Did yesterday another recharge with the Sony charger, this time with the plastic lid removed. I was expecting to see a much lower temperature during the first hours of main charging, but to my surprise T was about the same.


Light-blue is T with the plastic lid cover closed, dark-blue is with the plastic lid removed from the charger. Both dark/light blue show a much higher temperature than the orange line. (Dark) orange plot is the T while charging with a PSU for 7h at a constant 500mA and no end-charging detection.
Sure, either with the lid on or off, the Sony charger is much smaller, and has less ventilation than my DYI battery holder from when the T with PSU charging and no termination was measured (the orange line). Showing all 3 arrangements to see the difference.

- DIY battery holder and PSU 500mA for 7h, no termiantion detection (logged T for this setup was plot in orange)

- Sony charger with the plastic cover lid closed (logged T for this setup was plot in light-blue)

- Sony charger with lid removed (logged T for this setup was plot in dark-blue)
Did a zoom-in, to observe better the T around the charging termination:

The point of main charging termination is much clear now (somewhere between 04:30 and 04:45). Then it's a constant slope, then at the tip is flat, a max temperature limitation I guess, then the topping phase ends and naturally cooling down starts.
Also notice how the second charge, the dark-blue line, ends later than the first charge (light-blue). I guess this is because a NiMH battery only reaches its nominal C (mAh) after a few cycles of repeated charging/discharging. These are brand new NiMH, and the light and dark blue are their very first 2 recharging. The second rechearging takes longer because the mAh of the battery is increasing. On the battery blister it says nominal 2500mAh is to be expected after 5 complete cycles of discharging/recharging.
The slight increase of C was noticed, too, while discharging the batteries for the first 2 times. At first discharge they measured about 1780mAh. At their second discharge, they measured about 2100mAh.
About the main-charging T plateau of blue lines (the plateau during the first 4 hours, not the short flat-top of max T limitation), first hours of a much higher T (with +20*C more relative to the orange line), no mater the cover lid was on or off, I suspect maybe the higher T is because the Sony charger is using PWM instead of DC.

Could be less ventilation, but the almost identical T in dark vs light blue plateau (lid cover on/removed) made me think the cause might be Sony is using PWM instead of a constant DC current. At the same average current, a PWM will produce higher T than the same curent at DC, because the heat is proportional with the square of the current (Q = I
2*R*time).
On a second thought, good ventilation is crucial for cooling. For example, the small T noise seen at the very beginning of the magenta line was because I was cleaning the desk, thus altering the natural convection currents above the workbench.

The much taller spike there is because I've blown hot air on the battery (from the lungs) to check how sensitive the thermocouple probe was to air currents. Very sensitive, the T spiked immediately. Then I've stopped cleaning the bench, moved away, and from that point on (00:15) only the quantization noise remained.
Didn't found the time yet to insert a current probe in series with the batteries (to see if Sony uses PWM, or the increased T plateau is caused only by the less natural ventilation).