving a stable TCR plateau, while it more or less follows the ramp, you cannot tell if the internal temperature of the resistors have actually matched the chamber temperature.  While you are seeing a indication of TCR linearity during the ramp, there is nothing to indicate thermal equilibrium.  Once a resistor achieves thermal equilibrium, the measurement should flatten until the external temperature changes again, then after a time lag, the resistance should start to follow the temperature.  In your charts I do not see any indications of thermal equilibrium in any of the resistor plots, I believe MisterDiodes also pointed this out.

The question of stress, built up by whatever factors, is complicated.  Since the wire wound resistor inherently has some stress built into it simply by the winding process, ignoring any other source of stress, this 'barrel' stress takes some time to relieve.  Since the 'stress' on the wire during winding is a variable that cannot be completely controlled, it cannot be stated with certainty how long it can take to relieve the bulk of it.  Military grade resistors and standards are put through a fairly long process to relieve those stresses to a high degree.

Throw in whatever other external sources of stress may be present and things get more complicated, in many cases, some of the outside stresses are rather small and temporary, others can present more of a problem, but in all, these stresses generally add up to very small perturbations in the resistance.

In case you were wondering, those specs about 'long' term drift, so many PPM per year, that isn't a linear spec, it doesn't mean that a resistor will linearly drift from the initial value to 35 or 50 PPM or whatever at the end of the year.  It means that the resistor can show changes within that limit at any time during the year, it might jump 35 PPM within days or even at a later time during the year, it can go up or down or both.  This applies to all resistors, a spec for change only defines the end limits, it doesn't define how or when the change can occur.  In most cases, but not all by any means, the lion's share of change will usually occur in the youth of the resistor, just what that will be depends on the individual resistor.

The same spools of wire, the same bobbins and shells are still being used, the only changes that have changed over time is the sealant and that has been improved as time has passed.  The faulty epoxy sealant happened over two years ago and only affected two customers, it is time to stop fussing over that.  The current sealant has been working quite well and there have been no complaints of resistors being out of spec for a long time.  The epoxies used in end sealing are room temperature curing, they do not require elevated temperatures.

If you believe you have a resistor that is out of spec, I suggest you send it to me for evaluation and if found to be out of spec, it will be replaced. 

Title: Re: T.C. measurements on precision resistors
Post by: TiN on March 30, 2017, 10:58:20 pm
Thank you, Edwin. Let me revise the method , and retest with step response. I'd like to get to bottom of this, as it just shows required efforts to correctly measure and interpret the numbers, and it's interesting topic. I've used current gradual ramp method for over a hundred different resistors, PWWs, foils, metal film's, so it'd be interesting to see if step method would match. Now that I have K6221, once it's output tested to confirm stability, I can use it for new method, and rely on base 10(20) VDC range performance of meters, instead of current source/ocomp function.

I might also finally build an small oil bath to allow measurement of the resistor temperature more or less directly. Current temperature control is using sensor sitting in the box, but not physically coupled to resistor body. If sensor or temperature controller behave non-linear way, we wouldn't see that. I've tested this once with Pt1000 sensor in box few months ago, and other then offset, temperature curves followed, but that might also be point of error.

Let me do all this (which likely to take few months), and if data still incorrect afterwards , then I can send resistors for your evaluation.
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on March 31, 2017, 02:16:36 am
TiN:  It sounds like you're putting some good thought into this.

Another interesting part of the story:  We expect the PWW resistor to have a -higher- TCR and a fairly long thermal response time lag compared to film, but a couple of other effects we look for also besides the usual Temp. / Humidity / Pressure effects:

1.  Noise.  The film resistor datasheets are a bit sketchy on this one; it's better to measure on your own.  The PWW will have the lowest noise down to DC - usually right at theoretical thermal minimum for resistance value.  The metal film and chip-scale diffused resistors are doomed to have more noise - even the foil-to-lead attach points can be a problem..  It is interesting to look at how much more noise comes from certain film designs, and to what substrate the foil has been bonded.  If the foil has been laser-trimmed we've seen various effects from the foil edge thermal damage and slag debris that's left over.   And so on.

2.  Mechanical effects: Another effect those flat "blade" resistors have is relatively very fast thermal response to ambient - they are all "fin".  Which sometimes you want. Sometimes that will bite you though as any air draft around the package shows up as a small amount of noise.  This is also related to mechanical flexure:  Depending on how the foil is bonded to the substrate and how they are mounted, these can act as a mechanical microphone and pick up small vibrations from nearby motors, fans, voices, etc.

One more than one occasion we have solved a stubborn noise issue by simply switching off a small vane vacuum pump or broken-bearing cooling fan  running at a workstation several few feet away from the test rig.  You couldn't even feel the vibration to touch.  Blade-style flat film resistor paks, ceramic-mounted hybrid networks and ceramic caps (esp. surface mount!) are usually the pickup point.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on April 01, 2017, 09:37:59 pm
While we are on the subject of things that can affect resistance, I don't want to sound like there isn't any possibility of one of my resistors going a bit off track, particularly with lower ohms.  Usually a low ohms per foot wire size is selected, this gives the 'biggest' target area for welding (and even then it is still quite small), normally for the 1K resistors I would have chosen a larger wire size but since we're trying to minimize the drift factor in a ratio, the lower value resistor will end up with a finer wire size to closer match the higher value resistor in the ratio (more on this in a minute).  This makes the welding target even smaller and more difficult to hit on the head (I generally do it all the time) but because the target is so small, if the wire even touches the weld joint between the weld peg and the copper lead in the slightest, it can raise the apparent TCR of the resistor.  The weld interface between the weld peg and the copper lead is seldom smooth so thee is plenty of chances of a wayward sliver from that joint extending into the weld peg area, this weld peg area is only about 0.030" wide.  It is fairly rare but sometimes microscopic slivers can touch the wire weld joint and cause a deviation in the normal TCR.  Sometimes this 'touching' is visible to the eye, other times it takes magnification to see it.  This is one possible suspect when the TCR appears to be off.

Sometimes I fail to mention this to customers but the standard lead spacing for measurements is 0.375" from the body of the resistor (never minding any slight bulge from the end epoxy), in the case of the 802 bobbin, this is 1.250" point-to-point.  More than that can create additional reading errors.

Ratio matching can get very sticky when the resistors have values that are relatively far apart.  In fact, with the assumption that the same current is flowing through both resistors and both resistors are at the same ambient temperature, having the exact same TCR in both resistors will result in TCR mis-tracking for the simple reason that the resistors are dissipating different power levels (same thing happens with film/foil).  This is where things get tricky, the general solution is to try and equalize the two resistor internal temperatures by external means, tight thermal coupling and this takes several forms.  In the case of film/foils on the same substrate, the temperatures are spread out to some degree because of the substrate thermal coupling but this isn't perfect either, however because of the small sizes involved, it tends to be easier, there are still drawbacks.

With wire wounds, it is theoretically possible to find two TCRS that will track very well given the two different power levels, that is more difficult than it sounds since you cannot order wire to a specific TCR as such, you can ask for a certain TCR but there is always a range limit, I can ask for -1.5 PPM/°C but I may end up with only something close.  To a similar degree, the film/foil resistors are within a certain TCR tolerance and it is what you get.  I am limited to the TCRs and wire sizes on hand, I can make a ratio set to track within a reasonably close value but not zero PPM by any means.  The Linear Tech designers obviously took this information about tracking and designed the LTZ1000/A to nearly eliminate the effect of ratio mis-tracking.

The LTZ circuits (or most any other high performance reference circuit) are going to change over time, that much is clear from years of past performance data and while a tiny tweak here and there over the years have made slight improvements, it is still a fact that anything you tweak for today is going to change later with time.  The main question is whether it is worth the time and effect to chase such small effects and are your instruments capable of even measuring those tiny drifts accurately over time.  I think at this time, the answer is no unless you might be a NIST lab.

Anytime you start digging into the PPM garden, you're going to find a lot bugs that are happy to cause all kinds of trouble, some you might not even notice.  Be careful not to fall into the digital trap and assume every reading is good let alone accurate there are too many artifacts that must be accounted for.
 
Title: Re: T.C. measurements on precision resistors
Post by: lars on April 02, 2017, 05:42:17 pm
I have hesitated to write this but I think the yellow resistors TiN has tested are very HUMIDITY sensitive. What I see in the graphs is a resistor that bakes out with higher temperatures. One reason that TiN gets more shift than Andreas might be the longer measurement time, another might be that it is a spread in humidity sensitivity due to spread in the manufacturing process. Another reason is how much moisture the resistors have acquired before test. With 57%RH and maybe a long time exposure it might be more.

In December I finally got replacement resistors from Edwin as I was one of the two customers that got the “spongy” epoxy. As the new resistors deviated from the measured value from Edwin, Ok I only claim an uncertainty around 10ppm but this was worse, I put some in a bag with 150g silica gel with about 10%RH and some in another with about 90%RH.  An interesting side note was that one of the marked values from Edwin was 96.485ppm (quite of lot of precision) I just wonder what the uncertainty was as it wasn’t specified  ;) .
?
All new resistors in the 90%RH bag went up and in the 10%RH bag all went down. For example, a 10kohm (size 0807) went up about 75 ppm in the 90%RH bag. I had about 30-40%RH in my lab before I put the resistors in the bag. The 10kohm in the 10%RH bag went down about 45 ppm. So the difference was 120ppm for an 80%RH difference. So I can guess the humidity sensitivity was about 1.5 ppm/%RH. The time constant for the humidity sensitivity was slightly shorter on the new resistor than the “spongy” ones. About 2 weeks instead of about 3-4 weeks. Remember that the time constant probably is very dependent on the air circulation that in the bags (or a tight box) is low if the temperature gradients are small.

For all those that now fear that the resistors that they got are useless for their LTZ1000 project I can say it will be no problem! As probably all your resistors are affected in a similar way and the most critical resistors 1k and around 13k has a sensitivity that cancels each other if they drift in the same way. Even if you have a large humidity variation over the year you will probably have less than a ppm of drift on the LTZ1000 output due to humidity even if your resistors happen to be sensitive to humidity as mine.

It is still so that ordering resistors from Edwin is easy and cheap for WW.

What concerns me is that I wanted to use some of the ordered resistors in a simple boxed resistor reference with four binding posts. I have done several of this type with VHP-type resistors and they have worked fine for me. My guess is that you might get down to 10ppm uncertainty at 23C for a year for these VHP and I had hoped that it could have been possible to get 20ppm for Edwin’s resistors for a much lower price as they were claimed to be humidity insensitive and have very low drift over time. Note: I have no intention to sell any of these it is just out of curiosity.

Just a note to Edwin: if you wonder why I haven´t told you this it is because I found it hard to get the replies from you saying I am the one doing wrong so I decided to forget these resistors, but with the comments on TiN’s work I had to write something here.
 
Edwin: I also would like to know how you do your humidity tests and what the result was?

Lars
Title: Re: T.C. measurements on precision resistors
Post by: Kleinstein on April 02, 2017, 07:22:44 pm
The time it takes to reach equilibrium for humidity depends on the temperature and likely only a little on air movement. The slow part is usually the diffusion in the plastics.

In the LTZ1000 circuit there is a good chance that the circuit part with the resistors get slightly warmer than room temperature. A 10 C temperature rise corresponds to about a reduction of RH by a factor of 2. This also reduces the possible range of humidity variations.
Title: Re: T.C. measurements on precision resistors
Post by: razberik on April 03, 2017, 12:14:50 pm
Hello, I have a question, I believe it is appropriate for this topic. Excuse me if it is duplicate, however the topic has already 30+ pages.

We use in our products resistors from Nicrom (http://www.high-voltage-resistors.com/), parts are from HVC BT series and 200.3 BA series. Product catalog (http://www.nicrom-electronic.com/Catalog_2004.pdf) should explain it.
The reason is 0.1% accuracy and 10/15ppm/°C.
The problem is that Nicrom is not responding for weeks/months and it is not possible to source parts from them.

Can anybody advise me alternative source of high-resistance resistors with such low tempco ? We can omit accuracy by parts selection or calibration.
My colleague found out Ohmcraft manufacturer and their SM HVC (http://www.ohmcraft.com/uploads/SM_HVC.pdf) series looks good, but not exactly as good as Nicrom.

Any advice on high resistance resistor manufacturers please ?
Title: Re: T.C. measurements on precision resistors
Post by: Alex Nikitin on April 03, 2017, 12:39:57 pm
Hello, I have a question, I believe it is appropriate for this topic. Excuse me if it is duplicate, however the topic has already 30+ pages.

We use in our products resistors from Nicrom (http://www.high-voltage-resistors.com/), parts are from HVC BT series and 200.3 BA series. Product catalog (http://www.nicrom-electronic.com/Catalog_2004.pdf) should explain it.
The reason is 0.1% accuracy and 10/15ppm/°C.
The problem is that Nicrom is not responding for weeks/months and it is not possible to source parts from them.

Can anybody advise me alternative source of high-resistance resistors with such low tempco ? We can omit accuracy by parts selection or calibration.
My colleague found out Ohmcraft manufacturer and their SM HVC (http://www.ohmcraft.com/uploads/SM_HVC.pdf) series looks good, but not exactly as good as Nicrom.

Any advice on high resistance resistor manufacturers please ?

What values/power/voltage rating are you looking for?

Cheers

Alex
Title: Re: T.C. measurements on precision resistors
Post by: razberik on April 03, 2017, 12:44:56 pm
There are two:
HVC-2010-20M-BT .... 20M, 2.2kV, 0.5W, 0.1%, 10ppm/°C, -5ppm/V
200.3-100M-BA-R .... 100M, 20kV, 3W, 0.1%, 15ppm/°C, 0.3ppm/V
Title: Re: T.C. measurements on precision resistors
Post by: Alex Nikitin on April 03, 2017, 02:30:14 pm
There are two:
HVC-2010-20M-BT .... 20M, 2.2kV, 0.5W, 0.1%, 10ppm/°C, -5ppm/V
200.3-100M-BA-R .... 100M, 20kV, 3W, 0.1%, 15ppm/°C, 0.3ppm/V

For the 100M / 20kV replacement have a look at Ohmite Super MOX series and Caddock USG.

If you need top stability at 10M 2.5kV then Caddock USF300/USF200 is probably the best I know, but large. If you definitely need SMD, check also Rhopoint offers (https://www.rhopointcomponents.com/components/resistors/high-voltage-high-ohm-sm.html).

Cheers

Alex
Title: Re: T.C. measurements on precision resistors
Post by: razberik on April 04, 2017, 01:17:27 pm
Thank you !
Ohmcraft manufacturer was chosen using Rhopoint distributor catalog. That is for SMD res.
100Meg resistor was replaced by Slim-mox from Ohmite.

It seems that Nicrom is already defunct for year, it is blacklisted:
http://www.supplierblacklist.com/2016/06/26/nicrom-electronic/ (http://www.supplierblacklist.com/2016/06/26/nicrom-electronic/)

This leads to a theory. We used Nicrom's products for such a low tempco. But what if these parameters were fake and it is the reason Nicrom stopped ?
Is it possible to make these resistors with these parameters ?
Title: Re: T.C. measurements on precision resistors
Post by: Alex Nikitin on April 04, 2017, 01:57:32 pm
Is it possible to make these resistors with these parameters ?

Quite a lot depends on the way the temperature coefficient is specified (or even understood). For example Ohmite specifies it for 100C change from 25C to 125C. So for 10ppm/C tempco all you can be sure about is that the change between two points (25C and 125C) is less than 1000ppm or 0.1%. There is no actual guarantee that somewhere at, say, 75C, the value won't be off by 0.2%  :palm: . Nicrom does not even specify the way they define the tempco in their catalog. Caddock specifies some of their best resistors at 5ppm/C or even 2ppm/C "absolute maximum" TC in -40C to +85C range - potentially the TC slope should not exceed that value anywhere in the range (though I might expect too much  ::) ).

Cheers

Alex
Title: Re: T.C. measurements on precision resistors
Post by: lars on April 04, 2017, 07:48:12 pm
The time it takes to reach equilibrium for humidity depends on the temperature and likely only a little on air movement. The slow part is usually the diffusion in the plastics.
You are correct, my bad.
In the LTZ1000 circuit there is a good chance that the circuit part with the resistors get slightly warmer than room temperature. A 10 C temperature rise corresponds to about a reduction of RH by a factor of 2. This also reduces the possible range of humidity variations.
This is also my findings. But my LTZ1000 design in an alubox with a well-insulated LTZ have just a couple of degrees C rise on the resistors. If the temperature is higher one drawback is that you might get more drift and if the unit is off a long time it will absorb moisture that during the first day or weeks after start will desorb giving a long “warm-up” period. But as said before this will normally be a minor problem for the resistors for the LTZ.

For 10V refs in plastic packages I have somewhere else showed this with data from boxes with average internal temperatures of about 23C respectively 36C. For a seasonal variation of about 40%RH I had for REF102 about 20ppm at 23C and 10ppm at 36C and for LT1236 about 24ppm at 23C and 12ppm at 36C. For the AD587 I had only 4-6ppm at 23C for four samples and around 1-3ppm at 36C for five samples but one sample had 9ppm (at 36C). In another test with six AD587LN with different date codes I got very different humidity sensitivities. Think I have shown this before also but don´t remember so well. All these were DIP-8 in sockets (on FR4 boards).

I have also tested a few SMD versions at the same time. For the SMD they were mounted on SMD to DIP adapters from Aries (Farnell). For the REF102 the DIP8 and SMD results were very similar. For the LT1236 the SMD was much better, only about half of the drift. For the AD587 the SMD was about 6ppm at 36C for two samples so worse than most of the DIP8’s. That Maxim says that SMD is worse than DIP’s might be because of MAX674. I had one sample in SMD (no DIP) in the 36C box and the seasonal variation for that was more than 20ppm! After a power down (controlled) for three weeks it started 40ppm higher (measured after 1 and 3hours) but after a couple of weeks it was back on track again.

Lars
Title: Re: T.C. measurements on precision resistors
Post by: ap on April 04, 2017, 09:51:00 pm

For 10V refs in plastic packages I have somewhere else showed this with data from boxes with average internal temperatures of about 23C respectively 36C. For a seasonal variation of about 40%RH I had for REF102 about 20ppm at 23C and 10ppm at 36C and for LT1236 about 24ppm at 23C and 12ppm at 36C. For the AD587 I had only 4-6ppm at 23C for four samples and around 1-3ppm at 36C for five samples but one sample had 9ppm (at 36C). In another test with six AD587LN with different date codes I got very different humidity sensitivities. Think I have shown this before also but don´t remember so well. All these were DIP-8 in sockets (on FR4 boards).

I have also tested a few SMD versions at the same time. For the SMD they were mounted on SMD to DIP adapters from Aries (Farnell). For the REF102 the DIP8 and SMD results were very similar. For the LT1236 the SMD was much better, only about half of the drift. For the AD587 the SMD was about 6ppm at 36C for two samples so worse than most of the DIP8’s. That Maxim says that SMD is worse than DIP’s might be because of MAX674. I had one sample in SMD (no DIP) in the 36C box and the seasonal variation for that was more than 20ppm! After a power down (controlled) for three weeks it started 40ppm higher (measured after 1 and 3hours) but after a couple of weeks it was back on track again.


For any precision reference, you need hermetically sealed devices. Metal can or ceramic. Plastic is useless to even validate, they will drift considerably due to humidity/environmentals.
And next, if you have the choice, burried ceners.
Title: Re: T.C. measurements on precision resistors
Post by: Alex Nikitin on April 07, 2017, 08:44:22 am
Here are the results of my recent measurement of LT450C 10K resistor in one of my mini-references, using my "Happy Reptile" box and Keysight 34465A meter, for the temperature range 18C-38C. Unfortunately, the room temperature did change by few degrees during the day and the apparent hysteresis (about 1ppm) after coming down from 38C back to 28C and 23C could be also a reflection of the meter TC. I am quite surprised by the stability and the low tempco of this resistor. The drift over last half a year was less than I could reliably measure (<5ppm, possibly <3ppm), and TC between 18C and 28C is less than 0.4ppm/C .

Cheers

Alex
Title: Re: T.C. measurements on precision resistors
Post by: lars on April 07, 2017, 06:30:16 pm

For any precision reference, you need hermetically sealed devices. Metal can or ceramic. Plastic is useless to even validate, they will drift considerably due to humidity/environmentals.
And next, if you have the choice, burried ceners.

One reason to validate plastic is that they are used much more often than metal/ceramic. Another is that it is difficult to get metal /ceramic that are RoHs. Of course, if someone else that you trust has validated the circuit you want to use it might be ok or if it is in the data sheet but except some notes in the datasheets from LT that even the hermetic LTCC packages are affected by humidity, if mounted on a board, it seems difficult to get how sensitive Vrefs are to humidity.

One reason I started to test some Vrefs was comments on the Geller Labs SVR boards (that was before I had one) and obsolesces due to RoHs. But most of my data comes from tests that are not specific humidity tests but only regression analysis of humidity data that I normally store as well as temperature and pressure. Long long ago I started to always note humidity as I found some resistors to be very humidity sensitive! Nowadays I have a weather station that I store the data from so I can go back if needed. I like the weather station but using a RPi+BME280 would of course work as well ;).

Except for data for humidity sensitivities it also seems difficult to get data for atmospheric pressure sensitivities for Vrefs (and resistors). With the about maximum 60-70mbar difference I have in my lab I cannot conclude anything about pressure sensitivities of the common AD587 and REF102 (that I have both in metal/ceramic and plastic and tested against LTZ1000 ref).  I guess the LTZ1000 is fairly insensitive against pressure as it has been used in Fluke and Datron refs? Anyone know data? Maybe the sensitivities are so low that a movement from a low altitude to a high doesn´t matter?

Lars
Title: Re: T.C. measurements on precision resistors
Post by: lars on April 07, 2017, 07:08:25 pm
Another interesting part of the story:  We expect the PWW resistor to have a -higher- TCR and a fairly long thermal response time lag compared to film, but a couple of other effects we look for also besides the usual Temp. / Humidity / Pressure effects:

1.  Noise.  The film resistor datasheets are a bit sketchy on this one; it's better to measure on your own.  The PWW will have the lowest noise down to DC - usually right at theoretical thermal minimum for resistance value.  The metal film and chip-scale diffused resistors are doomed to have more noise - even the foil-to-lead attach points can be a problem..  It is interesting to look at how much more noise comes from certain film designs, and to what substrate the foil has been bonded.  If the foil has been laser-trimmed we've seen various effects from the foil edge thermal damage and slag debris that's left over.   And so on.


I have to ask how much noisier at low frequencies (0.1-10Hz) a standard LTZ design will be if I use thin film resistors as SMD RN73, PCF0805 or ERA6 (Digikey, Mouser etc) or through hole like PTF56 or other similar to the ones HP uses in the 3458A?

Humidity and long term tests I have done on 1-100kohm SMD0603 and 0805 as above shows about 0.5-1ppm/%RH so less or equal to WW I have tested. For long term I have never seen more than 100ppm the first 6 months and after that 5-20ppm/year. This with components mounted on FR4 boards. So my conclusion is that they will give much less than a ppm drift over a year after the first 6months so for 1USD resistors it will be below my measurement capability. If they don' contribute significant noise in the LTZ design  is it any reason not to use them for the LTZ? Except that you don’t get the ultimate performance that you still cannot measure.

Lars
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on April 07, 2017, 09:44:17 pm

I have to ask how much noisier at low frequencies (0.1-10Hz) a standard LTZ design will be if I use thin film resistors as SMD RN73, PCF0805 or ERA6 (Digikey, Mouser etc) or through hole like PTF56 or other similar to the ones HP uses in the 3458A?


Hello,

Good thin film resistors are specced with -40 dB
Against the magical limit of -42 dB of bare metal resistors.

So it will be hard to measure within the LTZ noise.
But which of the resistors will be more sensitive to magnetic pickup of mains line frequency?

With best regards

Andreas



Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on April 07, 2017, 11:29:27 pm
Re: Reply 757:

To Lars; Re: Humidity

My reply here is based on common practice and military standards pertaining to precision wire wound resistors.  The main reason for humidity testing is not for resistance shifts, it is to see if there is a problem with the physical resistor which is spelled out in the standards I will quote below.  Commercial grade resistors are not tested for humidity by anyone I know in the industry.  Humidity is tested under controlled conditions in a humidity chamber; anything outside of a controlled environment is unacceptable.  Since humidity is a constantly varying parameter in normal environments, it is impossible to accurately track actual humidity inside of a sealed resistor as it has a significant time lag absorbing or evaporating humidity and depends on several factors, is it powered or not, the dew point, temperature, and humidity and the absorption rate of the epoxy (or epoxies).

Extracted from applicable MIL-STD and MIL-PRF specifications:

6.13 Low tolerance resistors.  Low tolerance resistors, exhibiting resistance shifts due to high
humidity is normal to precision, fixed resistors.  Before being considered out of tolerance, resistors should be
conditioned in a dry oven.  Users of said resistors should contact suppliers for temperature and drying time.
Resistors which continue to be out of tolerance after the above conditioning process should be considered rejects.

Standard procedure for moisture resistance is given in 4.7.10, initial measurement conditions in 4.7.5 and MIL-STD 202 Method 106F.  While the procedure explanation is longer than I will post here, simplified initial is DC measurement at 25°C±2°C.  Resistors are conditioned at 40°C ±5°C for 24 hours, then put into the humidity chamber and given 6 cycles of temperature/humidity.

Final measurements: Upon completion of step 6 of the final cycle, the resistors shall be conditioned at a
temperature of 25?C ?2?C, and at a relative humidity of 90 percent to 95 percent for a period of 1 hour 30
minutes to 3 hours 30 minutes.  After conditioning, the resistors shall be removed from the chamber and
within 8 hours, the dc resistance and insulation resistance shall be measured as specified in 4.7.10b.
Wiping and forced air drying prior to measurement is not allowed. The subsequent 4-hour to 24-hour
conditioning period and measurements do not apply.

Examinations after test: Resistors shall be examined for evidence of breaking, cracking, spalling, and
loosening of terminals and mounting hardware.
 
The object of humidity testing is primarily physical damage as noted in the above sentence, only in the case of a resistor which does not return to within specified tolerance as noted in paragraph 6.13 above is considered a reject.

To answer Lar’s question directly, I do not do any humidity testing in general, unless there is an actual defect caused by humidity as noted above, in which case I would gladly examine the resistor and replace it if defective, such minor temporary drifting caused by humidity is not considered a defect by any manufacturer.  I invite anyone to examine the data sheets of any of the major precision wire wound manufacturers; it is very unlikely that you will find any humidity specifications for commercial resistors.

The best and cheapest solution to highly varying humidity in your environment is to put a supply of silicate in with your circuits and change it out (or dry it) every so often.  Resorting unnecessarily to hermetic resistors will only cost you heavily and likely give no improvement in circuit performance.

Under accepted industry practices, I really do not regard your humidity variations as a genuine problem or would any other manufacturer for that matter.  I am sorry you believe you have ‘bad’ resistors but you admitted that the resistors had in fact returned to normal readings after a short stint in the oven.  Powered resistors are going to react differently to humidity than resistors laying about unpowered, I suggest you just put them in the circuit, power it up, put a bag of silicate in there and button it up….you’ll find it works just fine.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on April 07, 2017, 11:51:52 pm
All resistors, with the exception of wire wound, have 1/f noise in addition to the usual thermal noise and it can be very significant depending on the type of resistor.  Resistors made in the fashion of ICs are not known for having low noise or low TCR (except that the resistors can be TCR matched pretty closely since they are one a single substrate).  Many film resistors have significant 1/f noise and even some foil resistors can be noisy, just because the data sheet says one thing, don't take that as a guarantee.  Precision wire wounds are the only resistor technology that can very close to the theoretical thermal noise limits as calculated, all other resistors are higher, not just my opinion, it has been proven by Universities independently.

Actually the noise difference between wire wounds and Vishay can be measured in an LTZ circuit, might not be 'easy' but it is there and every bit of noise adds to the total and since 1/f isn't Gaussian, it can't be averaged out either.

Since you mentioned it Andreas, if you are picking up any line noise in your Vref circuit, don't blame the resistors, you've got interference you need to eliminate since it can be picked up by other components including active ones.  Why do we put Vrefs inside metal shielded enclosures......

On the subject of "if you can't measure it", does it matter?  I quite agree, if you can't repeatedly measure a parameter with a low enough uncertainty and high enough accuracy, then chasing after anything you can't reliably measure is a waste of time.
Title: Re: T.C. measurements on precision resistors
Post by: branadic on April 08, 2017, 08:29:23 am
Quote
Precision wire wounds are the only resistor technology that can very close to the theoretical thermal noise limits as calculated, all other resistors are higher, not just my opinion, it has been proven by Universities independently.

Edwin, would you please refer to the appropriate publicatons coming to this conclusion? Especially I would like to understand the mechanism why WW are off of 1/f noise comparing to other resistor technologies. Thanks.
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on April 08, 2017, 06:43:29 pm
There is a lot of literature on this dating back to the 60's and even before.  This is a well known mechanism.

In a nutshell, a PWW, or any resistor of that style has the semi-conductive element "free" - as in it's not bonded directly to any substrate, and is low-stress shape: round.  So microscopically the internal wire stresses are free to reach equilibrium in a PWW resistor - at least in theory.

On a metal film resistor, the conductive element itself can be similar alloy to wire but A) It is a milled and flattened foil, which carries a higher internal stress than a round wire (even after annealing processes) and B) It is generally bonded to a substrate, which increases internal stresses again.  Whenever to different materials are bonded, that always creates a stress-riser zone, and is one of the mechanisms that disrupts smooth electron flow in the metal grain - no matter what the temperature.

That's why a bulk metal film resistor, all else being equal, will always be noisier than a PWW at the same resistance value.  "How much noisier" is generally something you measure in your own application circuit.

In general thin films are next higher noise, then thick film / metal oxide, then IC-style diffused resistors can have a pretty high excess noise and finally carbon comp resistors.  That list can be re-ordered depending on specific types, but that is what we see in ballpark measurements.

Be careful of the literature authored by Vishay / Zandman, a lot of that was a sales brochure.  As with all "datasheets" you have to separate fact and fiction for yourself sometimes.

Every precision application requires some thought as to the correct resistor to use, cost to benefit, etc - there is no right or wrong resistor for every application.

Edwin might make corrections here but this should get you a general idea of what's going on.  There is much more going on even with the resistor end lead terminations, welds etc. that can upset everything also.
Title: Re: T.C. measurements on precision resistors
Post by: SilverSolder on April 09, 2017, 01:37:36 pm

One reason to validate plastic is that they are used much more often than metal/ceramic. [...]
Lars

Have you attempted to use any kind of conformal coating to reduce the humidity sensitivity in your experiments?

Or does no coating exist that acts as a 100% humidity barrier?
Title: Re: T.C. measurements on precision resistors
Post by: branadic on April 09, 2017, 02:09:43 pm
There is no coating that leads to 100% humidity immunity. All you do is to increase time constant in an unpredictable way. Instead of a coating you can use wax also, but what is true for coating is also true for wax, even if you make a big wall of wax.
The only way to get rid of this is to use materials that are immune to humidity such as metal, glas and ceramics which ends up in hermetic packages.

But it's not humidity only, there are a lot of materials that exibit gas in some way.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on April 11, 2017, 07:01:03 pm
To Branadic,

Sorry for the delay, too many things going on that demanded my attention.  Most of the literature on the subject of 1/f noise in resistors was done at various Universities and also some work done for the military.  There are also several IEEE papers which also dealt with the subject.  In the case of the University papers, few of them are available on line, I obtained a couple of them through my local library’s inter-college lending program, and the IEEE papers are usually only available to members or require a significant fee to view them.  A careful search of the internet will find numerous references to the subject matter, many just mention the fact that PWW resistors don’t have 1/f noise, those are of little use per se.  You must be careful of your search terms or you will get a lot of useless junk mixed in. 
I did have an article which did discuss noise in resistors with more detailed information about why different resistors have different noise levels.  I have searched my computer’s hard drives and could not find it; apparently it is on a drive not currently in the computer.  I did come across this book which has some limited information on the subject:

https://books.google.com/books?id=avEjv8zAhQkC&pg=PA60&lpg=PA60&dq=1/f+noise+in+wire+wound+resistors&source=bl&ots=QlGHKIUXEz&sig=MK-nWIkDcxFmEJa4oC38FG91E5c&hl=en&sa=X&ved=0ahUKEwiNh5myoZvTAhUY8YMKHWtxCEs4ChDoAQgvMAQ#v=onepage&q=1%2Ff%20noise%20in%20wire%20wound%20resistors&f=false

This book from Analog Devices also mentions PWW resistor but doesn’t give too much information on the reasons why.  Small Signal Audio Design by Douglas Self.  Goggle likely has other books available in this form, try a search for resistor noise or 1/f resistor noise there.

A metallurgist would be a good source for the mechanisms that cause noise in the various alloys used in resistors.  Briefly, while the Film/foil and wire wound resistors do share the same or very similar alloys, the film/foil alloys are worked in a very different manner than the wire.  The alloy is very homogenous, and while there are very rare molecular ‘clumps’ that occur (these can produce a 1/f instance of noise on a somewhat irregular basis), they are few and far between in a well produced batch.  The working of the raw alloy into wire does not produce any of the stresses which remain in film/foil forms from the cold rolling process.  The wire naturally moves to a stress free condition after the drawing process (ask a metallurgist how that works).

In addition, in film/foil resistors, the action of chemical etching or laser cutting produces very ragged edges in the resistive material, like the rocks along a river, this disrupts the flow of electrons not only producing slightly more Johnson noise but adding a significant amount of 1/f noise to the mix.  Unfortunately there are no alternative processes available to make or ‘adjust’ the film/foil elements, there is no method which will moderate the added noise from the source, it is inherent.

The above does not take into consideration any of the additional processes which happen to resistors during manufacture, those are wholly separate issues and differ somewhat between the resistor types.  In some cases the processes of making the resistor can actually add more noise to the ‘base’ noise level.  While thermal noise can be filtered to some degree, 1/f noise cannot, at best all you can do is push the frequencies lower which still end up as low frequency wobbles.  The best way to avoid the problem of 1/f noise in resistors at least is to not use film/foil.
Title: Re: T.C. measurements on precision resistors
Post by: babysitter on April 12, 2017, 03:51:17 pm
NSFW - graphical violence against resistors - trigger warning - NSFR - FSK 18 Ohm - parental advisory recommended - explicit content - FIAL

My coworker managed to kill a Ultrohm plus Resistor during desoldering.  :-// Edwin, obviously you really go to lengths to prevent stresses. (pun intended) - he confessed the little yellow guy had no chance. Fortunately I already ordered a replacement with my inital order.

Anyway, here is the image with details. It died for science. (I must confess I didn't measure if it is still in spec)


Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on April 12, 2017, 04:07:24 pm
Wow, send that guy back to remedial soldering class <grinning>, if the wire weld isn't broken, it should still measure good.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on April 12, 2017, 07:10:16 pm
more teardown please. (and more sharp pictures).

what is that white stuff which seems to be within the resistor?

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: babysitter on April 12, 2017, 10:24:21 pm
Wow, send that guy back to remedial soldering class <grinning>, if the wire weld isn't broken, it should still measure good.

I have to defend him, hes a theoretical physicist but a tinkerer, never had a soldering class ;-) I am on holidays for a few days, I don't know if it will survive or if it gets disposed. If its still here next wednesday, I will take more photos.

I was surprised about the "looseness" of the wire.

The white goo looks to me like a non-curing silicone grease  like Visilox.

Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on April 12, 2017, 11:37:53 pm

One reason to validate plastic is that they are used much more often than metal/ceramic. [...]
Lars

Have you attempted to use any kind of conformal coating to reduce the humidity sensitivity in your experiments?

Or does no coating exist that acts as a 100% humidity barrier?

The better advanced vacuum deposition coatings work great on plastic parts - with virtually zero humidity influence.  The advantage over using just hermetic parts on a standard board is that the entire board after deposition: the WHOLE  is coated once and for all.  Components, solder joints, traces, everything.  To the point of it's hard to repair it.

We did a test a few years ago on a parylene coated board - and after a year sitting in a gallon of water that ~80g board gained less than 1mg of water weight after the exterior dried out.  So the absorption rate is -extremely- low, and the board ran great under water, with really no measurable side-effects.  The customer was thrilled.

This is not a hobbyist project... But the results are virtually as good as a hermetic box / hermetic packages IF you get the right coating process and thickness applied for your application.  The process is replacing the need for hermetics or hermetic boxes in some applications.

Title: Re: T.C. measurements on precision resistors
Post by: lars on April 14, 2017, 11:51:42 am
Hello Edwin. I liked this comment from you:

"Actually the noise difference between wire wounds and Vishay can be measured in an LTZ circuit, might not be 'easy' but it is there and every bit of noise adds to the total and since 1/f isn't Gaussian, it can't be averaged out either." (Bold by me)

In one of the many papers I have read about 1/f noise I remember that the Wire Wound used was a Vishay that was compared to thin film, thick film and carbon (that might have been Vishay)!

Lars
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on April 14, 2017, 04:23:58 pm
Any PWW resistors referred to as Vishay's was likely Ultronix (although a few other PWW houses were bought up by Vishay, they were mostly discontinued afterwards).  Ultronix was bought by Sfernice around 1980, Sfernice was then bought by Vishay later in the late mid-eighties (very big rivals).  Ultronix did not fair well under the auspices of Vishay and in about 2007, Ohmite bought Ultronix's remains as a package deal to get the rheostats they now make.  Ultronix is still more or less alive in Mexico, still making essentially the same resistors as they did decades ago.

Not just my opinion but I always take anything Vishay publishes with a large grain of salt, their test videos are laughable and results questionable.  Bob Pease and I had many a good laugh over Vishay videos.  That is not to say they don't make good resistors as such, they just have a bad habit of skewing the data in their favor.

The fact remains that 1/f noise is bad, you can't filter it out so the best thing to do in precision circuits is to minimize as much as possible.  With the newest crop of ADCs and DACs, that means using as many PWW resistors in the critical circuits as possible, other types aren't going to cut it.
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on April 14, 2017, 04:37:57 pm
Another thought is that Vishay does go around buying as many resistor houses as possible...For instance - it's not immediately apparent when you buy PWW resistors from Riedon that those are owned by  Vishay - and you have to look at the datasheet carefully and do your own testing.  Caddock, General Resistance and Pettis, etc. are still their own companies, last I checked...

After long experience, I would have to agree:  Vishay doesn't make "bad" resistors, but their datasheets can be a bit "optimistic" (to put it diplomatically).  Every application will call for the most correct resistor type and tolerance for that application - The decision of what resistor to use will include cost, availability, precision, tolerance, excess noise, hermetic vs. non-hermetic requirements, mechanical stability, long-term drift, DC vs AC, capacitance effects, inductive effects, size, weight, etc., etc. etc.
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on April 14, 2017, 05:01:06 pm
Correction on previous post: I might be wrong about Riedon about it being completely acquired by Vishay now - but the my point was that a LOT of resistor brands - BCComponents, Sprague, Dale, Huntington etc. etc. are all Vishay-owned brands that used to be separate outfits.
Title: Re: T.C. measurements on precision resistors
Post by: branadic on April 15, 2017, 04:03:24 pm
So you guys want to say, that it's no stress for a wire being stretched and compressed on a (ceramic or plastic) bobbin? And even if the wire is stressed that it can be all calmed by just a temperature treatment?
Sounds for me like the same fairy tale like micro cracks in a metal foil that has been induced by etching and the problem of sharp corners in etched metal foils. If this would have been a problem since then, why are the corners not simply chamfered?
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on April 15, 2017, 05:39:36 pm
"So you guys want to say, that it's no stress for a wire being stretched and compressed on a (ceramic or plastic) bobbin?"

Just where the devil did we say anything like that? 

Fact: In the case of a ceramic bobbin, the ceramic expands slower than the wire with heat so that winding tension is gradually reduced with higher temperatures as the wire expands faster, the opposite happens with cold temperatures, the wire shrinks faster than the ceramic so there is actually a bit more tension with colder temperatures.  If wound correctly, there will be minimal tension, if wound with too much tension, of course that worsens the case.  Ceramics were the first bobbin of choice for many years before plastics became available and the great push for miniaturization. 

Fact: In the case of plastic bobbins, given the right material, at higher temperatures the wire will deform the plastic thus relieving the tension (if done correctly), note that there is always a small bit of residual tension that slowly decreases with age, particularly with temperature cycling (not necessarily high temperature).

Fact: Sputtering, chemical etching and lasers do in fact leave very rough microscopic edges, look at the edges of your PCB traces under magnification, they're rough too!  We're are talking about electrons being trapped, just how big do you think these rough spots have to be to trap electrons?  Get real.

"Why are the corners not simply chamfered?"  Space, a rounded corner takes more space than a square corner and when you are cramming a bit of resistance into a small place, you need every bit of available space.  Film/foil are already quite thin to begin with, this strictly restricts the size of the trace and the length of the path to get a given resistance, if you decide you're going to remove another significant chunk of available area to accommodate round corners, this is going to make the manufacture even more difficult.

This is a similar problem wire wounds face, the smaller the bobbin and the higher the resistance, smaller and smaller wire sizes must be used, this makes it more difficult to make and also limits how high a resistance you can get with a given wire size and bobbin, it is no different with film/foil.
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on April 15, 2017, 07:32:35 pm
There is another effect in PWW: The wire is drawn to size and annealed as a -final- step in the mill, and if you look at it even under high-mag SEM photo, you'll see that the wire surface is just about theoretically, perfectly smooth - there is no edge discontinuity like you will always have on a flat, rolled out foil with rough edges.  Again: foil resistor can't really be final-annealed the same way once the foil is bonded to a substrate, and the shape - by definition - will always have relatively very rough edges compared to a smoothly drawn wire.

Noise is always generated at surface discontinuity, or anywhere there is internal stress and strains, and any place in a conductor where there is a -change- in conductivity.  A round wire doesn't really have edge discontinuities or sharp corners that give that conductivity change - and it's a shape that can be made from very high-purity and highly consistent alloys.  Just don't kink the wire or leads!

Once you roll out foil and attach to ceramic or glass, those electron pathways are constantly changing - that isn't a design that lends itself to zero stress or virtual zero-stress -changes-.  Some of the film resistors do have noise that's pretty low, but never really achieved non-existent 1/f noise as in PWW.

You can even try binding foil to a ceramic, and then polishing the foil surface to less than 1u rms roughness, and it'll still have more 1/f noise than PWW.  Beckman tried this in the late 60's and 70's, and basically couldn't compete with PWW's at DC.  They could get the noise lowered over the standard foil rolling, but the danged things cost about 20x more than PWW's, and was a failure.

PWW have always been, and are still really the only practical resistor device design that has -zero- 1/f noise down to true DC.

Remember - this has been a problem with foil resistors that's been known since high-performance instrument amplifiers were needed - even TI was trying to make film resistors in the early 60's and could never reach true zero 1/f noise like PWW give you.  Not a lot has changed today; since the same physics still apply.

NOW: On a new PWW bobbin freshly wound, yes there is a period where you'll see internal winding stresses relaxing and getting into final position - but that is generally a change in resistance or apparent TCR - that isn't true 1/f noise.  Like all precision components there is an initial break-in time where the devices have to self-relieve assembly stresses and find their final stable running operating point and equilibrium.  PWW as well as Bulk Film resistor can benefit from an initial thermal cycling to help gain stability - the change in temperature and generally higher temperature help equalize the strain throughout the material.   No different than thermal-cycling precision mechanical components, castings, bearings etc.

You'll also see this in a new 732b:  When those are new they have to be re calibrated much more often until the Zener and it's film resistors settle in.  Compare that to something like and older 732a with PWW's inside - generally less noise & more stable to boot now that these are decades old (IF they were well taken care of).  Fluke had a real hassle getting those 732b's to behave over time...that laser-trimmed resistor network isn't all rainbows and butterflies (over time) compared to the PWW's.

Both of those models really show how hard it is to make a stable 10V from ~7V though.  There's not an easy answer to that one, no matter what kind of resistor you put in an Op-Amp feedback path.

