Ever since I saw how expensive a Mcintosh tube pre amp, amplifier was I wanted to build one not necessarily a Mc Intosh but any amp, matching and over sizing the parts as I built it. When I was buying my stereo, yes thats right a real 2 channel stereo, those were unheard of in the 2000's, every amp was 5 or 7 channel garbage where sound quality was sacrificed to put a bigger "watts rms" sticker on the front. But fuck all that noise. Why not get a service manual to a McIntosh or similar amp I listened to in the show room, open Digikey and started ordering. I would try this:
Order parts that instead of paying extra for tighter tolerances, buy 20 for each one part you need, and put it on the ohm meter, curve tracer,L ,H,F etc, to see how accurate it is and to find matched pairs with the four power transistors. I think you can actually buy them in pairs as it would suck to buy fourty when you need four and still have them not match. There would be no point in building since this is a class AB amp and needs to be clean and even on both sides of the sign wave.
Make a board so it fits neatly into an enclosure you already picked out. If the lay out gets too complex break the board down into modululs. Also I would think that with moduals you would have more ground plain on your PCB making for less noise. I would make a separate power supply that I could isolate and prevent noise from getting from the mains into the amp.
Find the schematics for a really low noise big power supply (My amp I bought had 0.02% THD, and another super low distortion rating I cant remember, was an order of magnitude cleaner then the nicest amps at circuit city or best buy; the sony was worst at 0.8%, Harmon cardin was 0.08%). Make sure it has a huge beefy transformer (your most expensive part) and Nakamichi chemicon caps and like quality all around. Transformer will no doubt be from china but as long as it doesn't vibrate the lamination's and is wound right there is not much to put into it. You could buy a Furman power conditioner and repurpose the huge torrid transformer (audiophulez say a toroid is better then an E I laminate transformer). OR, with out much fuss turn the conditioner into a power supply, but don't know how hard it is to make negative rails by rewinding the torroid. OR am I an idiot and have no idea how a power supply or AB amp works? Anyways I like the torroid transformer better because you can make the amp flat like a car amp.
When if you want to fancy get an arduino and make volume buttons and a remote. Hell you could even build a EQ into it with an array op amps seeing the board to one with 16 channels it looked pretty simple. I think you can also use op amps to make the dancing eq lights.
Has anyone here tried this? I know there are MANY here that would see this as an easy project. I wish mr carlsons lab would build something cool like this instead retro looking test equipment. I did start a thread ike this here a long time ago but it got seperated into two different thoughts on the subject and squabbling over who was right. Please dont try to tell me those 4 channel ICs they sell that are complete amps for use in cheap head units has the same sound as two power transistors.