Attached is an outline schematic of your proposed three transformer, two power supply circuit. Could you check it to ensure that it reflects what you intend? Don't worry about the component values etc, just the architecture...
Yes, that is precisely what I thought. As I said, I have not much electronics knowledge, just what I have acquired as I had the need to implement into my projects. Any explanations are welcome.
I really appreciate you taking the time to do this. I am surprised at the help I am receiving. Thank you.
No sweat
It is good that the circuit for the raw supply is now pretty much defined and that the overall architecture of the twin PSU is also defined. That is the first major milestone in the design.
It is also good that you respond quickly and intelligently to the various posts- it is not always the case on all threads
There is one point that I forget to mention: heatsinks. I would suggest the lowest thermal resistance heatsink you can get. Also low thermal resistance insulating washers, with clamps on the power transistor/regulator case. I would also advise fan cooling.
The insulating washer has a surprisingly negative impact, so one approach is to mount directly to the heatsink. This does mean that the heatsink will be at the same voltage as the power component so the heatsink would need to be insulated from the other components and chassis/PSU case.
Another problem with a live heatsink is that it acts a huge capacitor and can cause parasitic oscillations by coupling to other components. With a bit of simple screening this is easy to fix though.
About the stabilizing circuit, here, as I see it, are the four options.
[1] LM723 based
[2] Three terminal regulator based
[3] Design available from books, internet etc
[4] Custom
LM723 BASED
The LM723 is a great PSU building block, but it has some limitations which mean that a LAB PSU using the LM723 gets complicated. Going down to 0V requires extra components. The voltage overhead is high, the absolute voltage is limited and the current limiting is basic, but probably adequate.
THREE TERMINAL REGULATOR BASED
This is the simplest and quickest approach, if the standard non-adjustable current/temperature limiting is acceptable. As you can only dissipate about 12W in a LM317 or LM337 (with a good thermal washer, case clamp, and high performance heatsink + fan cooling), before the current limiting kicks in. The PSU would produce around 1A with an input/output voltage difference (IOD) of about 12V, but as the IOD increased the current output would limit proportionally reducing to 400mA at 0V output. I can probably post a schematic of this approach if you like.
Of course you could select a 10A regulator which would give a touch more current but not that much more because of the same thermal factors.
DESIGN AVAILABLE FROM INTERNET ETC
There are 100s of designs available, but I have not been able to find one that is well proven or simple. Maybe the other EEC members could advise here.
CUSTOM
This approach has been suggested in other EEV threads about PSU construction. I think I have read them all. The general feeling is that this approach has the potential for the best performance with the simplest circuit. It promises precise voltage control, precise current control, and a simple technique to allow the output voltage range to include 0V. Overall it is probably the cheapest approach too.
Out of interest, I outlined a circuit which should do the job (famous last words). If you are at all interested in this approach I could post the schematic for you to consider. One big factor to take into account with new designs, that have not been prototyped and tested is that they may not work at first and may need some development work.
So there it is. Could you give the approach some thought and post what you think?
And finally a lecture about protection. Many of the circuits that you see around have no protection and are not worst case designs. There is often no reverse voltage protection, no protection for the emitter/base junction of the output transistor, and no over-current or over-voltage protection on the input. How do you feel about protection? Some protection can be bolted on later, but some needs to be incorporated at the architecture stage.