By the time you build a DIY 10V Vref device that's truly as stable as a 732, you might as well have bought a 732...  :)

Title: Re: T.C. measurements on precision resistors
Post by: branadic on April 17, 2017, 04:47:11 pm
Are there public sources of what foil resistor alloys are made of? There is alloy C, K, Z and Z1 foil. My guess is, that they must use the alloys available and other resistors use as well, even though the process of how the resistive element is fabricated is different.

For what I understood the foils are cemented to alumina substrate and afterwards structured by lithography and etching, which is said to produce micro cracks at the surface and thus noise.
But what if the alloy would have been sputtered (PVD) to the surface, that is already masked with a structured coating (e.g. LDI = laser direct imaging). The coating is then removed by a lift off step and the resistive structure remains on top. The structure could be similar to how foil resistors look like and the resistive element can be trimmed to the final value using laser technology.
As far as I found this is different to how thin film resistor are fabricated, as thin film resistors are sputtered to the substrate but structured by selectively etching.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on April 17, 2017, 05:32:01 pm
There is only one alloy, Evanohm that exists for very low TCR/high stability resistors, there are minor variations of this alloy but this is little more than tweaking the percentages of the metals to try and get slightly lower TCRs.  There are also slight variations of the orginal Manganin alloy but again, merely tweaks to the basic composition.

The major differences is how the alloy is processed after the alloy is manufactured.  In the case of wire, it is the heat treatment, under various conditions that produces the end result TCR.  The end result becomes the inherent TCR of the wire, resistor manufacture can modify the apparent TCR by imparting various stresses on the wire plus the end terminations can also affect the apparent TCR (and noise).  Note that none of this affects the wire TCR, this requires temperatures well above the normal operating range of precisions and even power resistors which can reach a hot spot temperature of 350°C.

Film/foil resistive elements are cold worked which do impart changes into the alloy, being very thin, the resistive element becomes far more sensitive to stress, in fact stress sensors were the first application of these resistors decades ago, they were also quite non-linear.  Sputtering does not solve the 'roughness' of the element, it only changes it slightly, all forms of film/foil are rough in one form or another, there are no current processes which get around this 'problem'.  Measurements have confirmed the 1/f noise is present in all forms of film/foil.
Title: Re: T.C. measurements on precision resistors
Post by: SilverSolder on April 20, 2017, 06:32:32 pm
Just out of interest, how do you actually measure 1/f noise?  - after all, it must be very hard to separate the noise of the measuring equipment from the noise of the resistor?

Is it a case of knowing exactly how much noise your equipment has, and then assuming that any additional noise must be due to the DUT?
Title: Re: T.C. measurements on precision resistors
Post by: Kleinstein on April 20, 2017, 06:58:27 pm
The usual way to measure the excess noise of resistors is by using a bridge circuit of 4 equal resistors, so that the AC amplifier does not see an DC voltage applied to the resistors. One than compares the noise measurement without a DC bias and with an DC bias. So the equipment noise is measured together with the normal Johnson noise.

For high quality resistors the difference is very small and thus hard to measure.

One still has the problem of separating thermal and current effects. Heating due to the current also increases the Johnson noise - this is not the excess noise. Turbulent air flow due to thermal gradients can also cause variations, that can look a little like 1/f noise.
Title: Re: T.C. measurements on precision resistors
Post by: branadic on April 21, 2017, 09:59:50 am
Quote
The usual way to measure the excess noise of resistors is by using a bridge circuit of 4 equal resistors, so that the AC amplifier does not see an DC voltage applied to the resistors.

This is only one way, called DC-measurement technique. There are more ways on how to measure the excess noise:

- double frequency ac methode
- 0°/90° subtraction methode
- 45° cross correlation technique

Source: https://dcc.ligo.org/public/0002/T0900200/001/current_noise.pdf
Title: Re: T.C. measurements on precision resistors
Post by: doktor pyta on May 12, 2017, 06:40:48 pm
Dear Colleagues,
Here are some photos of my DIY temperature controlled chamber for measuring 57 resistors at once (typical session lasts 1.5 day).
Why 57? Three scanners allow 60 channel measurements, each DUT board has 20 resistor fixings, but there is one Pt100 sensor on the surface of each DUT board to monitor the temperature on each of 3 'floors'.

I think You may be interested in way of mounting leads of the resistors. Another thing is using nine 40Pin 0.5 Pitch FFC Flexible Flat Cables to take all the 4 wire resistor connections to the scanner cards. As Datron 1271 allows guarded resistance measurement, there are guard traces almost everywhere on the DUT PCB's + there is guard wire every two wires inside FFC cable. The FFC cable is quite good here because each wire has very small cross section and even though I use total 360 wires which has total area of 3.8mm^2, the temperature inside a chamber is not highly affected.

(Info: The FFC cable has suprisingly high resistance between adjacent wires (ca. 1E+10 ohm) but if air humidity is high or dynamic effects occuring while TRUE OHMS measurement, it's just wise to have these ohm guard feature)


The setup uses also:

Datron 1271
Agilent 3499A + 3xN2260A high density scanner cards (20 x 4wire channels on each)
ILX lightwave LDT5948 TEC controller

The system uses Prologix GPIB to USB and PC for controlling and data logging.


Later I will share some measurement results and more pictures if You want.
Title: Re: T.C. measurements on precision resistors
Post by: doktor pyta on May 12, 2017, 06:43:05 pm
Pictures part 2
Title: Re: T.C. measurements on precision resistors
Post by: doktor pyta on May 12, 2017, 06:49:28 pm
Photos part 3
Title: Re: T.C. measurements on precision resistors
Post by: doktor pyta on May 12, 2017, 07:06:15 pm
Photos part 4 + sample measurements.

Now You see why I had problems with two of my LTZ 1000 boards which used 120ohm 8G16D resistors.

P.S.1.  I don't use temperature ramping. I set cretain temperature and I wait for an hour for temperatures to equalize. Then I start measurements.

P.S.2.  The project wouldn't be finished without software work done by Mr. Zbigniew K. Thank You!
Title: Re: T.C. measurements on precision resistors
Post by: mimmus78 on May 12, 2017, 08:59:35 pm
So you have the PET fan blowing directly on the switch card box ... ummm I don't like.
Have you considered if this can cause weird EMF problems?
Title: Re: T.C. measurements on precision resistors
Post by: Vgkid on May 12, 2017, 11:36:10 pm
What are those connectors you are using for the resistors.
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on May 13, 2017, 04:03:34 am
Pyta:  You probably want to send those GR's back for inspection, or double check the setup.  We received a batch last month, the 120's are all running in spec for TC at about 2.5 ~ 3 ppm TC.  Never seen them that whacko.

When you run those screws down on the leads, do you have a spring-loaded tensioner-spreader plate between the screw and lead (so you get a consistent, repeatable clamping force) - or is the screw just directly pressing into the lead and extruding / deforming it?  We've seen that problem before.  It looks like the other resistors were behaving, approximately.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on May 13, 2017, 05:49:21 am
Hello,

Wow: what a effort to measure one batch of resistors.

Just one question: the y-axis on the diagram is marked as ppm/K ?
Or should it be ppm

with best regards

Andreas


Title: Re: T.C. measurements on precision resistors
Post by: doktor pyta on May 13, 2017, 07:01:10 am
So you have the PET fan blowing directly on the switch card box ... ummm I don't like.
Have you considered if this can cause weird EMF problems?

If I understand You correctly, You are talking about the rear side of the scanner. Well, the PCB contains mounting holes for some protection against air movement however test show that this is not necessary. The fins of the heat sink make most of the air blowing away from these place.
The thing I was worried about was the infuence of rotating magnets near test chamber, but long integrating time and TRUE OHM measurements do their job.


What are those connectors you are using for the resistors.

its typical 3.5mm terminal block which I already had. It was important for me not to use ones with PZ or PH screw as they are easy to destroy by screwdriver if they are frequently used. (example http://www.tme.eu/gb/details/1776275-2/pcb-terminal-blocks/te-connectivity/ (http://www.tme.eu/gb/details/1776275-2/pcb-terminal-blocks/te-connectivity/)).

Pyta:  You probably want to send those GR's back for inspection, or double check the setup.  We received a batch last month, the 120's are all running in spec for TC at about 2.5 ~ 3 ppm TC.  Never seen them that whacko.

When you run those screws down on the leads, do you have a spring-loaded tensioner-spreader plate between the screw and lead (so you get a consistent, repeatable clamping force) - or is the screw just directly pressing into the lead and extruding / deforming it?  We've seen that problem before.  It looks like the other resistors were behaving, approximately.

Yes, I use 'spring-loaded tensioner-spreader plate'. I also think this is important.

Hello,

Wow: what a effort to measure one batch of resistors.

Just one question: the y-axis on the diagram is marked as ppm/K ?
Or should it be ppm

with best regards

Andreas

Y axis are in [ppm/K].
X axis is in ['C], but while I'm taking measurements at 15, 20, 25, 30, 35'C, I calculate mean TC between these point, so the values on X axis are 17.5'C, 22,5'C etc..
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on May 13, 2017, 07:33:25 am
Hello,

now it makes sense.
but the raw values would be also interesting.

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Kleinstein on May 13, 2017, 08:47:30 am
I don't think one would need such a strong fan inside the thermal box. The metal can already provide quite some magnetic shielding. If at all the fan would add some AC voltage and thus possible "random" variations to the readings.

I would be a little worried about the cables conducting quite some heat and this way cause thermal EMF at the connectors. This might not be such a big problem, if the DMM takes possible thermal EMF into account.

Just 5 temperatures are not much to calculate a TC vs temperature curve. The more normal way to do that with so few points would be a polynomial fit and than differentiating that curve.
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on May 13, 2017, 09:02:26 am
Photos part 4 + sample measurements.

Now You see why I had problems with two of my LTZ 1000 boards which used 120ohm 8G16D resistors.

P.S.1.  I don't use temperature ramping. I set cretain temperature and I wait for an hour for temperatures to equalize. Then I start measurements.

P.S.2.  The project wouldn't be finished without software work done by Mr. Zbigniew K. Thank You!

Doktor pyta,

very nice setup & measurements!

I also had encountered too high T.C.s on these General Resistance econistors, 120 Ohm.
I received new ones directly from them, being ok at <= 5ppm/K.
They provided very different T.C. measurements with their new samples, claiming about 24h waiting time, or so, for each of the three different temperature points.

The LTZ circuit runs ok now, but I doubt, that even 10ppm/K makes a difference. The drift 'attenuation factor' for the 120 Ohm is about 800, if I remember correctly.

Frank
Title: Re: T.C. measurements on precision resistors
Post by: Kleinstein on May 13, 2017, 03:16:40 pm
In the LTZ1000 circuit the drift attenuation is about 100 for the 120 Ohms and the divider. The sensitivity factor for the 120 Ohms is directly connected to the zener resistance: A typical zener resistance in the 10 Ohms range would result in a factor of about 140.  Its more more like 300-500 for the 70 K resistors - at least according to the datasheet.
So a < 5 ppm/K would be good, to get overall in the 0.1 ppm/K range for the reference. For the divider, there is at least the theoretical option to check it - which is not that easy with the 120 Ohms. So the 120 Ohms is critical.

For the drift of the resistors it might be interesting to look at the time dependence - there might be a relaxation effect or a delayed humidity effect superimposed. It is not just the instant temperature that has an effect. So it is Ok to use steps with constant temperature, but the data versus time might still be interesting and give a clue on how much is instant TC and how much in indirect and delayed.
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on May 13, 2017, 03:21:26 pm
Photos part 4 + sample measurements.

Now You see why I had problems with two of my LTZ 1000 boards which used 120ohm 8G16D resistors.

P.S.1.  I don't use temperature ramping. I set cretain temperature and I wait for an hour for temperatures to equalize. Then I start measurements.

P.S.2.  The project wouldn't be finished without software work done by Mr. Zbigniew K. Thank You!

The LTZ circuit runs ok now, but I doubt, that even 10ppm/K makes a difference. The drift 'attenuation factor' for the 120 Ohm is about 800, if I remember correctly.

Frank

Yes, we also have measured that 120 Ohm drift attenuation factor to be very well over 100 X as spec'd in the datasheet.  The 120 Ohm is not very fussy.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on May 13, 2017, 04:10:13 pm
In the LTZ1000 circuit the drift attenuation is about 100 for the 120 Ohms and the divider.
Hello,

You should know it better.

As we have discussed this so many times in the LTZ1000 thread:

https://www.eevblog.com/forum/metrology/ultra-precision-reference-ltz1000/msg833226/#msg833226 (https://www.eevblog.com/forum/metrology/ultra-precision-reference-ltz1000/msg833226/#msg833226)

https://www.eevblog.com/forum/metrology/ultra-precision-reference-ltz1000/msg656529/#msg656529 (https://www.eevblog.com/forum/metrology/ultra-precision-reference-ltz1000/msg656529/#msg656529)

So the attenuation is more in the 600-700 range except when you use R60 to compensate other TCs.
So dont believe the datasheet values.

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: doktor pyta on May 15, 2017, 04:31:56 pm
Below measurements of two Fluke resistors from 335A which I took apart 5 Years ago.
They were marked P1 and P0.5.

Raw data:
T['C]                           R_fluke_P1 [ohm]      R_fluke_P0.5 [ohm]
15                                   1.9993265E+4           9.9965340E+4
20                                   1.9993420E+4           9.9965880E+4
25                                   1.9993547E+4           9.9966300E+4
30                                   1.9993652E+4           9.9966630E+4
35                                   1.9993739E+4           9.9966850E+4
25 (check after 24h)       1.9993545E+4           9.9966290E+4

Calculated polynomials:
R= T^3*6.666664688e-6-T^2*9.514286431e-4+T*5.810476134e-2+19992.58503
R= T^3*6.666661648e-6-T^2*2.585715149e-3+T*0.191619128+99963.02571


The picture shows plotted T.C. Data are plotted in two ways: one is "as should be: dR/dT differentiated polynomial" - as Kleinstein suggested and second is simple mean between data points. Considering the amount of data to be processed I see the simple method to be more adequate for Excel spreadsheed calculations. Later I will try both methods on more complicated curves taken from real data.

P.S. Here You have my favourite tool for regression computing: http://www.xuru.org/rt/PR.asp#CopyPaste (http://www.xuru.org/rt/PR.asp#CopyPaste)
Title: Re: T.C. measurements on precision resistors
Post by: PartialDischarge on August 01, 2017, 06:35:56 pm
I'm itching to ask something about the TC of resistors.

Given a large batch of same type same value resistors, how is the sign of the TC (+ or -) distributed lets say from 25ºC and upwards?
I mean will all of them have negative/positve TCs? most of them will be positive? 50/50?


Maybe these are the wrong questions to ask, but I'm always wondering about the undefined sign of the TC
Title: Re: T.C. measurements on precision resistors
Post by: Kleinstein on August 01, 2017, 07:36:41 pm
With many resistor types there is a kind of typical curve.  So something like the second order TC tends to be similar. With resistors from the same batch (e.g. coming from the same machine one after the other)  chances are also that the resistors are relatively similar. So possibly all resistors with same sign of TC.

The undefined sign of the TC is due to the normally symmetric range. However there are also a few resistors specified with an asymmetric range: e.g. a TC of +100 ppm/K to +200 ppm/K. Part of the TC range can also be due to curvature (especially with precision versions) - like +10 ppm/K at 0 C but -10 ppm/K at 100 C. Lower quality versions are more often with a fixed sign over a large range and with a good change to have a single sign only.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on August 01, 2017, 08:49:28 pm
Hello Mastertech,

lets have a look how the T.C. is usually specified:
(of course there may be exceptions e.g. with carbon film resistors).

You measure a sample at 3 cardinal temperature points:
(The temperature values may differ if the operating temperature range differs)

-55 deg C (minimum specified operating temperature)
+25 deg C (nominal temperature)
+125 deg C (upper specified operating temperature).
This gives a temperature span of 180 deg C

You get e.g. 3 measurement values for the resistor.
You take the maximum and the minimum of the 3 values
Then you calculate
(RMax - RMin) / Rnominal -> Span of the T.C. in ppm
Now the 3 resistor values are in a Box which is Span high and 180 deg C wide.

To get the T.C. (in +/- ppm/K) you draw the center line on the half height of the box.
So the T.C. is +/- ((Span / 2)/180 deg C)

The "typical curve" in the data sheet is only a illusion:
How will you get this curve with only 3 measured points ?
There is even no guarantee that over the whole temperature range all resistor values will stay within the box.

And of course: not every resistor of a batch is measured. (The test is relative time consuming).
If you have luck they do a statistical number of samples from one or the other batch.

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on November 26, 2017, 04:18:53 pm
Hello,

here some results with General Resistance precision wirewound Resistors 8G16 (from Rhopoint).
https://www.rhopointcomponents.com/components/resistors/precision-through-hole/wirewound-econistor-3ppmc-8e16-8g16-series.html (https://www.rhopointcomponents.com/components/resistors/precision-through-hole/wirewound-econistor-3ppmc-8e16-8g16-series.html)

3 T.C. measurements of 12K 0.1% resistors with 5ppm max T.C. (3 ppm typ.)

All in all the resistors show a large stray so it makes sense to select out the best for high demands.

While the T.C. is well within spec at least sample #1 suffers from a relative large hysteresis (+/- 8 ppm) over a 30 deg C temperature span.
Also sample #1 has a significant drift over the thermal cycles.
Sample 2+3 show better T.C. and much lower drift (within noise) and usual hysteresis of plastic encapsulated resistors.

The diagrams are normalized to 25 deg C and to near zero deviation at 25 deg C.
The LMS approximation is done as usual as a 3rd order polynomal curve.

In overview table the values are listed together with Edwins 0805 wire wound resistors.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on December 14, 2017, 10:02:20 pm
Hello,

first measurements on the 70K 8G16 resistors (from Rhopoint).

#1 shows a "open" hysteresis of about +/-5ppm over a 30 deg C temperature cycle
     box T.C. around 0.6 ppm/K and drift of 8 ppm within 4 days with temperature cycling

#2 shows even worse hysteresis of +/-21 ppm at low temperatures
     box. T.C. around 1 ppm/K and drift of 9 ppm within 4 days with temperature cycling

I find that such a hysteresis is simply too bad for my purposes and I thought it would be perhaps a good idea to bake the resistors to get off the stress from the package to the resistive wire.
So I baked the remaining 70K resistors #3-#6 on 4 successive days for several hours at >= 70 deg C.

And bingo: after 4 days baking 70K resistor #3 showed on the first view a much better behaviour.
no open hysteresis (closed loop) of around +/- 5 ppm with 0.8ppm/K box T.C.

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on December 14, 2017, 10:12:57 pm
But obviously: there is no free lunch

the night following the first measurement the resistor drifted about 10 ppm at constant temperature.

and the following cycles have gone worse and worse .....
And each night another (fortunately decreasing) upward drift.

so the last measurement on 70K#3 does no longer look good.

#3 on last measurement: +/-7 ppm "open" hysteresis
box T.C. around 1 ppm/K and 31 ppm drift over 6 days.

So the largest part of the hysteresis is humidity related.
A baking brings somewhat better values. (drying Epoxy is shrinking).
But the baking also shifts the value of the resistor.
When the resistor is left around room temperature the Epoxy is swelling again by taking air humidity.
So the drift goes into reverse direction.

with best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: mimmus78 on December 15, 2017, 02:16:42 pm
But obviously: there is no free lunch

the night following the first measurement the resistor drifted about 10 ppm at constant temperature.

and the following cycles have gone worse and worse .....
And each night another (fortunately decreasing) upward drift.

so the last measurement on 70K#3 does no longer look good.

#3 on last measurement: +/-7 ppm "open" hysteresis
box T.C. around 1 ppm/K and 31 ppm drift over 6 days.

So the largest part of the hysteresis is humidity related.
A baking brings somewhat better values. (drying Epoxy is shrinking).
But the baking also shifts the value of the resistor.
When the resistor is left around room temperature the Epoxy is swelling again by taking air humidity.
So the drift goes into reverse direction.

with best regards

Andreas
Andreas I also was thinking at this but after the 60°C phase even if I was leaving the resistors in desecant it maintain the same behavior (I used an aspirine tabs tube to keep the resistors well dry and "hermetically sealed" with some more desecant inside).

After this I started to think this is more a physical stress/relaxing thing and not humidity related.

You may repeat the experiment, my data were not good enough to arrive to a cert conclusion.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on December 16, 2017, 03:04:34 pm
Hello,

humidity is the most plausible explanation that I found.
(since time constant is several days).
Of course it could also be some relaxation/creeping effect.

In any case: it is a effect that is related to the plastic material used.
And I don´t want that effect since it makes e.g. a voltage divider unpredictable.

With best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on December 18, 2017, 05:49:26 pm

humidity is the most plausible explanation that I found.
(since time constant is several days).
Of course it could also be some relaxation/creeping effect.


Actually, we've found humidity might not be all to blame here - and of course you've ruled out drift in your measurement system (we are always comparing to a known SR-104 Rref standard to help negate equipment drift):

1.  Try testing your resistors in a controlled saturated salt solution atmosphere.  I'd let them run at least a 30 days at 70% and again for another 30 days at 10% humidity.  That will give you some idea of what's going on.  Now conformal coat the resistors and see what changes.

2.  For voltage dividers, it's always better to run the divider on a test PCB in about the same physical arrangement as the final design.  It's also very important to realize the resistors need to be under typical bias condition and typical thermal flow situation as your application - in other words just testing the resistors on a DMM is not the same thermal flow characteristic you're looking at for the real divider.

Another test is to run the resistor divider set under oil, and yet another is to measure the water absorption rate of your components on a sensitive lab scale.   This usually takes a month or two (or longer) oven dry out in the oven - get a baseline weight, and then a month or two exposed to a humidity controlled atmosphere, and see what the mass change was.  The wire itself on a PWW doesn't care about humidity, but you might see some stress issues from the bobbin - but this tends to stabilize over time.   

You'll probably find that the resistance drifts a bit early on, but as the component stress-relieves itself it will become more stable over time - and not as much will be attributed to humidity as you first thought, maybe.  It all depends on how the resistor is constructed. 

What we've found is that running the divider under actual bias conditions and several thermal cycles for at least a few weeks will let you see the system stabilize.

Normally we would not see major changes over a few days time on a well-relaxed PWW divider, so you might be looking at something else.  You do see some yearly drift of course but if you spec the PWW divider resistors to have the same or similar TC you should see a relatively stable divider in RATIO TC, which is what you want normally.  You don't usually care too much about the absolute value of each resistor drifting - but be aware of this effect in balanced differential amps, since sometimes that absolute value change can sneak in to cause trouble even if the ratio TC is fairly steady.

Title: Re: T.C. measurements on precision resistors
Post by: branadic on December 18, 2017, 07:02:57 pm
Quote
Now conformal coat the resistors and see what changes.

Certonal® FC-742 Acota is a pretty useful one.

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: mimmus78 on December 18, 2017, 11:35:16 pm

humidity is the most plausible explanation that I found.
(since time constant is several days).
Of course it could also be some relaxation/creeping effect.


Actually, we've found humidity might not be all to blame here - and of course you've ruled out drift in your measurement system (we are always comparing to a known SR-104 Rref standard to help negate equipment drift):

1.  Try testing your resistors in a controlled saturated salt solution atmosphere.  I'd let them run at least a 30 days at 70% and again for another 30 days at 10% humidity.  That will give you some idea of what's going on.  Now conformal coat the resistors and see what changes.

2.  For voltage dividers, it's always better to run the divider on a test PCB in about the same physical arrangement as the final design.  It's also very important to realize the resistors need to be under typical bias condition and typical thermal flow situation as your application - in other words just testing the resistors on a DMM is not the same thermal flow characteristic you're looking at for the real divider.

Another test is to run the resistor divider set under oil, and yet another is to measure the water absorption rate of your components on a sensitive lab scale.   This usually takes a month or two (or longer) oven dry out in the oven - get a baseline weight, and then a month or two exposed to a humidity controlled atmosphere, and see what the mass change was.  The wire itself on a PWW doesn't care about humidity, but you might see some stress issues from the bobbin - but this tends to stabilize over time.   

You'll probably find that the resistance drifts a bit early on, but as the component stress-relieves itself it will become more stable over time - and not as much will be attributed to humidity as you first thought, maybe.  It all depends on how the resistor is constructed. 

What we've found is that running the divider under actual bias conditions and several thermal cycles for at least a few weeks will let you see the system stabilize.

Normally we would not see major changes over a few days time on a well-relaxed PWW divider, so you might be looking at something else.  You do see some yearly drift of course but if you spec the PWW divider resistors to have the same or similar TC you should see a relatively stable divider in RATIO TC, which is what you want normally.  You don't usually care too much about the absolute value of each resistor drifting - but be aware of this effect in balanced differential amps, since sometimes that absolute value change can sneak in to cause trouble even if the ratio TC is fairly steady.

This is also my idea: the grand part of the hysteresis after a change of more than 20°K is not due to humidity..

Unfortunately I only have limited resources of time, number of samples and my reference resistor is the 40K inside the 3458a of witch I don't know the TCR itself ... so my mileage may vary.
Title: Re: T.C. measurements on precision resistors
Post by: lars on December 19, 2017, 08:31:06 pm
As far as I can see the old 8E16 (non-RoHs version of 8G16) are humidity sensitive. I enclose a graph for twelve years tests of four resistors 100 to 100k. The higher values are much worse than the lower as can be seen. I have tested many 8E16 for quite long times and the spread were large. Eg. 100kohm 8E16 are  around 0.5-2ppm/%RH. As can be seen in the graph the long term drift is low compared to the humidity sensitivity. In the graph the temperature is compensated but even if not, the humidity would be worse and much more difficult to compensate.

For the comment to use bias I don't really understand if it is necessary for the 500mW component with a power dissipation of 0.6mW in the normal LTZ1000 design I guess will be used in?

I once had two 10kohm 8E16 in a +10 to -10V amplifier (so about 10mW dissipation each) they still suffered from seasonal variations. My guess afterwards were that the two 10k 8E16 had different humidity sensitivities.

Maybe 20 years ago I also got two sets of Vishay S102 100, 1k and 10kohm to test for temperature sensitivity at work. The 1k and 10k had far to much hysteresis during test so it wasn't possible to get a temperature sensitivity from that test. This ended up that I checked them for many years at home. The 100ohm had almost no seasonal variations but both the 1 and 10kohm had about 1ppm/%RH.

Lars
Title: Re: T.C. measurements on precision resistors
Post by: try on December 19, 2017, 09:00:15 pm
Hi Lars,

would you mind explaining the y-axis in your graph a bit?
It appears to me that it is referring to a variety of measurement units.

Humidity is expressed as relative humidity times 100.
Temperatur is expressed in Celsius.

But what about the data for all the reference dividers?
Do you plot the relative change of the ratio of the dividers?

Thank you for providing such a long time series!

Regards
try
Title: Re: T.C. measurements on precision resistors
Post by: lars on December 20, 2017, 09:44:54 am
Hi Try,

Sorry I were sloppy. As you already figured out the temperature is °C and humidity %RH. All resistors (not dividers) are in ppm (parts per million). The resistor values are relative, that is I have applied an offset to scale it readable on the graph. So what you can for example see is that the 100kohm have about 50ppm seasonal variation for about 30%RH variation.

100, 1k, 10k and 100kohm are 8E16 wire wound resistors but the 1Mohm are standard 1% 50ppm/C 0.25W metal film through hole unknown brand. As can be seen it has higher drift per year but not so high seasonal variation. From the scale it has about +20ppm/year drift. I have tested very few MF and it is a lot of brands and types available so I have no idea what is reasonable to expect. What I have seen is that Yaego MF0207 0.1% (thick film) of 1Mohm have had up to 1000ppm/year (0.1%/year)! For lower values the Yaego MF0207 were better, down to below 100ppm/year. For Thin films I have mostly seen 5-20ppm/year for both through hole and SMD0805 I have tested. But as I said I have to little experience to say anything generic. Also remember this is tested without load on the resistors. The resistors normally have been mounted on FR4 boards. Many are in boxes as the attached picture. Between the measurements they are stored in a paper box in my lab with a room temperature of 16-32°C.

The resistors were tested with an HP3456A with 4W OC. But the results are relative to two very stable old GR1440 and series/parallel dividers as SR1010 and DIY but also checked against L&N 40xx, hermetic BMF's from Vishay and AE and old Tettex standards from 100ohm to 1Mohm. The GR1440's have a long term drift that the last 20 years have been below my measurement uncertainties.

Lars
Title: Re: T.C. measurements on precision resistors
Post by: bopcph on January 02, 2018, 04:20:55 am
The only way to get rid of this is to use materials that are immune to humidity such as metal, glas and ceramics which ends up in hermetic packages.

But it's not humidity only, there are a lot of materials that exibit gas in some way.

Will you care to tell my mass spectrometer that metal, glas and ceramics are immune to humidity ?!?
Yes, water doesn't penetrate any of the 3 materials (ceramics general speaking, I can find a significant number of ceramic type that does)
but you can "store" a significant and measurable amount of water in the surface of all 3 materials.

Even the super glossy polished stainless steel inner surface of my MS will suck serveral 100 ug water from my controlled lab environment
(20 degC, +/- 0.5 - 30-35%RH) if left open for just a few hours.
No, its not like a foggy mirror, you can't see it, and yes the SS is well beyond the dew point  ;)
 
For information:
You can get some epoxies that are quite immune to water - depends on how much you want to pay.


Title: Re: T.C. measurements on precision resistors
Post by: Magnificent Bastard on January 02, 2018, 06:27:01 am
You can get some epoxies that are quite immune to water - depends on how much you want to pay.

Can you elaborate?  Manufacturer and P/N please!
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on January 10, 2018, 10:11:16 pm
Hello,

and here the remaining three 70K 8G16 resistors.
following conditioning has been made:

#4   baked 4 days then 6 days room temp     (so no longer reduced hysteresis visible after 6 days room temp)
#5   baked 4 d / room temp 6 d / cycling 4 d   (this candidate has rather low hysteresis but largest T.C.)
#6   baked 4 d / room temp 6 d / cycling 4 d   (again large hysteresis)

And finally the overview of the measured 8G16 70K resistors.
Compared to other PWW resistors or metal foil resistors these have a rather large stray of the parameters T.C., hysteresis and ageing drift. Compare also here:
https://www.eevblog.com/forum/metrology/t-c-measurements-on-precision-resistors/msg848965/#msg848965 (https://www.eevblog.com/forum/metrology/t-c-measurements-on-precision-resistors/msg848965/#msg848965)

with best regards

Andreas



Title: Re: T.C. measurements on precision resistors
Post by: Andreas on January 13, 2018, 05:37:34 am
Hello,

first result of a 120 Ohms econistor 8G16. Datecode 1522

box T.C. measured 8.7 ppm/K over 30 deg C.
hysteresis: deviation up to 45 ppm from LMS approximation.
drift: 10.5 ppm over 4 days.

so around the performance of a 15ppm/K RC55Y metal film resistor. But much more hysteresis than the metal film.
See RC55Y (1K) measurements on bottom of the post here:
https://www.eevblog.com/forum/metrology/t-c-measurements-on-precision-resistors/msg462301/#msg462301 (https://www.eevblog.com/forum/metrology/t-c-measurements-on-precision-resistors/msg462301/#msg462301)

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: cellularmitosis on January 15, 2018, 04:47:18 am
Andreas, I hope to be able to contribute to this thread soon!  I spent the weekend spinning up a little rig to measure resistor tempco: https://www.eevblog.com/forum/projects/mini-tempco-characterization-rig/ (https://www.eevblog.com/forum/projects/mini-tempco-characterization-rig/)

Edit: fixing number of minor gridlines in chart
Title: Re: T.C. measurements on precision resistors
Post by: TiN on January 15, 2018, 01:24:35 pm
Good. Details and setup? Do tell.
Title: Re: T.C. measurements on precision resistors
Post by: Pipelie on January 15, 2018, 03:03:53 pm
Hello,

some results of my brand new VHP101 & VHP202Z,  I'm afraid there is only 20% chance you will get an almost zero TC resistor from the batches your order or so.   |O
Title: Re: T.C. measurements on precision resistors
Post by: cellularmitosis on January 15, 2018, 03:30:25 pm
Good. Details and setup? Do tell.

Sure!  I put all of the details in another thread: https://www.eevblog.com/forum/projects/mini-tempco-characterization-rig/ (https://www.eevblog.com/forum/projects/mini-tempco-characterization-rig/)
Title: Re: T.C. measurements on precision resistors
Post by: TiN on January 15, 2018, 03:33:29 pm
Why would you expect zero TC from VPG H/HZ? :) They are specified at 2ppm at best, which your number confirm well with margin.  :-+
Title: Re: T.C. measurements on precision resistors
Post by: cellularmitosis on January 16, 2018, 07:33:34 am
Why would you expect zero TC from VPG H/HZ? :) They are specified at 2ppm at best, which your number confirm well with margin.  :-+

I just measured a 9K9850 VHP202Z at -1.3ppm/K.  What a bummer.  Now I understand what they mean by "0.2 +/- 2 ppm/C".  That means it could be as bad as 2ppm/C.

https://github.com/cellularmitosis/logs/tree/master/20180115-vhd202z (https://github.com/cellularmitosis/logs/tree/master/20180115-vhd202z)

http://www.vishaypg.com/docs/63120/hzseries.pdf (http://www.vishaypg.com/docs/63120/hzseries.pdf)

Title: Re: T.C. measurements on precision resistors
Post by: Alex Nikitin on January 16, 2018, 08:39:20 am
Why would you expect zero TC from VPG H/HZ? :) They are specified at 2ppm at best, which your number confirm well with margin.  :-+

I just measured a 9K9850 VHP202Z at -1.3ppm/K.  What a bummer.  Now I understand what they mean by "0.2 +/- 2 ppm/C".  That means it could be as bad as 2ppm/C.



For this particular resistor you can just add about 3.3 Ohm of copper wire in series and get very close to a zero tempco in this temperature range  ;) .

Cheers

Alex
Title: Re: T.C. measurements on precision resistors
Post by: cellularmitosis on January 16, 2018, 09:17:04 am
HMM, that’s a creative solution. At 40 AWG that’s only one meter of wire.
Title: Re: T.C. measurements on precision resistors
Post by: mimmus78 on January 16, 2018, 09:54:24 am
Any idea how much copper wire can be stable?

Inviato dal mio ONEPLUS A5010 utilizzando Tapatalk

Title: Re: T.C. measurements on precision resistors
Post by: Kleinstein on January 16, 2018, 12:06:47 pm
If not bend too much, the resistance of copper can be relatively stable - it just has the TC as intended in this case.
Title: Re: T.C. measurements on precision resistors
Post by: Magnificent Bastard on January 16, 2018, 04:08:03 pm
Pure Nickel wire (https://www.pelicanwire.com/resistance-wire-alloys/alloy-57/) ("Ni200") with a heavy high-temperature coating (http://www.kanthal.com/en/products/material-datasheets/wire/wire-insulating-coatings/pac240/) is much more corrosion resistant than copper, and also has a very high TC (~0.6%/oC).  If you are looking for time stability of more than a few decades, Nickel is the way to go (and you can even consider ordering gold plating on the wire for even better stability).  If you need a lot of resistance, then you might switch to BALCO wire (https://www.pelicanwire.com/resistance-wire-alloys/alloy-120/).
Title: Re: T.C. measurements on precision resistors
Post by: Alex Nikitin on January 16, 2018, 04:40:53 pm
Any idea how much copper wire can be stable?

Inviato dal mio ONEPLUS A5010 utilizzando Tapatalk

There are published designs of copper wire based temperature sensors with better than 10mK stability, so in absence of strong thermal shocks a better than 50ppm long-term stability should be possible. In the practical case of this 3.3 Ohm compensation resistor it's potential instability is reduced by 1/3000 times ratio to the main resistor value, so should not be a problem.

Cheers

Alex
Title: Re: T.C. measurements on precision resistors
Post by: texaspyro on January 16, 2018, 05:26:43 pm

There are published designs of copper wire based temperature sensors with better than 10mK stability, so in absence of strong thermal shocks a better than 50ppm long-term stability should be possible.


The SR104 resistor temperature sensor uses a copper resistor for temperature compensation.
Title: Re: T.C. measurements on precision resistors
Post by: branadic on January 16, 2018, 07:11:30 pm
Hi all,

we X-rayed some PWW resistors today. Here is what the 8G16D from Rhopoint looks like. You can fairly see the strain-relief construction, but also how they try to decrease inductance, two seperate winding sets with opposite winding direction.

-branadic-

EDIT: Date code is 1722
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on January 16, 2018, 07:27:06 pm
Hello,

thanks Branadic,

Question: which date code did you use. Same batch as my 1522 above?

From the construction there should be low influence from the housing to the resistor windings.
(The sealing is only done from one side).
So I do not understand why I have that large hysteresis.

So is it the silicone rubber sealing directly on the windings or something else.

I think its time to measure a "naked" 8G16

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: branadic on January 16, 2018, 07:41:22 pm
Will answer that question tomorrow, as the resistors are still at work for further x-ray pictures.

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: mimmus78 on January 16, 2018, 07:55:59 pm
Any idea how much copper wire can be stable?

Inviato dal mio ONEPLUS A5010 utilizzando Tapatalk

There are published designs of copper wire based temperature sensors with better than 10mK stability, so in absence of strong thermal shocks a better than 50ppm long-term stability should be possible. In the practical case of this 3.3 Ohm compensation resistor it's potential instability is reduced by 1/3000 times ratio to the main resistor value, so should not be a problem.

Cheers

Alex
Copper is ok also from a EMF point of view as resistors leads are also of copper if I'm not wrong. Or not?

Inviato dal mio ONEPLUS A5010 utilizzando Tapatalk

Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on January 16, 2018, 09:51:10 pm
Hi all,

we X-rayed some PWW resistors today. Here is what the 8G16D from Rhopoint looks like. You can fairly see the strain-relief construction, but also how they try to decrease inductance, two seperate winding sets with opposite winding direction.

-branadic-

Great!!!
I assumed, that the 120 Ohm type would be wound extremely tight to the outer case, but that seems not to be the case.
I've seen the same big hysteresis (and apparent T.C.) like Andreas on this value; the rest of the set was ok.
So there are other explanations to be found.
What about x-ray of a 12k econistor, in comparison?

Frank
Title: Re: T.C. measurements on precision resistors
Post by: branadic on January 16, 2018, 10:07:30 pm
Be patient, further images of 1k, 12k and 70k (complete resistor set) will follow. I also need to think about possible reasons for that large hysteresis.

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on January 17, 2018, 12:45:38 am
Let's start with the questions about the G.R. resistor first, the rubber silicone filling in theory was put there to help absorb stress between the windings and the bobbin/shell, the problem I found was if the shell is overfilled with the silicone (i.e. no gap between it and the shell) it does just the opposite.  After quite a bit of digging I found that silicone rubber has an COE of 900 microinches/°C, somewhat higher than I thought it would.  So as the resistor gets hotter, everything is expanding and within a certain range, the silicone does absorb some of the stress but after that point it begins 'spreading' the stress around from the expansion against the outer shell and actually increases stress on the windings (even if you've cooked the resistor silly).  I found through actual measurements that this stress takes quite a bit of time to relax and even over a period of days just sitting, the resistors did not return to the original starting points, albeit the differences became smaller with time, almost none of the test resistors went back to the starting resistance.  I also had these tests confirmed by another independent tester.  So that becomes another variable in the stability equation.

Next, the question of how snug the windings are, as indicated in the X-ray, if you look closely at the X-ray, particularly the lower winding, you will see rater uneven, even sloppy turns of wire, not the even turns one would expect, that indicates that the tension of the wire was essentially uncontrolled during winding and during calibration the turns in the upper pi was likely loosened by the calibrator when searching for the correct resistance point.  I noticed that the wire size used in this resistor was unusually small for a 120R0 resistor, not the best idea.  To some degree, loose turns are good except when they are too loose and sloppy, this can cause problems (not so much in low ohms), the wire must be wound with a certain minimum tension, without that the resistors become inconsistent, this tension is taken care of later on.  In the resistor X-rayed, the less than great winding may be because of an inexperienced winder.

Also a problem is kinks or loops in the wire (often caused by insufficient tension while winding or by jerky feed of the wire from the spool), there appears to be a rather sharp bend in the wire at the top weld joint, these can affect the TCR, another point is that G.R. uses alloy 180 ribbon to connect the resistance wire to the lead, this is used by multiple manufacturers as an intermediary since Evanohm cannot be directly welded to a copper lead.  While it is a relatively small resistance, it is also of a higher TCR than Evanohm and is in series with the resistor at both ends, this will cause a slight hyperbolic curve in the TCR line particularly with lower resistances.  The main reason for using the ribbon is the attachment between the lead and Evanohm, as far as 'relieving' stress on the weld, yes and no, while molding the lead/ribbon into the bobbin does substantially prevent external applied stress on the lead from getting to the weld joint, it doesn't protect the weld joint from stress applied inside the resistor and like all welds of this tiny physical size, various factors come into play that can affect the weld joint, in turn affecting the overall apparent TCR of the resistor.

Not to throw bricks at the competition, but I'm trying to illustrate the complexity of the interaction of all the materials that can go into the making of a precision wire wound resistor and also applies to the film/foil resistors as well, there are no absolute solutions to completely fix any of the various causes of stress on the resistor/element.  Each set of materials has its own characteristics and interactions and when you're working in the lower PPM range, everything becomes important and more difficult to adjust for.

Finally, variables change with wire size used, larger wire sizes must be handled differently than smaller wire and the techniques used for winding varies with the size, how the wire is wound onto the bobbin can also affect the resistance.  One other 'myth' I'll pop while I'm at it, the misbelief that reverse winding the pi has a significant effect on overall inductance, it doesn't, measurements indicate that while there is a small reduction in overall inductance, it is not really that significant when it comes to AC signals.  The coupling between pi is quite loose and therefore has little cancelling effect because they are next to each other in series so the flux lines do not cancel significantly, not to mention that the Q of resistors is exceedingly low.

Title: Re: T.C. measurements on precision resistors
Post by: hwj-d on January 17, 2018, 01:25:32 am
May I ask here, what the cost is for two kx sets of Mr. Edwin G. Pettis resistors to germany incl. tax, customs fees, sending, packing, approximately to germany?
Sorry, have absolutely no plan for that :-[
  Thanks.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on January 17, 2018, 05:37:43 am
May I ask here, what the cost is for two kx sets of Mr. Edwin G. Pettis resistors to germany incl. tax, customs fees, sending, packing, approximately to germany?
Sorry, have absolutely no plan for that :-[
  Thanks.
Hello,
 
although its somewhat off topic here:

current pricing of Edwins resistors was mentioned here:
https://www.eevblog.com/forum/metrology/resistor-set-for-ltz1000-positive-standard-7v-circuit/msg1396976/#msg1396976 (https://www.eevblog.com/forum/metrology/resistor-set-for-ltz1000-positive-standard-7v-circuit/msg1396976/#msg1396976)

Tax: you will have to pay it at your local customs office when you pick up your resistors. (19% VAT here in germany)
        note that customs uses monthly fixed exchange courses between US$ and EUR so it will not be exactly 19% of that what you payed.

Customs: currently there are no customs fees on electronic components like PWW resistors.
You should have the HTSUS/TARIC number at hand for the customs to avoid confusion or selecting the wrong custom fees.

HTSUS: 8533.21.0080
Description: Electrical fixed resistors, other than composition or film type carbon resistors, for a power handling capacity not exceeding 20 W
MFN Duty Rate: Free

Shipping cost: depends on what option you have with Edwin. I payed something between $8-$24 for USPS.
The higher fee usually does not pay out (does not speed up transport), since customs handling takes at least 1 week.

I don´t know if Edwin offers sending per courrier (which handles customs) now.
But usually courriers charge you another EUR 20 for the customs handling.

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on January 17, 2018, 07:31:03 am
Thanks Edwin for your valuable insight on materials for resistors.

What I take from this:
The precision resistors are all indivdual made (hand crafted) and many sources of error are possible,
depending also on experience of the actual maker.

So if you have high demands it is reasonable to test every single resistor.

with best regards

Andreas


Title: Re: T.C. measurements on precision resistors
Post by: Andreas on January 17, 2018, 07:37:23 am
Hello,

some results of my brand new VHP101 & VHP202Z,  I'm afraid there is only 20% chance you will get an almost zero TC resistor from the batches your order or so.   |O

what is not clear to me:
Resistor A319 seems to have a defect on rising temperature near 10-15 deg C.
visible on the first picture over time. (even outside the diagram below -25 ppm).

