Author Topic: Cheapest 24-12V DC converter  (Read 5095 times)

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Offline AFHTopic starter

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Cheapest 24-12V DC converter
« on: August 21, 2012, 06:37:11 pm »
Hi there,

I'm new here, looks like you guys have a nice place here. Looking forward to be a part of it.

I need several DC-DC converters, and in this respect I am looking for the cheapest way to do such.

I've had a look at the MC34063, and I made a nice schematic. But because I want to draw min. 1.5 A out of it, I have a mosfet or transistor on the output, and then the circuit become twice as expensive if you use a IRF4905.
My schematic is attached.

Requirements:
-Input: 20 to 30V.
-Power: Min. 1.5 A
-Should not create much heat, as the PCB needs to be built into some shrink tubing, and hidden behind the dashboard of a truck.

Do some of you guys have a nice idear how to build a really cheap 24-12V converter?


Hope for your reply..
 

Offline PSR B1257

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Re: Cheapest 24-12V DC converter
« Reply #1 on: August 21, 2012, 07:00:23 pm »
Quote
and hidden behind the dashboard of a truck.
That's a problem. Not the dashboard, but the truck itself. Because in trucks, as well as in cars, you got anything, but no constant 12V/24V in the on-board power supply.
There are voltage peaks about 200V or even higher (due to load-rejection), which can easily destroy your DCDC converter (and any other not explicit protected electronic).

So you should better looking for a vehicle-specific DCDC converter.

In theory, there is no difference between theory and practice. But, in practice, there is.
 

Offline AFHTopic starter

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Re: Cheapest 24-12V DC converter
« Reply #2 on: August 21, 2012, 07:13:40 pm »
Hi PSR B1257,

Thank you for your quick reply.

There is nothing a diode is unable to do.  ;)

In fact, some cars / trucks have a particularly stable supply for ceiling lighting and lighting of the speedometer, and if so, the driving computer.
« Last Edit: August 21, 2012, 07:16:20 pm by AFH »
 

Offline PSR B1257

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Re: Cheapest 24-12V DC converter
« Reply #3 on: August 21, 2012, 08:23:02 pm »
Quote
There is nothing a diode is unable to do.
sure...  8)

But these overvoltages can be negative and positive with a duration of up to 300ms or so, which is effectively DC to an IC.

So you need a input protection circuit, which can handle pulses. A single diode would be most likely not enough.


« Last Edit: August 21, 2012, 08:25:03 pm by PSR B1257 »
In theory, there is no difference between theory and practice. But, in practice, there is.
 

Offline poptones

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Re: Cheapest 24-12V DC converter
« Reply #4 on: August 22, 2012, 08:26:47 pm »
I did this once for a fellow who wanted to put a car stereo in his tractor, which had a 24V electrical system.

A string of 18 3A diodes cost maybe two bucks. There ya go.
 

Offline Simon

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Re: Cheapest 24-12V DC converter
« Reply #5 on: August 22, 2012, 09:29:00 pm »
Haha, not very efficient though  :-\ you can get them off eBay for as little as 15 pounds
 

Offline Psi

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Re: Cheapest 24-12V DC converter
« Reply #6 on: August 23, 2012, 02:07:07 am »
I did this once for a fellow who wanted to put a car stereo in his tractor, which had a 24V electrical system.

A string of 18 3A diodes cost maybe two bucks. There ya go.

The problem with that is the forward voltage varies with current.
For a silicon it could be 0.6V to 0.9V, so assuming 18 diodes..
You could have 0.6x18=10V or  0.9x18=16V drop which means the output might be 8-14V.
And of course there's also the heat that it generates.
« Last Edit: August 23, 2012, 02:08:48 am by Psi »
Greek letter 'Psi' (not Pounds per Square Inch)
 

Offline poptones

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Re: Cheapest 24-12V DC converter
« Reply #7 on: August 23, 2012, 02:34:26 am »
Sure there's all kinds of niggles. For the application I had I used 12 I believe, and I potted it to give a place to mount it and to help dissipate heat if need be. But it does work... like any design, depends on the real world parameters. The question didn't mention the specific application.
 

Offline PSR B1257

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Re: Cheapest 24-12V DC converter
« Reply #8 on: August 25, 2012, 06:50:16 am »
Quote
But it does work...
Of course it works, no one doubt it. And if it didn't work I would not believe in the god of electronics anymore  ;)

But you cant call this a voltage regulator.

In theory, there is no difference between theory and practice. But, in practice, there is.
 

Offline poptones

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Re: Cheapest 24-12V DC converter
« Reply #9 on: August 25, 2012, 02:25:26 pm »
The title of the thread doesn't mention regulation. And the car has a regulator, so it's easy to do the math.

Like I said: it works fine for the application. And this thread didn't mention that, either.

'Scuse me for contributing to the conversation.
 


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