Author Topic: simplify reverse polarity protection w/ high side switch  (Read 1127 times)

0 Members and 1 Guest are viewing this topic.

Offline wergorTopic starter

  • Contributor
  • Posts: 23
  • Country: at
simplify reverse polarity protection w/ high side switch
« on: October 17, 2021, 05:48:42 pm »
I have come up with the following circuit implementing a reverse polarity protection and a high-side on/off switch:
[ Specified attachment is not available ]
M1 and M2 as well as D1 and D2 are of the same type, so I wonder, is it possible to simplify the circuit?

OVP and OCP are not needed (Vin is monitored by a microcontroller and M2 is only switched on if Vin is in a range supported by the load. I_load is also monitored for overcurrent events)
« Last Edit: October 17, 2021, 05:51:30 pm by wergor »
 

Offline DavidAlfa

  • Super Contributor
  • ***
  • Posts: 5907
  • Country: es
Re: simplify reverse polarity protection w/ high side switch
« Reply #1 on: October 18, 2021, 02:32:50 pm »
In fact, you need to add few things to make it stable and safe.
There're no gate discharge resistors.
Resistors values are too high, or at least in simulation had very slow switching times, several 10s of ms.
Applying 12V at the gate 12V is ok, but it allows up to 20V, so I suggest using 16V for lowering Rds even more.

I don't see how you could simplify the circuit. If you need reverse polarity protection, you need a second transistor, otherwise the current would pass through the body diode.
Hantek DSO2x1x            Drive        FAQ          DON'T BUY HANTEK! (Aka HALF-MADE)
Stm32 Soldering FW      Forum      Github      Donate
 
The following users thanked this post: wergor

Offline langwadt

  • Super Contributor
  • ***
  • Posts: 4427
  • Country: dk
Re: simplify reverse polarity protection w/ high side switch
« Reply #2 on: October 18, 2021, 03:12:56 pm »
In fact, you need to add few things to make it stable and safe.
There're no gate discharge resistors.
Resistors values are too high, or at least in simulation had very slow switching times, several 10s of ms.
Applying 12V at the gate 12V is ok, but it allows up to 20V, so I suggest using 16V for lowering Rds even more.

I don't see how you could simplify the circuit. If you need reverse polarity protection, you need a second transistor, otherwise the current would pass through the body diode.

you can skip R1,R2,D1 and connect the gates
 
The following users thanked this post: wergor

Offline Peabody

  • Super Contributor
  • ***
  • Posts: 2007
  • Country: us
Re: simplify reverse polarity protection w/ high side switch
« Reply #3 on: October 18, 2021, 04:56:46 pm »
I think the M1 circuit is ok.  But I think M2 needs a gate pullup resistor to the source.  Otherwise there's nothing the bring the gate back high when M3 turns off.

I also think langwadt's suggestion is interesting. If you eliminate R1 and D1 and connect the gates, but add the pullup, then in normal polarity M1 would remain off until M3 turns on both M1 and M2.  In reverse polarity, high input would flow through the body diode of M3, which brings both gates high, and both sources high through D2.  DavidAlpha, could you simulate that?
 
The following users thanked this post: wergor

Offline langwadt

  • Super Contributor
  • ***
  • Posts: 4427
  • Country: dk
Re: simplify reverse polarity protection w/ high side switch
« Reply #4 on: October 18, 2021, 06:55:28 pm »
I think the M1 circuit is ok.  But I think M2 needs a gate pullup resistor to the source.  Otherwise there's nothing the bring the gate back high when M3 turns off.

I also think langwadt's suggestion is interesting. If you eliminate R1 and D1 and connect the gates, but add the pullup, then in normal polarity M1 would remain off until M3 turns on both M1 and M2.  In reverse polarity, high input would flow through the body diode of M3, which brings both gates high, and both sources high through D2.  DavidAlpha, could you simulate that?

M1 and M2 is common source a single resistor is pull down for both gates
 

Offline DavidAlfa

  • Super Contributor
  • ***
  • Posts: 5907
  • Country: es
Re: simplify reverse polarity protection w/ high side switch
« Reply #5 on: October 18, 2021, 09:55:32 pm »
Yes, but I made it like that because I expect some circuitry getting power from the first stage and checking everything is ok before enabling the second stage.
Of course I simulate everything before posting it.
Hantek DSO2x1x            Drive        FAQ          DON'T BUY HANTEK! (Aka HALF-MADE)
Stm32 Soldering FW      Forum      Github      Donate
 
The following users thanked this post: wergor

Offline wergorTopic starter

  • Contributor
  • Posts: 23
  • Country: at
Re: simplify reverse polarity protection w/ high side switch
« Reply #6 on: October 19, 2021, 09:45:44 pm »
In fact, you need to add few things to make it stable and safe.
There're no gate discharge resistors.
Resistors values are too high, or at least in simulation had very slow switching times, several 10s of ms.
Applying 12V at the gate 12V is ok, but it allows up to 20V, so I suggest using 16V for lowering Rds even more.
great feedback, thanks!
switching speed of the 1st stage is uncritical, the polarity and magnitude of the supply voltage are not expected to change during operation. M2 needs to be fast at switching off to be able to protect the load. with my original values simulations yield switching times in the order of hundreds of us and even faster with lower values. should be good enough for my application.

you can skip R1,R2,D1 and connect the gates
nice solution! thanks :) seems to be working fine, just like the 2 diode - 2 pullup version.

1302410-0

Yes, but I made it like that because I expect some circuitry getting power from the first stage and checking everything is ok before enabling the second stage.
I like the way you think :) the output of M1 is indeed used to supply another part of the circuit, but I wanted to keep it simple. langwadt's solution also allows tapping off power after M1.
« Last Edit: October 19, 2021, 09:48:07 pm by wergor »
 

Offline DavidAlfa

  • Super Contributor
  • ***
  • Posts: 5907
  • Country: es
Re: simplify reverse polarity protection w/ high side switch
« Reply #7 on: October 20, 2021, 12:48:28 pm »
Yep, you're right, for a small current, the body diode of M1 will be more than enough :)
Be careful with R2/R5, you're making a voltage divider, the gate voltage will drop to half if the supply is less than the zener diode threshold (ex. At 14V, the gate will get 7V instead 14V).
That's why I used these resistor values, too.
« Last Edit: October 20, 2021, 12:52:54 pm by DavidAlfa »
Hantek DSO2x1x            Drive        FAQ          DON'T BUY HANTEK! (Aka HALF-MADE)
Stm32 Soldering FW      Forum      Github      Donate
 
The following users thanked this post: wergor


Share me

Digg  Facebook  SlashDot  Delicious  Technorati  Twitter  Google  Yahoo
Smf