I cannot see this defect on the second picture (over temperature).
has it been omitted?

25 deg C temperature rise in 2 hours is quite a lot.
Will the defect also be visible with slower ramp speeds?

with best regards

Andreas


Title: Re: T.C. measurements on precision resistors
Post by: branadic on January 17, 2018, 08:25:02 am
Hello,

some results of my brand new VHP101 & VHP202Z,  I'm afraid there is only 20% chance you will get an almost zero TC resistor from the batches your order or so.   |O

Beside 10k_741 with almost flat temperature response all other resistor have significant T.C. and you can now combine resistors to get almost zero T.C.

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: branadic on January 17, 2018, 08:27:26 am
Quote
I just measured a 9K9850 VHP202Z at -1.3ppm/K.  What a bummer.  Now I understand what they mean by "0.2 +/- 2 ppm/C".  That means it could be as bad as 2ppm/C.

If you now plot change in resistance over temperature and put a first order polynom fit on it all data will be more clear on first sight.

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: branadic on January 17, 2018, 02:44:12 pm
Quote
What about x-ray of a 12k econistor, in comparison?

So here are the other resistors of the LTZ set.

1k: date code 1704
12k: date code 1726
70k-1: date code1719
70k-2: date code1719

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: 3roomlab on January 17, 2018, 03:49:56 pm
im not sure if i understood the purpose of having 2 windings, esp the 12k pic. isnt it that both winding should be equal to negate inductance?
Title: Re: T.C. measurements on precision resistors
Post by: texaspyro on January 17, 2018, 04:29:41 pm
It looks like one of the wires  loops back and touches the weld strip.  That seems like it would be a source of error if that contact was intermittent... the effective length of the winding could change.  The error would be greatest on the resistors with the shortest winding length.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on January 17, 2018, 06:16:53 pm
Oh my, if I was QC I'd have to reject all but the bottom 70K; first, the wire sizes selected is poor, the bobbin should be much fuller, at least 50% when possible, the finer wire sizes also makes calibration difficult, the poor bobbin windings, one pi has barely any turns in it.  It is unlikely that all of these resistors were wound by the same person indicating that something is very wrong in production.  Look at the huge difference between the 70K resistors, one is wound well, the other one is a reject, the wire size is different too.  Sometimes for low ohm resistors the bobbin fill isn't going to be too full but for all of these values there is no reason for such poor wire selection and winding technique.  While the wire lay in a Pi is not strictly smooth by nature, some of the windings in these resistors is just plain sloppy.

texaspro.....the only portion of the ribbon that the wire can touch is from where it exits the molded bobbin to the welded end of the ribbon, the rest of it is embedded inside the bobbin so the wire can't touch it.

3roomlab.....please read my earlier post about resistor inductance, it cannot be cancelled by reverse winding pi, but in these resistors, the inductance is probably even higher than equally wound pi.
Title: Re: T.C. measurements on precision resistors
Post by: branadic on January 17, 2018, 07:10:42 pm
I wonder how Burster resistors made in Germany do look like. Someone here in the group willing to lend some of them for X-ray image?

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: mimmus78 on January 17, 2018, 07:19:00 pm
I think run a resistors over X-ray for quality check is a little bit overkill for a resistor, especially if you plan to do for each resistor.

What are QC check we can run in house? Wondering if this tests are sufficient to find a lemon or if some bad one can sneak out.
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on January 17, 2018, 07:29:26 pm
You probably want your money back on that 12k and 70k...something went wrong there for sure.  To be fair: I opened up a few resistors from a recent order from GR and they are much more even and look like a PWW reverse winding resistor should look like:  Even turns count at both ends of the bobbin, and the bobbin isn't too empty or too full.  I have never seen that problem on Pettis resistors, and we've even ordered some "custom" models from Pettis that were perfectly fine.

I think G.R. had a real QC inspection problem that day - and you probably want to bring that to GR's attention and see what they say.  Rhopoint is just a middleman reseller, that is out of their control - that's why we order direct from the manufacturer if possible, just in case something like this comes up.

I should point out that Mr. Pettis' point about the dual windings not cancelling out AC fields is observable at the very local area around the resistor: The very close local area near the center of the resistor (where the two windings meet) does achieve near perfect mag field cancellation, but as you move out to the resistor ends that cancellation effect is less and less perfect if you are very close to either -end- of the resistor.  In the final analysis of the dual winding - it is still a very valuable feature in a PWW in a low freq AC application:  If you stand back from the resistor and look at the final disturbance in the magnetic field while the resistor is carrying AC current, all you'll see is two -very weak- inductive coils that are counteracting each other, and the end result to the surround area is close to zero.  As Mr. Pettis points out:  If you try to measure the Q on these at low freq AC or even up to some 10's of kHz it is very, very low and hardly measurable.  You do see more inductive effects when you try to measure Q at 100kHz or higher, but you don't use PWW for that application anyway.  Conversely, as long as the resistor is illuminated by a low freq mag field that has about equal field strength at both ends of the resistor, it is unlikely to have much effect on the circuit, thanks to the dual winding technique.  If you had a near mag field very close to one end of the resistor, you might see that inductive coupling in your circuit, depending on what the circuit is doing.

So in other words, don't mount your PWW with one end butted up against a mag field source, and it's probably OK.  And all precision circuits benefit from some sort of enclosure that offers shielding from whatever low freq EMI junk is in your local environment.

You can also order PWW resistors with Ayrton Perry or other bifilar winding designs that work well into AC ranges - but those are generally very difficult to build to a tight value tolerance compared to standard dual winding design and I guarantee you won't like the price.  Those designs will also carry additional penalty as possible lower working voltage and increased inter-winding capacitance.  It's always a tradeoff.
Title: Re: T.C. measurements on precision resistors
Post by: branadic on January 17, 2018, 07:45:16 pm
To be honest, I've X-rayed resistors from Edwin because of issues I had with them in my fist LTZ1048B. I found two resistors reading high, after they were in cicuit. I dropped all of them and replaced them by G.R. 8G16D ones I ordered from Rhopoint and had no more issues.

It was Andreas how asked me, if I can do X-ray of the 8G16D as well. So I did and shared them here. I don't won't debatting on which design is the better one, which is more reliable and who did something wrong. I do have my own opinion about both designs from a reliability point of few and I let it up to you to have your own.

@ MisterDiodes
If you have a contact to G.R. please let me know, I wasn't able to find one on the web.

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on January 17, 2018, 08:41:43 pm
At this point, I have no knowledge of the history of these resistors with Andreas so I can't comment on why two of the resistors apparently failed, they were QC'd at the time of shipment and fully met spec.  I believe those resistors were from August, 2015, although age is not necessarily an indication of problems.

My comments on the G.R. resistors are quite valid and have nothing to do with G.R. being a 'competitor'.  The faults with the G.R. resistors are not design faults but execution of production procedures.  As I explained earlier, there are many variables in PWW manufacturing and at any time something can go wrong with even the best resistors, they could possibly even pass final QC and develop a problem much later, there is no easy way to tell.

I would strongly object to anyone drawing any conclusions about a given manufacturer based on such a small sampling.  I have manufactured thousands of resistors and have one of the lowest failure rates in the industry.
Title: Re: T.C. measurements on precision resistors
Post by: branadic on January 17, 2018, 09:14:52 pm
Well, Andreas received them and send them to me. They were bend and soldered using a gripper for keeping heat away, nothing fancy happening so far. However, two broken resistors in a set of five for the LTZ circuit is a rejection rate of 40%. This is just a simple fact. Maybe they are made on a monday or whatever. I don't complain even though the money for them is lost.

All I want to say is: Edwin, don't complain about the quality of G.R. or any other PWW resistor manufacturer, because if we take a serious look on your design - I avoided showing X-ray images of them here - and would have a member of G.R. in here I'm sure he would also throw hands in the air and scream. If your quality was much better, then my resistors from you should have worked 100%, right?

My general suggestion to all PWW resistor manufacturer is, bend the resistor to the appropriate grid and quality check them afterwards. Thus, broken wires due to bending can be indicated and the resistors are bend in the way manufacturer specifies.

"people who live in glass houses shouldn't throw stones"

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on January 17, 2018, 09:36:27 pm
Hello,

again some measurements of 8G16 120 Ohms. DateCode 1522

#2 shows a several 10s ppm relaxation effect on the first day (10.01.2018)
which has gone on the 3rd day. (12.01.)

#3 with no surprises

but all measured 8G16 120 Ohms have large T.C. + hysteresis and large ageing drift during temperature cycling.

and again a overview: the 120 Ohms resistor table with Z201, Ultrohm Plus style 805, and 8G16.

with best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on January 17, 2018, 09:55:51 pm
@ MisterDiodes
If you have a contact to G.R. please let me know, I wasn't able to find one on the web.

-branadic-

http://www.primetechnology.com/content.aspx?ParentId=3&PageId=81 (http://www.primetechnology.com/content.aspx?ParentId=3&PageId=81)

Either call them or use the Sales email address, and politely ask to send the 12k resistor X-Ray photo - I doubt at this point they aren't going to offer a refund on parts from 2015 (and who knows how long before that they were sent to Rhopoint) but it would be interesting to see what the reaction is - especially on 12k resistor.

It's not like the wire got up off the bobbin and unwound itself to the other side of the bobbin - that really looks like someone wasn't paying attention during the winding process.

I do know that recently (late 2016) they changed the resistor manufacturing plant to a Central America factory (Costa Rica) so maybe they were having QC issues. That's only an observation, there is really no excuse for that 12k nonsense.

The samples I'm looking at today are some 5k units from the new plant, and they are built correctly. 
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on January 17, 2018, 10:08:59 pm
In fact, we do not know the cause of the failures, you latched onto bending as the cause, it was just one of several possibilities I mentioned.  To use such an exceedingly small sample as the basis for a claim of a high failure rate is just plain absurd.  No one has a zero failure rate and while I do claim a very low rate, it is not zero at this time.  At this time, your conclusion as to the cause of failure is unproven, you have only proven that there was a failure.

Again, what I said about the G.R. resistors in your X-rays is totally valid and has absolutely nothing to do with them being a competitor, practically anybody looking at those pictures would know the construction is faulty and I pointed out that was not a design flaw but a failure to follow production procedure which an entirely different matter.

As for G.R., it appears that they have also changed their interior construction from the resistors in your X-rays, when they did this, I don't know.  It appears they are still experiencing some problems in production from Andreas' tabulation.  Due to the complexities of PWW manufacturing, there is bound to be problems now and then...guess what, Vishay does too.  You also might note that Vishay has all but divested themselves of their PWW operations...gee I wonder why.



Title: Re: T.C. measurements on precision resistors
Post by: branadic on January 17, 2018, 10:54:58 pm
Quote
In fact, we do not know the cause of the failures, you latched onto bending as the cause, it was just one of several possibilities I mentioned.

Right, I don't know the initial cause for the failure, but do know the failure, a broken weld and I have shown you the broken joint with the x-ray image of the 120R resistor. As the wire of the 70k resistor is very small we were not able to see the failure at first sight, but we will investigate on that.

Quote
To use such an exceedingly small sample as the basis for a claim of a high failure rate is just plain absurd.

I've never said that, this is just your interpretation of the rejection rate I mentioned on my resistor set for my LTZ.

Seems like you do have a serious problem with factual criticism. We could have done a factual analysis on how the failure showed on the resistor and what could be done to prevent such failures in future (one of the things we do for many companies almost every day), but instead you act like your ego was flawed.

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on January 18, 2018, 12:02:06 am
I quote: "two broken resistors in a set of five for the LTZ circuit is a rejection rate of 40%,"  that is exactly what you said, that is absurd.  That is an inaccurate statement of failure rates and no one would accept such a statement, care to try that one on General Resistance and guess their response, come on.

As to failure analysis, you have to have the items in hand in order to do a proper analysis so you can't claim I didn't make an analysis, I gave you some examples of possible causes for the failure, which one it might be remains to be resolved, since the cost of returning said resistors to me for analysis exceeds the cost of the resistors, it is ridiculous to make a point of it.  You also first said the resistors were reading high, then later changed it to open, obviously they appear to be open, the cause remains a mystery and since you're not qualified to do the analysis, you must accept the fact that the cause remains unknown.  I accept the fact that they failed for some unknown reason, there is nothing left to complain about, we both agree they are broken, the cause at this point is not really relevant.

I don't have a problem with criticism when it is accurate, you are missing the point, I know all about weld failures and how they can occur, they happen now and then for a lot of different reasons, the point is to strive for no weld failures.  In fact, I demand you produce any evidence of my denying that the resistors failed or any thing else that was inaccurate.

While I agree with you about our dimwitted pres, I object to your silly comparison, it has no place in this discussion.  I think all that needed to be said has been said, two resistors have failed, reason unknown, end of story.

Nothing personal here, just disagreeing with your position.
Title: Re: T.C. measurements on precision resistors
Post by: dl1640 on January 18, 2018, 01:29:34 am
be cool, no one is perfect
Title: Re: T.C. measurements on precision resistors
Post by: branadic on January 18, 2018, 08:06:17 am
Quote
since you're not qualified to do the analysis, you must accept the fact that the cause remains unknown.

If you tell me that I’m not qualified to do a proper analysis you have to accept that I’m the opinion that you are not qualified to manufactur reliable resistors. And as you wrote me, since the production of this resistors you have changed your construction. So if there where no problem, why would you have changed your construction? You also had problems with the expoy in the past, I’m not sure on which post you gave that statement. So if everything was fine, why would you have changed the epoxy?
Sorry Edwin, you don’t know nothing about my daily business, so keep your statements on my skills for yourself.

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: Echo88 on January 18, 2018, 11:04:43 am
@branadic: Accusing one af not accepting factual criticism reminds me of this thread: https://www.eevblog.com/forum/projects/oshw-24bit-adc-measurement-system-for-voltage-references/ (https://www.eevblog.com/forum/projects/oshw-24bit-adc-measurement-system-for-voltage-references/) in which you remarkably sit on your high horse and continue to refuse to just attach pdfs, because everyone should just install Eagle to look at the schematics. Glasshouse and stones huh?
Title: Re: T.C. measurements on precision resistors
Post by: dl1640 on January 18, 2018, 12:01:48 pm
sometimes words are not that accurate and people lose their Temper Co.
Title: Re: T.C. measurements on precision resistors
Post by: zhtoor on January 18, 2018, 12:10:58 pm
Seems like you US guys do have a serious problem with factual criticism. We could have done a factual analysis on how the failure showed on the resistor and what could be done to prevent such failures in future (one of the things we do for many companies almost every day), but instead you act like your US ego was flawed. Reminds me of your current president, time for a tweet.  :palm:
-branadic-

respectfully,

how does Edwin being a "US GUY" enter into this discussion?
are we so gone under our biases to rise above these petty matters?

let us not belittle each other in ANY FORM OR MANNER.

and perhaps we should recognize Mr. Edwin as being one of the top PWW manufacturers with
decades of experience on the subject being discussed and try to learn from him.

in eastern culture, somebody just being elder in years commands respect,
i don't know about the culture being represented here.

best regards and i am sorry if i have offended anyone.

-zia
Title: Re: T.C. measurements on precision resistors
Post by: Simon on January 18, 2018, 12:38:44 pm
Can we leave nationality out of this please.
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on January 18, 2018, 05:58:38 pm
Branadic.....

As noted earlier, General Resistor has made some minor changes in its resistors, that is not uncommon, I also make changes in my resistors, in both of these cases, the internal basic construction has stayed the same, i.e. the bobbin design and lead assemblies have not changed, what we both have done is to make internal changes in the attempt to improve the resistor's performance.  Since the interplay of materials in resistor construction is complex, sometimes a 'problem' does not immediately show up and can take months to discover, this is not uncommon either.   I did have a problem with epoxy several years ago, that affected only two customers and I replaced both of their orders at no cost, that was one of the problems that did not show up until much later.  Where I am located, the humidity is usually not that high and both of those customers were located in much higher humidity locations, the epoxy, despite what the data sheet claimed, had a less than great reaction to the high humidity over time.  That of course caused a change in material as one would expect.  There has been no further problems.  If there has been a manufacturing defect, I have always replaced the parts as any manufacturer should and those have been very limited in number.

My point about qualifications is that I've got over 4 decades of experience, I already know just about every possible failure mode and most of the ways failure is caused, my examination would be based on that experience, I did not intend to infer that you were incapable of analysis as such, just that you are inexperienced in resistor technology compared to me.

If the loss of these two resistors is such a problem I will be happy to replace them at no cost if you're willing to cover postage.....okay?  Whether or not the failure was caused by handling or defect.
Title: Re: T.C. measurements on precision resistors
Post by: babysitter on January 18, 2018, 08:43:42 pm
Goodwill gesture noted!
Title: Re: T.C. measurements on precision resistors
Post by: branadic on January 19, 2018, 11:30:43 pm
Got a statement on those 12k resistors:

"...Since an order was in process to manufacture 18K resistors a quantity was utilized to create 12K resistors from the 18K resistor by stripping one side of the bobbin. This practice has been suspended going forward..."

This explains why the 12k are looking like they do. I was also offered a replacement.

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: Magnificent Bastard on January 20, 2018, 01:12:21 am
Got a statement on those 12k resistors:

"...Since an order was in process to manufacture 18K resistors a quantity was utilized to create 12K resistors from the 18K resistor by stripping one side of the bobbin. This practice has been suspended going forward..."

This explains why the 12k are looking like they do. I was also offered a replacement.

-branadic-

Wow...  I will NOT be doing business with THEM ... !!
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on January 20, 2018, 08:05:58 am
Hello,

to go further on the topic ("measurements") I have the first result of a 8G16 1K resistor.

datecode 1704

Box TC around 12 ppm/K over 30 deg C
Hysteresis as deviation to LMS approximation up to 39 ppm so similar to the 120R resistors.
Drift over 4 days 7.6 ppm where in this case most of the drift (7.1 ppm) was between day 1 and 2 so it is stabilizing.
(could also be some effect from soldering).
Whereas on the 120 R resistors I observed a more constant drift between the days.

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on January 27, 2018, 09:20:57 pm
Hello,

in the mean time I got another 120 Ohms 8G16 with different date code 1722.
You have all seen him already here (naked = x-rayed).

https://www.eevblog.com/forum/metrology/t-c-measurements-on-precision-resistors/msg1402107/#msg1402107 (https://www.eevblog.com/forum/metrology/t-c-measurements-on-precision-resistors/msg1402107/#msg1402107)

but obviously x-raying precision resistors is a no-no.
It seems that the poor candidate got either radiation sick or he feels ashamed.

In any case "best" (highest) T.C. value up to now large hysteresis and also some drift over time.

and a updated 120 Ohms comparison ...

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: TiN on January 28, 2018, 11:29:26 am
Ran some numbers on three VHP100T 1K's from eBay  :)
Measurement setup is same I used before, two 3458s and little TEC box controlled by K2510.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on January 28, 2018, 02:52:29 pm
Hello Illya,

which ramp speed did you use?

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: TiN on January 28, 2018, 03:10:53 pm
Andreas,

speed was 0.125°C/minute. Time-scale data here (https://xdevs.com/teckit_test7_fres/) and here (https://xdevs.com/teckit_test6_fres/), including RAW files.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on January 28, 2018, 10:11:40 pm
Hello,

and now the missing 8G16 1K resistors all with date code 1704.

#3 shows a near linear T.C. and the lowest hysteresis from the 3 measured devices.
But all T.C. values somewhat high against the 5 ppm/K max from the data sheet.

And again a overview: this time against the latest 2 measured 1 K resistor types (ZVAR + UP805)

Next will be a PTF56.

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on January 29, 2018, 10:29:31 pm
Hello,

first measurement on a PTF56 (Vishay) metal film resistor. (PTF561K0000BZEB)
http://www.vishay.com/docs/31019/ptf.pdf (http://www.vishay.com/docs/31019/ptf.pdf)

Intention was to use them as a better version of my INL adjustment cirquit for my ADCs (currently built with 25ppm/K resistors)
So long term drift is not a issue. But short term drift (T.C.) is annoying with my changes in lab temperature.

Result:
T.C. around 1.3 ppm/K (5 ppm/K according to data sheet) not bad for $1.5 a piece in small quantities.
Hysteresis around +/-2 ppm but most of it seems to be ageing drift in warm cycle.

I will cycle the first resistor for some days to see if the drift stabilizes. (just being curious if they could be used for a LTZ too).

with best regars

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: Magnificent Bastard on January 29, 2018, 11:01:13 pm
Hello,

first measurement on a PTF56 (Vishay) metal film resistor. (PTF561K0000BZEB)
http://www.vishay.com/docs/31019/ptf.pdf (http://www.vishay.com/docs/31019/ptf.pdf)

Intention was to use them as a better version of my INL adjustment cirquit for my ADCs (currently built with 25ppm/K resistors)
So long term drift is not a issue. But short term drift (T.C.) is annoying with my changes in lab temperature.

Result:
T.C. around 1.3 ppm/K (5 ppm/K according to data sheet) not bad for $1.5 a piece in small quantities.
Hysteresis around +/-2 ppm but most of it seems to be ageing drift in warm cycle.

I will cycle the first resistor for some days to see if the drift stabilizes. (just being curious if they could be used for a LTZ too).

with best regars

Andreas

The Vishay PTF resistors are very good-- they also use some special epoxy that is supposed to be more impervious to water vapor.  Most thin-film/metal-film resistors can be stabilized by a 400-hour bake at 125C-- most of the movement of the absolute value will happen during that bake-- then, at lower temperatures they will be exceedingly stable.

I'm currently looking at the SEI RTAN series of tantalum-nitride resistors.  Same thing: after a 400-hour bake at 125C, the tantalum-pentoxide layer is thickened about as much as it ever will be, resulting in a resistor that will be almost as good as a secondary standard.  These have TCR down to 10ppm/K, but those a are about 4X the price of the 25ppm/K ones-- so buy a 25ppm one with a value that is twice what you need, and then find two (after the bake cycle) that will cancel each other for an almost zero TCR.  Those are very low in cost, but there is a lot of labor in the selection process.  The end result should be good enough for an LTZ reference.  Bonus: these totally ignore humidity; so no humidity effect on their performance at all.   ;)
Title: Re: T.C. measurements on precision resistors
Post by: branadic on January 30, 2018, 10:45:20 pm
Nice finding Andreas. I wonder what's the drawback of this resistors... one possible is, that you need to buy a 20k and a 50k resistor to form 70k and that the 50k with 5ppm/K rating is hard to get. RS Components stocks only the 10ppm version, while they have all other values (120R, 1k, 12k) with 5ppm/K. Digikey stockss 80,6k with 5ppm/K, which is as close as you can get.

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: mimmus78 on January 30, 2018, 11:14:56 pm

I'm currently looking at the SEI RTAN series of tantalum-nitride resistors.  Same thing: after a 400-hour bake at 125C, the tantalum-pentoxide layer is thickened about as much as it ever will be, resulting in a resistor that will be almost as good as a secondary standard.  These have TCR down to 10ppm/K, but those a are about 4X the price of the 25ppm/K ones-- so buy a 25ppm one with a value that is twice what you need, and then find two (after the bake cycle) that will cancel each other for an almost zero TCR.  Those are very low in cost, but there is a lot of labor in the selection process.  The end result should be good enough for an LTZ reference.  Bonus: these totally ignore humidity; so no humidity effect on their performance at all.   ;)
What happens due to phisical stress to those resistors?


Title: Re: T.C. measurements on precision resistors
Post by: Magnificent Bastard on January 31, 2018, 01:45:17 am

I'm currently looking at the SEI RTAN series of tantalum-nitride resistors.  Same thing: after a 400-hour bake at 125C, the tantalum-pentoxide layer is thickened about as much as it ever will be, resulting in a resistor that will be almost as good as a secondary standard.  These have TCR down to 10ppm/K, but those a are about 4X the price of the 25ppm/K ones-- so buy a 25ppm one with a value that is twice what you need, and then find two (after the bake cycle) that will cancel each other for an almost zero TCR.  Those are very low in cost, but there is a lot of labor in the selection process.  The end result should be good enough for an LTZ reference.  Bonus: these totally ignore humidity; so no humidity effect on their performance at all.   ;)
What happens due to phisical stress to those resistors?

You mean with board stress?  It's G10/FR4 epoxy-glass vs. ceramic substrate; so, nothing really.  These are cheap enough you could prove me wrong.  The data sheet does not give typical values for long term stability; but viewing their engineering data, I was able to determine that the long term load-life is about +200ppm (125C for 1000 hours).  That is 0.02%, and that is competitive with foil resistors in epoxy packages.  Also, as already stated, most of that +200ppm is in the first 400 hours of that 1000-hour burn-in, with very little change after that.

I have been unable to determine how SEI is getting such low TCR for these resistors.  Ta2N film resistors are typically -125 (+/-25) ppm/K, and SEI now has these down to 10ppm/K (spec, so typical will be better).  In the scientific literature, I found one paper where a noble metal is simultaneously sputtered along with the tantalum in a 5% nitrogen + 95% argon atmosphere.  The high TCR of the noble metal (probably gold) compensates for near zero TCR (if they "hit it" just right).  They might also be using a sputtering target that has had a small amount of gold alloyed with the tantalum.

These are some pretty amazing resistors for the price!  US$0.21 each for a 1000-piece reel.  They are NOT as good as (say) a VPG FRSM, that has guaranteed TCR of <0.5ppm/K (typically 0.2ppm/K) between 0oC and 60oC.  But, the FRSM is about US$7.00 in 1000-piece quantities.
Title: Re: T.C. measurements on precision resistors
Post by: ManateeMafia on January 31, 2018, 02:12:13 am
Is this the paper?

https://www.researchgate.net/publication/234454148_Stability_of_Tantalum_Nitrides_Thin_Film_Resistors (https://www.researchgate.net/publication/234454148_Stability_of_Tantalum_Nitrides_Thin_Film_Resistors)
Title: Re: T.C. measurements on precision resistors
Post by: Magnificent Bastard on January 31, 2018, 02:20:19 am
Is this the paper?

https://www.researchgate.net/publication/234454148_Stability_of_Tantalum_Nitrides_Thin_Film_Resistors (https://www.researchgate.net/publication/234454148_Stability_of_Tantalum_Nitrides_Thin_Film_Resistors)

Nope, but thanks for the link-- I will read that paper too.  The SEI RTAN series uses gold contacts to the resistors, so it looks like they are addressing some of the long term contact stability issues with that.

Digikey is hosting a training module on these resistors:
https://www.digikey.com/en/ptm/s/stackpole-electronics-inc/rtan-tantalum-nitride-thin-film-chip-resistor/tutorial (https://www.digikey.com/en/ptm/s/stackpole-electronics-inc/rtan-tantalum-nitride-thin-film-chip-resistor/tutorial)

And here is a video:
https://www.digikey.com/api/videos/videoplayer/smallplayer/5355134798001 (https://www.digikey.com/api/videos/videoplayer/smallplayer/5355134798001)
Title: Re: T.C. measurements on precision resistors
Post by: RandallMcRee on January 31, 2018, 03:09:14 am
Hmmm, not impressed.

The susumu RG series that Diligent Minds pointed us to has TCR of <=5ppm and the samples I have live up to that. Prices are reasonable, too, TCR on the RTAN is 25-50ppm.

https://www.mouser.com/Search/Refine.aspx?Keyword=susumu+rg (https://www.mouser.com/Search/Refine.aspx?Keyword=susumu+rg)
Title: Re: T.C. measurements on precision resistors
Post by: amspire on January 31, 2018, 03:11:24 am
Typical annoying data sheets that don't mention anything that they do not want to talk about.

What is missing is the voltage coefficient. It can be a big factor in film resistors.

Vishay sell a mil-spec Tantalum Nitride resistors that are 0.5ppm/V. That is still a 5ppm shift at 10V - definitely an issue for metrology.  This is where wirewound are superior.

If voltage coefficient is not defined for the RTAN resistors, then there is a good chance it is worse. I did see a Welwyn graph that was showing that for two different types of film they tested, film resistors with gold terminations had a much bigger voltage coefficient then lead-silver connections.
Title: Re: T.C. measurements on precision resistors
Post by: Magnificent Bastard on January 31, 2018, 04:35:33 am
Typical annoying data sheets that don't mention anything that they do not want to talk about.

What is missing is the voltage coefficient. It can be a big factor in film resistors.

Vishay sell a mil-spec Tantalum Nitride resistors that are 0.5ppm/V. That is still a 5ppm shift at 10V - definitely an issue for metrology.  This is where wirewound are superior.

If voltage coefficient is not defined for the RTAN resistors, then there is a good chance it is worse. I did see a Welwyn graph that was showing that for two different types of film they tested, film resistors with gold terminations had a much bigger voltage coefficient then lead-silver connections.

I agree except that NiCr resistors, no matter how good the passivation system, will degrade quickly in the presence of water vapor.  Ta2N resistors simply ignore water vapor, and even oxygen after a thick enough tantalum-pentoxide layer has built up.  I think I stated that you would need to do some selection and also a burn-in process to get the results that I wrote about, as well as combining two (or more) resistors to get the low TCR needed.  Yes-- you can't buy a single Ta2N resistor that will be as good as a PWW or foil-- but with some labor added, you can end up with a resistor that has very good temporal stability.

As far as the voltage coefficient goes, thin-film resistors are going to be the same as metal-film, and those are pretty good.  But you are right; this should be in the data sheet.  In addition, this is (in general) a fixed constant is it not?  If it is fixed, then does it really matter, since a voltage reference is operating at a fixed DC value?  I can see where it might be a problem for an audio signal.

IRC/TT Electronics also sells the PFC series, but I think the RTAN is higher performance in terms of temporal stability.
Title: Re: T.C. measurements on precision resistors
Post by: amspire on January 31, 2018, 05:04:25 am
As far as the voltage coefficient goes, thin-film resistors are going to be the same as metal-film, and those are pretty good.
I gather thin film resistors have a typical voltage coefficient less then 2ppm/C which is probably good enough to ignore most of the time, but for precision resistors, it would be handy to know whether it is 2ppm/V or 0.5ppm/V like the Vishay resistors.
Title: Re: T.C. measurements on precision resistors
Post by: TiN on January 31, 2018, 11:33:42 am
Moar resistor tests.

Fluke 2464674 HV resistor network from Fluke 8846A, pin1-2, 9.88 MR : -8.3 ppm/K (https://xdevs.com/doc/_Passives/tempco_tests/fhrn_2464674_pin1_2_9m88_res_tcr3_1.png), linear
Fluke 2464674 HV resistor network from Fluke 8846A, pin3-4, 99.86KR : -5 ppm/K (https://xdevs.com/doc/_Passives/tempco_tests/fhrn_2464674_pin3_4_99k8_res_tcr3_2.png), linear
Fluke 2464674 HV resistor network from Fluke 8846A, pin8-9, 8.98KR : -1.8 ppm/K (https://xdevs.com/doc/_Passives/tempco_tests/fhrn_2464674_pin8_9_8k98_res_tcr4_2.png), linear
Fluke 2464674 HV resistor network from Fluke 8846A, pin9-10, 89.9KR : -1.93 ppm/K (https://xdevs.com/doc/_Passives/tempco_tests/fhrn_2464674_pin9_10_8k98_res_tcr4_1.png), linear
MPX 1.8MR, 0.5%, WW : -9.4 ppm/K (https://xdevs.com/doc/_Passives/tempco_tests/mpx_1m8_res_tcr10_3.png), linear
MPX 1.8MR, 0.5%, WW : -1.3 ppm/K (https://xdevs.com/doc/_Passives/tempco_tests/mpx_1m8_res_tcr10_4.png), little curvy
PTF56 75KR : -5.7 ppm/K (https://xdevs.com/doc/_Passives/tempco_tests/ptf_75k_res_tcr15_2.png), linear
PTF56 86.7KR : -2 ppm/K (https://xdevs.com/doc/_Passives/tempco_tests/ptf_res_tcr10_1.png), linear
Riedon BMF 15K from Digikey, 15KR : -0.24 ... +0.18 ppm/K (https://xdevs.com/doc/_Passives/tempco_tests/riedon_15k_res_tc15_1.png) curved, limited +20..+41c
VPG BMF custom VHP/VHA 95KR : -0.3 ppm/K (https://xdevs.com/doc/_Passives/tempco_tests/vpg_95k_res_tcr19_1.png), curved, limited range +20 to +38c
Wirewound 1W 800R : -14.8 ppm/K (https://xdevs.com/doc/_Passives/tempco_tests/ww_800_res_tcr10_2.png) flat
Edwin PWW, 120R : +1 ... -2 ppm/K (https://xdevs.com/doc/_Passives/tempco_tests/edw_120_res_tcr5_2.png) curvy
Edwin PWW, 70KR : +2.1 ... -3 ppm/K (https://xdevs.com/doc/_Passives/tempco_tests/edw_70k_res_tcr5_1.png) curvy
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on January 31, 2018, 08:17:31 pm
so the xray really did change the ppm drift? or it is a coincidence?

I will ask dumb questions, this specification is 100% certified

nope, just kidding
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on January 31, 2018, 08:24:06 pm
Moar resistor tests.


Which grade of PTF56 did you test? 5, 10, 25 ppm/K?

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: TiN on February 01, 2018, 11:42:55 am
PTF56's are 10 ppm/K.

Few more from run today:

MPX 1.8MR : -6.2 ppm/K (https://xdevs.com/doc/_Passives/tempco_tests/mpx_1m8_res_tcr11_3.png) linear
VPG BMF custom VHP 7KR : -0.35 ppm/K (https://xdevs.com/doc/_Passives/tempco_tests/vpg_vhp_7k_res_tcr11_2.png), curved
Wirewound AX125 teal 285R : -2.2 ppm/K (https://xdevs.com/doc/_Passives/tempco_tests/ax125_285_res_tcr11_1.png) almost flat
Edwin PWW older one, 12.5KR : +1 ppm/K (https://xdevs.com/doc/_Passives/tempco_tests/edw_12k5_res_tcr11_4.png) flat

Same setup, +20 to +50C. PID settings were bit off, so temperature wobbled a little this time.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on February 01, 2018, 10:04:49 pm
Here the drift over time for the PTF56 1K #1 resistor:

cycling 3 days (with measurement above) did not show any significant drift. (its all within measurement noise).
The hysteresis is decreasing over time.
Box T.C. is also stable at around 1.27 ppm/K

So the only disadvantage against the 8G16 resistors is that the "offset" = initial tolerance against my reference resistor is much higher 200-400 ppm as that of the PWW resistors (below 100 ppm). But still within the tolerance of 0.1%.
But since the absolute value plays no role in my applications it is calibrated out in the diagrams.

with best regards

Andreas



Title: Re: T.C. measurements on precision resistors
Post by: Andreas on February 01, 2018, 10:08:47 pm
todays measurement of PTF56 #2  again 5ppm/K specified temperature drift.

result: 0.72 ppm/K box T.C.
-0.42 ppm/K @25 deg C with sweet spot around 20 deg C.
Hysteresis similar to that of #1 on the first day.
I will do pre-conditioning for the further resistors to see if its a problem from soldering or if it is cycling related.

with best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: TiN on February 08, 2018, 10:01:48 am
Few more from run today:

Piece of LX wire from ramon, soldered to copper probe wires - -87 ppm/K (https://xdevs.com/doc/_Passives/tempco_tests/lx_wire_piece_35_res_tcr15_4.png)
Fluke PWW 538 ohm from 332 calibrator, teal epoxy with gold leads, -3 ppm/K (https://xdevs.com/doc/_Passives/tempco_tests/teal_fluke_538_res_tcr15_2.png)
Fluke hermetic 8846A network, 315 Kohm -5.8 ppm/K (https://xdevs.com/doc/_Passives/tempco_tests/fhrn_315k_res_tcr15_3.png)
Fluke hermetic 8846A network, 71 Kohm-5.7 ppm/K (https://xdevs.com/doc/_Passives/tempco_tests/fhrn_71k_res_tcr15_1.png)
Title: Re: T.C. measurements on precision resistors
Post by: ramon on February 08, 2018, 03:12:43 pm
20mm of 0.03mm wire? I didn't gave you enough ::) Next time we meet I will give you much more.
But at least now we have proved that crimping is much better option.

There are some silver plating pens that sells for less than $100 (pen only), and I would like to try that next. But not sure if the power supply they use is a CC/CV or has any other kind of control. The power supply cost around $300 and maybe is just a constant current source, so I don't want to expend that much for a simple test.
Title: Re: T.C. measurements on precision resistors
Post by: cellularmitosis on February 23, 2018, 05:56:08 am
Hello,

I have been working towards being able to contribute to this thread.  Though my current setup shows some problems, I believe I have something worthwhile to contribute.

I have tested some hermetic Vishay resistors:


Attached is the summary of results, and I'll follow-up with more details about individual test runs and my setup.

Edit: Pricing info for the resistors, which were ordered from Texas Components on a 2 to 3 week delivery:

Title: Re: T.C. measurements on precision resistors
Post by: cellularmitosis on February 23, 2018, 06:07:16 am
The setup I'm using is described here: https://www.eevblog.com/forum/projects/mini-tempco-characterization-rig/ (https://www.eevblog.com/forum/projects/mini-tempco-characterization-rig/)

I have spent some time tuning the PID constants:

https://github.com/cellularmitosis/logs/tree/master/20180114-pid-oven-tuning (https://github.com/cellularmitosis/logs/tree/master/20180114-pid-oven-tuning)

https://github.com/cellularmitosis/logs/tree/master/20180205-pid-oven-tuning (https://github.com/cellularmitosis/logs/tree/master/20180205-pid-oven-tuning)

and calibrating it against an Si7021:

https://github.com/cellularmitosis/logs/tree/master/20180115-tec-calibration (https://github.com/cellularmitosis/logs/tree/master/20180115-tec-calibration)

Here's my current Arduino code:

https://github.com/cellularmitosis/logs/tree/master/20180205-r-tempcos/Arduino/tec-controller (https://github.com/cellularmitosis/logs/tree/master/20180205-r-tempcos/Arduino/tec-controller)
Title: Re: T.C. measurements on precision resistors
Post by: cellularmitosis on February 23, 2018, 06:15:52 am
Full CSV files of each run are available on github:

https://github.com/cellularmitosis/logs/tree/master/20180115-vhp202z

https://github.com/cellularmitosis/logs/tree/master/20180204-r-tempcos

https://github.com/cellularmitosis/logs/tree/master/20180205-r-tempcos

My measurements and graphs have gotten a bit better as I have progressed through this, as you'll see.

----

VHP202Z, 9K9850 #1, #2 and #3

See attached graphs.  Here, I was just doing a single ramp from 25C to 35C, in steps of 1C at 5min/C.

Results are roughly -1.3ppm/C, -1.35ppm/C, and -0.65ppm/C.
Title: Re: T.C. measurements on precision resistors
Post by: cellularmitosis on February 23, 2018, 06:20:29 am
VHP202Z, 19K970, #1 and #2

Results: about -1.1ppm/C and -0.7ppm/C.

These results are much, much noisier.  I believe this is due to the fact that 9K9850 was near the top end of the ADC's range (for the 10k range), whereas 19K970 is near the bottom of the 100k range.  Because I am showing these graphs in terms of PPM (rather than absolute value), the noise and drift of the meter and measurement setup appears to be magnified.
Title: Re: T.C. measurements on precision resistors
Post by: cellularmitosis on February 23, 2018, 06:28:03 am
VHP202Z, 70k, #1, #2, #3

Results: about -0.55ppm/C, -0.6ppm/C, and -0.45ppm/C.

Here I extended each run to multiple ramps, eventually settling on three ramps up and down, at 5min/C, with 30min plateaus at the top and bottom of each run.

Additionally, I added a "Savitsky-Golay" smoothing filter (raw data in light blue, filtered value in dark blue).  Thanks to Conrad Hoffman for mentioning this filter!  https://www.eevblog.com/forum/metrology/data-smoothing-excel/ (https://www.eevblog.com/forum/metrology/data-smoothing-excel/)

Title: Re: T.C. measurements on precision resistors
Post by: cellularmitosis on February 23, 2018, 06:36:24 am
VHP202Z, 120R, #1, #2, and #3

Results: roughly -0.9, -1.0 and -0.4 ppm/C.

Because there was a large initial downward drift for #3, I ran that test a second time.
Title: Re: T.C. measurements on precision resistors
Post by: cellularmitosis on February 23, 2018, 06:40:12 am
While measuring the 120R resistors, I also did a few runs of constant 25C for 1 hour, to try and gauge the stability of the overall system.  Unfortunately there is a large amount of noise and drift.

Additionally, I had attempted to perform a very long run (~19 hours), but due to an 8-bit integer overflow, my program got stuck at step 127 (which happened to be 27C).  What is interesting about this run is looking at the drift of the system during the constant 27C part, and comparing that to the sudden change in direction of the ambient temperature.

edit: the second static graph is the same as the first, but with ambient temp zoomed in.
Title: Re: T.C. measurements on precision resistors
Post by: cellularmitosis on February 23, 2018, 06:48:02 am
VHD200 12.5k/1k divider, #2

The 1k half of this divider surprised me in two ways: 1) the 1k range of my HP34401A seems to be much, much quieter than the other ranges, and 2) this resistor seems to behave differently than the others (it seems to take a longer time to "settle").

I ran three repeats of the 12.5k test, just as a check of repeatability.  I also did a static hold on the 12.5k.

Results: roughly -0.6 and -0.3 ppm/C.

(edit: got confused between #1 and #2)
Title: Re: T.C. measurements on precision resistors
Post by: cellularmitosis on February 23, 2018, 06:52:05 am
VHD200 12.5k/1k divider, #1

Results: roughly -0.7 and -0.6 ppm/C.

Title: Re: T.C. measurements on precision resistors
Post by: cellularmitosis on February 23, 2018, 06:57:27 am
VHD200 12.5k/1k divider #3

Results: roughly -1.0 and -0.6 ppm/C.

In summary, it looks like there is some drift in my setup (mostly likely the temperature coefficient of the Ardiuno's ADC and/or the gain resistors in the thermistor-opamp circuit).  I will look into addressing this shortly by placing the Arduino circuitry in its own temperature-controlled chamber.  At that point, the only drift remaining in the system should be in the meter itself.

Edit: all of these resistors are on their way to Andreas. I am very interested to see how his measurements compare!
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on February 23, 2018, 04:11:14 pm
Edit: all of these resistors are on their way to Andreas. I am very interested to see how his measurements compare!

All?   :scared:

I remember of one ratio measurement on a 12K5/1K divider.

That will be minimum 3 weeks measurement with my equipment  :scared:

Too late: todays mail already arrived.  ;D

By the way; if we want to compare the measurements interchangeable we have to fix the measurement conditions.
You typically have only 10 deg C span 25-35 deg C in your measurements.
With VHP resistors I have never seen a hysteresis with +/-7 deg C (14 deg C overall) span.
https://www.eevblog.com/forum/metrology/t-c-measurements-on-precision-resistors/msg1170353/#msg1170353 (https://www.eevblog.com/forum/metrology/t-c-measurements-on-precision-resistors/msg1170353/#msg1170353)

So if we want really to compare the measurements I would have to use the same 25-35 deg C.

Normally I try to do a 10-40 deg C measurement so 30 deg C span.
(I do not always reach the 10 deg C if my lab is too warm but then I have e.g. a 12-42 deg C span).

best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: cellularmitosis on February 23, 2018, 04:41:27 pm
Andreas, I am sorry for the confusion, what I meant was “why don’t you play with these resistors for a bit, and if you post your results to the forum, you can keep one of the dividers as a tip”.  Please don’t feel obligated to measure all of them, just have fun :)

Using your usual 30C Spam sounds fine — I am interested to see if the shape of a curve is revealed with the wider span, and also interested to see hysteresis effects.

No worries on the three weeks, take your time :)
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on February 23, 2018, 10:10:30 pm
Hello,

lets look how far I can get.
Of course the ratio dividers are the most interesting for me.
And I´ll try to do a ratio measurement first.

Tomorrow a full span (30 deg C) ratio test, and as I have already a date tomorrow evening
(and cannot prepare another setup in the evening) I will do a reduced span test (10 deg C)
with several cycles the next day. So we can see the difference.

