Hi all.
This is about the 4th or 5th passive filter I've designed and built up to now. I have been attempting many different methods of building filters, from in-line coils with capacitors tapped to ground at strategic points, to the standard PCB style. Most failed miserably due to parasitic elements I didn't take into consideration, but this one seems to perform a lot better.
It is a 21-pole low-pass Chebychev design, with all inductors and capacitors the exact same value except for the input and output ones, which are slightly lower value. Its designed for use in the FM band (76MHz to 108MHz) so I designed the cutoff frequency a little higher (125MHz.) Funnily enough, the parasitics on the board did not reduce the -3dB frequency by any amount. It measures exactly 125MHz!
I was going to stitch both ground planes (top and bottom) together through all the holes, but got bored and only stitched enough so the performance is good up to about 500MHz. Some of those pesky microwave frequencies can obviously sneak inbetween the gaps, but my radio transmitter doesn't produce any horrible harmonics in the 1GHz+ range, so no problems there.
Enjoy the pics.
EDIT: P.S. Any advice on proper via stitching would be greatly appreciated!