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Electronics => Projects, Designs, and Technical Stuff => Topic started by: Jebnor on August 31, 2014, 05:57:57 pm

Title: Repair and Retrofit of an older "Power Max" Bench PSU.
Post by: Jebnor on August 31, 2014, 05:57:57 pm
I repaired an older "Power Max" brand PSU and decided to add a front panel fuse. The PSU is based on the LM723, an older voltage regulator.  I had to replace the power pass transistor as it was blown.  I also added a front panel fuse holder.

Also, I made a video of it.

 (https://www.youtube.com/watch?v=JjCfx5-mXRU#)

Constructive criticism please, both technical and production.  I'd like to improve my videos in future.
Title: Re: Repair and Retrofit of an older "Power Max" Bench PSU.
Post by: void_error on September 01, 2014, 12:25:04 am
If you look at the internal schematic of the 723 you'll notice that the current is sensed using a BE junction, basically a diode as far as temp coefficient is concerned (approx -2mV/C) which means that your current limit value decreases with temperature which is not necessarily a bad thing. It was probably set to 4.8A for that exact reason. Take a look at Figure 8. http://www.ti.com/lit/ds/symlink/lm723.pdf (http://www.ti.com/lit/ds/symlink/lm723.pdf)
Title: Re: Repair and Retrofit of an older "Power Max" Bench PSU.
Post by: Jebnor on September 01, 2014, 01:04:28 am
If you look at the internal schematic of the 723 you'll notice that the current is sensed using a BE junction, basically a diode as far as temp coefficient is concerned (approx -2mV/C) which means that your current limit value decreases with temperature which is not necessarily a bad thing. It was probably set to 4.8A for that exact reason. Take a look at Figure 8. http://www.ti.com/lit/ds/symlink/lm723.pdf (http://www.ti.com/lit/ds/symlink/lm723.pdf)

I had opened this before and put the two 0R27 in parallel.  I can't remember what was in there before, for either the Transistor nor the Rsc resistor. I put the TIP122 in because that is what I had, same for the 0R27. 

I hadn't thought about the tempco, I'll keep that in mind.
Title: Re: Repair and Retrofit of an older "Power Max" Bench PSU.
Post by: SeanB on September 01, 2014, 05:46:45 pm
You probably will also be best advised to put a 100R resistor in series with the top (pin2) lead of the current limiter, so that you do not blow out the current limit transistor into a short circuit. It will increase the short circuit current slightly, but the 723 was never a stellar performer in current limit any way.

You probably want a bigger heatsink on it, the flat plate is too small for a high current output for long periods. I took my clone and added a larger old CPU heatsink to it to get it to run cooler than the 120C it originally was running at.