The ratio test is done directly with one of my ADCs. (this way I can do a PTF56 + AD587 tempco test simultaneously)  >:D
The ADC itself has less than 0.02 ppm/K in ratio mode. So I put it directly into the temperature chamber.
Pin 3 (VREF =5V ) goes to the 12K5 resistor. Pin 4 (ADC input) is connected to the divider tap
and Pin 5 (GND).
The concern that I have is that with a such large ratio the noise will be too large.
I am having effectively around 370mV in 5V range.
So I did a "finger test" as sanity check.
It shows that the noise with measurement values averaged over 1 minute is around 1 ppm.
So I should be able to detect a 0.03 ppm/K drift over 30 deg C.

with best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: cellularmitosis on February 23, 2018, 10:55:36 pm
Andreas, would it be easier to detect PPM changes on the 1:12.5 ratio, rather than the 12.5:1 ratio?

Using the divider in 1:12.5 mode should produce 0.370V, whereas in 12.5:1 mode it should produce 4.629V.  1PPM of 4.629V should be easier to detect than 1PPM of 0.370V, I think?

Hmm, or perhaps not, if a PPM is relative to the ratio itself...
Title: Re: T.C. measurements on precision resistors
Post by: TiN on February 23, 2018, 11:41:04 pm
When is my turn?  :-DD
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on February 24, 2018, 08:07:25 am
Hmm, or perhaps not, if a PPM is relative to the ratio itself...

Interesting question. Lets do the math.
we have noise (around 10 uVpp divided by sqrt(350) when averaging over one minute)
we have the gain drift of the ADC 0.02 ppm/K so 0.2 ppm over a 10 deg C span
and the offset drift 0.01 ppm/K so 0.1 ppm over a 10 deg span.

and then it makes a difference if we calculate the voltage ratio 13.5 : 1 or 1.08 : 1 or the resistor ratio 12.5 : 1
And since I do not measure the offset to subtract it from the VRef voltage in the setup it does not cancel out to near zero in the calculation.

So I get the impression that for my ADC it is better to have the lower resistor on the ground side.
But of course we can check what will happen in reality. (Its just another day of measurement).

One further question arises: shall I use the voltage ratio 13.5 : 1 for the evaluation (as in the finger test)
 or the resistor ratio 12.5 : 1 ?
I think the later makes more sense.
Or how is the "ratio T.C." from the resistor manufacturer specified?

with best regards

Andreas





Title: Re: T.C. measurements on precision resistors
Post by: 2N3055 on February 24, 2018, 08:28:46 am
@Andreas
Vishay specifies resistance ratio for TC tracking.

Regards,
Sinisa
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on February 24, 2018, 07:29:34 pm
Cellular / Andreas

Not sure if Andreas is coupling the resistors -directly- to the LTC2400 ADC input (if that's what is in use) - but be aware of the warnings on pp22~24 on the datasheet.  You'll have a source impedance around 1k, plus capacitance plus inductance + thermal flow issues on those long resistor leads waving in the wind.  Not the most accurate setup.  Realize when the datasheet is talking about capacitance issues that also means "impedance" (as in all LCR) so be careful of that - even a few nH can result in detectable ppm shifts depending on how the circuit is setup.  The input of any of the LT switched capacitor devices is far from DC.  Always keep that in mind.  The datasheet is a bit optimistic when it is telling you an input impedance of 10k might be OK...then again it might not if you've got a bit more LC in your circuit than you thought. 

Not to mention the variable TC of the input protection diode leakage of the ADC - which is also going to add data you weren't counting on when you think you're looking for ppm-level changes.

If Andrea's test is using a ppm-accurate buffer on his resistor checker, then it might be less of a concern.

NOW:  Realize your LTZ ratio resistor is going to be very out of balance in terms of heat dissipation between the high and low resistors.  Yes the power is small number, but the ratio changes you're looking for are even smaller - and so most of the resistor ratio performance is generally dictated by how it's mounted mechanically to the board and thermal flow into / out of the leads.  Having a matching TC ratio on both resistors helps but that's not the whole story because of mis-matched power dissipation.  You can try using something like 14ea. 1k resistors to develop the correct 13:1 ratio, but that builds in a much larger current loop area for noise injection.  Etc.  No perfect solution I'm afraid.

Here's a suggestion for more accurately evaluating resistor performance for LTZ heat ratio resistors - and because you're happy to spin boards :):

Build a simple LTZ circuit with a few different sets of heater ratio resistors on the -same- single board.  You want to be able to jumper the sets into the same LTZ circuit for comparison of performance (without soldering).  The concept here is the resistors are under real Vbias and are mounted a realistic distance from the LTZ with a somewhat realistic thermal flow in and out of the resistors.  It won't be 100% perfect but it will be a close approximation to realistic use condition.

Jumper in you various resistor sets for a week or month at a time and watch LTZ performance.

See if you detect any difference in Vref TC or general LTZ performance as you change resistor sets.  You will see a slight change in -absolute value- of Vref output when you change resistor sets, but you're looking for any difference of TC and noise performance of the LTZ.

As long as you're using somewhat decent ratio resistors you'll probably find no huge (or even detectable) difference between a couple QUALITY $6 PWW or expensive Vishay Voodoo Magicals.  Even if you've got a JVS or multiple 732's on hand to really <accurately> compare ratio resistor performance on the -same- LTZ circuit (where the only thing changing is the ratio resistors) - it's hard to see any difference, really.  Sometimes you can spot a really crappy ratio resistor set...  But most of the better resistors we've checked makes no huge difference either way.

That's the real beauty of the LTZ circuit!

My advice is to don't over-spend on LTZ resistors - because it may not make any difference to your lab equipment and your measuring ability.  Remember that even multiple 732's on hand will get you down to a few ppm measuring of absolute value of a Vref, and anything below that is just pure uncertainty - if an -accurate and traceable- absolute Vref  value is important to you. 
Title: Re: T.C. measurements on precision resistors
Post by: hwj-d on February 25, 2018, 08:07:36 am
That's the real beauty of the LTZ circuit!

My advice is to don't over-spend on LTZ resistors - because it may not make any difference to your lab equipment and your measuring ability.  Remember that even multiple 732's on hand will get you down to a few ppm measuring of absolute value of a Vref, and anything below that is just pure uncertainty - if an -accurate and traceable- absolute Vref  value is important to you. 

True words!

Now we have an uncomplicated through hole basis pcm px and a nice kx, they works both really good, and we know which resistors to use in general.

That's it.

More experimental measurements certainly have their authority, but in terms of what has been achieved so far, the results of my opinion are quite marginal.

The rest satisfies the academic understanding.  ;)
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on February 25, 2018, 06:14:09 pm
The general  head's up on LTC24xx and other LT switched cap parts - If you use these for measuring resistors (even for relative value shifts) you have to really pay attention to how you drive those inputs.  When you take the time to actually test these 24 / 32 bit ADC's on accurate & calibrated sources, you find out in a hurry where the datasheet is a bit optimistic.  With further conversations with LT and more product testing we've found that what the datasheet doesn't tell you when you're chasing PPM - in a nutshell:

A) Keep the source impedance <<< lower than the first input switch Ron (which is usually around 5k).  Which means your source impedance wants to really be <<500 ohms for lower gain error.  Keep source impedance <<50 ohms for closer total INL error datasheet spec.  This also reduces that input protection diode leakage effect (which applies a TC effect error to your data); measured leakage values can tend to run around 20~30%  higher than datasheet values across full temp span.  Otherwise your data will be shifted in gain / offset or INL.

In other words, these are made to use an input buffer in almost all cases, unless your signal source is very low impedance to begin with.

B) Pay really really close attention to slapping capacitors or RC filters on these ADC inputs or Vrefs pins.  It seems  counter-intuitive, but those can degrade INL and cause offset in a hurry if you're not careful.

C) Remember that the input pins and Vref inputs will have an AC current component driven onto your signals, be aware.  If you're after PPM level accuracy, this can have a observable effect, so watch out for that.

However you're testing resistors, it's always a good idea to test & verify your method or device data against a known good resistance measuring system (which will always be a resistance bridge, either manual or automatic...NOT a DMM) AND your resistors under test should be at a typical BIAS load and TYPICAL thermal flow + mechanical mounting condition for whatever application you're testing.

If you don't have a resistance bridge available: that's why I suggested running LTZ ratio resistors ON an LTZ - That's the most accurate test for that application.

By the way -   

If you really want to test resistors correctly, here's a nice kit for a fraction of the "new" price.  If you haven't seen how a precision resistor oil bath works, here's an example:

https://www.ebay.com/itm/Measurements-International-Automatic-DC-Resistance-Bridge-Complete-System/282828252605? (https://www.ebay.com/itm/Measurements-International-Automatic-DC-Resistance-Bridge-Complete-System/282828252605?)

You get some nice goodies in there like the Hart oil bath to maintain your references, an SR-104 (which is 10k, not 10M as the description reads), a 3458a, a few Low EMF switch scanners, automatic resistor bridge ($$$$$), etc.

You even get Windows 98!!  WooHoo!!

I'd offer seller ~~$70k to get the conversation rolling, and you might score yourself a VERY sweet deal.
Title: Re: T.C. measurements on precision resistors
Post by: Echo88 on February 25, 2018, 10:03:00 pm
*TiN  looks into his wallet* "hmmmm"  :-DD
Title: Re: T.C. measurements on precision resistors
Post by: hwj-d on February 25, 2018, 10:16:40 pm

...

By the way -   

If you really want to test resistors correctly, here's a nice kit for a fraction of the "new" price.  If you haven't seen how a precision resistor oil bath works, here's an example:

https://www.ebay.com/itm/Measurements-International-Automatic-DC-Resistance-Bridge-Complete-System/282828252605? (https://www.ebay.com/itm/Measurements-International-Automatic-DC-Resistance-Bridge-Complete-System/282828252605?)

...

 :wtf:  :palm:
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on February 25, 2018, 10:56:01 pm
Hmm,

a lot of off topic here in the thread aka: how do I scare the younger readers?
(instead of contributing measurements).

- remember: I am doing always relative (not absolute) measurements.
  So in first order only DNL and gain stability counts. (no bulky bridge necessary).

- I am also not afraid of the 1pF/inch stray capacitance when connecting directly to the ADC.
  (there is enough room up to 1 nF at 1K source impedance).

- every baby knows that resistors on a chip have around +/-30% tolerance,
  and resistance doubles with 100 deg C temperature increase.
  So calling for 50 Ohms source resistance is completely bullshit:
  the chip would not work at higher temperatures with such a desing flaw.

So lets go back on topic.

First ratio measurement on Texas Components VHD200#1 (#1 best guess: is marked with 1 dot on the top). DateCode 1804
Red line: ratio deviation calculated from raw voltage against 12.5 : 1 ratio.
around 5 ppm ratio drift over 30 deg C span.

Green: linear approximation of the ratio drift.

blue: hysteresis  = sliding average ( red - green) 21 values with y-scale on the right side.

resulting value is -0.19 ppm/K linear ratio drift.
hysteresis contains also a small resistor drift and timing effects from thermal time constants between resistor and NTC.
(so effectively no significant hysteresis).

2nd picture from today is more like Jasons setup with 0.2 K / minute (5 minutes per deg C) and 12 deg span from 21-33 deg C.
no surprise here with -0.18 ppm/K linear ratio drift.

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on February 26, 2018, 12:48:52 am

  So calling for 50 Ohms source resistance is completely bullshit:
  the chip would not work at higher temperatures with such a desing flaw.


with best regards

Andreas

As I said -These ADC's work with higher source impedance, but not really at all at full INL spec if you are chasing low PPM...Which is what your wanting even for "relative" tests.  They are not a bad part at all - far from it.  If they are used correctly.

Talk it over with LT if you need to. Or just measure for yourself on an -accurate- setup.  We use a few cal'd 3458a's to monitor actual input signal and Vref while reading the LTC2400 output.  Then add some source resistance (with C and L if you want) and watch what happens on what the ADC is telling you. Whoops.  CURSES, Reality!!  You've smashed up Theory again!!

Yes, you begin to see sub ppm-level shifts at over 50~150 ohms source resistance (at least in our tests across several part production dates), so better to keep source impedance as low as possible.  This is why LT recommends an input buffer amp in almost every application, especially if you need PPM performance.  The Vref input should also have a low impedance source driving it also for max performance - as with any ADC.

AND look at the how the input switch resistance + input diodes leakage (TWO of those remember) and that input capacitor changes with temp.  And look at what happens when you try to get an accurate measure of the CHANGE of resistance on a PWW when you're injecting ~153kHz current into the test. Small numbers I agree...but you are making judgements on very small data changes too.

Yes, it still looks like its working well even with 500 Ohms source resistance, but not when you're looking for small ppm changes in your signal across small thermal events...now the ADC is adding some of those changes for you.  Look closer and you'll see what I mean.

At 1k source resistance I think your INL/Gain / Offset degradation will have a real effect on your measure results - relative or not.  Because you're trying to exract ppm-level data out of your relative tests.

Like I said - the datasheet is a bit optimistic.  Not too bad as long as everything stays at room temp. but you still want a lower source impedance than what you might be using.

No matter HOW you measure them: Ratio resistors are best tested at real bias and a real thermal flow situation for best result.  As much as possible at least.  Your resistor test setup will give maybe some some general (but maybe not accurate) idea of what's happening as resistance changes, but running LTZ ratio resistors on a real LTZ circuit will provide a much more -accurate- and realistic test result.

Have fun!




Title: Re: T.C. measurements on precision resistors
Post by: ap on February 26, 2018, 07:57:34 am
If you really want to test resistors correctly, here's a nice kit for a fraction of the "new" price.  If you haven't seen how a precision resistor oil bath works, here's an example:

https://www.ebay.com/itm/Measurements-International-Automatic-DC-Resistance-Bridge-Complete-System/282828252605? (https://www.ebay.com/itm/Measurements-International-Automatic-DC-Resistance-Bridge-Complete-System/282828252605?)

For those few of you who are not in a position to spend 105k in resistance calibraton gear, how about that:

https://www.ebay.com/itm/GUILDLINE-TYPE-9975-CURRENT-COMPARATOR-RESISTANCE-BRIDGE-W-AMPLIFIER-9460/232224177086?hash=item3611a3bbbe:g:wjkAAOSw241YkOF5 (https://www.ebay.com/itm/GUILDLINE-TYPE-9975-CURRENT-COMPARATOR-RESISTANCE-BRIDGE-W-AMPLIFIER-9460/232224177086?hash=item3611a3bbbe:g:wjkAAOSw241YkOF5)

Slightly lower cost version DCC bridge with still remarkable properties (sub ppm uncertainty for 10:1 transfer), if it works, yet more manual handling but comes Windows-free. Sometimes a real diva. Highly recommendable for ultra precision low resistance calibration (up to appr. 100k). Got mine shipped overseas and was (finally) lucky, only limited damage due to the nanovolt amplifier being loose inside and bouncing arround during flight, hitting against the metal can voltage regulators above it. 10 bucks for NOS parts fixed it.
Title: Re: T.C. measurements on precision resistors
Post by: amspire on February 26, 2018, 08:33:19 am
Hardware like the Guildline is fabulous quality, but if you are prepared to do the work yourself, you can make very high performing dividers at a fraction of the cost.

I did make myself a Hamon 10:1 divider years ago, and it was no problem adjusting to within 0.1ppm without any expensive equipment. All you have to do is add a second adjustable 2:1 divider. The 2:1 divider does not need be great resistors at all. You only need resistors that can stay within 0.1ppm for 1 minute. When the calibration is finished, both the 2:1 and 10:1 divider are spot on. The only problem I had was that I used film resistors so the adjustment lasted about 10 seconds at 0.1ppm. With the right kind of resistors and a good construction, around the 1ppm error level shouldn't be hard at all.




Title: Re: T.C. measurements on precision resistors
Post by: ap on February 26, 2018, 08:50:47 am
You cannot get the accuracy of a 9975 with a hammon divider, thats why I use the 9975. Also keep in mind, it is not just the hammon divider transfer accuracy, it is also the transfer accuracy of the meter used that contributes.
Title: Re: T.C. measurements on precision resistors
Post by: amspire on February 26, 2018, 10:46:23 am
You cannot get the accuracy of a 9975 with a hammon divider, thats why I use the 9975.
Why not? Fluke manage 0.2ppm with this method.
Quote
Also keep in mind, it is not just the Hammon divider transfer accuracy, it is also the transfer accuracy of the meter used that contributes.
The only meter needed to calibrate the Hamon divider is a microvolt null meter. It is not that hard to make a null meter with a 0.1 microvolt accuracy. You can even eliminate thermal voltages by having the divider powered by a voltage that reverses at perhaps 30 Hz. The null meter can be run as an AC meter for the final adjustment.

Then you can use the divider to transfer the calibration of a 10V reference to the 100V range and the 1 volt range as long as you have a stable voltage source.

Don't get me wrong - having Guildline sort out all the difficulties for you makes your life much easier. The chances of an error are greatly reduced. If you cannot afford $2K+, there are other ways to get the same result.
Title: Re: T.C. measurements on precision resistors
Post by: TiN on February 26, 2018, 11:52:16 am
Mmmm, 0.1 microvolt accuracy is easy? Please, do tell. Perhaps you confuse accuracy and resolution.
Title: Re: T.C. measurements on precision resistors
Post by: amspire on February 26, 2018, 12:09:26 pm
Mmmm, 0.1 microvolt accuracy is easy? Please, do tell. Perhaps you confuse accuracy and resolution.
The accuracy needed is 0uV  +/- 0.1 uv and that can be using AC with a bandpass filter if getting 0.1uV with DC is a problem. The resolution is hopefully less then 0.1uV.
Title: Re: T.C. measurements on precision resistors
Post by: Dr. Frank on February 26, 2018, 01:33:23 pm
Mmmm, 0.1 microvolt accuracy is easy? Please, do tell. Perhaps you confuse accuracy and resolution.
The accuracy needed is 0uV  +/- 0.1 uv and that can be using AC with a bandpass filter if getting 0.1uV with DC is a problem. The resolution is hopefully less then 0.1uV.

It's getting off-topic here, but I want to point towards a more appropriate description of Hamon type dividers, i.e. the manual for the FLUKE 752A, chapter 3-26 error analysis.

This standard divider uses stable 20V (from a 5440B) for excitation of the Wheatstone Bridge, and a Null reading of <= 0.5µV then is sufficient for about 0.1ppm alignment accuracy of the 10:1 divider, and about 0.2ppm for the 100:1 divider. (Additional errors apply)
Therefore, the Null detector has to have a resolution of about 0.1µV, but it also needs to be quiet (noise free) enough, that's the correct and much more important criterion.

The bias current also needs to be as low as possible, below 1pA.

Both criterions are not at all easy to meet.
You might successfully use a high grade DVM like the 3458A.
Better results are achieved by means of the classic FLUKE 845AB/AR.

If you don't use stable precision resistors for the Hamon divider and the Wheatstone bridge, the whole effort is useless, because otherwise the whole divider drifts too much during calibration mode, already.

I've used my DIY Hamon divider to successfully cross-check the 5442A and 3458A ranges at <1ppm accuracy level. Anyhow, I don't over-estimate the achievable ratio uncertainty.

For resistor ratios, additional current cancellation circuitry is necessary.. I assume that's what this Guildline box also includes.

Frank
Title: Re: T.C. measurements on precision resistors
Post by: amspire on February 26, 2018, 02:33:38 pm

This standard divider uses stable 20V (from a 5440B) for excitation of the Wheatstone Bridge, and a Null reading of 0.5µV then is sufficient for about 0.1ppm accuracy of the 10:1 divider, and about 0.2ppm for the 100:1 divider.
Therefore, the Null detector has to have a resolution of about 0.1µV, but it also needs to be quiet (noise free) enough, that's the correct and much more important criterion.

The bias current also needs to be as low as possible, below 1pA.

Both criterions are not at all easy to meet.
You might successfully use a high grade DVM like the 3458A.
Better results are achieved by means of the classic FLUKE 845AB/AR.
A couple of things on the bias current. The null meter does not need to have a high impedance - 100K is probably fine. 1M is fabulous. Even 10K is usable but the sensitivity will be down. That helps a bit. Secondly you can feed the Hamon divider and 2:1 divider while calibrating with slow AC instead of DC and use capacitor coupling. This reduces the leakage current to the capacitor's current. Third, for this kind of purpose, I would make a small battery powered galvanometer rather then go through the extreme lengths HP has to go to in floating the 3458A inputs. For the AC source, I would probably use something like a centre tapped mains transformer - provided the windings matched well.

Quote
If you don't use stable precision resistors for the Hamon divider and the Wheatstone bridge, the whole effort is useless, because otherwise the whole divider drifts too much during calibration mode, already.
Yes - you have to have resistors that you have proven stable over the amount of time you are measuring and that have no voltage coefficient - so precision wirewound resistors are perfect. You could possibly slow down thermal effects by putting all the Hamon resistors in an oil bath and then insulating it. You have to check the resistors for drift with maximum applied voltage. The ideal would be to have all the resistors used in the divider to be made with the same wire. If you made the divider with 10 identical resistors, you could actually pick the single low resistor that was closest to the average coefficients of the other 9 resistors. This will minimize drift when a high voltage is applied to the divider.

As I said, the other 2:1 divider used in calibrating the Hamon divider often only has to be stable for a minute. The more stable, the less time you will waste since if the 2:1 divider is drifting, you have to keep trimming it while you are adjusting the Hamon divider. The only point you get zero volts difference is when both dividers are spot on and you can tell which divider is off.

A do-it-yourself approach will use a heap of time since you have to double and triple check everything. You are going to calibrate, do the divide by 10 and then recheck the calibration to make sure there is no drift.

Last thing is the possible errors due to poor construction. When I was testing my crude metal film Hamon divider in a plastic box, I actually got a successful if short lived null at 0.01 ppm error, but the circuit was so sensitive that I had to leave the room and watch from the door to check the match. It seemed to be picking up body thermal radiation. That was my best guess. It was really fascinating to realise I could make a circuit sensitive enough to detect a nearby body with standard 0.1% metal film resistors.
Title: Re: T.C. measurements on precision resistors
Post by: ap on February 26, 2018, 03:00:07 pm
The above statements refer actually to two topics:
- precision measurement  and transfer of resistance values (Measurements International and Guildline DCC bridges, as well as SR1010 or Hammon dividers); referring to the thread topic
- Voltage division using Hamon dividers (Fluke 752A)

The Fluke 752A voltage divider is specified with sub ppm accuracy, true. (BTW, the linput bias current of the 3458A, at least the ones in my lab, are above what is usable with the 752A; it draws bias current also at Uin=0V, a Keithley 155 or the like is needed). The 752A is not intended for resistance transfer, given it is only available in one resistance setup. You could use it as part of a bridge (generating a 1:10 voltage), and the other part being one standard resistor and one adjustable resistor, then nulling the bridge voltage. That however is not what resistance transfer is. You want to transfer two fixed resistors, one being known. A 720A could be used here, with adjustable voltage on the one bridge side, but when you do the measurement uncertainty math here, you will find you are in the 1-2ppm pange.

The transfer of resistance using 10 similar resistors (100:1 transfer), e.g. with the IET labs SR1010 series is less accurate.  Besides its transfer accuracy (1ppm + 0.1uOhm) there are two measurements necessary, comparing the standard and the DUT with the SR1010 resistance. As a consequence, sqrt 2 times the transfer accuracy of each of teh two measurements of the ohms meter used adds. So the transfer is 2ppm-ish accurate, at best.

The Measuerments International and the Guildline 9975 DCC bridge are specified at about 0.2ppm and below for a 10:1 resistor transfer, depending on the resistance decades and type used. By far the best way to transfer resistances, thats why they are the default solution in National Labs and highly accurate cal labs.

Of course you can argue, 2ppm is already very precise (and it is), why shoot for 0.2ppm? But these guys (and others) need to derive decade ranges of resistance from one known value (quantum hall standard), and uncertainties pile up when you do multiple transfers.
Title: Re: T.C. measurements on precision resistors
Post by: amspire on February 26, 2018, 04:45:46 pm
The transfer of resistance using 10 similar resistors (100:1 transfer), e.g. with the IET labs SR1010 series is less accurate.  Besides its transfer accuracy (1ppm + 0.1uOhm) there are two measurements necessary, comparing the standard and the DUT with the SR1010 resistance. As a consequence, sqrt 2 times the transfer accuracy of each of teh two measurements of the ohms meter used adds. So the transfer is 2ppm-ish accurate, at best.
The SR1010/MT is built a little differently from the SR1010. It can do a 0.1ppm transfer at 100:1 and 10:1. The temperature coefficient however is 1ppm/C so to get the 0.1ppm transfer, you have to watch the room temperature variation and the time taken for the transfer.

The SR1010/MT was available in 1968, but I cannot see any mention of it now. The major difference between the two is that after 2 years, the SR1010 fixed resistors can be different by as much as 100ppm. The SR1010/MT resistors are a little more stable and can be adjusted to match each other within 0.1ppm over the short term. The 100ppm drift only causes significant error with the 10:1 ratio basically because you are cheating when you do a 10:1 transfer - you are comparing 10 resistors to 9 resistors.

The major reason for the SR1010's 1ppm rating for seems to be that when the SR1010 was designed in 1968 or earlier), they decided to rate the resistors for about a 1ppm stability - it was plenty back then. The SR1010/MT has slightly better resistors, but they rated it as 10 times better. It also has a case leakage specification of 1012 ohms that the SR1010 is lacking.  I think the big factor is the SR1010/MT resistors can be adjusted to exactly match the SR104 10K standard and when you are matching two identical values, it is easy to get a 0.1ppm transfer accuracy for the SR1010/MT.

Basically, a standard 2 year old 10K SR1010 used with a SR104 can end up with an error in the transfers of absolute worse case 10ppm but more typically much less then 5ppm. This big error is  solely due to the cheat they use for making 10K resistance with a 10K transfer box and it is now not necessary. A 3458A should be able to reduce a transfer error to much less then 1ppm in total error even with the SR1010. The accuracy of the 3458A does not matter, only the resolution, the linearity and the variations of measurement over a period of a few minutes.

To sum it up, no matter what it costs, the SR1010 is not brilliant. Definitely not state-of-the-art. Resistors that can drift apart by 100ppm worst case in two years is not stellar performance. It is basically a solid tool when a few ppm is good enough if it is used the way the manual suggested in 1968. I think a cheaper DIY Hamon resistive transfer box (and probably the SR1010) with modern measurement options can do better in 2018.
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on February 26, 2018, 05:37:21 pm
Back to a comment on the Vishay guesstimate / ballpark measure above of ~0.19ppm ratio TC..

That's not a spectacular result as far as the cost / benefit ratio of the Vishay Magical Datasheet devices go, since you're looking at what?: - 3X or 4X cost over PWW?

I've got several Pettis ratio resistors here at 13k/1k that do that or better over 15 to 40C, say 0.14 to 0.22ppm ratio TC.  Some Reidon's and GR's  that are slightly worse at 0.18 to0 .25, etc.  They have to be good  thermal buddies, but it does work.  All measured on real cal'd equipment and in real LTZ circuits.

I've even got some matched pairs of 5k dividers that Pettis made that are running at or below 0.1 ppm ratio TC in a tightly coupled thermal setup. (I think around $12~$13 per PAIR in qty).  Those are typically better numbers when you have matched ratio resistor pair values.

All of these work MUCH better than LTC5400's by the way, and at much less noise.

But none of that matters in the end circuit:  The point is that in the right application, QUALITY PWW work fine, and there is absolutely NO REASON to spend 2X, 3X, 4X or more for a Vishay Magical Datasheets (especially for LTZ use) -  Because at DC thru Audio freq you will never see any real increase in ratio performance, and just about zero cost to benefit ratio.

Now for higher freq AC applications, or if you're constrained for space and you aren't worried about increased noise - yes foils have a use, of course.  Foils are not really required for general LTZ Vref apps though - and remember the LTZ is very forgiving even on the absolute resistor values.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 02, 2018, 11:30:28 pm
Hello,

I am lagging a bit with the evaluation of the measurement values.
Here are results from Jasons 120R VHP202Z resistors. (all with datecode 1804).
Measurement setup is against my temperature stabilized Z201 1K #3 resistor.
All ratiometric evaluated from the 5V reference of one of my ADCs.

#1 (one dot on the top) 27.02.2018
Box: 1.10 ppm/K  (including noise)
LMS: -0.95 ppm/K @ 25 deg C (but very linear T.C.)
Box LMS 0.95 ppm/K (without noise)

#2 (2 dots on the top) 28.02.2018
Box: 1.12 ppm/K
LMS: -0.96 ppm/K @ 25 deg C (linear)
Box LMS: 0.96 ppm/K

#3 (3 dots on the top) 01.03.2018
Box: 0.47 ppm/K
LMS: -0.31 ppm/K @ 25 deg C (curvy)
Box LMS: 0.35 ppm/K

#3 shows visible larger T.C. on lower temperatures.
Jason measured only the 25-35 deg C part of this.

with best regards

Andreas





Title: Re: T.C. measurements on precision resistors
Post by: cellularmitosis on March 03, 2018, 02:01:27 am
#1 (one dot on the top) 27.02.2018
Box: 1.10 ppm/K  (including noise)
LMS: -0.95 ppm/K @ 25 deg C (but very linear T.C.)
Box LMS 0.95 ppm/K (without noise)

#2 (2 dots on the top) 28.02.2018
Box: 1.12 ppm/K
LMS: -0.96 ppm/K @ 25 deg C (linear)
Box LMS: 0.96 ppm/K

#3 (3 dots on the top) 01.03.2018
Box: 0.47 ppm/K
LMS: -0.31 ppm/K @ 25 deg C (curvy)
Box LMS: 0.35 ppm/K

VHP202Z, 120R, #1, #2, and #3
Results: roughly -0.9, -1.0 and -0.4 ppm/C.

Woohoo!  Glad to see such close agreement between two very different measurement setups!
Title: Re: T.C. measurements on precision resistors
Post by: babysitter on March 03, 2018, 07:32:58 am
But who is right?


Just joking. Notable agreement.

Das
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on March 03, 2018, 06:52:50 pm
...OR both results are less than accurate.  Mount the ratio resistor pair so they are at bias and proper thermal flow and sometimes you see a different story.  We've seen that many, many  times.

For instance testing a resistor pair flapping in the breeze you'd swear the TC ratio was positive, then mount 'em in a real circuit on a real board in a real enclosure and suddenly the ratio TC of the resistor pair has gone negative.  Or maybe it doesn't change.

The bottom line: Always test in a real circuit for the most accurate measure result, because you don't know anything for sure until then.

Title: Re: T.C. measurements on precision resistors
Post by: branadic on March 04, 2018, 10:35:27 am
If we had a third independant measurement, with a third independant setup, giving the same results, would you still doubt them?
And isn't it true to characterise a component, even though it might behave somewhat different within a given circuit? Is the component supplier characterizing the component within your circuit? No, he's characterizing the component as it is and chanes are it might behave different in it's final application, don't you agree?

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: mimmus78 on March 04, 2018, 10:53:25 am
If we had a third independant measurement, with a third independant setup, giving the same results, would you still doubt them?
And isn't it true to characterise a component, even though it might behave somewhat different within a given circuit? Is the component supplier characterizing the component within your circuit? No, he's characterizing the component as it is and chanes are it might behave different in it's final application, don't you agree?

-branadic-
If you want, I can do the third run.

Inviato dal mio ONEPLUS A5010 utilizzando Tapatalk

Title: Re: T.C. measurements on precision resistors
Post by: TiN on March 04, 2018, 03:28:48 pm
Quote
If we had a third independant measurement, with a third independant setup, giving the same results, would you still doubt them?
Even 10 measurements with incorrect data on 10 different setups would not make up for 1 correct measurement :).
Component supplier also provides test conditions for all measurement parameters (at least good one try to), so it's up to customer to decipher to see if component fit their requirements in their exact circuit or not. Serious customers also do inbound characterization on their own.
Title: Re: T.C. measurements on precision resistors
Post by: branadic on March 04, 2018, 04:01:44 pm
Quote
Even 10 measurements with incorrect data on 10 different setups would not make up for 1 correct measurement :).

So what do you want to say? That data measured by Andreas are wrong? That you do better then Andreas? Don't get your statement Illya.  :-//

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: TiN on March 04, 2018, 04:31:04 pm
All I want to say that amount of measurements does not matter , it is the accuracy of these measurements and specific setup/circuit requirements is what matters. That is what makes metrology valuable and necessary, not writing down bunch of digits and celebrating when one averaged something agree with other averaged something.

I'm puzzled why the fact that each measurement, especially down in ppm-area, affected by many variables, including temperature, voltage and current bias , way how leads attached, measurement system parameters and even mechanical constrains? That is what MisterDiodes pointed out. Electronics design is not just sum off all characteristics of each individual component, but it's how they work together. :-//
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on March 04, 2018, 07:38:58 pm
You can measure resistors all you want OUT OF CIRCUIT, free hanging in air and maybe come up with similar results.  I don't care if 2 or 10 or 1000 people measure resistors inaccurately and come up with matching inaccurate results, and I especially don't care when basically none of the measures is verified by an absolute, calibrated measure anywhere.  I know all the arguments about "relative measures".  I understand that, and I understand what Andreas is trying to do on a low budget.  That's not the point here, don't get me wrong - I just don't see where "free hanging" resistor tests really show how anything how resistors work in a real circuit - especially on a ratio pair that you are trying to magically extract TC measures down to sub ppm.

The entirety of any precision circuit - especially at PPM levels - is taken into consideration when you're at lower PPM.  Always, and especially since we're in the metrology section.  You must think of the entire circuit as a thermal SYSTEM  first as TiN pointed out.  With resistors and circuits like LTZ's it's all about achieving stable POWER OUT vs POWER IN, and ONLY when power flow is stable do you get as a by product a stable Vref output or stable resistance measure. Unless you have a stable thermal / power situation, your "Free Hang" resistor measure is just not very meaningful in a practical sense, no matter how its done.

My point is:  Especially on ratio resistor pairs - you always measure those pairs AT BIAS and MOUNTED exactly like they will be in final product.  That's because you NEVER know how --each-- resistor in the set transfers power back into the board as heat (which sets the apparent operating point temperature of each resistor), at typical OPERATING BIAS and operating THERMAL condition.  Does each individual resistor in the ratio set transfer heat into the board exactly like it does when it's free hanging?  Usually not - far from it especially for an unbalanced pair like 13k over 1k.  I don't care if you're using a Vishay Foils or PWW or Film or Diffused pair.  The final operating point of EACH resistor in the set matters (sometimes a LOT) when you're reporting TC ratio numbers down into .01ppm.

Even if you see some sort of TC mismatch on your free hanging, unbiased resistor pair test, sometimes you find that once the resistors are actually mounted in position they are more thermally matched and stay at a closer matched internal temperature, and now your ratio TC looks better than the free hang test (or TC even changes direction).  Sometimes you see the opposite, for instance when one resistor in the ratio pair is connected to a cooler ground or power trace than its mate, or maybe the position on the board doesn't allow for good thermal coupling, or maybe there is a fan blowing nearby pulling more heat away from one resistor of the pair.  Now the mounted resistor ratio TC doesn't look ANYTHING like the free-hanging test showed.  This stuff happens all the time in real life when you're exploring the low PPM world.

That's why I suggested: The one and only true REALISTIC and PRACTICAL test of an LTZ heater ratio set is to just run them on whatever LTZ board you've designed, soldered to your traces, mounted in your enclosure, running at equilibrium at your typical operating temperature.  That's the only accurate way to really know what you've got for resistor ratio performance.  At least you know what parameters actually matter in the final evaluation of the Vref.

The next question is - when you build an LTZ with resistor set X or resistor set Y - take a really hard look at your own ability of measuring an absolute voltage value, and see if spending a lot more $$$ on a resistor set will make any difference in the end.  That's all up to what you really need and your lab equipment list - but a lot of times: spending more money on resistors won't make any difference.

Usually what happens is you'll wind up building a Vref that's better than what you can ever really measure on your own equipment (unless you have multiple 732's or similar), or sometimes you realize how noisy that eBay DMM really is @ 7.2V :)

Have fun!
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 06, 2018, 08:08:40 am
Hello,

maybe I will have to improve my ratio measurement setup
since it is the first time that I am using it.

From the professional volt-nuts (like you) we are getting not much
help. Neither a manufacturer measuring setup photo nor any
measurements. You are welcome to contribute with your own
setup and some measurements.

It is not very helpful for me in your posts is that you are
shooting at a broad range of things without analysing
what the most likely error is.

But I also now that many professionals are doing things
from routine (we have done that always this way)
without knowing the background.

Or do you really think that a 200 mW resistor loaded with
constant 2mW (3.5 in the LTZ-cirquit) will have a significant
different behaviour than in final cirquit?
(What I have not shown is that the "free-hanging resistor" is
mounted afterwards in a aluminium case
and additionally shielded against air drafts).

I also really doubt that Jason has been asked by the manufacturer
if he wants to use his divider together with a 7.1V or a 7.2 zener.

If this is really relevant then the so called matched resistor pairs
would have to be considered as "marketing gag" to optimize profit
without any benefit for the customer.

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 06, 2018, 08:39:43 am
Hello,

some further ratio measurements on VHD200 12K5/1K resistors datecode 1804

#2 (2 dots) from 26.02.2018
-0.39 ppm/K linear regression coefficient for the ratio

unfortunately I have killed my ADC#26 by a short cirquit during mounting in the aluminium case.
(I really should not do that with a life system since at the connector there are high voltages (14V) and some processor pins too).
So I had to change to ADC#08 for the further measurements.

#3 (3 dots) from 01.03.2018
-0.57 ppm/K linear regression coefficient for the ratio

#3 (3 dots) reverse mounted (with the 1K resistor towards VRef and the 12K5 resistor to ground) from 02.03.2018
-0.71 ppm/K linear regression coefficient for the ratio (normalized to 12.5/1)

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 06, 2018, 10:09:33 am
Hello,

here the results of the VHD200 1K resistor parts in my standard measurement cirquit with buffered quasi differential 4 wire measurement:

As all results are relatively curvy especially below 25 deg C I have additionally calculated
the average TC from 25 to 35 deg C out of the LMS curve to be comparable to Jasons measurement.

VHD200#1 1K from 02.03.2018

Box: 0.60 ppm/K  (including noise)
LMS: -0.47 ppm/K @ 25 deg C
Box LMS 0.56 ppm/K (without noise)
Average 25-35 deg C: -0.73 ppm/K

VHD200#2 1K from 03.03.2018

Box: 0.41 ppm/K  (including noise)
LMS: -0.09 ppm/K @ 25 deg C
Box LMS 0.31 ppm/K (without noise)
Average 25-35 deg C: -0.37 ppm/K

VHD200#3 1K from 04.03.2018

Box: 0.57 ppm/K  (including noise)
LMS: -0.36 ppm/K @ 25 deg C
Box LMS 0.51 ppm/K (without noise)
Average 25-35 deg C: -0.63 ppm/K

Yesterday I have exchanged the 1K Z201#3 resistor against the 12K5 Z201#1 resistor in the heated reference box.
Today the first 12K5 measurement of the VHD200 resistors started.

with best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: cellularmitosis on March 06, 2018, 06:59:46 pm
Quote
#3 (3 dots) from 01.03.2018
-0.57 ppm/K linear regression coefficient for the ratio

#3 (3 dots) reverse mounted (with the 1K resistor towards VRef and the 12K5 resistor to ground) from 02.03.2018
-0.71 ppm/K linear regression coefficient for the ratio (normalized to 12.5/1)

I am surprised to see such a difference from reversing the leads!  On the other hand, the 1k resistor in that divider is the only resistors which seemed to behave very strangely (the shape of its T.C. response was different than the other resistors, see the first two graphs in https://www.eevblog.com/forum/metrology/t-c-measurements-on-precision-resistors/msg1434076/#msg1434076 (https://www.eevblog.com/forum/metrology/t-c-measurements-on-precision-resistors/msg1434076/#msg1434076) ).

----

Not strictly T.C. related, but I think this is the appropriate thread:

Does anyone have any information on the ageing drift of typical 1% metal film resistors?

It would be important to know, if for example you were designing an Kelvin-Varley divider -- at which decade can I get away with dropping to 1% metal film?
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 06, 2018, 08:46:15 pm
Hello Jason,

I am also surprised. But cannot answer this immediately.

Does anyone have any information on the ageing drift of typical 1% metal film resistors?

This is a wide field:
- cheap metal film resistor? (usually thick film)
- epoxy passivated metal film resistor? (hope that this is thin film)
- glass passivated thin film resistor?

- load life / shelf life conditions?
- humidity (oxidation) at your location.

the better resistors (PTF56, RC55Y) usually have some "typical" values in their data sheet.

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: cellularmitosis on March 07, 2018, 09:11:05 am
CAme across this: http://www.conservationphysics.org/satslt/satsalt.php (http://www.conservationphysics.org/satslt/satsalt.php)

Time to start buying some salts!

Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 10, 2018, 03:46:55 pm
Some further measurements on the VHD200 resistors. (12K5 part of the resistors)

The values are in the attached overview table.

I made up another measurement setup for the VHD ratio measurements as I have seen that the voltage ratio mode of the HP34401A is similar stable as my ADCs.
I use a 2*3-Wire configuration.
A stable 10V reference connects directly to the resistors.
The resistors are kelvin sensed between 0V and 10V (Sense inputs) and 0V and divider out (voltage inputs).
HP34401 is fixed in 10 V range.
Unfortunately I have forgotten to switch the 10 Gig input impedance on the first measurements (already in the table) so do not take these values as too serious. (corrected values will follow).

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 10, 2018, 03:48:45 pm
Time to start buying some salts!

I do not think that you want to have that nasty stuff (creeping almost everywhere) near of your precision equipment.
with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: cellularmitosis on March 10, 2018, 11:47:39 pm
I do not think that you want to have that nasty stuff (creeping almost everywhere) near of your precision equipment.

Hmm, good point.

However, I see two items on that list which are relatively safe.  Magnesium chloride is an ingredient in baby formula, and Sodium chloride tastes great on french fries.  Those two would give me 33% and 75% relative humidity, which should be enough to detect humidity sensitivity in resistors.

Title: Re: T.C. measurements on precision resistors
Post by: cellularmitosis on March 11, 2018, 12:40:20 am
As I mentioned in the cal club thread (https://www.eevblog.com/forum/metrology/usa-calibration-club/msg1447714/#msg1447714), I got lucky on ebay with a GenRad 1434 decade box which was in a bit of poor condition.  I have decided to sacrifice it, turning it into either some traveling transfer standards for the cal club, or standards which will stay at home and detect drift and shipping-induced hysteresis of other cal club transfer standards (possibly some Ultrohms!).

I made a few quick measurements of three of these resistors, just to get a ball-park idea of their tempco.  The first three 2k resistors showed -5.8, -6.3, and -5.6ppm/C from 25C to 35C.

Because the tempco's were negative, I decided to try my hand at a trick mentioned by zlymex: making copper-wire tempco-compensation resistors: https://www.eevblog.com/forum/metrology/spread-sheet-aided-design-of-compensation-for-7v-to-10v-step-up-resistor-set/msg895856/#msg895856 (https://www.eevblog.com/forum/metrology/spread-sheet-aided-design-of-compensation-for-7v-to-10v-step-up-resistor-set/msg895856/#msg895856)

The results are encouraging!  But also highlight some issues:

- There is a visible thermal lag between the main resistor and the copper-wire resistor.

You can see that when the temperature rises, the resistance initially increases, as the copper-wire resistor responds more quickly to the changing temperature.  Then, the GenRad resistor catches up, pulling the resistance back down to essentially where it started.

- My measurement system in its current configuration has about +/-1ppm of short-term drift.  That's no longer good enough for this sort of work.

(I have a few improvements to this setup which I'm working on right now).

Still, this looks promising for applications like this, where the goal is an isothermal environment to begin with.

Edit: a design using this approach will of course have to account for the resistance of the copper wire before the primary resistor is made.  In this case, its value should be reduced by about 0.14% to account for the copper resistance.

Edit 2: the copper-wire resistor is about 31 inches of 40AWG "magnet" wire, wrapped (bifilar) around a 10meg 1/4 watt resistor (which is just used as a cheap bobbin).

