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Consumer grade enclosure for small/medium quantity product
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AloyseTech:
Hi,

I’m looking for manufacturer that sells of the shelf enclosure with consumer grade design (not plain industrial square box with visible screw etc...).

This this for a wireless desktop product (kind of a network router with wireless), around 100x100x35mm. 1 DC Jack input, 1 RJ45.

I’ve found New Ages Enclosure desktop series (https://www.newageenclosures.com/enclosures/utility--desktop/) but they only have a limited choice when it comes to a given size. There is also OKW Synergy serie, but this is a no go for wireless since they are in extruded aluminium (https://www.okw.com/en/Aluminium-enclosures/Synergy.htm).

Do you guys know other manufacturer of this kind of enclosure?

Thanks :)
coppercone2:
well an option is a extruded enclosure with screwed on metal plates and then snap in plastic cover plates. Or nice decorative screws, if you put a high quality chauffeured torx screw, it does look fairly high quality IMO.

medium quality = go with aluminum +. Plastic would be low quality.

internal antenna: NMV.
ehughes:
https://www.polycase.com


They may a a few things that are close.       They are the best place I have found that will do machining/logos for a reasonable price.

Your next to step is to do low volume injection mold to get the design you want.  protoloabs.com is a fairly inexpensive point of entry.

AloyseTech:
Polycase has the XR-46PMBT case (https://www.polycase.com/xr-46p)tha could fit.

The visible is screw is not really an option. I know that nice looking screw do exist (and I personally don't mind having visible screw on a product myself), but it does not fit our target design.

As for low volume injection mold, it might be the only solution for a fully custom enclosure.

coppercone2:
If you do extruded al you can also use long standoffs to hold the front cover on and use screw in the back, where the power etc is.
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