Author Topic: Small heating disk for project  (Read 926 times)

0 Members and 1 Guest are viewing this topic.

Offline MuggsTopic starter

  • Newbie
  • Posts: 6
  • Country: us
Small heating disk for project
« on: February 21, 2022, 03:05:33 pm »
Hello All,

I'm looking for a small heating disk for a project that I'm quoting. Ideally I would want a 1/4" disk heated by 12Vdc and ranging in temp from ~30C to ~50C (86F to 122F).
Does anyone know of a source for something like that? I can find plenty of "gum-stick" sized ones but nothing like a disk that is that small.

TIA,
Muggs
 

Offline reboots

  • Regular Contributor
  • *
  • Posts: 120
  • Country: us
    • http://reboots.g-cipher.net
Re: Small heating disk for project
« Reply #1 on: February 21, 2022, 08:02:19 pm »
Perhaps you can simply use a resistor in a favorable package. Johnson Dielectrics RWPB03W350R0TS is a 350-ohm wirewound resistor in a 0.320x0.300x0.102" axial package, which is a little larger than your 1/4" requirement. 350 ohms with a 68-ohm series resistance at 12V would dissipate 288mW through the package, approaching its power rating of 0.3W. Whether that's hot enough will depend on the rest of your project, and of course the temperature isn't regulated; you would need either closed-loop control or a predictable thermal gradient.

https://www.mouser.com/ProductDetail/Johanson-Dielectrics/RWPB03U100R0TS?qs=sGAEpiMZZMug%252BNZZT2EIM%252Bw093hgTVdcWe%252BgpNzjgG8%3D

That part is an expensive precision resistor, and Mouser shows only qty/4 in stock today. If you think you might need production quantities, and/or are ready to devise a mounting method, there are cheaper and more available wirewound SMT resistors, with higher power ratings, in smaller packages.
 

Online coppercone2

  • Super Contributor
  • ***
  • Posts: 10669
  • Country: us
  • $
Re: Small heating disk for project
« Reply #2 on: February 21, 2022, 10:08:05 pm »
that would be best suited on a aluminum substrate PCB IMO with some heat transfer glue poured on top the resistors (the ones they use for flashlight LED). Chassis mount resistors would be better or ones with a thermal pad.
 

Online NiHaoMike

  • Super Contributor
  • ***
  • Posts: 9229
  • Country: us
  • "Don't turn it on - Take it apart!"
    • Facebook Page
Re: Small heating disk for project
« Reply #3 on: February 21, 2022, 11:10:51 pm »
How about a steel washer and a simple induction heater circuit?
Cryptocurrency has taught me to love math and at the same time be baffled by it.

Cryptocurrency lesson 0: Altcoins and Bitcoin are not the same thing.
 

Offline MuggsTopic starter

  • Newbie
  • Posts: 6
  • Country: us
Re: Small heating disk for project
« Reply #4 on: February 24, 2022, 03:57:48 pm »
Thank you all, I really appreciate your insights.
 


Share me

Digg  Facebook  SlashDot  Delicious  Technorati  Twitter  Google  Yahoo
Smf