Edit 3: including screenshot of formula for required copper R value.
Title: Re: T.C. measurements on precision resistors
Post by: texaspyro on March 11, 2018, 01:11:48 am
Try some tubing around the copper resistor to provide some thermal lag to the outside world.  You might want to try different types of tubing, shrunk/unshrunk, etc.  Maybe in contact with the resistor.
Title: Re: T.C. measurements on precision resistors
Post by: Echo88 on March 11, 2018, 01:33:39 am
Nice copper-compensation-experiments, need to try this myself after ive characterised a few of mine. But i cant really see the thermal-lag-effect you mention.  ???
Title: Re: T.C. measurements on precision resistors
Post by: cellularmitosis on March 11, 2018, 01:45:05 am
But i cant really see the thermal-lag-effect you mention.  ???

zooming on the Y-axis helps make it more visible.
Title: Re: T.C. measurements on precision resistors
Post by: Vgkid on March 11, 2018, 03:25:32 am
Interesting , but inside of an enclosure you won't (or shouldn't) see rapid temperature shifts. Especially if you thermally lag the box with insulation inside.
Title: Re: T.C. measurements on precision resistors
Post by: amspire on March 11, 2018, 04:41:58 am
Interesting , but inside of an enclosure you won't (or shouldn't) see rapid temperature shifts. Especially if you thermally lag the box with insulation inside.
What you can get is effects from different amounts of self heating when a current is going through a resistor. If you have a 1ppm/C resistor, and you put enough current through it to raise it by one degree, you get a 1ppm shift. When you do the same to a -5ppm/C resistor and a 5ppm/C copper compensating wire, you can get up to 5ppm shift with the same current. Even if the resistor and the wire are in thermal contact, there will still be a heat gradient from the resistor to the wire.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 11, 2018, 05:13:00 am
Hmm,

wouldnt it be better to wind the copper to the other windings on the mica card instead of a extra bobin?

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: cellularmitosis on March 11, 2018, 05:25:36 am
Andreas, of course you are correct :). That didn’t occur to me until after I had finished :)

There might be some value in have a set of standalone copper resistors of various values, so that you could combine them for rapid prototyping, perform a verification, tweak as needed, then cut a final permanent length of copper wirre and wrap around the original bobbin.
Title: Re: T.C. measurements on precision resistors
Post by: Echo88 on March 12, 2018, 02:41:00 am
Doh, didnt see the second attached graph, but it was quite late when i was looking at your post.  ;D
Title: Re: T.C. measurements on precision resistors
Post by: TiN on March 12, 2018, 04:29:47 am
Here's data of TCR test of Caddock resistors from Inverted18650.

Resistor   Value    Tempco spec        Number Measured tempco Datalog chart
Caddock TF020R (http://www.caddock.com/Online_catalog/Mrktg_Lit/TypeTF.pdf) 1 k&Omega;  +/-5 ppm/°C 12 -0.96 ppm/K
Caddock TF020R (http://www.caddock.com/Online_catalog/Mrktg_Lit/TypeTF.pdf) 9 k&Omega;  +/-5 ppm/°C 9 +2.18 ppm/K
Caddock TF020R (http://www.caddock.com/Online_catalog/Mrktg_Lit/TypeTF.pdf) 20 k&Omega; +/-5 ppm/°C 7 -2.26 ppm/K
Caddock TF020R (http://www.caddock.com/Online_catalog/Mrktg_Lit/TypeTF.pdf) 5 k&Omega;  +/-5 ppm/°C 10 +2.99 ppm/K
Caddock TF020R (http://www.caddock.com/Online_catalog/Mrktg_Lit/TypeTF.pdf) 100 k&Omega; +/-5 ppm/°C 1A +1.71 ppm/K
Caddock TF020R (http://www.caddock.com/Online_catalog/Mrktg_Lit/TypeTF.pdf) 18 k&Omega; +/-5 ppm/°C 8 +3.59 ppm/K
Caddock TF020R (http://www.caddock.com/Online_catalog/Mrktg_Lit/TypeTF.pdf) 200 k&Omega; +/-5 ppm/°C 2 +3.20 ppm/K
Caddock TF020R (http://www.caddock.com/Online_catalog/Mrktg_Lit/TypeTF.pdf) 24 k&Omega; +/-5 ppm/°C 5 -1.28 ppm/K
Caddock TF020R (http://www.caddock.com/Online_catalog/Mrktg_Lit/TypeTF.pdf) 100 k&Omega; +/-5 ppm/°C 1E +0.74 ppm/K
Caddock TF020R (http://www.caddock.com/Online_catalog/Mrktg_Lit/TypeTF.pdf) 22 k&Omega; +/-5 ppm/°C 6 +3.80 ppm/K
Caddock TF020R (http://www.caddock.com/Online_catalog/Mrktg_Lit/TypeTF.pdf) 100 k&Omega; +/-5 ppm/°C 1D +2.75 ppm/K
Caddock TF020R (http://www.caddock.com/Online_catalog/Mrktg_Lit/TypeTF.pdf) 500 k&Omega; +/-5 ppm/°C 3 -2.03 ppm/K
Caddock TF020R (http://www.caddock.com/Online_catalog/Mrktg_Lit/TypeTF.pdf) 25 k&Omega; +/-5 ppm/°C 4B -1.06 ppm/K
Caddock TF020R (http://www.caddock.com/Online_catalog/Mrktg_Lit/TypeTF.pdf) 100 k&Omega; +/-5 ppm/°C 1B +3.69 ppm/K
Caddock TF020R (http://www.caddock.com/Online_catalog/Mrktg_Lit/TypeTF.pdf) 25 k&Omega; +/-5 ppm/°C 4A -0.58 ppm/K

(https://xdevs.com/doc/_Passives/tempco_tests/caddock/ctempco_1s.png) (https://xdevs.com/fres_caddock_t1/)(https://xdevs.com/doc/_Passives/tempco_tests/caddock/ctempco_2s.png) (https://xdevs.com/fres_caddock_t2/)(https://xdevs.com/doc/_Passives/tempco_tests/caddock/ctempco_3s.png) (https://xdevs.com/fres_caddock_t3/)(https://xdevs.com/doc/_Passives/tempco_tests/caddock/ctempco_4s.png) (https://xdevs.com/fres_caddock_t4/) (https://xdevs.com/doc/_Passives/tempco_tests/caddock/ctempco_5s.png) (https://xdevs.com/fres_caddock_t5/)

(https://xdevs.com/doc/_Passives/tempco_tests/caddock/caddock_loot1_1.jpg) (https://xdevs.com/article/caddock_news/) (https://xdevs.com/doc/_Passives/tempco_tests/caddock/caddock_loot2_1.jpg) (https://xdevs.com/article/caddock_news/)
Title: Re: T.C. measurements on precision resistors
Post by: cellularmitosis on March 12, 2018, 05:58:35 am
My computer seems to be allergic to those SVG files.  Here are screenshots in case anyone else suffers from the same problem.
Title: Re: T.C. measurements on precision resistors
Post by: TiN on March 12, 2018, 08:59:34 pm
Last 4 resistors tested (with one combined to check idea of action in two opposite TCR resistors in series).
Post with photos and numbers (https://xdevs.com/article/caddock_news/)

Live SVG and CSV for each run T1 (https://xdevs.com/fres_caddock_t1/),T2 (https://xdevs.com/fres_caddock_t2/),T3 (https://xdevs.com/fres_caddock_t3/),T4 (https://xdevs.com/fres_caddock_t4/),T5 (https://xdevs.com/fres_caddock_t5/)
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 12, 2018, 09:17:09 pm
Some further measurements of Jasons VHP202Z resistors 9K985 datecode 1739

#1 + #2 are a bit drifty during warm phase. #3 is stable.

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: cellularmitosis on March 13, 2018, 03:40:43 am
(with one combined to check idea of action in two opposite TCR resistors in series).

Cool!

I whipped up a little combinatorics in python to look for tempco-cancelling pairs of resistors.  I thought it would be useful among the forum members, so here is the script and the results (attached).

Here's an excerpt from the results for pairs of resistors:

Code: [Select]
1A + 1C = 0.02 ppm/C
9 + 4B = 0.03 ppm/C
10 + 4B = -0.12 ppm/C
10 + 4A = 0.17 ppm/C
1E + 7 = 0.24 ppm/C
9 + 4A = 0.28 ppm/C
9 + 5 = -0.34 ppm/C
1E + 5 = 0.35 ppm/C
2 + 3 = -0.39 ppm/C
11A + 4A = -0.42 ppm/C
12 + 4A = -0.42 ppm/C
11B + 4A = -0.43 ppm/C
1E + 4B = 0.44 ppm/C
1E + 1C = -0.47 ppm/C
8 + 7 = 0.51 ppm/C

Here's what the script thought 9 + 7 should be, so I have hope that my math is correct!

Code: [Select]
9 + 7 = -0.88 ppm/C

Here's an excerpt from the results for groups of three resistors:

Code: [Select]
9 + 12 + 4B = 0.00 ppm/C
2 + 1D + 3 = 0.01 ppm/C
9 + 11B + 4B = 0.01 ppm/C
1E + 5 + 7 = -0.01 ppm/C
8 + 4B + 7 = 0.01 ppm/C
1A + 12 + 1C = 0.02 ppm/C
1A + 11B + 1C = 0.02 ppm/C
1A + 11A + 1C = 0.02 ppm/C
9 + 11A + 4B = 0.02 ppm/C
1A + 4A + 1C = -0.03 ppm/C
6 + 1E + 1C = -0.04 ppm/C
1A + 4B + 1C = -0.06 ppm/C
1E + 4B + 7 = 0.07 ppm/C
1A + 10 + 1C = 0.09 ppm/C
9 + 10 + 5 = 0.10 ppm/C
1A + 9 + 1C = 0.11 ppm/C
6 + 5 + 7 = 0.12 ppm/C
1A + 5 + 1C = -0.12 ppm/C
2 + 1A + 3 = -0.12 ppm/C
10 + 12 + 4A = 0.13 ppm/C
1E + 4A + 7 = 0.13 ppm/C
1E + 8 + 1C = -0.13 ppm/C
6 + 8 + 1C = -0.13 ppm/C
10 + 11A + 4B = -0.13 ppm/C
10 + 11B + 4B = -0.14 ppm/C
10 + 11B + 4A = 0.14 ppm/C
10 + 12 + 4B = -0.15 ppm/C
10 + 11A + 4A = 0.15 ppm/C
8 + 4A + 7 = 0.15 ppm/C
9 + 4A + 4B = -0.15 ppm/C
1E + 4B + 5 = 0.17 ppm/C
2 + 1B + 3 = 0.17 ppm/C
8 + 5 + 7 = -0.18 ppm/C
1A + 7 + 1C = -0.19 ppm/C

A script for groups of four is left as an exercise for the reader :)

Forum member, if you are new to Python, try seeing if you can modify the script to also print out the total resistance of each combo, as an exercise.
Title: Re: T.C. measurements on precision resistors
Post by: TiN on March 13, 2018, 04:01:38 am
Cool, I can test 9+12+4B next.

Perhaps you can modify code to also calculate final "output" resistance, taking measurement data? ;)
All meters are calibrated within 90 day spec, so you can use absolute values.
Title: Re: T.C. measurements on precision resistors
Post by: RandallMcRee on March 13, 2018, 11:29:46 pm
No, not groups of four--but how about parallel combinations?

Randy
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 15, 2018, 09:59:10 pm
Again some results:

this time VH102K - resistors 10K0 with datecode B0641:

all T.C.s have good linearity.

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: TiN on March 15, 2018, 10:39:59 pm
That's what I like about BMF resistors, usually they don't have curveys and other non-linearity stuff.
More runs:

Resistor   Value    Tempco spec        Number Measured tempco
Caddock TF020R 4B + 9 + 12 35 k&Omega;  3S Calculated by cell : 0.00 ppm/K -0.19 ppm/K (https://xdevs.com/fres_caddock_t6/)
Caddock TF020R 4A + 10 30 k&Omega;  2S Calculated by cell : 0.17 ppm/K -0.17...+0.30 ppm/K (https://xdevs.com/fres_caddock_t6/)
Caddock TF020R 1A + 1C 200 k&Omega;  2S Calculated by cell : 0.02 ppm/K -0.24 ppm/K (https://xdevs.com/fres_caddock_t7/)
Keithley 2001 R354 100 M&Omega;   +8 ppm/K ? (https://xdevs.com/fres_caddock_t7/)
Keithley 2001 R366 PTF65 T16 1 M&Omega;   -2.87 ppm/K (https://xdevs.com/fres_caddock_t7/)
Keithley 2001 R365 PRC HR175N 0.1% 78.7 k&Omega;   +2.70 ppm/K (https://xdevs.com/fres_caddock_t7/)
Keithley 2001 R358 PRC HR125N 7.15 k&Omega;   +3.07 ppm/K (https://xdevs.com/fres_caddock_t8/)
Caddock 1737 network element 89.982 &Omega;   -1.70 ppm/K (https://xdevs.com/fres_caddock_t8/)
Edwin PWW 70K 70.006 k&Omega;   +1.80 ppm/K (https://xdevs.com/fres_caddock_t8/)
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 18, 2018, 01:13:19 pm
Hello some further measurements on VHP202Z 19K97 resistors with datecode 1739

It seems that Jason has intermixed his #1 and #2 value within his table.
His single measurements correspond to my #1 and #2 values.

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: cellularmitosis on March 18, 2018, 03:48:15 pm
Oops :). Thanks again Andreas :)
Title: Re: T.C. measurements on precision resistors
Post by: branadic on March 19, 2018, 09:22:51 pm
VHP202Z, 70k, #1, #2, #3

Results: about -0.55ppm/C, -0.6ppm/C, and -0.45ppm/C.

Here I extended each run to multiple ramps, eventually settling on three ramps up and down, at 5min/C, with 30min plateaus at the top and bottom of each run.

Additionally, I added a "Savitsky-Golay" smoothing filter (raw data in light blue, filtered value in dark blue).  Thanks to Conrad Hoffman for mentioning this filter!  https://www.eevblog.com/forum/metrology/data-smoothing-excel/ (https://www.eevblog.com/forum/metrology/data-smoothing-excel/)

Savitzky-Golay is fine, but I found the fastsmooth filter implementation is awesome as well and easy to implement in C too:

https://de.mathworks.com/matlabcentral/fileexchange/19998-fast-smoothing-function (https://de.mathworks.com/matlabcentral/fileexchange/19998-fast-smoothing-function)

-branadic-

Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 20, 2018, 09:59:17 pm
Hello,

to come back to the VHD resistors and the ratiometric measurement by my ADCs.

The math calculation has shown that when the 1K resistor is mounted towards GND and the 12K5 resistor is mounted towards VREF I get around 0.022 ppm/K error for a typical gain drift of 0.02 ppm/K according to the data sheet of the LTC2400.

The other way round (12K5 to ground and 1K to VRef) the same gain drift of 0.02 ppm/K generates 0.27 ppm/K error. That simply due to the fact that I only measure the divider output. To correct for the error I would have to measure also VREF so that the gain drift could be corrected. Instead the calculation with the nominal VREF leads to a large error.

I have made several measurements to find out if the results can be reproduced (and yes the errors are systematic) and a ratiometric measurement on a 10V reference with a HP34401A to find out which result is really true.

It is stated clearly that the measurements with the 1K resistor towards ground are those with the lesser error.
a) they agree with the HP34401A measurements
b) If I calculate the difference of the 12K5 and the 1K tempco of the single measurements I get the values of the HP34401A measurements.

On the HP34401A I first made the error that I did not switch to the high impedance mode in my software for the measurement logging. (so the first measurements were with 10Meg input impedance). But even for this error the relative measurements are robust.

attached the summarized measurements of the VHD resistors.

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: cellularmitosis on March 20, 2018, 10:16:46 pm
It seems strange that the tempco of ratio #1 is actually better than the individual tempcos of its two resistors, despite the fact that they are both negative (I would have expected a result which was some kind of average of the two)

Edit: and as always, thanks so much for your hard work on this Andreas!
Title: Re: T.C. measurements on precision resistors
Post by: e61_phil on March 20, 2018, 10:19:23 pm
No, not groups of four--but how about parallel combinations?

For the TC it doesn't matter if you put the resistors in series or in parallel
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 21, 2018, 10:32:24 pm
(I would have expected a result which was some kind of average of the two)

Why that: we have small changes on the 2 resistors so in first order we actually get the difference in T.C. for the divider.

And finally the 70K VHP202Z resistors with datecode 1804

All are a bit drifty during warm phase.
to check if it is only hysteresis or permanent drift I repeated the measurement on 70K#3
Result is a average drift of 1.8 ppm during the both measurements.

And finally a overview of the VHP/VH resistors

with best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: cellularmitosis on March 21, 2018, 10:37:32 pm
Why that: we have small changes on the 2 resistors so in first order we actually get the difference in T.C. for the divider.

Ah, thank you, I wasn't thinking clearly  ::)
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on April 01, 2018, 07:09:11 am
And again some measurements on 12K0 8G16 resistors from G.R.

These are from the replacements that branadic got on his 18K to 12K stripped resistors.
Datecode is 1807

All resistors show a relative large hysteresis (more than +/-10ppm) over my 10 .. 40 deg C range.
So obviously the epoxy/silicone is interacting with the resistance wire.

T.C. is relative low on all measured devices. (better than the 5ppm/K max specified).

But 3 samples show additionally a significant drift up to nearly 6 ppm (see overview table)
between the measurements of 2 days, which also can be seen as
open hysteresis curve on the single measurements.

with best regards

Andreas


Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on April 02, 2018, 03:56:55 am
Just out of curiosity - were those G.R.'s showing hysteresis thermal cycled at all before testing? 

I ask that because we had some G.R. 8E16A 13k's recently that had a bit of that hysteresis before installation - but once the boards were manufactured and stress relieved after soldering (thermal cycled) as per GR's suggested procedure for our application the hysteresis was greatly reduced or just went away.

The need to thermal cycle new resistors after assembly is common among the precision resistor makers - even Vishay VHP's and Z-foils have a recommended PMO (Post Manufacturing Operations - thermal cycle procedure) that varies by the resistor model, expected load condition, temperature range and application.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on April 02, 2018, 06:47:51 am
Hello,

no there was no PMO from my side (and obviously also from manufacturer).
I also think that the hysteresis will go down to the "normal" values of around 5 ppm in this case over some wear in time.
These resistors are still "too fresh".

For the PMO procedure:
how much does it really help or does it only polish up the measurements for a few hours?

On some (old from datecode) 8G16 resistors I have made the experience that baking at 70 deg C gives
reduced hysteresis for some days which increases over 2 weeks if you have enough humidity (50-60% rH normally in my case).

https://www.eevblog.com/forum/metrology/t-c-measurements-on-precision-resistors/msg1374819/#msg1374819 (https://www.eevblog.com/forum/metrology/t-c-measurements-on-precision-resistors/msg1374819/#msg1374819)

so for me it seems that baking is only a temporary aid, which could perhaps help for new devices but has not much relevance on devices with some wear in. (may of course vary with local air humidity).

with best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: ap on April 02, 2018, 07:10:01 am
PMO for VPG, according to VPG FAEs, is solely helping in reducing future drifts that would occure under load. If a resistor is operated under low load (shelf life conditions) it does not help. PMO effects for these resistors cannot be compared to other resistors. Epoxy resistors have different effects too, as already stated (humidity).
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on April 02, 2018, 05:05:53 pm
Actually -   "No Load" would be "No Load", and working with Vishay manufacturing Israel: the PMO reduces 1000hr drift / hysteresis effects at -all- power dissipation levels over 0 mW on a 10K VHP.  We've recently worked with them directly to confirm that fact; and a specific PMO was developed to meet a project drift spec at very low and variable  power levels.   Any resistor operating at true 'shelf life" conditions as defined by Vishay would really have to be at -zero- power, and I can't think of a good use case for that.

And yes - on the GR's we tested the conditioning thermal cycles had long-lasting positive effect (it's part of the board conditioning anyway), and the hysteresis hasn't returned after several months...so I'd say yes that's a positive factor under real load conditions (10V bias on 13k => 8mW), at least on our "real world" test case where the end product runs 24/7/365.




Title: Re: T.C. measurements on precision resistors
Post by: e61_phil on April 03, 2018, 10:40:28 am
Any resistor operating at true 'shelf life" conditions as defined by Vishay would really have to be at -zero- power, and I can't think of a good use case for that.

If you use such a resistor as your (working) standard (private, at home) then it will last most of the time with zero power.
Title: Re: T.C. measurements on precision resistors
Post by: TiN on April 03, 2018, 12:42:48 pm
Why is it suddenly zero power , when used as working standard at home? Private households don't apply magic, and resistor still powered by DMM current source, even used alone...
I can definitely see different hysteresis and resistance deviation just from current change from different DMMs, especially on PWW type.
Title: Re: T.C. measurements on precision resistors
Post by: ap on April 03, 2018, 01:16:00 pm
VPG in their data sheets (some VHP) defines shelf life identical with less than 10mW load. Aging is driven by environmental effects and by power applied. They consider 10mW low enough to make no difference to shelf storage.
Title: Re: T.C. measurements on precision resistors
Post by: e61_phil on April 03, 2018, 02:11:28 pm
Why is it suddenly zero power , when used as working standard at home? Private households don't apply magic, and resistor still powered by DMM current source, even used alone...

I said most of the time. Which should be important for the drift. But, you are right, hysteresis is another story.

PS: I said private, because I don't wan't to start a discussion about if a VHP resistor is a "standard"
Title: Re: T.C. measurements on precision resistors
Post by: BNElecEng on April 03, 2018, 05:49:46 pm
Mister Diodes, could you please elaborate on how you burn-in the assembled boards you mentioned? I've tried looking up Post Manufacturing Operations but I'm coming up dry.
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on April 03, 2018, 05:59:36 pm
VPG in their data sheets (some VHP) defines shelf life identical with less than 10mW load. Aging is driven by environmental effects and by power applied. They consider 10mW low enough to make no difference to shelf storage.

Not at all.  You have to understand what Vishay datasheets leave out for VHP and Z-foil products, and don't ever take those at face value.

For instance - we just got done developing a a spec for a 10k VHP101 where we have to watch 1000hr life and hysterisis, and we were finding out the standard datasheet specs weren't exactly lining up with our test results.  That's when we started working directly with the source at Vishay Isreal and tracked down some better info.  For instance when they check TCR, that always at lowest possible power or <100uW (to avoid self heating).  Every mW power dissipation is going to affect 1000hr drift by up to 0.5ppm and affect temp by about 0.1C when mounted on a typical 1oz Cu PCB (but depends entirely on the actual mounting method and enclosure, air flow, etc).  The PMO operations are critical to get maximum performance for our application even at power levels of 10uW to 100uW.  Let alone 10mW.

Oh - and that VC they say is essentially zero on the standard datasheets?  In reality you find out that's more like a 3ppm/V on some of their VHP and Z-Foil ratio resistors on values over 1k.  Head's up if you're using these on an application where the resistor sees variable bias - say for the input of an ADC front end or similar.  That's why went back to a sealed PWW resistor for that location - for virtually no VC effect!.

So when you get down into PPM performance:  Every uW power and bias point really matters!

It all depends on the precision BMF product and model number so you have to work with Vishay manufacturing direct on a specific application - then you'll learn more about what's behind the datasheets.




Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on April 03, 2018, 06:21:50 pm
Mister Diodes, could you please elaborate on how you burn-in the assembled boards you mentioned? I've tried looking up Post Manufacturing Operations but I'm coming up dry.

This was for a client project so I can't really give you an exact step-by-step - but nothing wrong with you contacting Vishay Precision Group yourself with your specific application production target goals.  You'll want to be a customer of VPG (that helps a lot :) ) and remember every application is different.  You'll need to know temp range range required, bias/power  points, mounting method, an idea of thermal resistance to ambient, target 1000hr, 2000hr and 1 hyr drift rates, maximum hysteresis, etc.  It comes down to thermal cycle procedure after your board has the precision resistors mounted and cleaned - and you'll have to look at your board assembly to find out what parts can be on the board while the resistors are being conditioned / stress relieved at higher / lower temps, and then perhaps you add the remaining parts after resistor conditioning.  Typically you will come up with a heat/ cool procedure with a dwell time at each level.  This will make small changes to the end product, but when you're chasing PPM sometimes this makes all the difference in making your client happy or not.

Like the Vishay datasheets all say:  Contact Vishay Precision Group for details of PMO procedure....It will all be different depending on what model resistor you're getting, what value, what tolerance,  etc.

Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on April 03, 2018, 07:21:27 pm
To some degree, the PMO (or thermal shock) varies depending on the particular resistor technology and in the case of Vishay parts, the particular model.  PMO is done without power generally although some specs do call for it in certain instances.  The temperature extremes used also varies depending on the part or technology, it is different for PWW resistors than film/foil.  The military thermal shock specifies -55°C to +125°C or +150°C (again depending on the resistor) and sometimes the lower temperature is higher than -55°C.  Initially, thermal shock was developed to try and weed out so-called defective resistors, those that may go out of spec at some premature time or may fail due to possible manufacturing flaws.  Later, it was applied to resistors for the purpose of 'speeding up' the aging process as such, an attempt to reduce early stage drift (1st year).  This 'speeding up' using thermal techniques does not produce substantially predictive results, it does reduce initial aging but not within an accurately predictable range.  The number of cycles also can vary, 5 tend to be the usual number but it can be more or less.

Resistor drift as a group is generally predictable based on history of measurements.  For example when a data sheet says that a particular resistor type will change by X% because of a certain prescribed condition (such as power, temperature, soldering, ect.), you can be pretty certain that as a group most or nearly all resistors will stay within that percentage.  This specification is by actual testing, not mathematical prediction.  The problem is that resistor drift is essentially an uncontrollable characteristic, each resistor is going to behave a bit differently than the next when drifting, it is not possible to accurately predict the drift of any one resistor within a group except by chance.  Drift as a whole is only specified on the basis of past performance of fairly large quantities of parts.  In the case of the so-called 'cheap' resistor, it is not designed to have a low drift characteristic, merely examine the drift specifications in the resistor data sheet and you will see very significant drifting for the same or similar conditions that precision resistors will exhibit much lower drift for.  This also means that 'cheap' resistors will generally not develop much lower drift rates with time like the better precisions do.

Trying to use 'cheap' resistors for a precision application is like trying to change the proverbial sow's ear into a silk purse.

One other note, cheap resistors are going to have significantly higher noise levels than the best precisions, PWW resistors do not exhibit 1/f noise for example, virtually all other resistor types do to some degree.  PWW and BMF have the lowest overall noise as well and that is another very important characteristic, especially if you're making a high precision Vref.
Title: Re: T.C. measurements on precision resistors
Post by: splin on April 04, 2018, 12:40:57 am
Every mW power dissipation is going to affect 1000hr drift by up to 0.5ppm and affect temp by about 0.1C

Did Vishay suggest that the additional drift is (mostly) a result of the 0.1C temperature elevation alone or due to some ageing mechanism triggered by the current flow, independant of temperature? What might that be - electromigration? That would, with my very limited knowledge in this area, be surprising given the much lower current density (j) compared to thin film resistors (approx 100x thicker). My understanding is that you'd expect electromigration rates around j^2 or 10,000x higher for thin film (but that also significantly depends on the composition of the resistive element) and I don't believe that thin film resistors are anywhere near that bad.

There's no way that 0.1C alone could cause that much drift given that Lymex and Dr Frank have seen long term drifts better than the datasheet (typical?) of < 2ppm/6 years and there's no way they could have maintained the temperature to << 0.1C over long periods! (Of course you did say 'up to 0.5ppm' which may apply to resistance values significantly different to their's).

The datasheet power derating graph from 70C to 125C implies .37C/mW which is significantly different to the above. Is the 0.1C the temperature rise of the BMF element itself or the metal can and thus measurable without dismantling the part?

Quote
Oh - and that VC they say is essentially zero on the standard datasheets?  In reality you find out that's more like a 3ppm/V on some of their VHP and Z-Foil ratio resistors on values over 1k.

Shock! Surely you're not suggesting that Vishay's datasheet (< 0.1ppm/V) is anything but 'Legal, decent, honest and truthful' (the UK Advertising Standards Authority's mission statement)? I expect the 'values over 1K' exception is clearly detailed in the microdot at the end of the disclaimer section.  ::)
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on April 04, 2018, 01:27:30 am
According to Vishay, as stated, every mW of power increases drift up to an additional 0.5PPM (from zero power condition)/1K hours and each mW will raise the internal temperature by 0.1°C by self-heating.  It has nothing to do with electro-migration or anything else.  Vishay's drift specification is with zero power applied, i.e., sitting on the shelf, applying power changes the spec.  If you have any argument with the above statement, take it up with Vishay, it is their statement but you have to talk to Israel because nobody else seems to know anything about it at the rep or distributer level.

Yes, it is the temperature rise of the resistance element itself but it can be affected by its environment as stated by MisterDiodes.

Remember, this is all lumped together when you're measuring resistance on a DVM so what you're seeing on the meter is just a sum total of what's going on in the element, you cannot separate out any of those parameters by simply measuring the resistor.  Each parameter must be measured in isolation or it is invalid.

Above all, don't forget that Vishay data sheets do not tell the whole story nor do they cover every use scenario.  The only real indication is when you put that resistor in the actual circuit under actual operating conditions; measuring it on a DVM in air is not the same thing.  For that matter, measuring it on a resistance bridge does not necessarily produce the same result either unless the conditions are the same as the operating circuit.

You are really wasting time measuring when you should be testing in the actual circuit where it counts, not on a DVM.
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on April 04, 2018, 03:38:12 am

Shock! Surely you're not suggesting that Vishay's datasheet (< 0.1ppm/V) is anything but 'Legal, decent, honest and truthful' (the UK Advertising Standards Authority's mission statement)? I expect the 'values over 1K' exception is clearly detailed in the microdot at the end of the disclaimer section.  ::)

Not only that, but it that VC spec can go to 5ppm/V if you're spec'ing for a defense application - following full MIL test procedures.  In other words, the more critical the final application, the wider the tolerances become on the "As Delivered" resistor datasheet SPECIFIC to that particular resistor design and application.  Even though the resistor itself might be basically the same as a non-MIL model.

When you work directly with Vishay on PMO, you will get a worksheet and define all aspects of your final use, target limits, max temperature range, etc.  At that point you are assigned a unique part number for your resistor model.  That is your Vishay's reference to your company resistor part number & project application and references your company-specific datasheet.  It's not like you're using the general datasheet from the sales department - that's only the starting out point.

Again - it depends on what model resistor, value, how it's mounted, trace width, copper weight, duty cycle etc.  It also depends on resistor size and how much you're under-rating...for instance at any given low power you can go to a larger resistor and generally you see less of an load-dependent effect - at the expense of more board real estate and somewhat higher cost.

The value of 0.1°C temp rise / mW depending on the resistor element size and thermal coupling to board and to ambient.  That should be considered only a "typical" value as described by Vishay when it's mounted on a PCB with 1Oz traces for the VHP101x model we are designing for.  Other resistor designs will be different.   THAT NUMBER IS NOT guaranteed by Vishay because they have no control over final board design thermal flow.  That parameter is marked "As Tested in Application Only" on the delivered datasheet.

Remember that when Vishay describes the resistor value changes you'll always see the words "Up To" - as Mr. Pettis points out every resistor will have a somewhat unique random response.  For our client we have to calculate a very specific documented expected operating uncertainty and maximum drift for the first 1000hr, 2000hr and 1yr over several hundred circuit modules, each containing about 5 to 8 precision resistors.  Because this is a critical application, all calculations and manufacturer expected drift rates, expected MTBF, etc. must be included for review as part of "deliverables acceptance inspection" by customer.
Title: Re: T.C. measurements on precision resistors
Post by: texaspyro on April 04, 2018, 03:48:23 am
Because this is a critical application, all calculations and manufacturer expected drift rates, expected MTBF, etc. must be included for review as part of "deliverables acceptance inspection" by customer.

Soooo... you mean you can't just bung in a random Chinese carbon comp and call it a day?    :-//   :-DD
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on April 04, 2018, 04:00:52 am
Yeahhhh, well, not really  :-DD  These customers have a lot at stake and that means they make sure everyone they buy from has to show it's done right...and that means a paper trail for every part, every procedure.
Title: Re: T.C. measurements on precision resistors
Post by: texaspyro on April 04, 2018, 04:24:15 am
Yeahhhh, well, not really  :-DD  These customers have a lot at stake and that means they make sure everyone they buy from has to show it's done right...and that means a paper trail for every part, every procedure.

Meh... paper grows on trees and ink is cheap.   Tis' easy to dummy up some paperwork and specs... just look at Vishay's (and pretty much every other) datasheet.    And, if caught,  you would probably look fetching in that stripey / checkered / orange prison garb.    :-DD
Title: Re: T.C. measurements on precision resistors
Post by: e61_phil on April 04, 2018, 10:59:40 am
Oh - and that VC they say is essentially zero on the standard datasheets?  In reality you find out that's more like a 3ppm/V on some of their VHP and Z-Foil ratio resistors on values over 1k.  Head's up if you're using these on an application where the resistor sees variable bias - say for the input of an ADC front end or similar.  That's why went back to a sealed PWW resistor for that location - for virtually no VC effect!.

Do you have more information about the VC? I used three (I feared the VC) 70k VHP101 in a application in which the resistors see -21..21V. I compared the linearity of the whole circuit against a 3458A and the linearity was much better than 1ppm over the full range. This already included the (non-)linearity of an AD5791 DAC. Therefore, I would expect a much better VC than 3ppm/V from the VHP101.
I also saw around 3ppm/V in the Z201 datasheet. I asked the german VPG guy, but he can't tell me much about it.
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on April 04, 2018, 04:32:06 pm
As Mr. Pettis noted, most of the Vishay sales and field engineers won't have much to say (even if they know what VC is) but when you talk to Vishay manufacturing Israel you'll get a more complete answer.  At least that's how it worked in our case.

That "Up To VC" has a lot to do with resistance value,  temp range of your application, the actual resistor model used, bias point,  PMO, mounting method, etc.  That does NOT mean that EVERY resistor will show 3ppm/V over a 42 volt bias change over ALL temperatures and power levels!  However if you DID see that, what Vishay is saying you would still be within normal operating parameters according to their datasheet...and there would be no reason for (their) concern.

If your resistor is under 1k you will probably see smaller effect, at 5k to10k or over you'll see larger effect when working OVER the required operating temp range.   For instance on this industrial test case the required temp operating range is -10C to +60C.  If you're going MIL spec to 125C or 155C or down to -55C (for instance) your datasheet will look different.

Also note that the VC will appear larger on some of the Z-Foil ratio resistor design we were looking at (dual resistors in one package) vs. using 2 discrete resistors.  Yes that ratio resistor construction gets you two resistors in one thermal package, but there are considerations to look at when the resistive elements get smaller - they tend to heat up quickly, but cool down is dependent on thermal flow out of the package.  Sometimes that's an important consideration if you're looking at back-to-back signals at variable bias levels:  If you had a higher bias power signal flowing through the resistors for a few seconds then switch to a lower level - how long does it take for the resistor ratio to cool down internally?  That all depends on how heat flows on your assembly.

Again, you'll have to talk with Vishay Manufacturing Israel on your exact application use for your exact resistor model and at what value.  There are lots of variables in play, and every situation is different.
Title: Re: T.C. measurements on precision resistors
Post by: e61_phil on April 04, 2018, 05:26:33 pm
Thank you very much for these informations!

I used the resistors well within their specifications. Temperature is stabilized to 38°C +/-0,01°C and so on. My experience was that the resistors are much better than 0.1ppm/V. But perhaps I had some luck.

My last off topic (VC and not TC) question ;): Is there an "easy" way to measure the voltage coefficient of resistors? I know some techniques for high values resistors with high voltages, but nothing for resistors with 100k or less.
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on April 04, 2018, 06:08:21 pm
That's always the big question - because changing the bias point can give you a VC change, but that also causes a temp change...which could make the end result better or worse, depending on actual TCR at that operating point and at your thermal flow.

But there is one defined measurement method way which actually has an interesting hidden use on Vishay datasheets.

Vishay measures VC using the old MIL-STD-202-309.

In a very condensed nutshell:

The VC is computed as VC = (R-r)100 / 0.9Er.

R= Resistance at continuous working voltage, r=resistance at 0.1 * Rated Working Voltage and E = Rated Continuous working voltage.

You apply 0.1 Rated working voltage and let resistor come to equilibrium in your circuit and grab a measure on "r"...then apply your continuous rated working voltage for no more than 1/2 second in any 5 second interval...Grab your "R" measure as quick as possible during that max 1/2 second pulse...as close to the beginning of the pulse as possible, before the majority of heating comes in.

Run the numbers and that's how Vishay measures VC.

The interesting part is that Vishay claims that there is no VC below 1k resistance value on their foils (which is not exactly true).  The reason they can get away with that is because MIL-STD-202-309 was only defined for resistors of value 1k and over... :)

Take that for what it's worth.  Vishay BMF parts are not necessarily bad, in fact they can be very good.  The problem is you always have to lift the veil on their datasheets.

Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on April 04, 2018, 06:43:13 pm
You have to remember, when you are measuring a resistor as a two (or four) terminal device, you are measuring the sum total of what is going on inside the resistor, all of the operating variables are in play and what you are seeing is the sum total.  If you want to measure any one given parameter, it must be done in isolation, which in some instances can be difficult, otherwise you are still just measuring interactions between parameters.  For instance, you cannot accurately measure humidity effects without holding all the other parameters constant, otherwise you will get an erroneous measurement.  Since few if any have done controlled humidity measurements correctly on resistors, I cannot consider any of the statements about humidity effects on any resistors as valid here.

For instance, the interaction of VC and TCR; the TCR could be positive and the VC negative, in which case you'll see the net sum difference which by chance could be quite small, they could also be of the same polarity in which case you would see a much larger difference, which on the outside would appear as a larger TCR.  In the case of multiple resistors operating in a circuit, such as you noted, you will see the net sum total of all of the parameters interacting with each other including environmental.  Again, depending on the individual components, you may see a very small change in output or a larger change in output, it may not be linear either, it could be 'bumpy' and rest assured it will not be the same for each circuit with different components.

This is one of the reasons that we have stated that testing the components in the actual circuit under actual operating conditions will give you a much better idea of actual performance vs. taking a bunch of  measurements on a DVM (or resistor bridge for that matter) individually.  That will tell you very little about how they will perform as a group in a circuit.

Just to set the record straight again, PWW resistors do not have VC nor do they have 1/f noise.  BMF appear to have lower 1/f noise than the other film/foil types, this is based on published papers which I have not verified myself for the BMF resistors.  Like most resistor parameters, VC has a ± limit and any one individual resistor can be anywhere within that range, just like TCR or tolerance, it is unlikely that the VC parameter has an actual zero value though due to the physical effect that generate it. PWW resistors consistently have the lowest inherent noise level possible with the BMF appearing to be very close behind.
Title: Re: T.C. measurements on precision resistors
Post by: Kleinstein on April 04, 2018, 07:05:10 pm
That's always the big question - because changing the bias point can give you a VC change, but that also causes a temp change...which could make the end result better or worse, depending on actual TCR at that operating point and at your thermal flow.

But there is one defined measurement method way which actually has an interesting hidden use on Vishay datasheets.

Vishay measures VC using the old MIL-STD-202-309.

In a very condensed nutshell:

The VC is computed as VC = (R-r)100 / 0.9Er.

R= Resistance at continuous working voltage, r=resistance at 0.1 * Rated Working Voltage and E = Rated Continuous working voltage.

You apply 0.1 Rated working voltage and let resistor come to equilibrium in your circuit and grab a measure on "r"...then apply your continuous rated working voltage for no more than 1/2 second in any 5 second interval...Grab your "R" measure as quick as possible during that max 1/2 second pulse...as close to the beginning of the pulse as possible, before the majority of heating comes in.

Run the numbers and that's how Vishay measures VC.

The interesting part is that Vishay claims that there is no VC below 1k resistance value on their foils (which is not exactly true).  The reason they can get away with that is because MIL-STD-202-309 was only defined for resistors of value 1k and over... :)

Take that for what it's worth.  Vishay BMF parts are not necessarily bad, in fact they can be very good.  The problem is you always have to lift the veil on their datasheets.
That definition of the VC is odd: in the formula it kind of assumes the resistance would linearly change with voltage. However then they use the delay for getting a self heating effect and this would cause an effect proportional to V² instead. No wonder they get odd numbers.

If it is just self heating, there should be a simple connection to thermal resistance and TCR. 
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on April 04, 2018, 07:13:34 pm
The VC parameter is not associated with heat, it is applied voltage, the effect is the electrostatic field of the applied voltage on the extremely thin resistive element, it 'tweaks' the element physically causing a change in resistance.  This is in addition to all of the other parameters which have an effect on the resistive element, what you see at the terminals is a sum of parameters on the element.  As shown, each parameter must be isolated in order to measure it accurately otherwise you're measuring multiple parameters at once.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on April 11, 2018, 09:20:07 pm
Hello,

some further measurements
this time PTF56 resistors 25K2 (5ppm/K in data sheet) =     
PTF5625K200BZEB / PTF25.2KDCT-ND  from DigiKey.

with the appropriate 10K counterparts and a little heater this could give a nice 7 -> 10V transfer.

some examples covering the whole range + the overview sheet

With best regards

Andreas

Edit: .csv added

Title: Re: T.C. measurements on precision resistors
Post by: cellularmitosis on April 11, 2018, 09:28:33 pm
Very interesting to see not only great TC performance, but also such a variance in the shape of the TC curve.  With a bit of binning, it looks like you could find resistors which had a "zero" TC point near room temp, or combine pairs of resistors which had opposing slopes.
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on April 15, 2018, 03:10:07 am
It's not always all about TC - On those PTF56 / 65's watch out for that little part on the datasheet where load life drift is spec'd in percent, not ppm.  Even at a few mW power these tend to have the wobblies (and a bit more noise) over time.  It just depends on how stable a divider you need, and what noise level you're shooting for - You'll get what you pay for.
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on April 15, 2018, 08:21:40 pm
From a production standpoint, by the time you start paralleling wobbly resistors and that added cost of assembly and labor time in sorting resistors etc, it makes more and more sense to just use a much more stable PWW and get rid of "excess" 1/f noise in the first place - and wind up with a much more robust system. 

IF that's important in your application and cost target. Everyone's needs are different.   The way I look at it:  By the time you've bought 3 or 4 PTF56's you might just as well get a decent PWW anyway, if that works for whatever you're building.  That's usually the whole reason why you pay for better resistors for certain applications.

There are other places a PTF56/65 could be used where you need a bit lower TCR but long term drift and more noise could be tolerated, or maybe you need something sort of accurate but economical for AC, etc.  OR maybe you want a Vref where it can be calibrated often, and maybe it only has to be "low drift" for shorter periods of time, etc.
Title: Re: T.C. measurements on precision resistors
Post by: cellularmitosis on April 18, 2018, 02:05:16 am
CAme across this: http://www.conservationphysics.org/satslt/satsalt.php (http://www.conservationphysics.org/satslt/satsalt.php)

Time to start buying some salts!

A few days ago I hacked up two small mason jars to act as controlled humidity environments.  I put salt in one and magnesium chloride in the other, then poured in some hot water.  I rigged each lid with a Si7021 sensor (temp + humidity).

This evening I took some measurements:

Code: [Select]
Sensor #1 (NaCl): 82.9% humidity
Sensor #2 (MgCl2): 48.4% humidity

I then swapped the lids, waited about 45 minutes, and measured again.  Here are the results:

Code: [Select]
Sensor #2 (NaCl): 80.0% humidity
Sensor #1 (MgCl2): 51.1% humidity

It looks like this level of humidity regulation is "good enough" to start taking some resistor humidity coefficient measurements  :-DMM  \$\Omega\$

Edit: Note that this differs significantly from the values listed in literature (should be about 75% and 34%).  Perhaps my solutions are not "saturated".
Title: Re: T.C. measurements on precision resistors
Post by: ManateeMafia on April 18, 2018, 02:42:48 am
From the different articles I have read, the salt mixtures should be a slurry. Perhaps too much water was added?

https://www.allaboutcircuits.com/projects/how-to-check-and-calibrate-a-humidity-sensor/ (https://www.allaboutcircuits.com/projects/how-to-check-and-calibrate-a-humidity-sensor/)
The article also includes code on how to correct for the sensor's error.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on April 18, 2018, 04:47:49 am
Hello,

depending on where you are in the absolute humidity a temperature difference of 1 deg C can make up to 6%rH change.
(so perhaps self heating of the sensor ?).

