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Electronics => Projects, Designs, and Technical Stuff => Topic started by: t1d on September 11, 2021, 06:11:28 am

Title: Other DIY uses for a MIG Welder?
Post by: t1d on September 11, 2021, 06:11:28 am
I have a MIG welder that I never use. What else might I make out of it. I googled it and got z-e-r-o results.

Thanks for your help.
Title: Re: Other DIY uses for a MIG Welder?
Post by: t1d on September 11, 2021, 06:47:33 am
I forgot to say that the welder is a 240VAC type. (It takes a little extra consideration to power it, as I live in a 120VAC world.) So, that may need to be considered in your suggestions. Thanks, again.
Title: Re: Other DIY uses for a MIG Welder?
Post by: pardo-bsso on September 13, 2021, 01:26:19 pm
Battery charger or heavy duty car starter come to mind
Title: Re: Other DIY uses for a MIG Welder?
Post by: NiHaoMike on September 13, 2021, 01:57:29 pm
If it's a dumb transformer based welder, it will work on 120V as is just at much reduced power.

An inverter type welder can be run from 120V by adding a pair of capacitors to turn the input into a voltage doubler. You'll have to make sure to not exceed the current limit of the 120V circuit.
Title: Re: Other DIY uses for a MIG Welder?
Post by: jpanhalt on September 13, 2021, 02:17:57 pm
Is it a brand name or Harbor Freight variety?  If brand name, sell it and buy something you will use.  If HF, the sale price would likely be a lot less.  Some brands of transformer-based units had 2 product lines: one for low cost stores (aluminum windings) and a better version with copper windings.  Weight is an easy key to which you have.  I have no experience with inverter-based welders.

You will probably need to add controls for charging batteries.

Another use (again with controls) is plating or electrolytic rust removal.
Title: Re: Other DIY uses for a MIG Welder?
Post by: t1d on September 15, 2021, 08:33:40 am
All great suggestions, folks. Thanks!
- I had not thought of, nor seen, battery charger or jump starter DIY projects. I will research those.
- I had not thought of running it at 120VAC. That's an interesting point. The problem for me is not coming up with 240VAC, its my health. I just can't do that can of work, anymore. I took up electronics to keep my mind learning.
- Yep, it is a Harbor Freight brand and, as you say, that kills its value. Shame, too, as I haven't even used up the sample roll of wire that comes with it.

IIRC, it has lugs for the leads that could be easily accessed. I had wondered if I might tap off of those and make a jig for welding tabs onto small battery banks. But, I really don't work with batteries enough to warrant building the jig. And, small capacitor based tab welders are probably easier to build and use.

I am still thinking on it, so keep the ideas coming!
Title: Re: Other DIY uses for a MIG Welder?
Post by: jpanhalt on September 15, 2021, 10:34:48 am
I don't think it will work well for battery tabs.  I tried a microwave transformer version.  Too much heat.  Then I went to a capacitor discharge spot welder, and it works fine.
Title: Re: Other DIY uses for a MIG Welder?
Post by: m3vuv on October 18, 2021, 09:36:47 am
ive used them to zap nicad cells before to blow away the dendrites.