Author Topic: Power and data thru 2 wires?  (Read 16264 times)

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Offline Erwin Ried

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Power and data thru 2 wires?
« on: August 04, 2012, 03:50:40 am »
Hey! There is a chance to transfer power and bidirectional data thru only 2 cables between 2 microcontrollers? I remember the times with analog phones where you had only 2 wires and the phone had a screen and it was certainly bidirectional.

In my imagination I can see like 2 atmegas microcontroller, you use 6 to 4V and some kind of converter to logic levels (like mapping it to 3.3-0V range) for the RX, a 3.3V regulator for the power and the same line with a step up-DAC circuit as TX with some kind of protocol (to avoid collisions) but sounds fairy complex to do. Someone knows a simpler approach?

I am making several DIY stuff I want to control (2 home made electric courtains, 1 global remote control, 1 coil in the power panel to measure the consumption of the house for now), so instead of using ethernet cable maybe I can use ultra thin and cheap phone cable for everything and a 1 dollar attiny in the end :D

Any hint?
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Offline IanB

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Re: Power and data thru 2 wires?
« Reply #1 on: August 04, 2012, 04:11:41 am »
Well, sure. Power and data over two wires is exactly what telephone circuits do.

You put a DC voltage on the wires to provide power, and then you superimpose a small AC data signal on top for communications.

At the downstream end you can use a filter and regulator to draw clean power for the microcontroller, and separately read and demodulate the data signal for your commands. If you want bidirectional I think you can either use two different carrier frequencies for send and receive or you can use a protocol method where sender and receiver cooperate by using assert/free commands (a bit like speaking over a radio where you say "over" when done).
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Offline NiHaoMike

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Re: Power and data thru 2 wires?
« Reply #2 on: August 04, 2012, 04:56:34 am »
A rather easy way to do it that doesn't require any Tiffany Yep DSP tricks is to put a DC voltage (like 12V) on the line through an impedance and switch in a current sink (with a current much larger than the total demand by the nodes) to transmit. Then use comparators to receive and detect collisions (if two current sinks switch on, the voltage would be abnormally low) and use the UARTs built into the microcontroller to interface to the bus.
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Offline Erwin Ried

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Re: Power and data thru 2 wires?
« Reply #3 on: August 04, 2012, 05:57:04 am »
A rather easy way to do it that doesn't require any Tiffany Yep DSP tricks is to put a DC voltage (like 12V) on the line through an impedance and switch in a current sink (with a current much larger than the total demand by the nodes) to transmit. Then use comparators to receive and detect collisions (if two current sinks switch on, the voltage would be abnormally low) and use the UARTs built into the microcontroller to interface to the bus.

in terms of components, what should  I use to do  a "current sink"? I don't quite understand what you wrote  :(
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Offline SeanB

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Re: Power and data thru 2 wires?
« Reply #4 on: August 04, 2012, 06:20:49 am »
Simplest is a resistor and a switching transistor to give the increased current pulse.  You supply the circuit via a resistor and use the voltage across the supply resistor to feed the comparator.
 

Offline Chasm

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Re: Power and data thru 2 wires?
« Reply #5 on: August 04, 2012, 11:46:11 am »
Take a look at the 1-wire protocol.
 

Offline David_AVD

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Re: Power and data thru 2 wires?
« Reply #6 on: August 04, 2012, 12:45:39 pm »
A quick Google search came up with this link:

http://www.eetimes.com/design/automotive-design/4230494/Combine-power-feed-and-data-link-via-cable-for-remote-peripherals

There's probably more to be found by searching something like "superimpose data dc power" or such.
 

Offline HardBoot

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Re: Power and data thru 2 wires?
« Reply #7 on: August 04, 2012, 06:30:24 pm »
I have done AC(square not sine) which flips based on a binary stream, ok for low bit rates, device needs a clock, rectify to get power, and a clock shift to get data.

Then there's the more normal phone line way of dc power with ac signal applied to the lie, you can separate the signal with a cap and dc with a filter/diode.
 