I fear that rH coefficient measurements are a similar wide field as T.C. measurements.
So it would be worth a own thread.
Perhaps with links to some statements that Lars (I think he has most experience with humidity here) already did in the forum. E.g. this one:
https://www.eevblog.com/forum/metrology/t-c-measurements-on-precision-resistors/msg1379236/#msg1379236 (https://www.eevblog.com/forum/metrology/t-c-measurements-on-precision-resistors/msg1379236/#msg1379236)
And note that the rH time constants of epoxy are usually in the >3-7 day range so you should wait some days after each rH change.

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: cellularmitosis on April 18, 2018, 05:25:09 am
Thanks Andreas, I’ll start a new thread.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on April 21, 2018, 10:39:59 am
Hello,

again some PTF56 resistors 10K0 (5ppm/K in data sheet) =     
PTF5610K000BZEB / PTF10KDCT-ND  from DigiKey.
All values again like the 25K2 measured below 2 ppm/K as box T.C.
and there is virtually no hysteresis visible.

Pictures of some examples covering the whole range of T.C. + the overview sheet

With best regards

Andreas

Edit: .csv added
Title: Re: T.C. measurements on precision resistors
Post by: zhtoor on April 21, 2018, 10:55:33 am
Hello,

again some PTF56 resistors 10K0 (5ppm/K in data sheet) =     
PTF5610K000BZEB / PTF10KDCT-ND  from DigiKey.
All values again like the 25K2 measured below 2 ppm/K as box T.C.
and there is virtually no hysteresis visible.

Pictures of some examples covering the whole range of T.C. + the overview sheet

With best regards

Andreas

great work.  :-+

could you test one of these?
https://www.digikey.com/product-detail/en/yageo/MFP-25BRD52-10K/10KADCT-ND/2059114 (https://www.digikey.com/product-detail/en/yageo/MFP-25BRD52-10K/10KADCT-ND/2059114)

best regards.

-zia
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on April 21, 2018, 12:41:18 pm
Hello,

not in the next time
I have still some PWWs and Z203 on the stack.

On the other side: they will be most probably similar to the RC55Y (15 ppm/K) that I have already tested at the beginning of the thread.
Summary:
https://www.eevblog.com/forum/metrology/t-c-measurements-on-precision-resistors/msg462301/#msg462301 (https://www.eevblog.com/forum/metrology/t-c-measurements-on-precision-resistors/msg462301/#msg462301)

They turned to be around 8ppm/K and having a large drift over the cycles.
So the 25ppm/K will have around 12 ppm/K.

If you compare the datasheets of "normal" metal film and the PTF56 then you will find
- stability class 1.5% against 0.04% (load life)
- Special moisture protection for the PTF56

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: rhb on April 21, 2018, 01:37:32 pm
Andreas,

Would you please post a CSV file of the PTF56 data?  I'd like to do a statistical study of a voltage divider made from a random set of parts to see how predictable the divider is.

Thanks,
Reg
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on April 21, 2018, 03:47:11 pm
Would you please post a CSV file of the PTF56 data? 
see above below the overview pictures
Title: Re: T.C. measurements on precision resistors
Post by: rhb on April 21, 2018, 07:34:45 pm
Would you please post a CSV file of the PTF56 data? 
see above below the overview pictures


Andreas,

I was asking for the actual measurements, not the analysis.    I really don't feel like digitizing your graphs by hand.

What you have provided in the overview and the CSV file version  is an approximation based on an assumption that the T.C. is a straight line.  It is quite obviously not.  It's pretty close to a 2nd order polynomial.  Your three plots show the left wing, the center and the right wing.  The coefficients of that polynomial are random variables.

I want to find the form of the polynomial.  It appears to have both a shift and a rotation of axes.  However, it may be more complex.  Without data I cannot tell.  With functional fits to R1(t) and R2(t) calculating V(t) of a divider is simple and much more accurate than selecting resistors like the #8 10 K unit by testing lots of resistors.

Once I have the correct polynomial form I can generate a random set of resistors and determine how many measurements are needed  to calculate the change in the voltage of a divider over a specified temperature range.  This is an afternoon's work if I have your actual measurements. And many days if I have to collect the data myself.

I've received a lot of flack from various quarters for saying I could reduce the error of a voltage reference quite substantially.  You more than anyone have the data that would led me show what I can or cannot do.  Despite asking multiple times both in the forum and by PM I have not gotten any data I can actually use.

To state the matter succinctly, the plots show that that the resistance, R(t), is a simple function of temperature and the hysteresis, H(t), is a simple function of the history of the temperature.  If one accepts the premise that the actual resistance doesn't matter so long as one knows precisely what it is,   the residual error goes from 10-20 ppm to less than 1 ppm, most of which is noise.

Edit:  I digitized a few points from 10k#8.  With a very modest amount of effort I was able to reduce the residual error to the hysteresis.

Edit: I found my rolling parallel rule.  Attached is the fit for 25k#8.  Again, the residual is the hysteresis which I am not going to bother with unless I get the actual measurement data with all associated metadata.

Edit: Just for good measure, here's another plot.  The computer I was using for the first is not feeling goo and had to be shut down.  The point of all this is that the tangent of the temperature-resistance curve at a single point is not a good metric for choosing resistors in the 21st century.  At least not for metrology.

with best regards,

Reg
Title: A couple of questions Re: T.C. measurements on precision resistors
Post by: rhb on April 22, 2018, 03:48:57 pm
I received a lot of flack for asserting that a precision voltage reference could be made from low cost parts and after a few years of calibration achieve low ppm level performance.  I particularly got flack over suggesting  the use of metal film resistors rather than metal foil types.

What is shown here are trivial 2nd order polynomial fits done using the excellent Marquardt-Levenberg solver in gnuplot.  Most of the error you see is undoubtedly due to my being forced to digitize the curves by hand rather than receiving the measurements in machine readable form.

I am an experienced data analyst.  I'm not an experienced metrologist.  Aside from the fact that it would require a  good deal of time and effort to develop the skills to make good measurements, to account for aging effects one needs years of data,   

My questions:

Does anyone still assert that with measurements with a 3458A  I cannot predict the value of a random resistor to within a few ppm?

Will those of you who have large volumes of data help by providing the data and information about the experimental procedures used?

Edit: added sample gnuplot script
Title: Re: T.C. measurements on precision resistors
Post by: zhtoor on April 22, 2018, 04:14:09 pm
@rhb

it seems that any divider composed of any zero-hysteresis resistors could be modeled / corrected using measured coefficients
and thereby accurately determining the output voltage.

hysteresis looks like the real problem, because it is a function of temperature history, could you do any of that analysis?
are you proposing to maintain a temperature-historical model for each resistor to accurately account for the hysteresis?
if so, it might make sense to make a composite resistor with a temperature sensing element like a thermister and a main resistor OR
use some kind of an isothermal block to house all critical resistors for a common temperature sensor.

since there may be a number of other problems like hygrometric ingress, voltage-dependent changes etc, it seems to me that in-situ
monitoring (for a given set of operative conditions) would make more sense.

best regards.

-zia
Title: Re: T.C. measurements on precision resistors
Post by: rhb on April 22, 2018, 06:27:24 pm
Hysteresis needs measurements over a range of temperature excursions.   I have no way of telling which of the hysteresis curves is for rising temperature and which is for falling.   It  appears that excursions below a certain threshold are not accompanied by hysteresis.  There is also self heating to be dealt with.  I cannot work on those without additional data.

I'm working on a wide range temperature chamber large enough to hold my shielded enclosure.  For that I need to do heat flux calculations for the sides to determine how much insulation I need and how many Peltier devices.  I'd like to cover the full industrial range, but that may prove beyond my budget. Peltier devices, heatsinks, fans and aluminum plate are cheap.  But they do have limits.

My purpose here was simply to demonstrate that there are better approaches than using the tangent to the TC curve at a single point as the figure of merit for a resistor.  And spending a lot of time and money finding ones which are near the maximum of the polynomial.

There is also the question of how effective the thermal cycling that Fluke introduced with the 7001 is at eliminating hysteresis.

For example,  for a traveling standard, log environmental conditions using an MSP430.  It is obviously desirable to hermeticly seal a reference to minimize humidity effects in an enclosure stiff enough to reduce the magnitude of internal pressure changes. An MSP430 and a 3 V coin cell would log temperature via the internal sensor for years at a BoM of $1-2.

The uncertainty produced by 1/f , thermal and current noise are the biggest limitation.  The only way to deal with them is many measurements over very long periods of time.  That implies the need to accurately characterize the aging process of a reference.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on April 22, 2018, 10:02:54 pm
Hello,

sorry your wording is difficult to understand at least for me as a non native speaker.
I never could imagine that you really want me to take my precious hobby time to grab out all the data.
Up to now you cry for data without telling what you really want to do.

I want to find the form of the polynomial.

Now with the pictures I get the image that you want to solve a problem that is long solved on my side
every time I draw a LMS curve it is actually a 3rd order polynom.
2nd order does not fit in all cases and 5th order usually does not improve the result.

What you have provided in the overview and the CSV file version  is an approximation based on an assumption that the T.C. is a straight line. 

No, the 25 deg C value is actually the linear (1 st order) coefficient of the 3rd order polynominal.
Interestingly the 2nd order coefficient is around 0.032 +/- 10..15% on this batch of the PTF56 resistors.
So the 25 deg C value is a good measure for the fitting.

Once I have the correct polynomial form I can generate a random set of resistors and determine how many measurements are needed  to calculate the change in the voltage of a divider over a specified temperature range.  This is an afternoon's work if I have your actual measurements.
you are loosing yourself in a dream world in generating artificial data.
Reality will differ: in the PPM range you have to treat every resistor as a individual.

Edit:  I digitized a few points from 10k#8.

attached the normalized result of 1 minute averages of deviation from 25 deg C value (in ppm) over temperature difference to 25 deg C in (deg C)
(ignore the first 3 lines they are only the instruction for my solver).

good luck

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: rhb on April 23, 2018, 12:54:06 am
Hello,

sorry your wording is difficult to understand at least for me as a non native speaker.
I never could imagine that you really want me to take my precious hobby time to grab out all the data.
Up to now you cry for data without telling what you really want to do.

My apologies.  I had assumed that the data was as accessible as the plots.  I use a single directory for small projects.  For large ones I use more elaborate structures.  One really does not want to put 40,000 files in a single directory.  Access gets rather slow.

I want to develop  models of the variation of precision references caused by age, temperature, humidity, barometric pressure and any other identifiable sources of variation which are measurable and relevant.  The purpose of these models is to be able to make measurements of a device during an initial test period which will be able to accurately predict the  value  and uncertainty  of the reference for some period of time into the future.

The motivation is quite simple.  In metrology, the particular value is of little consequence so long as it is known.  It is the uncertainty of that value that matters.  Traditional reference designs have expended great effort and cost producing specific values when all that is really required is  any nearby value which is known with low uncertainty.

The length of time that such predictions are accurate is dependent upon how long a history one has for the device and whether any extraordinary events take place such as happened to one of @cellularmitosis' references.

Hysteresis associated with  environmental changes requires having the environmental history.  Such data is easily collected with an inexpensive MCU which can run off a coin cell for several years.  But to be useful for reducing the uncertainty, one must have sound predictive models of the relationship between the reference value and the environmental history.  That requires a lot of data to assure that the models are statistically valid.


Now with the pictures I get the image that you want to solve a problem that is long solved on my side
every time I draw a LMS curve it is actually a 3rd order polynom.
2nd order does not fit in all cases and 5th order usually does not improve the result.

I omitted the result for 10k#8 because I had questions about the proper equation and with a sample size of one did not wish to pursue the matter.

What you have provided in the overview and the CSV file version  is an approximation based on an assumption that the T.C. is a straight line. 

No, the 25 deg C value is actually the linear (1 st order) coefficient of the 3rd order polynominal.
Interestingly the 2nd order coefficient is around 0.032 +/- 10..15% on this batch of the PTF56 resistors.
So the 25 deg C value is a good measure for the fitting.


Then the information you presented is misleading. A proper presentation should have included the other coefficients and the form of the polynomial.  As presented, the reader would expect that the curve was the RMS average of the rising and falling passes oddly labeled by a non-native speaker.

Once I have the correct polynomial form I can generate a random set of resistors and determine how many measurements are needed  to calculate the change in the voltage of a divider over a specified temperature range.  This is an afternoon's work if I have your actual measurements.
you are loosing yourself in a dream world in generating artificial data.
Reality will differ: in the PPM range you have to treat every resistor as a individual.

The creation of synthetic data is often used and well respected in the scientific community.  There are a tremendous variety of ways of creating synthetic data.  Which should be used is dependent upon the problem.  In exploration seismology multicompany consortia expend millions of dollars to create synthetic datasets for which all the relevant parameters are known so that one can evaluate how well algorithms for recovering such information from field data perform.  Most of the cost is the many hours of supercomputer time it takes to create the datasets.

In this instance, given the mean and standard deviation of the coefficients of the polynomial, one creates a suite of resistors from which one chooses randomly.  Generally referred to as the "Monte Carlo" method. This method is used for combinatorial problems because they are inherently NP-hard and cannot be solved for even a rather small number of samples. So one makes enough trials to determine the mean and standard deviation of the combination being studied.

Edit:  I digitized a few points from 10k#8.

attached the normalized result of 1 minute averages of deviation from 25 deg C value (in ppm) over temperature difference to 25 deg C in (deg C)
(ignore the first 3 lines they are only the instruction for my solver).

good luck

Andreas

Two series are rather less than needed to arrive at any definitive result on the hysteresis. However, it is more data than I had,  so I shall be happy with that for now.  And press forward with the construction of my own temperature chamber.

As you have taken the time to determine the hysteresis and have much more data than you have made available to me, would you be willing to share your insights?  Is the behavior on the RH & LH portions of the curve the same as in the center?

This is rather important to the construction of traveling references.

Have Fun!
Reg
Title: Re: T.C. measurements on precision resistors
Post by: rhb on April 23, 2018, 01:54:11 pm
I've given a good bit of thought to the physics behind the hysteresis.  In a previous life I was heavily involved in deformation of porous media, so except for being rather rusty, it's familiar territory.

The only explanation I can find for the hysteresis is plastic deformation as the result of differential expansion.  In the case of thin film resistors, the most likely candidate is the solder between the end cap and the ceramic substrate.  Ceramics have  a low coefficient of expansion, a very narrow elastic range and almost no plasticity.  The elastic range of copper is large enough that it seems unlikely that it could be forced into plastic deformation. But the solder between the two could easily be stretched or compressed.  Also solder will exhibit much greater creep than copper.

Most of my experience with equations of state have been liquids.  I can't recall ever dealing with the EoS of a solid, but this spanned about 5 years over 10 years ago.  I do know that getting EoS data is very difficult.  However, NIST has a large database with a web interface so you can get graphs of the properties of interest.  In this case bulk modulus is the first order term.  Creep data is particularly hard to get, however, creep is a likely mechanism for aging of thin film resistors.

In general, EoS are very difficult to fit.  Common practice is to compute very large numbers of candidates and then seek the best fit to the available data.  This is an area where sparse L1 pursuits are probably a big benefit.  However, most of the difficulties are in the regions around phase transitions.  So a simple empirical approximation would probably suffice for our purposes.

For a resistor constructed from a ceramic tube and metal end cap soldered to the tube, the hysteresis should exhibit a threshold effect. Small temperature changes will deform the tube, solder and cap within the elastic range.  So if the original temperature is restored, the resistance will return to the original value.  Once the stress reaches the elastic limit of the solder, plastic deformation of the solder will take place.  However, the ceramic tube and the cap will be subject to elastic strains after returning to the original temperature.  Over time, the solder will creep and the elastic stresses in the tube and cap will relax.  This is probably a major component of aging behavior.

The magnitude of the residual stress applied to the solder will depend upon the magnitude of the excursion from normal operating temperature.  Creep is in general non-linear, so the aging behavior will depend on the magnitude of the excursion.

Heating will place the solder in tension.  Cooling will place it in compression.  In general material properties are different for compressive and tensile forces.  So one would expect to see the different behaviors of hysteresis seen in the data that Andreas has presented. Rocks have very high compressive strength and very low tensile strength.  Metals exhibit less extreme differences between the two directions.  Liquids, of course, have no tensile strength.

The experimental protocol to investigate this would be to cycle a resistor from an initial temperature to a new temperature and back starting with a very small excursion and gradually increasing the excursions.  This will allow finding the point of plastic deformation.  As this will vary with temperature, a complete characterization would require normalizing resistors to a number of different temperatures.

Normalization of a resistor to a particular temperature requires thermal cycling between temperatures above and below the target normalization temperature with the excursion diminishing over time.

Does anyone know of literature on the hysteresis effect?  Comments?  Andreas, TiN, MisterDiodes?  You all have a great deal of experience and expertise in the matter.  What do you think is the cause?
Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on April 23, 2018, 05:01:57 pm
RHB:

Comments below are based on what I do for a living, not from the hobbyist point of view - and it is meant to be constructive only.

Be careful about making too many assumptions on how resistors are constructed.  You are at the very  tip of the iceberg of knowledge known since the 30's... For instance there probably isn't a conductive path -thru- "solder" on a resistor component, and you want to learn why solder is more of a joint stabilizer, but not the preferred  conductive route in a precision circuit component.  You'll be looking at older books or older references in the IEEE archives, etc. Some information on exact construction details won't ever be known to you or not shared here on a public forum because it is IP owned by the manufacturer.  Also remember a manufacturer might change a construction detail at any moment that might render your prediction models inert - or at least require you to re-characterize a resistor based on a different construction method.  Which could take a long time.

When you look at Andrea's data and discover the TC is a curve and not a straight line (never has been) - there is no discovery there.  Unless you're talking about small temp ranges.  Resistor TC is always some combination of parabolic curves depending on what temperature ranges you're talking about. Typically over some temperature range you'll have an Alpha & Beta coefficient for the parabolic curve at that temp range - but that will change somewhat with power dissipation aging, thermal cycles, bias point, etc.

Also remember Andrea's data is an out-of-circuit resistor at one bias point measured probably at a higher Pd than datasheet.  That doesn't make the data wrong but it is just a very small dataset.  The temperature rise per mW, Power Dissipation drift per 1000hr, stress effects, Voltage Coefficient, etc.  all play into the system.  All of those effects depend a great deal on the final assembled mechanical structure of the electrical and thermo-mechanical circuits - Andreas' data is showing just a very small part of that.  For instance:  Is the thru hole resistor mounted with simple bends either end, and the bends are at what radius?  What weight of copper PCB trace?  Or does the resistor have stress relief bends on the leads - those extra bends change the resistor's relative stress and thermal conductivity to the board also. Thermal flows to ambient all dictate how the final TC / VC / PC and long term drifts will work.

Then of course you mention hysteresis effects - that's going to be a hard one to model.  As I pointed out before:  If you have no clue about the past history of a resistor, with no knowledge of the time integral PD drift effects or where you are on the hysteresis cycle...It is not clear to me how you are going to generate a prediction model that reduces uncertainty of measurement or increases accuracy.

When you mentioned that you could measure a resistance on a 3458a suddenly 1ppm, head's up on that:  A) A 3458a offers only 7.5 digits on resistance but balance that with B) Your 24 hr traceable accuracy is at best 5ppm (read the side notes on the spec sheet).  Jumping to a "1ppm" accurate measure would be very hard to be convincing - IF you're talking about absolute uncertainty.  If you mention "1ppm" around a cal lab you'd better have something to back that up, and verified on appropriate instrumentation.

That's because I'm mostly interested in real, no bullshit traceable measurements to a CALIBRATED and TRACEABLE absolute value, and I'm interested in actually reducing the uncertainty of measure AND increasing confidence of measurement.  Something you can talk to an ISO auditor about when discussing calibration techniques and how current estimated uncertainties are calculated from last cal date.

So when you propose that you can use a 3458a to measure resistance  to 1ppm the very first thing that pops into my mind is "1ppm relative to what??"

Otherwise when you're measuring resistances -accurately- you're not using a DMM - you'll typically be using a bridge method working against a Standard Reference Resistor to get down below 5ppm uncertainty.   AND the resistors under test are mounted in an accurate thermal and mechanical simulation of the final application - because every application is different.

Otherwise you're going to be building prediction models and making assumptions based on just a few resistance measures - and that's really not going to show you the whole range of what happens in the real world.







Title: Re: T.C. measurements on precision resistors
Post by: rhb on April 23, 2018, 06:48:15 pm
MisterDiodes,

Thank you.   I am generally aware of all this, though not at the level of detail at which you deal with it.  I'm certainly not aware of all the limitations of  a 3458A.  I'm unlikely to have the privilege of using one.

Much of what I dealt with professionally is unmeasurable.  You cannot take a shale core plug from 20,000' BSL without it being permanently altered.  Nonetheless, we take core plugs and we measure their properties in the lab as they move tiny fractions of a micron at different frequencies and pressures in various directions of applied pressure and modes and directions of elastic wave propagation.  In the case of measurements at actual seismic frequencies (1-200 Hz) there are very few machines capable of making such measurements.  I know of one, am certain there is another, but am not aware of a 3rd.  The one I am most familiar with took a member of the original construction team over a year to bring up after it sat idle for 10+ years. I am acutely aware that reality is very untidy.

I certainly never asserted I had discovered anything.  Merely that  the thermal behavior can be much better approximated than a first order polynomial can provide and that presenting only the first order coefficient of a 3rd order polynomial gives the reader a rather misleading impression.

In a scientific investigation one proceeds by defining an objective. One then makes some guesses as to what might be relevant to that objective and proceeds to investigate them.  One's initial hypotheses are often wrong.  When that happens you formulate a new hypothesis and try a new set of experiments to prove or disprove that.  One proceeds in this fashion until one either reaches the objective or runs out of funding.

There is an old expression, "You eat an elephant one mouthful at a time."

I just spent an hour or more searching for papers on the thermal hysteresis of resistors and found nothing other than a NIST paper on thin films deposited on silicon wafers as a means of calibrating optical thermal sensors in a semiconductor fabrication process from 100-600 C.  Somewhat outside the temperature range of my interest.  I am certain there is far more work on the topic, but that much of it is locked away in company archives.  If anyone is aware of published papers I'd very much appreciate being informed of them even if it's just an author's name.

I don't think that conduction in the solder contributes significantly to the thermal hysteresis observed in Andreas' data.  I think it more likely that elastic strain of the ceramic element is the principle mechanism.  Thermal hysteresis implies the existence of some plastic deformation.  For the reasons I cited, the solder attaching the end cap to the ceramic body is the most likely element to be undergoing plastic deformation.

I have suggested that an MCU be used to log the thermal history of a reference.  An MSP430 can measure the temperature once a minute for years running on a single coin cell.  Having the history is not a problem.  It appears that understanding how to use that thermal history to reduce the uncertainty of measurement is relatively unexplored territory.

The measurements to which you are accustomed to making, as difficult as they may be on a day to day basis, pale in comparison to trying to determine the properties of a substance at a few hundred MPa and 1000 C.  Pure water at those temperatures and pressures will dissolve almost  anything it touches.  And those temperatures and pressures are minor compared to those in the earth 100 miles below your feet.  Simply put, such data will never be abundant, so you learn to do as much as possible with what you have.

If you will allow my hypothesis that plastic deformation of solder is a likely contributor to the thermal hysteresis of a metal film resistor, then I have suggested the following experimental protocol:

Thermally equilibrate the device by temperature cycling over a range of ever narrower temperature excursions in both directions converging on the desired test temperature. Then measure the hysteresis for small steps in one direction, each time dropping back to the equilibrated temperature.  Requilibrate the device and measure in the same manner in the opposite direction.

This process needs to be repeated at a number of equilibration points spread over the temperature range of interest.  As there is unquestionably an aging component related  to relaxation caused by creep, one would need to hold the equilibration point temperature for some time to measure that.

Is this the best procedure?  I have no idea.  It seems reasonable.  I do not expect that the properties of the solder will be constant over temperature, so this is a way to allow for it changing.  Is it a complete model of  the continuum mechanics?  Absolutely not.  But it includes the major factors:

plastic deformation due to differential expansion and contraction
temperature dependence of elastic moduli
plastic creep

If this model is not acceptable, please state why and propose a better model and a procedure for testing it experimentally. But please restrict yourself to the case of the thermal hysteresis of  a thin film resistor under ideal conditions.  The many other effects and considerations you insist on raising are interesting, but not germane to establishing a model for thermal hysteresis of a metal film resistor of construction similar to the PTF56.

We would not have electronics if Faraday, Ohm, Maxwell et al allowed themselves to be dissuaded from their work by the fact that reality is more complicated than the simple models they devised for idealized cases.


Title: Re: T.C. measurements on precision resistors
Post by: MisterDiodes on April 23, 2018, 11:06:57 pm
RHB:  I think you meant to tell me to restrict my comments to "Metal" film, not "Thin" film.  Those are completely different resistor types.  I will also comment however I see fit or as time allows, sorry.  I'm just trying to give you a head's up here on some real effects you might encounter that you might want to be prepared to model.

Are -all- the effects contributing to drift germane to a PTF56?  Of course!  Because if a PTF56 resistor was immune to power dissipation effects it would cost a lot more and be a Bulk Metal Film...

Remember: if a theory is a good one it will always hold up and withstand any attempts to break it, when looked at from any angle.  Sometimes if someone has a skeptical point of view that might spark an even better idea at your end.  Or not.  I wish you the best of luck on your experiment, no matter how it turns out!  I promise!

RE: Eating Elephants (your analogy) I think you've got even more than one elephant here.  As Edwin says you've got just a two terminal device with multiple effects going on at once.  Some of the resistor MIL test standards will show you how to separate out some of the effects.  Some effects like TC have multidimensional gotcha's:  For instance if you measure the TC, and then heat cycle the resistor to a much higher or lower temperature and then check TC you'll have something different.  Or try doing a slow heat with a fast cool shock and vice versa :  Now you've got another TC that's a little different.  Does the resistor recover over time?  Sometimes yes or no.  Now do some rapid thermal pulses...maybe something new, maybe not!  And so on.  VC is another gotcha that creeps in if your bias voltage changes rapidly.  All of that depends on the mechanical and thermal circuits too.  Many of these items will not be in text books - you're better off gathering your own data,

The more interesting thing about cheap metal films is what happens when you don't pay a little extra for stability:  The power dissipation load life keeps changing resistance value over time. And changing and changing and changing.  SOMETIMES you'll see it stabilize a bit over time but give it a thermal shock and you might be wobbly again.    That's why PTF56 load life is spec'd in percent, not ppm.   Usually a plastic deformation model grows for a while and slows down, maybe stops and reverses somewhat upon removal of the stress.  Try that with a PTF56 and let me know if that worked 2 or 5 or 10 years from now.  Creep?  Yes...Plastic deformation?  You've got multiple processes going on there and you want to look at the longer time frame.

Based on experience, I think using another CPU to monitor and log the temperature of a cheap resistor over time has some pitfalls:  Since the interesting driving factor on a PTF56 long term drift is more power-dissipation dependent. you're probably going to need to monitor not only Temp, Humidity and Baro Pressure but also the resistor bias point (power) over time.  More or less variables as required.  And start computing the time integral effects of all those factors into your calculations.  If your logging battery goes dead then you're just "running in the blind" again.

Also consider:  At the end of the day is the labor time of characterization for a specific application, extra expense of the logging CPU, battery and sensors really worth it to use a cheap resistor, or do you spend a few extra bucks and use a decent resistor in the first place?  Which way is safer, lower noise and more robust??   Or does your technique make good resistors even better??  There isn't a correct answer here, your test results will show how that all plays out.  Let's see how you do!

I really suggest you start making some tests of your own and get a "feel" for some lower ppm measures.  Maybe visit a cal lab and watch a resistance bridge in action, and compare that to how a "rustic" 8.5 digit DMM works in comparison.  You'll need some good data first, and across several bias points over different time frames and temperatures.  It's not easy, and you really want to consider a precision resistor as part of the SYSTEM in the application, not a component on it's own. Because a resistor is affected by everything going on around it - electrically, mechanically and thermally.  It is the sum -total effect- of the parts in the system that matters in the end... :)

I'll leave you to your experiments now!  Good luck!
Title: Re: T.C. measurements on precision resistors
Post by: thermistor-guy on April 24, 2018, 02:17:21 am
...
For a resistor constructed from a ceramic tube and metal end cap soldered to the tube, the hysteresis should exhibit a threshold effect. Small temperature changes will deform the tube, solder and cap within the elastic range.  So if the original temperature is restored, the resistance will return to the original value.  Once the stress reaches the elastic limit of the solder, plastic deformation of the solder will take place.
... 

Is this correct? I thought the end caps were force-fitted to the ceramic body, not soldered:

https://www.electronics-notes.com/articles/electronic_components/resistors/metal-film-resistor.php (https://www.electronics-notes.com/articles/electronic_components/resistors/metal-film-resistor.php)
"...Once the film has been deposited, a metal end cap is pressed over the deposited metal. This makes contact with the resistive film and has the leads incorporated..."

http://www.radio-electronics.com/info/data/resistor/metal-film-resistor.php: (http://www.radio-electronics.com/info/data/resistor/metal-film-resistor.php:)
"...Once the basic rod is complete, caps are pushed onto the ends to connect with the conductor and these enable the wire connections to be made...."
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on April 24, 2018, 02:47:56 am
Yes, the end caps are press fit, for the PTF series, they are copper, you cannot solder to the metal film, at best you'll have a cold solder joint.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on April 24, 2018, 04:36:02 am
Hello,

as already said by the experts: there are too many influences affecting hysteresis.
And if some plastic is in the housing: humidity will also have a influence (see my baking test some pages before).

My strategy would be to select components with low hysteresis (in the temperature range of interest).
Of course the ageing also plays a role for the total "precision score" in a cirquit.
But this would be another thread.

For the PTF56: I am not shure if he has really end caps as I am missing the "bubbles" on each side.

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: thermistor-guy on April 24, 2018, 06:04:01 am
...
For the PTF56: I am not shure if he has really end caps as I am missing the "bubbles" on each side.
...
Andreas

The Vishay data sheet refers to DSCC drawing 89088, rev. F (2013) of which is here:
https://landandmaritimeapps.dla.mil/Downloads/MilSpec/DsccDwg/89088.pdf

Vishay is listed as the only approved vendor. I can't see any clues about end-cap construction. A careful tear-down or x-ray of a PTF56 sample would be interesting. My guess is the interface, between end-cap and the resistive metal film, is an important contributor in a resistor's hysteresis. The fact you are seeing almost no hysteresis has me intrigued.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on April 24, 2018, 04:37:25 pm
The fact you are seeing almost no hysteresis has me intrigued.

Hello,

as you can see above, not all PTF56 resistors have that low hysteresis.
The 1K resistors are much worse.

Example here:
https://www.eevblog.com/forum/metrology/t-c-measurements-on-precision-resistors/msg1415602/#msg1415602 (https://www.eevblog.com/forum/metrology/t-c-measurements-on-precision-resistors/msg1415602/#msg1415602)

and overview sheet ... where is the overview sheet with all 25 resistors?
Dammed I fear I did not do this up to now due to the AD587LW project and Jasons VHP resistors.
So another point on the todo list.
But one has to set priorities ....

with best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: Andreas on April 24, 2018, 09:52:29 pm
Hello,

as the topic is "T.C. measurements" here a first result of the replacements of branadic on his 8G16 1K resistors.

The 1704 datecode had a very large T.C. between 6-12 ppm/K instead of <=5 ppm/K as on the data sheet and also large hysteresis of up to 39ppm.
https://www.eevblog.com/forum/metrology/t-c-measurements-on-precision-resistors/msg1412212/#msg1412212 (https://www.eevblog.com/forum/metrology/t-c-measurements-on-precision-resistors/msg1412212/#msg1412212)

The first 1K replacement resistor datecode 1807 (8G16_1K#04) shows at least a T.C. of around 3.7 ppm/K (box method).
Hysteresis is still at +/-8ppm.

LMS coefficients:
A 0 =  5.4822777936661778E+0000
A 1 =  3.9043113572905335E+0000
A 2 = -8.9087314593799532E-0003
A 3 = -5.5098001147050806E-0004

Drift was 5 ppm during 4 days cycling. Most of it on the first day then stabilizing.
But since I had changed (soldered) the reference resistor also to 1K it can be that also the reference resistor needed some time to stabilize again.


with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: rhb on April 25, 2018, 01:23:06 am
Andreas,

Would you be so kind as to point me to a description of the experimental protocol you used for the PTF56 resistors?

My interest is the impact of a temperature excursion on a reference.  It's not clear to me that your data is usable for addressing that.

Thank you for your time and attention.

with best regards,
Reg
Title: Re: T.C. measurements on precision resistors
Post by: texaspyro on April 25, 2018, 01:32:11 am
The Vaisala HMK15 manual has a good discussion of using salts to calibrate humidity.   There is a table of how the humidity changes with temperature.

https://www.vaisala.com/sites/default/files/documents/HMK15_User_Guide_in_English.pdf (https://www.vaisala.com/sites/default/files/documents/HMK15_User_Guide_in_English.pdf)
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on May 06, 2018, 09:09:51 pm
Hello,

and the remaining resistors 8G16 1K datecode 1807 and a overview over some 1K resistors (mainly PWW).

all are within spec (max 5 ppm/K) but have also a hysteresis around +/-10 ppm over my 30 deg C extended room temperature range.

There is also one outlier with large drift over the 3 days measurement.

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: branadic on May 06, 2018, 09:15:30 pm
Hi Andreas,

would you mind to bake the resistors for 8h @ 150°C and repeat the measurements for one batch, say the 1k resistors? I could imagine that the expoy needs a post mold process.

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on May 09, 2018, 09:09:00 pm
Hello branadic,

my kitchen boss sent me a big dislike.   :--
But I am shure we will find a solution.
Snail mail sent.

In the mean time the first results of a 8G16_120R (#5) resistor with datecode 1807
This time I give the measurements of all 3 days because obviously the resistor is quite drifty.
So I actually have the hope that baking will give some advantage.

on 3rd day we have 1.19 ppm/K Box T.C. with +/-14.8 ppm Hysteresis and -1.9 ppm drift against first day
on 2nd day the drift was -6.6 ppm so quite jumping around.

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: kj7e on May 12, 2018, 05:55:40 am
A TEC box is on my project list, for now I can really only do a one way TC plot.  Picked up a Vishay 10K VHP101 (Y407810K0000V9L) for a small reference box project.  Here is a quick and dirty test from 15 to 36C, the plot is zeroed at 23C.

Title: Re: T.C. measurements on precision resistors
Post by: branadic on May 14, 2018, 10:16:17 am
Quote
Hello branadic,

my kitchen boss sent me a big dislike.   :--
But I am shure we will find a solution.
Snail mail sent.

Hello Andreas,

the resistors arrived today and are already in the bakery :)
I think they are ready for transport tomorrow.

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: kj7e on May 15, 2018, 01:22:02 am
Here is a comparison between a Vishay Z201 and VHP101, both 10K 0.005% tolerance.  The hardest part was keeping my room temp within 0.5C for consistent results on my instrument.  This was especially true on the VHP101, almost a flat line TC;

(https://www.eevblog.com/forum/metrology/t-c-measurements-on-precision-resistors/?action=dlattach;attach=432797;image)

Z201:     18-28C = 0.8ppm/C.    10-40C = 0.7ppm/C.
VHP101: 18-28C = 0.05ppm/C.  10-40C = 0.05ppm/C.

(http://i241.photobucket.com/albums/ff146/wsmc551/Elecronics/A65DD02B-ECBF-4204-BD3B-9586FE63F261.jpg) (http://s241.photobucket.com/user/wsmc551/media/Elecronics/A65DD02B-ECBF-4204-BD3B-9586FE63F261.jpg.html)

I found placing the parts in a plastic bag to keep air drafts out, then in tin foil with a jumper to my earth bar greatly helped minimize noise;
(http://i241.photobucket.com/albums/ff146/wsmc551/Elecronics/768B9888-AB37-4D79-8D8D-B70BEE6CEF22.jpg) (http://s241.photobucket.com/user/wsmc551/media/Elecronics/768B9888-AB37-4D79-8D8D-B70BEE6CEF22.jpg.html)

First, the box was cooled using frozen cold packs to about 1 deg C, then I applied slight energy to the resistor bank to warm it up.  I managed to keep the slope 6min-8min/deg;
(http://i241.photobucket.com/albums/ff146/wsmc551/Elecronics/469A6478-E64B-4C50-9E0C-1FA5005FDC96.jpg) (http://s241.photobucket.com/user/wsmc551/media/Elecronics/469A6478-E64B-4C50-9E0C-1FA5005FDC96.jpg.html)

(http://i241.photobucket.com/albums/ff146/wsmc551/Elecronics/2D54F907-C2DE-491C-91DE-1DAC840EE8A6.jpg) (http://s241.photobucket.com/user/wsmc551/media/Elecronics/2D54F907-C2DE-491C-91DE-1DAC840EE8A6.jpg.html)
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on May 20, 2018, 04:52:02 am
Hello,

while the 12K and 1K resistors were traveling to get a true 150 deg C treatment
 I made a  around 70 deg C treatment in my 2nd cooling box for the  120 R resistors #7 to #9
for several hours.

Measurement of 120R#7 on 13.05.2018 showed a reduced hysteresis
(especially on low temperatures).
But next day the resistor was drifted by about 14 ppm.
On 3rd day (15.05.2018) the drift was around 18 ppm with again increased hysteresis.
Day 6 (18.05.2018) shows that the 18 ppm have stabilized.
So the treatment of #7 at 70 deg C has brought only a improvement
on hysteresis for the first measurement after the treat.

with best regards

Andreas


Title: Re: T.C. measurements on precision resistors
Post by: Andreas on May 20, 2018, 05:47:07 am
Hello,

first measurement on 150 deg C baked resistor 8G16#4 in comparison with the previous measurement.
The resistor was baked by branadic (thank you for that)
on 14.05.2018 for 7 hours at 150 deg with a previous 1 hour ramp up and a slow cooling down phase.
Snail mail creeped extra slow so the resistors reached me on 18.05.2018.

On evening 18.05.2018 I wrapped one 1K (#4) and one 12K (#4)
with adhesive aluminium tape to reduce humidity exchange with environment.

First measurment on 1K#4 is done on 19.05.2018
old measurement of 24.04.2018 before baking is also shown.
I used the same offset on both measurements so you see that during baking the resistor drifted +100ppm.
Hysteresis is somewhat reduced (+/-7ppm against +/-9ppm)
The next measurements will show if the treat gives permanent change or only temporary.

With best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: Andreas on May 23, 2018, 12:36:41 pm
Hello,

further measurements of the Aluminium taped resistor:

I have not the impression that the tape reduces humidity exchange.
Obviously the surface of the not taped front ends is large enough.

On 2nd day (20.05.2018) the average 25 deg resistance value increased slightly by ~5ppm against first day
or ~105 ppm against the value before baking.
Hysteresis is already near the old value before baking.

Further days show that the resistor is stabilizing on the new level.
(And that I have problems to reach the cold temperature because environment temperatures are rising).

So the hope that the hysteresis is from a "fresh" resistor and can be cured by baking the epoxy has not come true (at least for this sample).

with best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: Andreas on May 27, 2018, 09:33:46 pm
Another baked sample 8G16#5 this time without aluminium tape.
Now several days between baking and measurement so air humidity could already work.

as reference measurement of 27.04.2018 (before baking).
14.05.2018 baking to 150 deg C.
first measurement on 24.05.2018

Again we can see a shift (this time around +85 ppm due to baking).
Hysteresis after 10 days in air similar to that before baking.
I really have to move in a cooler room now: today 30 deg C in my "lab".

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: 3roomlab on May 28, 2018, 07:37:24 pm
what if you redo the measurement cycle by putting the resistor in a tiny tub of mineral oil (or melt it into wax?)? will that exclude humidity?
Title: Re: T.C. measurements on precision resistors
Post by: rhb on May 28, 2018, 11:12:36 pm
In the construction of precision levels of 10 arc seconds and better, the cast iron bodies are subjected to multiple heating and cooling cycles to anneal them and prevent warping.  As these measure 0.0005" in 10.0"  100 ppm distortion would ruin them. The sides where you hold them are insulated to prevent body heat transfer.

It seems to me that an interesting experiment would be to measure  value and tempco for a small batch of  resistors and then subject half of them to  sinusoidal temperature cycles for several days which gradually converged to 25 C starting with the stated OEM temperature range.  Then compare the aging behavior and tempco over a small temperature  range.

Among other things, it might lead to some insight into why there is such a range of tempco behavior in parts from the same batch.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on May 29, 2018, 09:02:08 pm
what if you redo the measurement cycle by putting the resistor in a tiny tub of mineral oil (or melt it into wax?)? will that exclude humidity?

Hello,

I am pretty shure that (pure white) mineral oil will help against humidity.
With wax (which one) I am not shure if it will be really tight.

But I fear I will not do this experiment as I am looking for resistors that I can use afterwards in a LTZ cirquit.
And even the thermal grease to remove after the first measurements was a mess that I do not want to repeat.

with best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: cellularmitosis on May 29, 2018, 10:00:18 pm
what if you redo the measurement cycle by putting the resistor in a tiny tub of mineral oil (or melt it into wax?)? will that exclude humidity?

Hello,

I am pretty shure that (pure white) mineral oil will help against humidity.
With wax (which one) I am not shure if it will be really tight.

But I fear I will not do this experiment as I am looking for resistors that I can use afterwards in a LTZ cirquit.
And even the thermal grease to remove after the first measurements was a mess that I do not want to repeat.

with best regards

Andreas

3roomlab, I have plans to do humidity characterization on some precision resistors, I've just been too backlogged to start down that road just yet.  Soon!
Title: Re: T.C. measurements on precision resistors
Post by: GerryBags on May 29, 2018, 11:12:35 pm
You could drill two holes in a plastic bottle cap for the resistor leads, put the resistor in the bottom of the cap and then fill it with vermiculite/perlite. Even a little heat from the resistor should drive off any moisture in the material directly adjacent to it and keep the air surrounding it drier than the air outside the cap. Dry the vermiculite out in an oven before hand and you should be able to get a very low humidity around the resistor itself without anything to clean off afterwards but a little dust.
Title: Re: T.C. measurements on precision resistors
Post by: babysitter on May 30, 2018, 06:37:08 am
You could try some fluoro-chemical stuff, like everybodys favourite vapour phase solder medium Galden, or Novec 7100, or Flourinert.  Some datasheet-rading ahead but at least its great for thermal coupling but I think water would not be solved in it but form a separated layer on top or on bottom, depending on density.
Title: Re: T.C. measurements on precision resistors
Post by: 3roomlab on May 30, 2018, 11:52:50 am
according to my compulsive FEMM simulation disorder, the metal sleeves appears to improve temperature uniformity inside a resistor, the difference between a naked (UPW like) resistor is about 2 to 3 fold (but this is owing to a 1C pin to pin temp difference wrt the naked UPW). if the "lip" of the "canister" pulls around near to the leads, the advantage jumps to maybe 5+ fold? im not sure what exact advantage this would hold  :-//. but if we look at those fluke precision resistors which are heated, they do take alot of effort to drive everything at the same temperature. its always a temperature problem somewhere ... always ! bloody celcius and kelvins!

flour-inert? they seem like insulation? max 0.06W/m.k?
but i did run into something interesting, alumina-powder oil mix. im not sure about its homogeneous/colloidal ability, maybe the alumina powder have to be very very fine, 1000 mesh? 2000 mesh? i think a 13:87 ratio = about 1 W/m.k. which by comparison with other non conductive fluids, i think is strangely fantastic. by coincidence i read about them when looking at milling fluids. individually (if google is to be trusted), the resistivity should be around 10T 100T ohms?  :-// plausible use? maybe? again im not sure.

not sure if it is worth mentioning, articles about sulphur in oils
https://www.doble.com/wp-content/uploads/2008-DBDS_Destruction_Lewand_and_Reed.pdf (https://www.doble.com/wp-content/uploads/2008-DBDS_Destruction_Lewand_and_Reed.pdf)
https://patents.google.com/patent/US2177343 (https://patents.google.com/patent/US2177343)

inhibitors
http://dsiventures.com/specialty-cooling/sulfur-inhibitor-fluid/ (http://dsiventures.com/specialty-cooling/sulfur-inhibitor-fluid/)
Title: Re: T.C. measurements on precision resistors
Post by: SvanGool on May 30, 2018, 03:44:56 pm
according to my compulsive FEMM simulation disorder

Thanks for the simulation, very interesting !  :-+

In order to exploit your disorder, I have some questions:

Title: Re: T.C. measurements on precision resistors
Post by: 3roomlab on June 01, 2018, 10:12:44 am

Thanks for the simulation, very interesting !  :-+

In order to exploit your disorder, I have some questions:
  • Can you explain in detail what your picture shows?
  • What are the blocks on the right side?
  • Which are the leads with associated leakage (I see branches on both the left and right sides, or is this an axial resistor)?
  • What are the materials you assumed for the sleeves, encapsulation, leads and resistor body?
  • What thermal sources/loads did you assume?

the model of the resistor is done based upon the Xray photos posted by branadic on the WW resistors. 3 major materials here is air, plastic and metal.
the blocks on the right try to mimic some random load after the resistor.
so yes its a axial WW resistor, the left end is injected with 50mW. the gif is flipping in 2 frames, (for the top resistor, it is with a closing lip, and 1 w/o). but what i dont know here is, do fluke resistor have leads going deep into the resistor body?

the materials property in FEMM are to some scale, metals:plastics:air >18000:21:2. i sort of quantize them in blocks to mimic a depth, FEMM assumes a very deep solid material (1inch thick FR4? 12inch thick? i think? for air it might be ok, but i think WW resistors are not 12 inch thick). i do this by roughly converting from W/m.k to C/Watt or Watt/C and back to W/m.k. and then, inject some heat into some fixed length in FEMM to check/rescale the temperature. this chain of re-adjustment no doubt have many sources of error, but at least i know the values and result are trying to reflect say a 1.6mm thick FR4 with 1oz copper on top and not 12inches of copper which is a huge false reading. so it is just a reduction of error from aspects of thickness, but whether other errors will dominate? im not so sure.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 04, 2018, 09:12:51 pm
some further results on 120R 8G16 resistors (baked at 70 deg C a little longer ago)

and the overview over all 8G16_120R resistors.
So the replacement parts that branadic got are now all within T.C. spec (5 ppm/K)
Some are even below 2 ppm/K.
But hysteresis and drift (most probably due to humidity) are still rather large.

with best regards

Andreas



Title: Re: T.C. measurements on precision resistors
Post by: Andreas on June 14, 2018, 09:11:18 pm
Hello,

some further results on the 150 deg C baked 1K 8G16 resistors.
All now measured some days after baking. -> all with large hysteresis.

