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Electronics => Projects, Designs, and Technical Stuff => Topic started by: Richard Crowley on January 28, 2019, 06:45:36 pm

Title: RG or RGB SMD LED within 4.1mm dia
Post by: Richard Crowley on January 28, 2019, 06:45:36 pm
I have an application (low-profile video switcher control panel) where I would like to use these Panasonic EVPADK04K switches.

(https://www3.panasonic.biz/ac/e/control/switch/thumbnail/3478_01.png)

I need R/G lighted indication (industry convention: Red = on-air, Green = preview)

These switches are nice low-profile and provide a 4.1mm "hole in the middle" to deploy the lighting.

But I am trying to find a nice bright R/G LED solution that would fit into that 4.1mm dia space constraint.
I fear that the ordinary SMD LEDs that will fit within the 4.1mm diagonal are not bright enough to shine through the button cap.
Unless I can find molded buttons, I am fabricating my own from white translucent acrylic.

There are SMD LEDs that mount from the back-side of the PCB, and shine through a hole in the PCB.
But I don't know what is the proper name for that style?

Ideally I would like something like a fully-controlled RGB component with integrated controller (what AdaFruit calls "NeoPixel")
But those are much to large to fit within the 4.1mm dia space.

I suppose, worst-case I could simply use ordinary 3mm RGB (or RG) LEDs poked in from the back-side of the PCB,
and fold over the leads to create a DIY surface-mount kludgy solution.
Title: Re: RG or RGB SMD LED within 4.1mm dia
Post by: ajb on January 28, 2019, 07:59:16 pm
If you really want RGB, what about a second PCB with the LEDs mounted behind the first with the buttons?  You may need a light pipe or lens to get better light coupling, there are a number of simple cylindrical light pipes that might work.
Title: Re: RG or RGB SMD LED within 4.1mm dia
Post by: mikeselectricstuff on January 28, 2019, 08:04:40 pm
2x2mm RGB LEDs are readily available and fairly bright
Title: Re: RG or RGB SMD LED within 4.1mm dia
Post by: Buriedcode on January 28, 2019, 08:56:53 pm
A RGB PLCC4 might also fit in there ( 3.2 x 2.8 ) but they tend to be extremely bright.

Edit: stupid emotes
Title: Re: RG or RGB SMD LED within 4.1mm dia
Post by: Mr.B on January 28, 2019, 09:03:16 pm
I have used Cree 2mm x 2mm PLCC4 in small/tight spots.
These ones are pretty bright.
They were too bright in my particular application and I ended up using them with 35% PWM.

Datasheet here:  https://nz.mouser.com/datasheet/2/90/1273-CLMVC-FKA-1519109.pdf (https://nz.mouser.com/datasheet/2/90/1273-CLMVC-FKA-1519109.pdf)
Title: Re: RG or RGB SMD LED within 4.1mm dia
Post by: Domagoj T on January 28, 2019, 09:14:48 pm
They are called reverse mount LEDs.
https://www.digikey.com/en/product-highlight/s/sunled/reverse-mount-rgb-plcc-smd-led (https://www.digikey.com/en/product-highlight/s/sunled/reverse-mount-rgb-plcc-smd-led)
Title: Re: RG or RGB SMD LED within 4.1mm dia
Post by: LapTop006 on January 29, 2019, 02:42:15 pm
It somewhat depends how you're planning to cover them, you need some diffusion to avoid a bright point source anyway, but even standard 0603 indicator LEDs run at full power are almost certainly brighter than you'd ever want if you use modern parts.

Red & Green are on the dimmer end for LEDs, but at 5-10mA should be plenty bright enough, even through a lossy diffuse layer. (For blue < 1mA can still be obnoxiously bright)