Offline David_AVD

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Offline Erwin Ried

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Re: Power and data thru 2 wires?
« Reply #9 on: August 05, 2012, 12:46:48 am »
Thanks for the ideas! it seems onewire is a good alternative but may I need another wire just to be sure, so 3 wires per microcontroller gnd-vcc-data, the other options seems a bit difficult for my electronic knowledge :)
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Offline David_AVD

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Re: Power and data thru 2 wires?
« Reply #10 on: August 05, 2012, 12:53:49 am »
Data over power can be a bit tricky, especially if the remote end needs a reasonable amount of current to operate.  A separate data wire will be much easier if you're at the beginner end of the scale.
 

Offline nctnico

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Re: Power and data thru 2 wires?
« Reply #11 on: August 05, 2012, 12:55:10 am »
A very common way is to modulate current on one side and the voltage on the other. This spec shows such a system:
http://www.domoticaforum.eu/uploaded/Ard%20M/Opentherm%20Protocol%20v2-2.pdf

Opentherm uses Manchester coding but within limits it is possible to use a UART. Most UARTs have filters against too short or too long pulses so there is some protection against noise on the line. If the electronics are good enough you can also use full-duplex communication.
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Offline tramjoe

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Re: Power and data thru 2 wires?
« Reply #12 on: August 12, 2012, 08:15:06 am »
Depending on your application, if you need high transfer rates (aka not serial port), you can also look at BPL chips and how they work (up to around 400 Mbps), standard for ethernet over mains, probably overkill for your needa..

Other existing protocols that might work would be X10 (standard in domotics) and UPB.

Those are more targeted at mains transport, but I thought I would post the links anyway because you did not explicitely said you needed low-voltage dedicated DC lines between your devices ;-)
« Last Edit: August 12, 2012, 08:16:48 am by tramjoe »
 

Offline Erwin Ried

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Re: Power and data thru 2 wires?
« Reply #13 on: August 14, 2012, 07:13:29 pm »
Due the suggestions I decided to use 3 wires (4 wires in fact). I found a telephone cable with 4 thin wires. I measured the resistance:

cable length: 29,9 mt
red, black=14.91 ohm <- only 1 wire inside
green, white= 17.3 ohm <- multiple thin wires inside

I was not able to find what type of cable I have (some phone cable protocols seems similar like 4P4C). So my idea is mainly:

1 wire GND
1 wire VCC 5V (from an old PC supply)
1 wire 12V (pc supply)
1 wire for data in one-wire protocol (rx-tx together)

Can someone give me a hint on what cable use for what? I want to  power 2 small motors  (12V with a buck converter -> 7V for each courtain, and about 6 attinys as nodes for sensors with the 5V around the house) Will a remote supply be stable to keep everything working well? or should I use individual regulators per node/ or some middle "repeater"?

The motors:  http://www.ebay.com/itm/6V-60RPM-Worm-DC-Reducer-Gear-Motor-2KG-CM-Shaft-D-6mm-Plastic-Self-Locking-/221101613890?pt=LH_DefaultDomain_0&hash=item337aaee342 Are nice, strong, self locking and very quiet!

Thanks!

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Offline NiHaoMike

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Re: Power and data thru 2 wires?
« Reply #14 on: August 16, 2012, 05:09:49 am »
I would suggest RS-485 or CAN. They are specifically designed to work over long distances with multiple nodes on the bus.
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Uncle Vernon

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Re: Power and data thru 2 wires?
« Reply #15 on: August 16, 2012, 06:59:27 am »
Can someone give me a hint on what cable use for what? I want to  power 2 small motors  (12V with a buck converter -> 7V for each courtain, and about 6 attinys as nodes for sensors with the 5V around the house) Will a remote supply be stable to keep everything working well?

Sounds a little like you are reinventing the wheel here. Why not look at POE at 48V you can send a reasonable quantity of power via tiny cable. The cable is popular and subsequently cheap, particularly CAT5e! The extra cores will halve the resistance of power runs when used in parallel.

 

Offline tramjoe

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Re: Power and data thru 2 wires?
« Reply #16 on: August 16, 2012, 07:23:25 am »
Sounds a little like you are reinventing the wheel here. Why not look at POE at 48V you can send a reasonable quantity of power via tiny cable. The cable is popular and subsequently cheap, particularly CAT5e! The extra cores will halve the resistance of power runs when used in parallel.