When I look at the overview table there is some correlation
between the drift measured on the 10-40 deg C temperature cycles
(before baking) and the shift due to baking.

Resistors with large drift before baking also have a large drift due to baking.
So I am wondering if there is also a correlation between baking drift to shelf life ageing.
Unfortunately my reference resistor is not stable enough for long term tests with only a few ppm drift over a year.

with best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: EmmanuelFaure on June 15, 2018, 01:58:46 pm
Unfortunately my reference resistor is not stable enough for long term tests with only a few ppm drift over a year.

It's time to upgrade! ;)
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on July 05, 2018, 07:03:19 pm
Hello,

here some Z202 resistors. 1K Datecode B1708-

http://www.vishaypg.com/docs/63131/z202.pdf (http://www.vishaypg.com/docs/63131/z202.pdf)

spec is ± 0.2 ± 1.8 ppm/K or ± 0.05 ppm/°C "typical"

reality near room temperature is more somewhat "<1ppm/K"
The 2 samples have opposite sign of T.C.

and a overview (together with the last measured 8G16)

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on July 25, 2018, 07:38:07 pm
Hello,

another comparison before and after baking at 150 deg C.
this time the 12K0 8G16 resistors (some weeks after baking).

In average there is a 20-30 ppm drift due to baking (with one exception).
I have also a larger humidity (especially on the last measurement) than on the measurements before baking.
So the larger hysteresis follows the increased humidity.

And again a comparison table.

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: TiN on August 21, 2018, 04:55:09 am
Doing some matching/sorting of recent batch of BMF's. All these are brand new 2018 mfg, no PMO or other special order requirements.
Delivery time was 181 days.

Results so far:
(https://xdevs.com/doc/_Passives/vpg2018/vpg18_tempco_progress.png) (https://xdevs.com/article/tcr_test/#vpg2018)

Non-hermetic S102KT kinda funny wobbly due to major humidity/hysteresis effects. VHP's on opposite are steady and linear for vast majority.

Boxes with labels:

(https://xdevs.com/doc/_Passives/vpg2018/vpgres_1.jpg) (https://xdevs.com/doc/_Passives/vpg2018/vpgres.jpg)

Still have about 10 of 120 ohms and 10 dividers to go thru.
Title: Re: T.C. measurements on precision resistors
Post by: guenthert on August 23, 2018, 03:43:54 pm
  Now while a wee bit too large to be placed onto a PCB, those "Thomas style" (? the construction seems very similar, although at 10kOhm the used material will be quite different from those super-stable 1Ohm resistors) certainly count as precision resistor.  This soviet made P331 is of the .01% class (don't know over which temperature range that applies) and well aged.   I received it only recently (via Fleebay from Ukraine) and can't offer any long term drift data.  I don't have a climate chamber either, so I put the DUT out on the balcony in the morning and after about an hour brought it back in and measured it while it warmed up to room temperature (which is currently fairly high).

  Neither my Datron-Wavetek 1271 (which I used to take the measurements for the plots below) nor my HP34401 are recently calibrated (if ever), but they eerily agree about the value of this resistor (so much even, that I fear some mind-over-matter mechanism is in play  :-DMM

  The plots are from two sessions a week apart.  Each consists of multiple series with data points roughly distributed equal in time.

  The near-zero TC point seems to be close to 300K, which puzzles me.  Is this by accident or intention?  Did its zero-TC point perhaps drift over the years or was the resistor meant to be used in a warm air or oil bath?

  With some good will, one recognizes a parabola there, which is a bit deformed in the left leg (early measurements) of the first graph.  Not sure, what caused that, but I'd guess, that there the temperature of the DUT was rising too quickly, so that the temperature as reported by the NTC in the thermometer well didn't well reflect the actual temperature of the resistance wire.
Title: Re: T.C. measurements on precision resistors
Post by: ManateeMafia on August 23, 2018, 08:09:50 pm
guenthert,

Is it possible to determine the type of metal used in the binding posts? I have wondered about those resistors and what was used to make them. Are the posts silver plated or possibly ferrous?

Title: Re: T.C. measurements on precision resistors
Post by: MegaVolt on August 24, 2018, 07:51:09 am
This soviet made P331 is of the .01% class (don't know over which temperature range that applies) and well aged.
0.01% at 20 degrees. Works in oil or other silicone fluid.

Photo of interiors http://zapadpribor.com/r331/ (http://zapadpribor.com/r331/)
Title: Re: T.C. measurements on precision resistors
Post by: MegaVolt on August 24, 2018, 07:54:58 am
Thermostat for Р331: https://www.iztech.ru/termostaty/precizionniy_suhoblochniy_termostat_temp-2/ (https://www.iztech.ru/termostaty/precizionniy_suhoblochniy_termostat_temp-2/)
Title: Re: T.C. measurements on precision resistors
Post by: MegaVolt on August 24, 2018, 08:31:00 am
Instruction P331
Title: Re: T.C. measurements on precision resistors
Post by: MegaVolt on August 24, 2018, 08:31:34 am
Instruction P331
Title: Re: T.C. measurements on precision resistors
Post by: guenthert on August 24, 2018, 10:53:52 am
Thanks a bunch.  Wished I'd be able to read Russian though.
Title: Re: T.C. measurements on precision resistors
Post by: guenthert on August 24, 2018, 10:58:24 am
guenthert,

Is it possible to determine the type of metal used in the binding posts? I have wondered about those resistors and what was used to make them. Are the posts silver plated or possibly ferrous?
I know next to nothing about materials.  All I can say is that it has the colour of steel (more or less -- the white balance in the picture above is off) and isn't (strongly) ferromagnetic.
Title: Re: T.C. measurements on precision resistors
Post by: TiN on August 24, 2018, 10:58:31 am
Annual stability 20ppm for 0.01 class tolerance, tempco determined by alpha, beta values, which provided for each standard experimentally :) anything else you want to know? :D
Title: Re: T.C. measurements on precision resistors
Post by: MegaVolt on August 24, 2018, 01:36:18 pm
Thanks a bunch.  Wished I'd be able to read Russian though.
Ask what is interesting I will translate :) I think it will be easier for me to type in Russian and translate into Google.
Title: Re: T.C. measurements on precision resistors
Post by: TiN on September 04, 2018, 12:19:24 pm
Phew. My initial sorting of 75 recently acquired resistors completed.
Enjoy sorted table with results at attached. I sorted them by tempco.

It took a month of runtime my instruments, to collect the data. :)

Title: Re: T.C. measurements on precision resistors
Post by: babysitter on October 09, 2018, 03:39:31 pm
Time to enjoy a cool drink. Broken P331 give stylish cocktail containers when you replace the resistor windings in the hermetic part with alcohol-water-mix (as integrated cooling pad) and solder two tin layers with air gap (for isolation) into the bottom.

(https://www.eevblog.com/forum/metrology/t-c-measurements-on-precision-resistors/?action=dlattach;attach=543425)
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on October 09, 2018, 06:01:30 pm
Hello,

I am missing the thermometer for the "measurement thread"

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: thermistor-guy on November 21, 2018, 02:52:54 am
I have just read the entire thread.

Thanks to Andreas for all the hard work, and to everyone who contributed their comments. There is a wealth of information here.
Title: Re: T.C. measurements on precision resistors
Post by: dietert1 on June 25, 2019, 07:27:20 am
Yesterday i measured some dividers made from Nomca resistor arrays. The arrays give division ratios of
- 13:1 (without external resistor)
- 13.5:1 (with 25K external resistor)
- 14:1 (with 10K external resistor)

I made three 14:1 dividers from 8x 5K Nomca arrays and measured division ratios connecting the dividers to a 10V reference and measuring voltages. Division ratios were 4 ppm,  32 ppm and 60 ppm off nominal value.

In order to determine TC of division ratio i did bridge measurements with one bridge leg in the oven. My 3456A measures difference voltage with 0,1 uV resolution, that is about 0,14 ppm of the 0,714 V divided voltage. So with a temperature change of 25 °C i can determine TC to about 0,01 ppm/°C.

TCs measured were (A) -0,83, (B) 2,40 and (C) -0,57 ppm/°C.

As far as i understand 1 ppm/°C on the division ratio with an industrial part without preselection is a nice result and perfect for a LTZ1000 reference. When i removed the external resistor 10K, (A) improved to -0,49 ppm/°C. The external resistor is a 5 ppm/°C MF, up to 30 ppm/°C different from the 25 ppm/°C of the Nomca array. Its changes get attenuated 21:1.

Next step will be to understand better the result (B). I did not yet observe a certain mixture of the eight resistors.

Regards, Dieter
Title: Re: T.C. measurements on precision resistors
Post by: 2N3055 on June 25, 2019, 08:19:48 am
Dieter,
take a look here if you didn't already,

https://www.eevblog.com/forum/metrology/statistical-arrays/msg2026729/#msg2026729 (https://www.eevblog.com/forum/metrology/statistical-arrays/msg2026729/#msg2026729)

Regards, Sinisa
Title: Re: T.C. measurements on precision resistors
Post by: dietert1 on July 08, 2019, 03:05:06 pm
Recently i was drying 8G16D 10K econistors in a silica drypack and observed rapid and huge resistance changes of about 2 ppm/ % rH within the first 10 or 20 hours. Resistance of the dry resistors was lower by 60 ppm or more starting from 32 % rH. I think this humidity dependence can explain many of the strange deviations in the TC plots above (what was called hysteresis). When heating a resistor to determine its TC it starts drying at the same time, reducing the apparent TC and making the temperature/resistance plot appear more like an ellipsoid than a line when returning back to lower temperature.

A plausible explanation of the humidity effect would be a humidity dependent bobbin size  that puts stress on the resistance wire when it expands. Now i have another question: While a bobbin heats, it will expand, too (independent of humidity). Isn't there an effect of similar size? I am wondering whether a small apparent net TC like 1 ppm or less may be the residual of two much bigger effects canceling each other, one from the wire itself and the other one from the bobbin size. This (near) cancellation could be the reason why TiN measured mixed positive and negative TCs from resistors that were made from wire of similar TC.

Regards, Dieter

PS: Vishay mention this cancellation in their description of Z-Foil resistors. Apparently the foil material has positive TC and the ceramic substrate shrinks with rising temperature, compressing the resistive element. They don't tell numbers though.
http://www.vishaypg.com/docs/63501/how_to.pdf (http://www.vishaypg.com/docs/63501/how_to.pdf) p. 12
Title: Re: T.C. measurements on precision resistors
Post by: Kleinstein on July 08, 2019, 04:06:49 pm
With the foil resistors the stress effect is relatively simple: the foil is much thinner than the substrate and they are well bond together. Thermal expansion of the substrate is still positive, but smaller than the foil, so on heating it compresses the foil.

With wire would resistors things are more tricky: there are often not well bond together, so that the bobbin can only pull, but hardly push. A polymer bobin can also change with time and react to humidity. The reaction to humidity can be rather slow - so it does not instant humidity but with a delay of maybe days or weeks. So at best there is enough room that the bobin will not cause much stress - this is how the standard resistors a build with the wire free to move. For encapsulated wire wounds it's not just the bobbin, but also the glue / filler that matters.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on July 08, 2019, 07:46:25 pm
Apparently the foil material has positive TC and the ceramic substrate shrinks with rising temperature, compressing the resistive element. They don't tell numbers though.

Typical CTE of ceramic substrates is around +7..8 ppm/K
https://global.kyocera.com/prdct/semicon/material/

the metal foil has usually higher CTE (e.g. 13-16 ppm/K) as Kleinstein already mentioned.
So as difference we have a compression of the metal foil with rising temperature.

From the hysteresis side: yes a part of the hysteresis is humidity related.
When temperature cycling usually the hysteresis is larger on the first cycle than on the following cycles.

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: dietert1 on July 08, 2019, 08:39:55 pm
Thanks for the numbers. As far as i understand CTE is the linear expansion, so the compression of about -7.5 ppm/K ( = 13..16 - 7..8 could result in a resistance change of up to -15 ppm/K ("wire" gets shorter and thicker). Which means the foil needs to be made from material with a TC of about +15 ppm/K to get a part with overall TC near zero.
If these numbers are correct they explain a little why even the best foil resistors exhibit TCs in a +/- 2 ppm range.

Can the experts tell whether those Z-foil voltage divider parts are made with one substrate or with two substrates?

Regards, Dieter
Title: Re: T.C. measurements on precision resistors
Post by: z01z on July 09, 2019, 06:48:05 am
Can the experts tell whether those Z-foil voltage divider parts are made with one substrate or with two substrates?
I'm no expert but AFAIK these are separate resistors.
Title: Re: T.C. measurements on precision resistors
Post by: branadic on September 14, 2019, 04:05:04 pm
Measured Ohmite HS520A10k00 (https://www.mouser.de/ProductDetail/ARCOL-Ohmite/HS520A10K00B?qs=sGAEpiMZZMtbXrIkmrvidHhFcBOeMYIcq8c1fGoedTI%3D) resistor, but with very disappointing results. It's spec'ed to have temperature coefficient of ±3 ppm/°C, -10°C to
+80°C, but I found more like -5.6ppm/K with linear regression, while fit with squared function gives a=-0.025374   b=-3.748446 c=106.824362

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: Martin.M on September 14, 2019, 05:33:43 pm
Hello,

I am missing the thermometer for the "measurement thread"

with best regards

Andreas

picture: John Fluke 2190A with option 6 "limits" and K Type Sensor (1m)


[attach=1]

the Limits Option is to set to <> 23 degrees and the relais terminal to connect to a fat red light " Temperature problem "
A little printer 2030A can be connected to the thermometer to print a tag with date/time stamp and actually temperature. (requires opt. 2 = digital output")

- Martin -
Title: Re: T.C. measurements on precision resistors
Post by: branadic on September 14, 2019, 06:06:34 pm
I can call an Arroyo Instruments 5305 my own, that I upgraded my incubator with and use a PT100 1/10 class RTD4W. Still I'm not quite happy with the results yet, as I currently run it with P-parameter only. Autotune didn't work for me, I guess the 25l volume of the incubator is to big to find parameters in adequate time. After over 36h it was still searching for PI values, so I aborted it. Calculating parameters with P=1, I=0 and D=0 plus a step response didn't work either.

http://www.aaabbb.de/ControlTheory/ControlLoopTuningStepResponse.php (http://www.aaabbb.de/ControlTheory/ControlLoopTuningStepResponse.php)

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: Edwin G. Pettis on September 15, 2019, 04:45:10 am
@Branadic, I presume this is a new resistor from Ohmite, this is basically the old Ultronix resistor line.  I was told that they had 'fixed' all of the problems they had been having with the Ultronix parts (mainly due to the fact that Vishay had given them almost nothing in documentatio).  The 3 PPM/°C TCR spec is a bit tighter than the original.
Title: Re: T.C. measurements on precision resistors
Post by: dietert1 on September 15, 2019, 05:40:55 am
Arroyo 5305 Autotune worked on our 5305 after i updated firmware to version 1.44 (download from their website). Another info i got from Paul Corr at Arroyo Instruments: Even if you think you have setup proportional mode, there is a small I term. The manual isn't 100% precise on this.

Regards, Dieter
Title: Re: T.C. measurements on precision resistors
Post by: branadic on September 15, 2019, 07:55:37 am
The firmware on my unit is 1.44 too, did the update when it arrived. However, it seemed like autotune would take forever, that's why I aborted it.

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: branadic on September 15, 2019, 07:20:52 pm
Here is a measurement of a hermetically sealed 10k ± 0.01% AE resistor (https://de.farnell.com/alpha-electronics/hcz10k000t/widerstand-10k-0-01-300mw-radial/dp/2611649) spec'ed with ±1ppm/°C, linear t.c. is 1.4275ppm/K, while squared fit delivers a=-0.014724 b=2.537869 c=-54.482701

-branadic-

EDIT: corrected labels at diagrams
Title: Re: T.C. measurements on precision resistors
Post by: dietert1 on September 15, 2019, 07:45:28 pm
When looking at the curve i was asking myself, whether Vishay is delivering +/- some ppm at 23 °C. Is this true or result of some adjustments you made before measurement?
Also your measurement is another example how they (ab)use "limit" and "typical" specs to their advantage.
Do these parts come with a date code?

Regards, Dieter
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on September 15, 2019, 07:58:34 pm
Hello,

the only trick I see is +/-1ppm = 2 ppm according to box method.
So a maximum deviation of 120 ppm over the reduced 0..60 deg C range.

At least the hysteresis seems to be very low.
So you can calculate out the error.

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: branadic on September 15, 2019, 08:48:53 pm
Yes they come with a date code, mine is 1737. The resistors I measure are simply connected with a Keysight 11059A (https://www.mouser.de/ProductDetail/Keysight/11059A?qs=YCa%2FAAYMW00UPy%252B5YJeyaw%3D%3D) to not introduce any heat for now by soldering cables to it.
This candidate will be used as a reference resistor. But I need to measure its 1K partner (https://de.farnell.com/alpha-electronics/hcz1k0000t/widerstand-1k-0-01-300mw-radial/dp/2611651), date code 1649 and prepare some aluminium block with a thermistor (https://de.rs-online.com/web/p/thermistoren/8937137/).

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: FriedLogic on September 16, 2019, 07:26:07 am
Here is a measurement of a hermetically sealed 10k ± 0.01% AE resistor (https://de.farnell.com/alpha-electronics/hcz10k000t/widerstand-10k-0-01-300mw-radial/dp/2611649) spec'ed with ±1ppm/°C, linear t.c. is 1.4275ppm/K,

That seems very high. This is a test of the 1K and 10K Alpha HCZ resistors that I have.
(The centre line is 45°C, and the red trace is just a reference resistor)
Title: Re: T.C. measurements on precision resistors
Post by: dietert1 on September 16, 2019, 08:31:16 am
The difference of the measurements appears to be a linear TC in branadics measurements, while you seem to have only the curvature without any significant linear term. I mean your measurements show small positive deviations in the middle and small negative deviations at the extreme temperatures. Could there be thermal EMF in branadics measurement? Did you also use Kelvin clamps? Can anybody tell which material the wires of those resistors are?

Regards, Dieter
Title: Re: T.C. measurements on precision resistors
Post by: branadic on September 16, 2019, 10:17:47 am
No thermal EMF issues, it's the behavior of the resistor. Still measurements on 1k resistor are running, but it shows a more curvature shape with its zero point close to ~35°C. Will post results once the measurement finished.

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: branadic on September 16, 2019, 09:33:36 pm
Here is HCZ1k0000T, with some weird behavior from 10 to 25°C. a=-0.01306  b=1.02755 c=-0.19573

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on September 17, 2019, 06:06:22 am
Hello Branadic,

For me it looks like you had a ageing drift/hysteresis during the run-up phase.
This seems to be gone after reaching 60 deg C.
So I guess when you repeat the measurement the hysteresis will be much lower.

with best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: dietert1 on September 17, 2019, 06:24:41 am
Probably the time scale of the upper plots is seconds, so there seems to be some kind of overshoot/relaxation with a time scale of 100 to 200 seconds. This would be typical for thermal EMF when using point contacts that conduct well, but no heat.
Since i am close: With rainy weather you might want to use desiccant when cooling down to avoid humidity. In my office the dew point limit would be 14 + 3 = 17 °C.

Regards, Dieter
Title: Re: T.C. measurements on precision resistors
Post by: mimmus78 on September 17, 2019, 06:33:27 am
Here is HCZ1k0000T, with some weird behavior from 10 to 25°C. a=-0.01306  b=1.02755 c=-0.19573

-branadic-
I had the same behavior in some of my measurements ... I also think (as Andreas) this is hysteresis. Some resistor like vishay ermetic doesn't show it. Try to increase temperature more slowly and it should not appear ...

Inviato dal mio ONEPLUS A5010 utilizzando Tapatalk

Title: Re: T.C. measurements on precision resistors
Post by: dietert1 on September 17, 2019, 08:17:54 am
Andreas: The measurements below 25 °C happened after coming back from 60 °C.
mimmus78: HCZ1k0000T is a Vishay hermetic resistor.

Regards, Dieter
Title: Re: T.C. measurements on precision resistors
Post by: mimmus78 on September 17, 2019, 08:12:12 pm
Andreas: The measurements below 25 °C happened after coming back from 60 °C.
mimmus78: HCZ1k0000T is a Vishay hermetic resistor.

Regards, Dieter
Well I had this 1ppm effect after a jump of 20° and almost zero when doing 5° steps. This was a vhp101.

When using "not sealed" resistor the effect was much bigger. If you search in past post on this topic you can find I already showed this effect and we all discussed about this ... I have to search if I made other measurements on the sealed ones.(https://uploads.tapatalk-cdn.com/20190917/60b4a97d07c9c629ff266d4988dae01e.jpg)

Inviato dal mio ONEPLUS A5010 utilizzando Tapatalk

Title: Re: T.C. measurements on precision resistors
Post by: branadic on September 18, 2019, 06:44:24 am
In my measurements each value has a distance of about 4s (NPLC 100), so the temperature profiles I'm driving are quite slow. However, I'm currently repeating a measurement on this particular device and reduced maximum temperature to 60°C.

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: branadic on September 18, 2019, 04:38:51 pm
Repeated the measurement in the range of 10...60°C without touching the setup. It looks different know, though I will play with slower and continuous temperature slope next. I also received 1k and 20k HCZ resistors today.

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: MegaVolt on September 18, 2019, 05:37:02 pm
This behavior may result from very good thermal insulation of the resistor from the housing. When the temperature of the resistor itself lags far behind the temperature of the case.

About the same as the charge and discharge of an RC chain begins and ends at one point. But it goes in two different ways.
Title: Re: T.C. measurements on precision resistors
Post by: branadic on September 19, 2019, 08:31:15 pm
Repeated the measurement with the slowest temperature slope possible on the TEC controller, which is 0.1K/min. Gives a slightly different picture and hysteresis. I indeed could increase the time for the plateau, however the resistance seem to follow the temperature change without lag, as can be seen in upper subplot.

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: TiN on September 19, 2019, 11:29:04 pm
Now we talking. I would also coverge temperature sweep to the same start and end value, so you can estimate hysteresis and induced shift in resistor this way.
Many PWW resistors (from all manufacturers) exhibit a shift after temperature cycle, which can take hours-days to recover.

Also one thing that confusing on your graph - lack of X axis units on top plot  :-//. I discourage using sample counts, as it does not give any indication of test time duration.
Title: Re: T.C. measurements on precision resistors
Post by: dietert1 on September 20, 2019, 04:51:54 pm
Resistance measurements like this are difficult when it comes to the last ppm. I mean whatever you do, you are measuring against the temperature stability of another resistor. I would really check very carefully what are the ambient temperature variations and what are the specs of my resistance meter. If the resistance meter has 1 ppm/K and the ambient temperature variation is 1 °C during that scan of several hours, the last ppm is lost. A heuristic check would be repeating cycles to see whether the measurement and its conclusions about hysteresis etc. are reproducible.
By the way, today i got an Alpha Electronics HCZ500R00T. From the first measurements the resistance curve looks similar, i mean a parabola with a maximum at about 28 °C.

Regards, Dieter

PS: Since we don't have anything better than a HP 3456A, i wired a bridge using four resistors in a SR1010 12 x 1K standard resistance box. So i have 3.3 V on the DUT and a resolution of 0,1 uV. But i have seen 2 ppm drifts from a mere 0.3 °C ambient temperature change. Need to mount a temperature sensor into the SR1010.
Title: Re: T.C. measurements on precision resistors
Post by: branadic on September 20, 2019, 05:27:43 pm
I already repeated the measurement and values are similar also in the second run.

First run: a=-8.345312561203197e-03   b=6.205501661826067e-01  c=-8.774558142298194e+00
Second run: a=-9.258042270128818e-03  b= 6.813891181729642e-01  c=-10.81120835213617e+00

I also implemented ambient sensor readout in the snake script, but didn't plot the values for it.

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: dietert1 on September 21, 2019, 12:00:16 pm
While my measurements aren't yet complete, they show a similar "hysteresis" effect with rising temperature, of about -3 ppm size. The size seems to depend on the scan speed. With decreasing temperature i also got a nice parabola.
Don't know whether these resistors are of any value, with unexpected deviations/drifts of 3 ppm. Also i am wondering what may be the physics behind the "hysteresis" effect. Maybe a 2-phase system inside, similar to a heat pipe?

Regards, Dieter
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on September 21, 2019, 12:08:08 pm
Hello,

with hermetically metal foil resistors I can only think of the bond between ceramics and the metal foil as reason for the hysteresis.
Usually this is some kind of epoxy and most probably threre is some creeping effect.
Normally the hysteresis is removed over night.
Size of the hysteresis is dependant on min/max excursion of the temperature and also the temperature gradient.

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: bsw_m on September 21, 2019, 12:22:53 pm
Designer of AJAX metal foil resistors confirms the presence of this effect.
To reduce this effect in their resistors, it sinteres(weld) the foil with the substrate. And does not use glue.

with best regards

Alexey
Title: Re: T.C. measurements on precision resistors
Post by: branadic on September 21, 2019, 12:41:57 pm
Andreas, what you mean by "removed over night"? You mean it recovers?

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on September 21, 2019, 12:51:11 pm
Hello,

yes usually it recovers. At least on repeated measurements.

This may not be valid for large temperature excursions or for the "first time".
I usually am doing only around +/-15 deg around 25 deg C.

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: dietert1 on September 21, 2019, 04:48:16 pm
Yes, i also saw a + 4 ppm drift while keeping the resistor at 37 °C after the last scan. But i don't trust that completely, because during the night our lab has a certain ambient temperature profile, which may be part of the story.
The plot shows the end of the scan (steep part of red curve at 0,2°C/minute) and then an almost constant oven temperature during the night. At about 6:00 movement starts in lab, with clearly visible ambient temperature crosstalk. Will repeat measurement with temperature monitoring of the reference resistor box in the SR1010.
Anyway, the ambient temperature decay after 0:00 is smooth many hours, while the resistor drift/relaxation has a time constant of about 45 to 50 minutes.

Regards, Dieter

PS: Since TC of the resistor under test is negative at 37 °C, the + 4 ppm drift is NOT caused by delayed heating. During the scan i have seen the resistor follow faster than the temperature sensor in the oven.
Title: Re: T.C. measurements on precision resistors
Post by: FriedLogic on September 23, 2019, 07:32:54 am
This plot is from the start of my current test of the Alpha HCZ 1K and 10K resistors, and there is quite a noticeable fall in the resistance of both. (The 2 wire wound resistors in that test had much greater falls and a greater TC, and the 2 VHP100's VHP101's from hifi-szjxic fell very little, but had a higher TC - I don't know how typical all that is)

The oven for the reference VH201Z VH102ZT 10K had been on for the winter, but off for the summer. It had been on for a few days at the start of this test, but the resistance is clearly still falling a little - although part of that fall is likely due to the room temperature falling and affecting the meter. Over the next 2 weeks it fell another 4PPM or so.

Size of the hysteresis is dependant on min/max excursion of the temperature and also the temperature gradient.

I suspect that most of what gets termed as hysteresis is just the stressing and relaxing that happens with changes in temperature, humidity, etc. Continually cycling the temperature is one test, but running them at certain temperatures for longer times might give a better idea of how the stressing and relaxing proceeds, and make an interesting comparison for step or ramp cycles, load tests, etc.

Title: Re: T.C. measurements on precision resistors
Post by: dietert1 on September 23, 2019, 07:45:26 pm
But how can we arrive at a predictive model from such measurements? Even if you measure "all" ambient conditions like temperature, humidity, air pressure you may have delayed contributions (typical with heat conduction), integrators, differentiators and nonlinear effects and so on. Did you ever try to fit a model that (roughly) predicts the behaviour of such resistors? I think in order to do that one should define certain key tests to isolate parameters like the TC curve, one by one.

Is anything known about a constructive difference between VHP and HCZ resistors? Are they using a different glue to fix the foil?

For tools that got magnetized we have a demagnetizer in our lab, which works by imposing magnetic field cycles of decreasing size. Maybe one should try that to force the resistor into a state where it no longer drifts. I think this is the idea behind that Pickering patent.

Regards, Dieter
Title: Re: T.C. measurements on precision resistors
Post by: FriedLogic on October 05, 2019, 02:22:59 pm
But how can we arrive at a predictive model from such measurements? Even if you measure "all" ambient conditions like temperature, humidity, air pressure you may have delayed contributions (typical with heat conduction), integrators, differentiators and nonlinear effects and so on. Did you ever try to fit a model that (roughly) predicts the behaviour of such resistors? I think in order to do that one should define certain key tests to isolate parameters like the TC curve, one by one.

(Slightly late reply...)
   I wasn't thinking of that sort of simulation at all. It's just that in the limited tests that I've done, the effect of simply running at a particular temperature for an extended period can be a lot more important than the TC. At least separating out temperature and humidity would be useful for some resistors.
   It's worse for new components. Page 9 of the design guide at:
http://www.texascomponents.com/pdf/TXCCBMFDesignGuide.pdf (http://www.texascomponents.com/pdf/TXCCBMFDesignGuide.pdf)
gives some example plots. The 500+ hour settling times are not too dissimilar to some other components like LS8 versions of an LT1027 and LCT6655. The reference VH102ZT in the oven at about 45°C took around a month to get to the point where I don't see it drifting down in resistance, even although the oven was powered for months over winter, and the room was mostly 24°C+ during the summer. The plots in the design guide don't show convergence, which seems to fit with both the PMO info that I've seen mentioned and another extended settling time if the temperature increases again, but I've not checked the extent to which that happens.
   I could probably reduce the temperature a bit to be more realistic, and I really need to test low temperatures too. Running extended tests at different temperatures would help to show how much the cold-to-hot changes reverse after the temperature is reduced again for these resistors, and what temperature changes are needed for lasting effects.

Quote
For tools that got magnetized we have a demagnetizer in our lab, which works by imposing magnetic field cycles of decreasing size. Maybe one should try that to force the resistor into a state where it no longer drifts. I think this is the idea behind that Pickering patent.

   For an LTZ1000, that's a particular solution for a particular hysteresis problem. I would expect that there are some hysteresis issues with resistors which are roughly similar and do respond to temperature cycling, but there are a lot of other things going on too.
   Even in the LTZ1000 case it's just an attempt to get rid of an issue caused by a temperature change, not some way to improve the performance.
   I noticed that Dr. Frank mentioned using temperature cycling for foil resistors that had been given large temperature changes, which does look a generally similar case, but I didn't see any details.

   As far as I understand it, the 'Post Manufacturing Operations' on resistors are designed to replicate extended use in particular conditions, but they're more complex. There are various comments on that for different resistor types earlier in this thread, and page 15 of the design guide above also has some info. I'd like to get some more info on PMOs, but I've not seen many details.
Title: Re: T.C. measurements on precision resistors
Post by: 3roomlab on October 05, 2019, 11:31:29 pm
found 2 interesting pdf

1) a TEC based "resistance standard"
1ohm–10 kohm high Precision transportable Setup to calibrate Multifunction Electrical instruments
P.P. Capra and F. Galliana
nevermind where you are going, it carry its own active "environment"

2) Analysis of the voltage coefficient of high value standard resistors
G. Boella, F. Galliana

according to the article, the measurement of the humidity change took them some 1 year. applying different voltage at different humidity levels presents a different VC. it looks like unless you have a guildline, best to keep those Gohm thingies inside a "dessicated box" and monitor the humidity ... must be some plastics/epoxy

motto : kill the ambient TC and murder the humidity

additional NIST article which is lost in their own server, but printed this page using google cache.
NIST pubid 9237 page 11
"wirewounds have no voltage coefficient"

the voltage coefficient have some further interesting readings thru the KATRIN experiment (measuring a neutrinio mass). the many nos of pdfs are few hundred pages. but tracing thru the pages and links we find that somewhere along the manufacturing of the precision voltage divider for high kV sense, wirewound resistors are dropped because they are "no longer manufactured" (looks more like all precision resistor factories are acquired by vishay ops!), and are replaced by special order 600v VHA518-11 pre-aged. (master_patrik_herud page 20.pdf)
Title: Re: T.C. measurements on precision resistors
Post by: SilverSolder on October 06, 2019, 12:34:27 am

Is the ultimate solution to have precision components in a vacuum...

Title: Re: T.C. measurements on precision resistors
Post by: alm on October 06, 2019, 11:48:29 am
additional NIST article which is lost in their own server, but printed this page using google cache.
NIST pubid 9237 page 11
"wirewounds have no voltage coefficient"

This article from the Encyclopedia of Applied Physics is not lost on the NIST server, just misplaced ;)
https://www.nist.gov/publications/resistors (https://www.nist.gov/publications/resistors)

Is the ultimate solution to have precision components in a vacuum...

I doubt it. Outgassing of the insulators might become a problem. And heat dissipation will be more of a problem. I think putting the resistor in an inert gas like neon or argon would work better. But since there seem to be very few standard resistors employing this except for some high-value resistors, I'm guessing it is not worth the effort.
Title: Re: T.C. measurements on precision resistors
Post by: e61_phil on October 06, 2019, 12:17:56 pm
We operate very high ohm resistors (up to 10T) in vacuum for several reasons.
Title: Re: T.C. measurements on precision resistors
Post by: FriedLogic on October 17, 2019, 08:35:38 pm
1) a TEC based "resistance standard"

Would the 2PPM over 6 years that Vishay quote for some of their resistors mean that their standard processing for them is effectively a specific one for optimizing the drift for zero load and room temperature?
Title: Re: T.C. measurements on precision resistors
Post by: Magnificent Bastard on October 18, 2019, 05:49:19 pm
1) a TEC based "resistance standard"

Would the 2PPM over 6 years that Vishay quote for some of their resistors mean that their standard processing for them is effectively a specific one for optimizing the drift for zero load and room temperature?

That's a good question, but you should be asking a Vishay Precision Group applications engineer.  You can find the contacts you need on their website.  There are two things that will make a resistor change more than "shelf life"-- the first is higher temperature (which can be self generated heat or externally applied heat-- they both will result in the same drift), and temperature cycling.  The reason the SR104 is so stable is that they are in a thermally stabilized enclosure, and the temperature changes are slow and gradual-- as well as the fact that most of them are kept in a calibration lab that has a fairly constant temperature.  If you are exploring making a "standard resistor" with foil resistors, may I suggest you use a ceramic PCB, and then mount multiple FRSM resistors (say nine 10K in series/parallel to make 10K)-- then place this in a hermetic package.  You could even go to the effort to temperature compensate this resistor and trim to very close to 10K.  When you get done, you still will NOT have a primary standard like an SR104, but it will be a very good secondary level standard.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on October 18, 2019, 08:16:36 pm
Would the 2PPM over 6 years that Vishay quote for some of their resistors mean that their standard processing for them is effectively a specific one for optimizing the drift for zero load and room temperature?

I think the specification is a bit unclear.

Shelf life drift is usually specified per year.
The VHP100 spec is:
"Shelf life stability: ± 2 ppm typical after at least 6 years"
So what does 2 ppm after at least 6 years mean?
Does it mean 2 ppm per year after a pre-ageing of 6 years?

What does "typical" mean?
Is it the "average value" of a large lot with min and max values of +50 /-46 ppm?
What is the "stray" or standard deviation?
What is the guaranteed maximum?

So without a measurement specification the 2 ppm value is just advertising.
Similar to the +/-0.05 ppm/K spec within 0..60 deg C which give "typical" 1 ppm/K gradient near room temperature in my Z201 measurements. Up to now I have only found one sample which has near 0.05 ppm/K.

with best regards

Andreas

Title: Re: T.C. measurements on precision resistors
Post by: Kleinstein on October 19, 2019, 07:35:57 am
The testing of the resistors for the KATRIN experiment is to a level better than manufacturer specs. So even the failing ones may still be good. The 200 Pieces batch was likely ordered to have enough spares - not all the not used resistors must have failed.

The scattering in the bad resistor curve looks a lot like resistor excess noise. This normally should not be a problem with metal foil resistors, but there seem to be a few bad ones with poor contacts or other defects (e.g. crack in substrate, contamination that allows parallel paths). At the shown noise level the resistor is no longer good, but a 100% failure. It may still work at lower voltage though.

Resistor excess noise (commonly called current noise - but this a confusing name) can be a problem especially with film resistors. The resistance may change on the sub ppm level just randomly, not only from temperature or humidity effects.
Title: Re: T.C. measurements on precision resistors
Post by: dietert1 on October 23, 2019, 08:24:59 pm
Some weeks ago we had some results on Vishay hermetic resistors, ending with the recommendation of FriedLogic to watch the DUT for extended periods of time, not just some oven cycle. My last result had been a 4 ppm drift after an oven cycle with a time constant of about 45 minutes.
Meanwhile i improved my resistor measurement and observed the HCZ500R00 again.
After heating it to 37 °C it showed that 4 ppm drift again. But then it drifted back with a time constant of about 3 days. After that i did some oven cycles, but it became clear that the results are meaningless, if the resistor shows relaxation at time constants of 3 days. So i started measuring the step response after an oven temperature step 40 °C => 30 °C. Since the oven isn't perfect, the temperatur step was in fact from 38,6 to 29,6 °C, about 9 °C.
The log shows four distinct reactions at different time constants and the effective TC becomes zero twice after the step. On the long term TC is positive and about 0.46 ppm/K.

1) First reaction is a negative resistance change of about 2 ppm after 5 minutes, so that would be a TC of -2 ppm / -9 °C = 0,22 ppm/K
About 11 minutes after the step TC = 0.

2) Next is a positive resistance change of about +1 ppm after 22 minutes. If you stop then, TC = 1 ppm / -9 °C = -0,11 ppm/K
About 40 minutes after the step TC = 0 again.

3) Then we have a resistance change of about -5.2 ppm after 6 hours. This is a TC of -5.2 ppm / -9°C = 0,58 ppm/K

4) About 1.1 ppm of those -5.2 ppm get lost after about 4.5 days. So the long term TC is about -4.1 ppm / -9 °C = 0,46 ppm/K

At the end i left the measurement running some more days logging the linear drift of my bridge, which is about 0,11 ppm/day. Standard deviation of the filtered measurement during that drift was 0,0106 ppm of resistance. In the "slow" diagram residual temperature variations of the oven and the bridge linear drift have been subtracted.

I think the complicated step response mirrors the complicated construction of the Vishay hermetic resistor (foil, glue, carrier...). Andreas already explained that the glue with its creeping feature may constitute a long term memory. For me it is obvious now that all measured TC curves for such resistors are more or less meaningless.

Next i will probably try a similar measurement on a UPW50 thin film resistor. Hope its response will be more straightforward.

Regards, Dieter

Edit: I meant UPF50 (thin film resistor) instead of UPW50 (wirewound).
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on October 23, 2019, 08:40:30 pm
Hello,

I would not say "meaningless". At least you get a feeling how repeatable the temperature curve is and how much "hysteresis" is involved in the construction.

UPW = wire wound
do you mean
UPF = thin film?

UPF showed very low hysteresis when I measured them.
https://www.eevblog.com/forum/metrology/t-c-measurements-on-precision-resistors/msg462301/#msg462301 (https://www.eevblog.com/forum/metrology/t-c-measurements-on-precision-resistors/msg462301/#msg462301)

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: dietert1 on October 23, 2019, 09:50:55 pm
I think the Vishay hermetic resistor does not have any memory besides the effects i have shown, except long term aging.
If you manage to get it into the same "state", it will show the same reaction afterwards. Here i can show the two oven cycles i measured. I lost some data on the first one, but it is clear that the agreement is near perfect. You can see that i used a 45 °C temperature setting to "program" the resistor for 40°C instead of waiting another 3 or 4 days after each disturbance.

These cycles are at 0.1°C per minute (lowest setting of the Arroyo 5305). If you use a different speed or steps, the plot will look completely different. In some sense the term TC does not apply to that Vishay foil resistor. Instead of delta R = TC * delta T, you need to calculate the convolution of temperature history with the pulse response = time reversed differential of step response. What i have seen is something like a LTI system.

Regards, Dieter
Title: Re: T.C. measurements on precision resistors
Post by: dietert1 on November 03, 2019, 11:03:21 am
In order to convince myself about the LTI character of that hermetic Vishay resistor i repeated the measurement, this time with a +2 °C temperature step. The device shows a very similar response, except the initial peak is somewhat bigger. This should be due to the fact that the oven executes a 2 °C step faster than a 10 °C step.
In order to extract the data for the slow tail i had to change the drift rate and to include a small nonlinear temperature response of the reference resistor inside the SR1010.
I (mainly) attribute the drift to the humidity increase due to leakage of the SR1010 and its box. After inserting the desiccant i had about 4 % HR, the -10 °C step was measured at about 9 % HR and now i have 13 % HR. One may expect that the drift gets slower as it probably is proportional to the humidity difference.

Regards, Dieter
Title: Re: T.C. measurements on precision resistors
Post by: FriedLogic on November 08, 2019, 08:25:18 am
The only resistors (other than an ancient Welwyn foil) that I saw reacting badly to temperature gradients in that tests were the Alpha HCZ ones. The Alpha FLCX100R, FLCX10K and MAY1K ones, and all the Vishay ones were fine. Unlike most of the others, the ebay VHP101's also showed little drift after their temperature was raised to around 60°C, but their TC was borderline.

I tested one of the cheap 20K VHP101 resistors that Farnell had on offer, and other than the first temperature cycle, it also showed little drift after the temperature was raised. It really does have a good TC too, unlike the two ebay ones.

Of course, that's only a test of a few resistors, so I can't draw too many conclusions - but some patterns do seem to be forming...