Ahem, the OP started by saying "instead of using ethernet cable maybe I can use ultra thin and cheap phone cable for everything and a 1 dollar attiny in the end ". So apparently this is not the option he wants....
 

Uncle Vernon

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Re: Power and data thru 2 wires?
« Reply #17 on: August 16, 2012, 07:37:22 am »
Ahem, the OP started by saying "instead of using ethernet cable maybe I can use ultra thin and cheap phone cable for everything and a 1 dollar attiny in the end ". So apparently this is not the option he wants....
That's nice for you Sherlock! Perhaps then you can explain how not using Ethernet cable is going to provide any advantage for the application suggested? Sure if you are trying to make use of an existing run you could look into 2 core options, but I'm yet to see any suggestion that only 2 wires would be cheaper, easier, or more effective.  The stage is yours....  awaiting your reply.
 

Offline Erwin Ried

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Re: Power and data thru 2 wires?
« Reply #18 on: August 16, 2012, 09:30:24 am »
Hahah chill out Uncle Vernon (poor harry!) :)

Well I discarded the 2 wire solution and I was just asking some electrical advice about the cables. Having 5V per 1 wire seems very nice to me because if voltage is stable for 5 usd I can have 30 meters of cable + 3 attinys (without regulators or other circuit) sensing things.

My main purpose is to energize 2 small motors with an attiny+hall bipolar sensor to control 2 homemade courtains.
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Offline tramjoe

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Re: Power and data thru 2 wires?
« Reply #19 on: August 16, 2012, 09:35:05 am »
Ahem, the OP started by saying "instead of using ethernet cable maybe I can use ultra thin and cheap phone cable for everything and a 1 dollar attiny in the end ". So apparently this is not the option he wants....
That's nice for you Sherlock! Perhaps then you can explain how not using Ethernet cable is going to provide any advantage for the application suggested? Sure if you are trying to make use of an existing run you could look into 2 core options, but I'm yet to see any suggestion that only 2 wires would be cheaper, easier, or more effective.  The stage is yours....  awaiting your reply.

OK, so I am just pointing out here what the OP said he wanted to do and avoid. Have you taken your pills recently ? I guess not. Take a cold shower or something man, you seem to need it.
 

Uncle Vernon

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Re: Power and data thru 2 wires?
« Reply #20 on: August 16, 2012, 09:43:28 am »
OK, so I am just pointing out here what the OP said he wanted to do and avoid. Have you taken your pills recently ? I guess not. Take a cold shower or something man, you seem to need it.
Sorry but I will politely refuse taking part in any fetish activity that you may have had in mind. Happy pointing!  ;)
 

Uncle Vernon

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Re: Power and data thru 2 wires?
« Reply #21 on: August 16, 2012, 09:50:55 am »
Well I discarded the 2 wire solution and I was just asking some electrical advice about the cables. Having 5V per 1 wire seems very nice to me because if voltage is stable for 5 usd I can have 30 meters of cable + 3 attinys (without regulators or other circuit) sensing things.
Have you done your sums on volt drop. They'd want to be very low current motors or relatively large(=expensive) conductors if you are hoping to still see 5V at the far end of the cable.

Quote
My main purpose is to energize 2 small motors with an attiny+hall bipolar sensor to control 2 homemade courtains.
Yeah I get that. Most things are possible, practical is a tad more restrictive. Let us know your results.
 

Offline tramjoe

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Re: Power and data thru 2 wires?
« Reply #22 on: August 16, 2012, 11:05:13 am »

Sorry but I will politely refuse taking part in any fetish activity that you may have had in mind. Happy pointing!  ;)

I am impressed, you must have taken one of those online humor writing course, haven't you ?  ;D
 

Offline Mechatrommer

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Re: Power and data thru 2 wires?
« Reply #23 on: August 16, 2012, 01:21:09 pm »
how about usb cable? 4 core and... shielded 8) novel though, so you will not find it in any thesis :P or using local power supply at the motor/load location and only remotely send data signal? YMMV. i'm only brainstorming ;)
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Offline T4P

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Re: Power and data thru 2 wires?
« Reply #24 on: August 16, 2012, 01:43:14 pm »
30m ... even AWG22 will give loads of resistance, Cat5e is AWG 22
 


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