One interesting thing that I noticed when testing the setup was that the network cables that I was using generated up to around +/- 0.3uV themselves for the 40°C temperature rise.
Title: Re: T.C. measurements on precision resistors
Post by: WattsThat on January 01, 2020, 10:01:16 pm
Very interesting thread, especially so as I once upon a time worked for the Vishay Resistive Systems Group (as it was called back in the days before they went into acquisitions mode).

What I find notable is that back in the day (I left in 1981), VC was not a parameter. Never measured, never discussed.

On the calibration side of the business, the primary standards were two ESI 10k’s. Everything in between was derived with transfer standards (Vishay boxes, of course) from those two ESI’s. They never left the building at the same time, alternated them out for cal. They were ten plus years old when I used them and neither had drifted more than 2 ppm absolute from 10k in their entire NBS cal history.
Title: Re: T.C. measurements on precision resistors
Post by: branadic on January 05, 2020, 12:07:14 am
I measured several Alpha Electronics HCZ resistors over temperature with my Prema 5017 SC and its internal multiplexer. Goal was to find some resistors, that can be arranged to make a 10k reference that performs better than a single 10k resistor (one 10k HCZ is included for reference). Also measured one channel shorted for sanity check.
Second temperature run is already in progress to verify the very first results. I found that paralleling resistor on channel 3 and 8 can give a decent reference. Any suggestions on that?

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: TiN on January 05, 2020, 02:12:49 am
That's crazy amount of noise, but I guess it's normal for this meter? Depends on your end goal, but I'd avoid stressing resistors on such temperature extremes, and rather stick to common +18...+28 range. Perhaps separate test for hysteresis could be helpful, to determine if there are effects introduced to HCZ from going all the way to +60°C.

Title: Re: T.C. measurements on precision resistors
Post by: branadic on January 05, 2020, 10:32:05 am
TiN, you are dirty by 8.5 digit meters and calibrators :D
I used what I have at hand and the only meter with a multiplexer is this Prema unit which saves my a lot of time as I can measure multiple resistors in parallel.
I'm still in the temperature range that is given in the datasheet, so if a resistor fails here, it would also fail in a smaller temperature range such as 23 ± 5°C, plus it would be harder to see/identify and would need a lower noiser/higher resolution meter, right?
I have expected much more difference as this resistors are from two different manufacturing dates.

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: Kleinstein on January 05, 2020, 10:51:59 am
The noise level is not great, but it is good enough for the job. There is some hysteresis, but not too bad.

As expected the resistors have a rather similar quadratic term and some individual linear part. So combining same type resistors has a limited effect. One can compensate the linear part, but not the square part. This may be still acceptable for a reference that normally is used in a more limited temperature range.

Going to only 60 C should still be Ok, though it can effect internal humidity.  The nasty parts and changes may start from some 80-120 C when some epoxy/plastics can come close to there glass temperature and thus change there internal structure and this way restart the aging.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on January 05, 2020, 02:07:10 pm
I found that paralleling resistor on channel 3 and 8 can give a decent reference. Any suggestions on that?

Hello,

I would calculate the LMS coefficients for a 3rd order parabolic curve (normalized to 23 or 25 deg C whatever they will have in final application) and then select by the coefficients.

Unfortunately the hysteresis increases (and may lead to permanent shift) with larger temperature excursions.
So I would limit the measurement to the range of final application. (+ a small reserve).

What I am missing is one of the resistors kept at constant temperature during measurement to do a sanity check for the T.C. of the instrument.

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: branadic on January 05, 2020, 02:27:21 pm
Thanks for the feedback. I thought that measuring a short would be good enough as sanity check (gray curve lower left). However, looking at the values the 20k resistor on channel 9 looks like a good candidate for reference, as it shows only small t.c. and I only have one temperature chamber so no possibility to keep it at constant temperature, but I can measure it together with ambient temperature sensor. Otherwise I would need to machine some aluminium and add a modified crystal heater to it, to make a constant temperature reference resistor. Unfortunately my P331 10k is still waiting for arrival at my location, which probably could have served as a 10k reference :(

In the next run I will reduce the temperature range to 10 - 40°C, which I think is needed to see some curvature and which also speeds up the measurement by about 6h. Final verification of single resistors can be done using R6581 with lower noise.
This is all preparation to measure FLC resistors for a Hammond divider based on the design by Frank, so each run is a leaning step for me.

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: TiN on January 05, 2020, 04:32:10 pm
branadic
I really don't have any experience with Prema, but I expected less noise from 7.5 digit meter. It seems like similar to Keithley 2001. Does the Prema mux have external outputs? If so, you could use R6581 to read resistors and Prema as simple mux switch. Like Kleinstein said, for TC only tests noise level is not very important, as far that you are able to get filtered curves.

Hysteresis and resistance shifts from thermal cycling is easier to see if you run multiple sweeps, like 3 or 5 times for the same resistor set. Wirewound resistors of all kinds are often prone to show more sensitivity to thermal cycling, as they are much larger physically and more sensitive than tiny 5x5 BMF element. So P331 might not be optimal as reference. I have learned from my tests that saving time for resistance measurements often backfire and cause unreliable data  ;). Hence I ended up with multiple 8.5d meters and calibrators, to verify that and build up confidence in measurement setups when obtain same results by different methods/instruments.

Zero short would not help as sanity check, because it does not show you gain errors from DMM, but purely TEMF offset and ADC noise. 
Title: Re: T.C. measurements on precision resistors
Post by: guenthert on January 05, 2020, 08:18:08 pm
Oh, just average the values, so that TiN's sensitive eyes won't get hurt looking at those jagged graphs.
Title: Re: T.C. measurements on precision resistors
Post by: branadic on January 06, 2020, 02:47:17 pm
TiN
Unfortunately the MUX doesn't have external outputs and it would need modification on the meter that I'm not willing to do. I'm still angry about myself, that I sold my Prema 2080 (20/40/80 channel MUX), when I received this Prema 5017SC, as I thought it wouldn't be of any use. But now that I have R6581D it would be a great expension for it. I couldn't find a decent replacement for it by now.

Two sweeps are already done. Made some modification to the setup, put AE20k from channel 9 to channel 11, which is outside the chamber, placed 10k Ohmite resistor to channel 9 and installed 10k Z201 to channel 10, which is the last port available inside the chamber. Also modified the snake script to run 3 profiles in the range of 10 ... 40°C. So I will know more in about two days.

However, the final run on a resistor arrangement will be done with R6581.

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: branadic on January 21, 2020, 04:55:17 pm
I currently measure on NOMCA1603 networks. I ran into some issue before, as I use a zero force socket. Obviously the socket was not able to reliable break through the oxide on the leads, which resulted in strange t.c. curves. So with a bit of flux and an almost clean solder tip I had to break the oxide, now I get more reasonable results. Here is a first view on a first samle. The t.c. seems to be almost linear.

Edit: Calculated some first values

R1: 4.333ppm/K
R2: 5.452ppm/K
R3: 4.983ppm/K
R4: 4.667ppm/K
R5: 6.072ppm/K
R6: 5.409ppm/K
R7: 5.986ppm/K
R8: 4.823ppm/K

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: branadic on January 22, 2020, 08:40:47 pm
The resistor values measured can now be used to calculate a low t.c. 13:1 divider for e.g. LTZ temperature setpoint made out of 7 resistors as shown previously. Did that already and solved 8 possible equations as an example, though not all. And indeed I could find one combination resulting in a divider with very low temperature influence (blue curve), though power coefficient is not faced here and heat distribution within the network still has to be thought of, but I found it interesting to show anyway. The combination here is a series connection of R3+R4+R5 and parallel connection of R1||R6||R7||R8.

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: dietert1 on January 22, 2020, 09:17:17 pm
Last summer i used this little software to find the best combination. Hope it helps.

Regards, Dieter
Title: Re: T.C. measurements on precision resistors
Post by: branadic on January 23, 2020, 05:18:50 pm
Thanks dieter1 for the script, though I guess the t.c. alone is not enough, but you also need the consider absolute value of the individual resistor to optimize the network for low t.c., as they all have different absolute resistance and not perfect 5k. Thus I've used the resistor values instead of using their t.c. only for my manual "optimization".

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: Kleinstein on January 23, 2020, 06:00:00 pm
The absolute values tend to be not that different. So for TC combinations one could use equal values.

Especially when using sets of 3 and 4 resistors, even picking a fixed combination of resistors should give a reasonable good match.
One also has to take into account that the TC may change after soldering to a board.
In an application like the LTZ1000 or a 7 to 10 V amplifier it is also not so much about the TC, but more about long time drift.
Title: Re: T.C. measurements on precision resistors
Post by: branadic on January 23, 2020, 06:44:14 pm
Kleinstein, I don't agree with you and the diagram above tell's another story. The slight difference in absolute value and t.c. leads to some residual t.c. once connected as a divider. However, noone knows how things change after soldering them to a board, I agree with you. And as for long term I would expect at least better behaviour compared to a divider made of single resistors. At least TDP networks have proven to work in W7000 and F7001 over long term.

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: dietert1 on January 23, 2020, 07:13:40 pm
It's a simple extension to combine TCs using measured resistor values, and the program won't run much longer. Let's see whether it makes a difference..

Regards, Dieter

PS: Meanwhile i checked and the approximation/simplification i proposed was a good one. I ran several examples of my Nomca data and it always found the best combination. The only noticeable change when taking into account measured resistor values is the optimum residual TC. It may be 10 ** -4 ppm/K off.
In order to avoid changes to the parts after characterization i used SMD solder adapters with gold plated pins in gold plated sockets (construction similar to HP 3456A thin film arrays). It's not only about soldering but also about cleaning, which should both be done before characterization.
Title: Re: T.C. measurements on precision resistors
Post by: branadic on January 23, 2020, 09:03:15 pm
I moved on and calculated the change in voltage at pin 6 of LTZ1000 over the temperature range of 10 ... 40°C due to the resistor network only, assuming a nominal zener voltage of 7.15V with the resistor arrangement previously found to perform good. It looks like a change of <3µV can be expected. Since this value is further attenuated by LTZ itself (0.01% --> 1ppm) we can call that zero. I think I need to setup a reference to prove it works in reality. But first I will measure another few samles to see, if one can find similar results within a batch of networks or if they have to be individually measured and connected.

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: RandallMcRee on January 23, 2020, 11:03:06 pm
However, noone knows how things change after soldering them to a board, I agree with you.
-branadic-

What I do is to solder my precision resistors to some sort of carrier or just add wire-wrap leads. Only then measure.
Title: Re: T.C. measurements on precision resistors
Post by: Kleinstein on January 24, 2020, 08:29:55 am
At least for the LTz1000 set point divider there is no need for a TC matching much better than some 5 ppm/K. The reference itself has some TC that for the non A version is adjusted with an extra resistor. If individually fitted this adjustment can also include a small TC from the set point.
So chances are good one can get away with a fixed PCB and use a measurement only as a check to see the final outcome. This could be after soldering the resistor array as one of the first parts.
Title: Re: T.C. measurements on precision resistors
Post by: branadic on May 09, 2020, 09:38:59 am
I'm running the TEC controller with the incubator as a P controller only, everything else lead to large oscillations. My parameters are PID 6.7700, 0, 0
Problem is, that the volume of the incubator is quite large and this is why autotune can't find proper parameters. So I did a manual search for reasonable parameters.

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: Eheran on May 30, 2020, 04:19:13 pm
Maybe I can help with the PID. Basics:
Lower I parameter (K_I) = integration of error has a larger effect
Lower D parameter (K_D) = response to changes is larger

Since you work with larg time scales you need large K_I and K_D to make everything slow and smooth. However, since you may also want to have a fast initial heat-up phase instead of having to wait lots of hours it could be best to use 2 sets of parameters, maybe whatever you use to controll has such a option. Otherwise you can (maybe) change the parameters while the system is running or just turn it off and change them after it reached the target temperature.

What were the parameters with oscillations? With the highest possible K_P with stable oscillation you can calculate good starting points for the parameters. Ziegler–Nichols method (https://en.wikipedia.org/wiki/Ziegler%E2%80%93Nichols_method)


Why im actually here: I want to measure temperature with high precision and resolution (0.1 mK). Regarding the signal processing: Is the LTC2983 (https://www.analog.com/media/en/technical-documentation/data-sheets/2983fc.pdf) good or the best? I would buy the whole evaluation kit (https://www.mouser.de/datasheet/2/609/dc2296fa-1220865.pdf) and use that.
Any recommendations regarding the sensor? I would prefer Pt1000, but maybe thats nonsense?
What about tolerance? B 1/10 has a max. error of +-1.55°C at 250°C. Doesnt really blow me away. Even AA is +- 0.525°C at 250°C.
Are there easy temperature-references to check things? The triple point of water is a option as well as the meltingpoint of highly pure gallium. What about higher temperatures? Melting point of pure tin/lead/...? How accurate is that? Can I reliably check for absolute precision like that?
There is also the question about linearization parameters [the f in T = f(R)], they only need to be a little bit off to introduce a lot of error. Are they known to be good enough?
Now keep in mind that I want to stay well below 500 € with the thermometer. The 200 € for said evaluation kit is already a lot. I dont need to get the very last bit of precision, but I would need a way to verify it. 1°C off at 250°C is no problem, I just need to know about it.
I have a reference thermometer that was NIST-traceable calibrated until 2018 and had ~1mK error according to the cerfiticate. A quick test with a pure water ice-bath (at 1020mbar in a dewar) resulted in a reading of -0.0043°C averaged over a duration of 4h (0.7mK standard deviation). But I was unable to find a high resolution melting temperature of water ice (Ih). All I found were some models etc. and how they didnt really get it right. They didnt mentioned the melting point with high resolution since they were off >>1°C anyway.
Title: Re: T.C. measurements on precision resistors
Post by: Kleinstein on May 30, 2020, 04:54:43 pm
The melting point of pure metals like tin, lead, zink are an option as addition fixed points. The material need be quite pure and the system to measure it may need some care (even if the meting point is OK this does no mean the thermometer is at exactly that temperature. Direct contact may not be possible. Especially molten tin is quite reactive to many metals and the metal would be contaminated. I have used this - but in my case it was easy as the instrument to calibrate was a DSC, so made to measure something like melting points.
The pure metal samples for calibration may be relatively expensive, especially if one needs more material than the few mg for the DSC.
There should be tables to show the melting points as part of ITS90.

For higher temperature PT1000 may not be that good anymore, as isolation gets increasingly difficult. So PT100 or even lower resistance (if really high) would be better with higher temperature.

The Eval kit looks reasonable priced and the resistance accuracy may be relatively good. It depends on the reference resistor used.
I point the kit is likely missing is full protection. So it needs some care using it.

For the PID regulator with a slow process like a larger furnace, I would prefer the Nichols-Ziegler variant starting from the step response or a similar formula starting from the pulse response. Looking for just sustained oscillation can take quite a while. One has to take case how the parameters are entered - some regulators use the inverse of the parameter used in the math.
Title: Re: T.C. measurements on precision resistors
Post by: guenthert on May 31, 2020, 03:48:15 pm
  What temperature range are you interested in?   Compared to other fix points the triple point of CO2 seems easier to realize (at least no toxic materials are involved), even if just briefly: https://people.chem.ucsb.edu/feldwinn/darby/DemoLibrary/DemoPDFs/Demo046.pdf
(safety goggles required though  8)
Title: Re: T.C. measurements on precision resistors
Post by: Kleinstein on May 31, 2020, 04:46:19 pm
 The triple point of CO2 may be easier to realize, but it is quite low and one may need good purity CO2 to get a well defined temperature.
The meting points of indium, tin and zink are fix points of the ITS90 scale.
The triple point of CO2 is not in that list, which can indicate that there may be some complication to get it accurate. Chances are the pressure could rise quite high for a fully closed system (no safety valve).
Title: Re: T.C. measurements on precision resistors
Post by: texaspyro on May 31, 2020, 04:48:36 pm
Gallium is one of the best triple point materials...
Title: Re: T.C. measurements on precision resistors
Post by: Eheran on May 31, 2020, 05:25:42 pm
For higher temperature PT1000 may not be that good anymore, as isolation gets increasingly difficult.
Leakage of current inside the Pt1000 element? How?

What do you mean with "missing full protection" and "some care using" the eval kit? What kind of protection?

The resistor I plan to use is a Vishay Z201 2.5kOhm, tolerance is +-0.005% (0.125 Ohm, 0.013°C absolut error with Pt1000) and 0.05ppm/°C (20°C deltaT results in 2.5mOhm or 0.0003°C with Pt1000). The limiting factor would be the Pt1000 element itself and/or the ADC and its analog stuff.

Temperature range is limited to 400°C with a 2.5kOhm reference resistor since at that point the voltage across the Pt1000 will be equal to the reference resistor and since that is directly the ADC reference --> V_in = V_ref = maximum. At least I hope thats how it works... I only need the positive range of the ADC in the differential measurement. Other than that I plan to use it inside of -40 ... 300 °C, maybe once or twice with liquid nitrogen down to -196°C. But mostly in the range of -20...100°C.

Quote
even if just briefly
Hahaha, sadly it wouldnt help if I cant keep it in that state for at least an hour to get a good reference :P
Title: Re: T.C. measurements on precision resistors
Post by: SilverSolder on June 15, 2020, 07:16:05 pm

MAX1978 looks like a nice IC,  a little on the expensive side perhaps...

Can it be amplified externally if you need more than 3 amps, I wonder...
Title: Re: T.C. measurements on precision resistors
Post by: bgugi on June 16, 2020, 06:02:01 am
Uh-oh... be careful, you may wake the Kelvin-Nuts (they tend to hibernate for a month while doing freezing curves on TPW cells).

Ice points: The widely-accepted value for the uncertainty of a "properly-prepared" ice point is around 2-3 mK. https://www.govinfo.gov/content/pkg/GOVPUB-C13-5ce1be74727a73a2d8c89172d042b3a4/pdf/GOVPUB-C13-5ce1be74727a73a2d8c89172d042b3a4.pdf (https://www.govinfo.gov/content/pkg/GOVPUB-C13-5ce1be74727a73a2d8c89172d042b3a4/pdf/GOVPUB-C13-5ce1be74727a73a2d8c89172d042b3a4.pdf) is a decent study on the proper construction and reproducibility of ice points.

the guide to the realization of ITS-90 https://www.bipm.org/en/committees/cc/cct/guide-its90.html (https://www.bipm.org/en/committees/cc/cct/guide-its90.html) offers an absolute flood of information on the realization of temperature primary standards, though there's also a decent amount of information available on essentially any pure substance, and the interpolation equations can be applied to any fixed point (note, some older data may be in IPTS-68 and need conversion to ITS-90). When considering ultra-accurate measurements, it's important to remember that ITS-90 is a practical temperature scale, the associated errors in the fixed points and interpolation functions can reach several mK, not even mentioning the recent redefinition of the Kelvin.

Here's a decent article on a practical home-realization of a TPW cell: https://www.scientificamerican.com/article/tackling-the-triple-point/ (https://www.scientificamerican.com/article/tackling-the-triple-point/) no discussion of uncertainty is provided, but you could probably apply some of the same techniques described in the BIPM realization guide to provide estimates of uncertainty. I recall seeing an article somebody did on gallium, but overall I don't think there's any data on the uncertainty of any fixed points with home-practical materials and construction (i don't even want to think about what 7N gallium would cost)

If the reference thermometer you mentioned you have is an RTD, you'll be glad to hear that you can proceed with quite a bit of confidence if your TPW or ice point calibration turn out well - any error in an RTD will affect the TPW reading, you'd need an unreasonably rare combination of factors to affect the overall curve without seeing it in the TPW reading of the thermometer.

Precision/Reproducibility can be quite good for temperature measurement, but absolute accuracy is an incredible feat at the millikelvin scale (I'm not really sure what you mean by "absolute precision"). Expect to spend 5 figures to achieve uncertainties around 25-50 mK over a decently wide range (-200 to 400 C), expand that temperature range or tighten your expectations, and you get into the "if you have to ask..." price range. Sub mK accuracies are the work of NMI's.
Title: Re: T.C. measurements on precision resistors
Post by: dietert1 on June 16, 2020, 07:24:07 am
Can you explain a little how your comment relates to "T.C. measurements on precision resistors"? As far as i understand, for a high resolution TC measurement one does not need precision/calibration of temperature nor precision/calibration of resistance measurement. What you need is resolution, i.e. low noise and some short term stability during the measurement. Short term would be a day or some days, until the TC measurement is finished.

We may wonder how long is short term, for example when using a glas encapsuled NTC. How much will it drift within a year? I would try to answer that question by observing different kinds of artefacts to see which ones are more stable than others. I mean if a metrological calibration is very expensive and out of reach.

Regards, Dieter
Title: Re: T.C. measurements on precision resistors
Post by: Kleinstein on June 16, 2020, 07:34:04 am

MAX1978 looks like a nice IC,  a little on the expensive side perhaps...

Can it be amplified externally if you need more than 3 amps, I wonder...

One could add an extra power stage (e.g. half bridge driver + 2 MOSFETS each). However I would expect that there are other similar controller chips that are directly made to work with external power stages. The max1978 is mainly made for constant temperature operation (stabilization of a temperature) and this often only needs low power. At low temperature difference one gets better efficiency if the TEC is only used with reduced power level. So if only some  15 K temperature difference is used it is good to use only some 30% of the nominal current of the TEC.

For high quality ramps (especially if faster) it would probably be better to have a digital control, so that the PID parameters could be better tuned and the nonlinear properties of the TEC taken into account. However this is more like a separate project.
Title: Re: T.C. measurements on precision resistors
Post by: bgugi on June 19, 2020, 05:13:11 am
Can you explain a little how your comment relates to "T.C. measurements on precision resistors"?

Sorry, my reply was related to eheran's stated goals... for stability measurements, triple-point is king (a well-maintained freeze can last a month or more), but it should probably be combined with an equivalent gallium when testing thermistors (fluke quotes their gallium cells will melt up to a week... the curve they advertise shows about 100 hours dead-flat within about 0.1 mK. These are, of course, with comically-pure cells.

In the home lab, you can test melting and freezing curves, reproducibility, probe reentrent effects (to test for "settling" or hysteresis of the probe, and draw your own conclusions.

For stability, reproducibility, sensitivity, and precision in the home lab over the range of 0-100 C, thermistors are very hard to beat: https://www.bipm.org/utils/common/pdf/ITS-90/Guide-SecTh-Thermistor-Thermometry.pdf (https://www.bipm.org/utils/common/pdf/ITS-90/Guide-SecTh-Thermistor-Thermometry.pdf) stabilities are often several mK per year, with "pre-aging and selection" apparently offering drift on the order of tenths of a mK over the same time period. They are reliant on calibration from a PRT to achieve accuracy - they need far too many points to provide good linearity via fixed point calibration.
Title: Re: T.C. measurements on precision resistors
Post by: julian1 on November 27, 2020, 08:47:27 am
I currently measure on NOMCA1603 networks. I ran into some issue before, as I use a zero force socket. Obviously the socket was not able to reliable break through the oxide on the leads, which resulted in strange t.c. curves. So with a bit of flux and an almost clean solder tip I had to break the oxide, now I get more reasonable results. Here is a first view on a first samle. The t.c. seems to be almost linear.

Edit: Calculated some first values

R1: 4.333ppm/K
R2: 5.452ppm/K
R3: 4.983ppm/K
R4: 4.667ppm/K
R5: 6.072ppm/K
R6: 5.409ppm/K
R7: 5.986ppm/K
R8: 4.823ppm/K

-branadic-

These results are absolute TCR not ratio TCR right?

That's almost 5x better than the datasheet spec of +-25ppm/C absolute TCR.

https://www.vishay.com/docs/60117/nomca.pdf (https://www.vishay.com/docs/60117/nomca.pdf)
 
Title: Re: T.C. measurements on precision resistors
Post by: branadic on January 09, 2022, 09:39:56 am
Hi everyone,

I once bought one of those Ohmite HS520A10K hermetically sealed wirewound 10k, 1.5 W resistors with ±3 ppm/K (https://www.mouser.de/ProductDetail/Ohmite/HS520A10K00B?qs=ET3iBj0MToR%252BIZHZVcCIeQ%3D%3D) as a possible solution for a 10kΩ resistor standard, but found the t.c. to be way larger than what was given in the datasheet. So the resistor went into the drawer, until now.

By accident I came across this wonderful article Temperature coefficient compensation of standard resistance (Beta coefficient compensation) (http://bbs.38hot.net/thread-167995-1-1.html) by lymex on bbs.38hot.net and thought I give it a play to compensate the t.c. of the formentioned resistor by using a proper sized NTC with serial resistance, some copper wire plus adjustment resistor.

While playing with the Excel provided by lymex I found, that there must be some mistake inside the forumla to calculate the actual Rm at a certain temperature with R@23°C, alpha and beta given, so I simply copied the values of my fit into the relevant columns. Playing with the numbers I found values - Rp=4.85MΩ (4.7MΩ + 150kΩ) plus a 150kΩ NTC with B=3892, a copper resistance of Rc=17.91Ω and some Rs=2.191Ω - to get the curve flat and straight. So up to this point this is just a theoretical excerise.
I wonder if anyone ever tried that in reallity and what results are to be expected (t.c., LTD, ...). However, I already ordered the missing components to try that myself, but thought that could be a nice topic to discuss about, as most of the solutions for resistor standards I saw by now are based on the properties provided by a single resistor (such as VHA518-7) or a resistor arrangement (series + parallel connection of resistors + some trimming for the final value using pots).

Attached is an image of my t.c. measurement of this specific resistor and the Excel file I used to compensate its t.c.

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: chickenHeadKnob on January 09, 2022, 03:50:09 pm
Hi everyone,

By accident I came across this wonderful article Temperature coefficient compensation of standard resistance (Beta coefficient compensation) (http://bbs.38hot.net/thread-167995-1-1.html) by lymex on bbs.38hot.net and thought I give it a play to compensate the t.c. of the formentioned resistor by using a proper sized NTC with serial resistance, some copper wire plus adjustment resistor.

-branadic-

Zylmex graced us with his English translation of the article here on the forum:

https://www.eevblog.com/forum/metrology/spread-sheet-aided-design-of-compensation-for-7v-to-10v-step-up-resistor-set/msg896342/#msg896342 (https://www.eevblog.com/forum/metrology/spread-sheet-aided-design-of-compensation-for-7v-to-10v-step-up-resistor-set/msg896342/#msg896342)
and related:
https://www.eevblog.com/forum/metrology/spread-sheet-aided-calculation-for-standard-resistor-measurement/msg902402/#msg902402 (https://www.eevblog.com/forum/metrology/spread-sheet-aided-calculation-for-standard-resistor-measurement/msg902402/#msg902402)

At least I think it is a similar article :D

EDIT: had trouble with translate and see now the bbs.hot article has a different method
Title: Re: T.C. measurements on precision resistors
Post by: branadic on February 05, 2022, 04:31:35 pm
Just a small teaser, t.c. results are coming soon as I need to prepare the setup first and get some snake scripts done.

The base resistor is a HS520A 10k hermetically sealed 1.5 W wirewound resistor, that is supposed to have 3 ppm/K, but as posted earlier it was way larger, negative and also showed a decent amount of beta.
Beta was compensated with a parallel circuit of 5 meg resistor in series with a glass encapsulated NTC. I also integrated an GA10kA3 NTC as a temperature sensor, before I started wrapping 0.35 mm diameter copper wire bifilar around it for alpha compensation. It took quite some effort to get the correct length of the copper wire. Two 2.7 ohm resistors paralleled are trimming the resistor it to its final value.
Meanwhile everything is mounted into a case, a Rose 04.08 12 05 with pretty nice quality and look.

https://www.rose-systemtechnik.com/produkte/industriegehaeuse/standardgehaeuse/aluminiumgehaeuse/aluform/ (https://www.rose-systemtechnik.com/produkte/industriegehaeuse/standardgehaeuse/aluminiumgehaeuse/aluform/)

A two hour measurement with my Solatron 7081 (calibrated by Dr. Frank not too long ago) in TrueOhms mode is attached.

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: miro123 on February 05, 2022, 05:34:58 pm
I'm beginner in methodology. I followed the thread for alpha and beta TC compensation.

My question why we need to do this in modern days?

I think that adding of external components only increase to uncertainty of the reference. e.g Does the epoxy NTC turns the circuit to humidity sensor with unpredictable behavior.
I don't see the problem if on resistor changes the value but the resistor model is good defined.
another issues is product lifetime - I mean  "Moisture Induced Failure by NTC" - https://www.te.com/content/dam/te-com/documents/sensors/global/te-app-note-ntc-sensor-performance.pdf (https://www.te.com/content/dam/te-com/documents/sensors/global/te-app-note-ntc-sensor-performance.pdf)
Do I miss something? - it looks for me that it solves the non-existing problem but introduces many side effects.
Title: Re: T.C. measurements on precision resistors
Post by: branadic on February 05, 2022, 06:45:21 pm
Quote
Does the epoxy NTC turns the circuit to humidity sensor with unpredictable behavior.

Quote
Beta was compensated with a parallel circuit of 5 meg resistor in series with a glass encapsulated NTC

The GA10kA3 NTC acts as a temperature sensor.

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: miro123 on February 05, 2022, 07:14:47 pm
Thanks for your answer Branadic,
I trying to understand what is the problem that solve such circuit in modern day.
As already mentioned I'm beginner, I dont see that is tha problem with initial wirewond resistors with well defined alpha and beta TC

I try to keep to Einstein moto - "Everything Should Be Made as Simple as Possible, But Not Simpler"

That is whay I asking what is the initial problem
Title: Re: T.C. measurements on precision resistors
Post by: Kleinstein on February 05, 2022, 07:48:05 pm
Nummeric correction is possible, but it still need an extra measurement of the temperature and recording the data together with the other reading. It is possible, but is extra effort for the program and may need an extra scanner channel.

Having a very low TC if just more convenient, though it may add a little more drift.

A 3rd option would be a small oven for the resistor, e.g. to keep the resistor at some 30 C if needed.
Title: Re: T.C. measurements on precision resistors
Post by: dietert1 on February 06, 2022, 09:26:32 am
In Juli 2020 i selected wirewound resistors for LTFLU reference gain stages and ordered several lots of DALE RS-02B wirewound resistors from different sources. Those resistors are well made and very stable when used at low power. They exhibit TCs of about +/- 4 ppm/K.
First diagram show various 330R resistors from three lots. They are similar within the same lot. I'd guess resistors in one lot behave similar.as they were made from the same spool of wire. I also combined selected 150R with 180R resistors to get "zero TC" 330R resistors. Anyway - in our LTFLU references they run inside the oven at near constant temperature.
Second diagram shows one lot of 750 Ohm resistors. These ones had their zero TC point within the test temperature range. The yellow one has less than 0.2 ppm/K for 20 to 37 °C. To find these i also bought several lots.

Regards, Dieter
Title: Re: T.C. measurements on precision resistors
Post by: branadic on February 06, 2022, 09:59:39 pm
Attached is a very first TCR measurement.

Unfortunately, a GPIB cable nearby the shielded 4 wire PTFE cable caused some intereference as I could already rule out (see the very end of the dataset with the cable removed), thus the larger "noise".   :wtf:

Nevertheless, I can already see the important part, I still have a little too much (series-) copper, overcompensating the linear negative component. So the resistor needs some more tweaking.

Something more can be extracted: The 0.1K/min slope of the TEC controller is too large and should be decreased, but as that was the minimum the TEC controller can do on its own I used it as is to not having to go the software way of implementing the control loop. Something for the future though.

But I'm getting there and the improvement is already imaginable.

Edit: Repeated the measurement with the GPIB cable rearranged and the interference has vanished.

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: branadic on February 19, 2022, 09:53:51 pm
I meanwhile trimmed the copper to the final length, which took multiple runs in the temperature chamber.  The final amount of copper differed quite a bit from the design phase.
I'm about to finish my resistor project, already did the trim of the series resistor to the final value (changed the 2x 2.7Ω in parallel to 3.3Ω||5.6Ω) and will verify the result tomorrow with a final temperature run.

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on February 20, 2022, 07:50:28 am
Hmm,

on temperature rising the resistance follows the temperature.
on temperature falling there is always some "overshoot" until it stabilizes.

Where does this overshoot come from?
- thermal EMF?
- condensing humidity?

The 3 extra temperature + humidity sensors are environment values outside the chamber I guess.

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: branadic on February 20, 2022, 08:30:04 am
Hi Andreas,

I was thinking about that too and my best guess is that there is a small time lag between the copper on the outside of the brass tube of the hermetically sealed resistor compensating the alpha term and the wirewound resistor on the inside of the tube causing that peaks.

Exact, the 3 extra temperature sensors and the humidity and pressure sensor are monitoring the environment of the lab.

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: dietert1 on February 20, 2022, 10:00:10 am
There seems to be another slow process, since resistance drifts about 0.5 ppm during the stationary temperature states (about 2 hours, "90 cm" diagrams). Would be interesting to see whether/when that drift stops. I have seen Vishay hermetic resistors drift for days after a temperature step. Also i have seen long lasting drift when using epoxy, i mean a year or so.

Regards, Dieter
Title: Re: T.C. measurements on precision resistors
Post by: branadic on February 21, 2022, 06:34:39 am
I guess what seems to be visible as drift is the thermal time lag between copper and resistor. Attached is the final temperature profile, followed by an 8 h stability measurement at lab temperature. As can be seen it takes about 5.5 ... 6 h for the whole thing to equalize.
This time could be reduced by improving the thermal transfer inside the case. I was thinking about filling the case with ceramic balls (3-4 mm in diameter) or ceramic pouder, thermally conductive but electrically insulating.

Edit: Added the initial thermal resistor behavior for comparison.

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: miro123 on February 21, 2022, 05:30:57 pm

This time could be reduced by improving the thermal transfer inside the case. I was thinking about filling the case with ceramic balls (3-4 mm in diameter) or ceramic pouder, thermally conductive but electrically insulating.
How ceramics pouder or balls react to moisture? How long will take to go the moisture away?
Title: Re: T.C. measurements on precision resistors
Post by: TimFox on February 21, 2022, 06:42:21 pm
Perhaps glazed ceramic balls are available in that size?  Unglazed ceramic certainly adsorbs moisture readily on its surface.
Back in grad school, we purchased synthetic sapphire (Al2O3) balls with absurdly tight specs on diameter and sphericity, and they were a beautiful ruby red, but probably too expensive for this application.
Title: Re: T.C. measurements on precision resistors
Post by: branadic on February 22, 2022, 08:37:10 pm
In retrospective I come to the conclusion that the beta is overcompensated, so the series resistor of the NTC needs to be slightly reduced. The heatshrink over these series resistors and the NTC adds an extra time lag that should be avoided. So the heatshrink better has covered the solder joints only, not the complete components.

So if I find the time I will rework the build and hopefully get better results out of it. Just for the fun of it and to see what can be reached at the extrems.

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: TiN on February 23, 2022, 01:28:26 am
Why thermal lag should be avoided? Its a good thing , no? Unless we have different understanding to thermal lag (change of standards output versus ambient T change?).
Title: Re: T.C. measurements on precision resistors
Post by: branadic on February 23, 2022, 07:16:41 am
In principle I agree, a thermal lag between the ambient and the device inside your case smoothes out fast temperature changes. But you don't want a thermal lag between the device inside the case and the accociated temperature compensating components of it. Instead you want all these components at the same temperature. Otherwise you create time constants, that end up in weird behavior, that manifast in this beautiful butterfly curve I've presented. Is it more clear now what I was pointing to?

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: branadic on February 13, 2023, 08:55:53 pm
I finallized and measured my 10 kΩ resistance standard based on two selected AlphaElectronics HC 20 kΩ resistors, that are sitting inside a Rolec case with a 10 kΩ NTC temperature sensor and low thermal binding posts (https://www.eevblog.com/forum/metrology/low-thermal-e-m-f-binding-post-tbp3/msg4608671/#msg4608671). The result is quite usable and even better than L&N 4040B (https://xdevs.com/article/usac_2023/#ln4040b) in terms of t.c..

-branadic-
Title: Re: T.C. measurements on precision resistors
Post by: guenthert on March 16, 2023, 09:35:01 pm
Not sure, whether it belongs here, but for contrast/comparison I offer my characterization of a Leeds & Northrup 4030-B resistor.   I have it for a while, but only now got around to hack a small oven (which doesn't perform all that well, but sufficient for this purpose).  Unfortunately I don't have access to my Datron 1271 at this time; my HP 3457A will have to do for now.

gnuplot fit finds:
After 61 iterations the fit converged.
final sum of squares of residuals : 1.12195e-05
rel. change during last iteration : -6.15703e-12

degrees of freedom    (FIT_NDF)                        : 1497
rms of residuals      (FIT_STDFIT) = sqrt(WSSR/ndf)    : 8.65717e-05
variance of residuals (reduced chisquare) = WSSR/ndf   : 7.49467e-09

Final set of parameters            Asymptotic Standard Error
=======================            ==========================

a               = 4.87296e-06      +/- 1.389e-08    (0.285%)
b               = -6.552e-07       +/- 1.932e-09    (0.2949%)
R23             = 100.027          +/- 3.034e-06    (3.033e-06%)


correlation matrix of the fit parameters:

               a      b      R23   
a               1.000
b              -0.894  1.000
R23            -0.147 -0.164  1.000

(http://)


There's some gain error visible in the discrepancy of the temperature measurements with the NTC and the PT1000, neither of which is calibrated though (someday I'll get a gallium cell ...).  Here I just wanted to know, at which temperature the TC is least.  This seems to be ~ 26°C (23 + a / -2b ~= 26.7), at which both sensors have incidentally a good agreement.
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 17, 2023, 05:11:21 am
Hello,

it would be interesting to see also the rising temperature.

This would show wether the resistor has some hysteresis (or if the temperature sensors have not the right temperature = position or a time lag).

with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: guenthert on March 17, 2023, 05:10:04 pm
Hello,

it would be interesting to see also the rising temperature.

This would show wether the resistor has some hysteresis (or if the temperature sensors have not the right temperature = position or a time lag).

with best regards

Andreas

Well, there is the attached image.  However there was a programming error in the driving script causing a shorter then desired setting time, i.e. even greater slope in the 'plateau'.  Also, due to the greater than anticipated spread of measurement results, an insufficient number of measurements were taken (unfit for 'fit' ;-} .  I might redo it someday.

I looked back in my records and the resistance over time remained stable to within some 10 ppm for the last three years (but perhaps the resistor and the 3457A drifted in the same direction?).

If there is hysteresis, I'm afraid direct measurement using the 3457A won't show it.  Perhaps using some clever bridge configuration with one arm at constant temperature (like the pros do it [1]) would do.

(disregard the bump in ambient temperature in the middle of the run: my laptop was running then and blowing at the sensor)

[1] https://www.researchgate.net/publication/337693822_DETERMINATION_OF_THE_STANDARD_RESISTOR_TEMPERATURE_COEFFICIENTS_AND_THEIR_UNCERTAINTIES/fulltext/5de5c724299bf10bc33a7422/DETERMINATION-OF-THE-STANDARD-RESISTOR-TEMPERATURE-COEFFICIENTS-AND-THEIR-UNCERTAINTIES.pdf (https://www.researchgate.net/publication/337693822_DETERMINATION_OF_THE_STANDARD_RESISTOR_TEMPERATURE_COEFFICIENTS_AND_THEIR_UNCERTAINTIES/fulltext/5de5c724299bf10bc33a7422/DETERMINATION-OF-THE-STANDARD-RESISTOR-TEMPERATURE-COEFFICIENTS-AND-THEIR-UNCERTAINTIES.pdf)
Title: Re: T.C. measurements on precision resistors
Post by: Andreas on March 17, 2023, 06:40:14 pm
Mhm,

if you now put the temperature on the X-Axis and the ppm on the y-Axis there should be a large difference at the temperature extremes.
32 degrees -5 vs -10 ppm
21 degrees -17 vs -8 ppm

if I see it right.

The 26 degrees remain stable at +10 ppm
with best regards

Andreas
Title: Re: T.C. measurements on precision resistors
Post by: guenthert on March 17, 2023, 07:35:02 pm
Mhm,

if you now put the temperature on the X-Axis and the ppm on the y-Axis there should be a large difference at the temperature extremes.
32 degrees -5 vs -10 ppm
21 degrees -17 vs -8 ppm

if I see it right.

The 26 degrees remain stable at +10 ppm
with best regards

Andreas

That doesn't seem right. l100.log,2 ends (~32.6°C) with
1678890905: 100.02594300000099Ohm @305.73
1678890914: 100.025840499997Ohm @305.73
1678890923: 100.02601549999899Ohm @305.73
1678890932: 100.02580287500001Ohm @305.7
1678890942: 100.025825Ohm @305.72
1678890951: 100.02595Ohm @305.73
1678890960: 100.02595749999999Ohm @305.71
1678890969: 100.025979000001Ohm @305.71
1678890978: 100.02579300000001Ohm @305.72
1678890987: 100.025840499997Ohm @305.72


while l100.log starts (~32.25°C) with
1678895116: 100.026115499999Ohm @305.38
1678895139: 100.026165Ohm @305.38
1678895154: 100.02606Ohm @305.38
1678895169: 100.0260525Ohm @305.37
1678895184: 100.02602875Ohm @305.38
1678895199: 100.025965Ohm @305.38
1678895214: 100.026074000001Ohm @305.38
1678895229: 100.025937999997Ohm @305.38
1678895244: 100.026075250001Ohm @305.38
1678895259: 100.02602999999999Ohm @305.4
1678895274: 100.0260275Ohm @305.37
1678895289: 100.025902875Ohm @305.39
1678895304: 100.025984Ohm @305.42
1678895319: 100.025979000001Ohm @305.4
1678895334: 100.026002875Ohm @305.43
1678895349: 100.0259225Ohm @305.44
1678895364: 100.02600799999999Ohm @305.44
1678895379: 100.02602375Ohm @305.44
1678895394: 100.026Ohm @305.46
1678895409: 100.02589898437499Ohm @305.45
1678895424: 100.026040499997Ohm @305.46
1678895439: 100.025989625Ohm @305.46
1678895454: 100.02611175Ohm @305.46
1678895469: 100.025955Ohm @305.45
1678895484: 100.0260058125Ohm @305.43
1678895499: 100.02597649999899Ohm @305.46
1678895514: 100.026043000001Ohm @305.45
1678895529: 100.025869000001Ohm @305.47
1678895544: 100.02590196874999Ohm @305.45
1678895559: 100.025955Ohm @305.45
1678895574: 100.026040499997Ohm @305.47
1678895589: 100.025948000001Ohm @305.44


l100.log,2 starts with (~21.3°C):
1678809320: 100.026325Ohm @294.52
1678809350: 100.02639087499999Ohm @294.53
1678809380: 100.026377749999Ohm @294.52
1678809410: 100.0263815Ohm @294.52
1678809440: 100.02634800000101Ohm @294.53
1678809470: 100.026340499997Ohm @294.53
1678809499: 100.02623799999701Ohm @294.52
1678809530: 100.026298984375Ohm @294.52
1678809560: 100.026369000001Ohm @294.52
1678809589: 100.02632875Ohm @294.52
1678812920: 100.0261Ohm @294.44


l100.log ends at a lower temperature, but has around 21.2°C:
1678974324: 100.02589699999999Ohm @294.32
1678974339: 100.02591749999999Ohm @294.29
1678974354: 100.02580987500001Ohm @294.35
1678974369: 100.0259979375Ohm @294.35
1678974384: 100.02589393749999Ohm @294.36
1678974399: 100.02585749999999Ohm @294.36
1678974414: 100.02600196875Ohm @294.34
1678974429: 100.02583799999701Ohm @294.36
1678974444: 100.0260009765625Ohm @294.35
1678974459: 100.0258958125Ohm @294.34
1678974474: 100.026077749999Ohm @294.35
1678974489: 100.026008625Ohm @294.35


Given the spread (and the fact that the temperature is recorded by an Arduino reading a voltage divider using a NTC and a run-of-the-mill metal film resistor), I'd be hesitant to read a hysteresis into that.  More importantly perhaps, while the TC of the 3457A in the comfort zone might be small, it ain't 0.  I'd think if one wants to measure individual ppms, one needs a better set-up (e.g. aforementioned temperature-stabilized comparison resistor).

I use the graphs only for illustration, not in an attempt to extract data as I keep the data files around (wished hardware manufacturers would do the same).  It's just easier to share the graphs, as the data files are on a different host (and the eevblog server doesn't like .log files  ::) .