EEVblog® Electronics Community Forum
Electronics => Power/Renewable Energy/EV's => Topic started by: vinlove on April 29, 2025, 04:14:27 pm
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I found a bunch of AA Alkaline batteries in the drawer. Measured the voltages on some of them, and they range from 1.1V - 1.3V.
What is the voltage that an AA battery cannot be used, and thrown out?
Also the age of the AA batteries - are the old AA batteries need to be thrown out because they could leak? Or are they ok to use?
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Depends on what you will be using them for.
I had an mp3 player that worked down to 0.9V.
In clocks they can also work for quite some time.
Otoh, I have a radio that doesn't like 1.2V.
Edit: For discharge curves, EEVblog member
HKJ has tested quite a few cells, e.g.:
https://lygte-info.dk/review/batteries2012/Ikea%20AA%20UK.html
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I found a bunch of AA Alkaline batteries in the drawer. Measured the voltages on some of them, and they range from 1.1V - 1.3V.
What is the voltage that an AA battery cannot be used, and thrown out?
Also the age of the AA batteries - are the old AA batteries need to be thrown out because they could leak? Or are they ok to use?
How to use alkaline batteries:
1. Take new batteries out of the packaging, put them in the device, and use them until the device stops working.
2. When the device stops working, remove the old batteries and dispose of them--do not keep them in a drawer.
3. Always install brand new, fresh batteries from the package. Never install old, previously used batteries.
Step 4:
If possible, do not use alkaline batteries, because sooner or later one will leak and destroy something. Either use rechargeable batteries like Eneloops, or use lithium batteries (the silver Energizer ones).
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Anything below some 1.4 V is usually not worth keeping. One may keep a few for tests and limited use, but most of the charge would be lost. For the age, there should be a best before date on the batteries. Because of the leakage risk I would be careful when approaching that date - still depends on the use case. For a short time use (or leak resistant device) it could be OK.
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Never install old, previously used batteries
nonsense,for years most of my AA battery's were ex radio mic batteries
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Anything below some 1.4 V is usually not worth keeping.
If you look at the discharge curves in the link above, and assume
a 1.2V cut-off, then you only use around 20% of the capacity.
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Never install old, previously used batteries
nonsense,for years most of my AA battery's were ex radio mic batteries
This has got nothing to do with reusing old batteries that have been lying around in a drawer for who knows how many months or years.
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If you look at the discharge curves in the link above, and assume
a 1.2V cut-off, then you only use around 20% of the capacity.
Those curves are under a substantial load--100mA minimum. If you are looking at OCV of a cell that has been resting for days or weeks, the numbers are different.
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If you look at the discharge curves in the link above, and assume
a 1.2V cut-off, then you only use around 20% of the capacity.
Those curves are under a substantial load--100mA minimum. If you are looking at OCV of a cell that has been resting for days or weeks, the numbers are different.
Ya I'm surprised until then, no one had pointed out that you really can't determine the capacity of a battery based on only the unloaded voltage. You need to apply a load and then match that loaded voltage to a curve on the datasheet for that type of battery.
If you play this unloaded voltage game, you will eventually come to a battery with like 1.2V on it unloaded, but ANY load drops it to essentially 0V immediately.
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Never install old, previously used batteries
nonsense,for years most of my AA battery's were ex radio mic batteries
This has got nothing to do with reusing old batteries that have been lying around in a drawer for who knows how many months or years.
Considering the number of Durahell and Energizer batteries that leak while still in the packaging, there may be an argument that any that have survived lying in a drawer for months or years are probably good'ns. :D
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If you play this unloaded voltage game, you will eventually come to a battery with like 1.2V on it unloaded, but ANY load drops it to essentially 0V immediately.
...you may find a few other things too, and have some fun
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I tend to measure short circuit current (briefly) with a DMM on the 10A range. New cells are normally 8-10A, part discharged around 5A, and and anything under 2A tends to go straight into the bin, though they'd probably do TV remotes OK.
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As opposed to rechargeable batteries, which have an almost constant voltage of about 1.2V while discharging, an alkaline will gradually go from 1.5V to 1V or even less. The min accepted voltage depends on the device the battery is powering. A 1.3V alkaline should be about half discharged.
However, when measured with a casual DMM (so without any load), the 1.3V might not guarantee it means 50%.
Best way to decide if an alkaline battery is to keep (or to throw away) would be to test it under some load. In practice, I found a simple incandescent flashlight bulb to be the best tool, like this:
(https://www.eevblog.com/forum/chat/invention-of-the-day-the-battery-tester-with-zif-socket/?action=dlattach;attach=2400771;image)
https://www.eevblog.com/forum/chat/invention-of-the-day-the-battery-tester-with-zif-socket/
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I used to throw out used AA batteries anything below 1.2V in the past. But when my radio scanner was ran with the new fresh 6x AA batteries, and scanning the VHF band for 3 days, the AA batteries in the scanner ran out making the scanner stop scanning, and the scanner going off. I took out the AA batteries from the scanner, and measured the voltage of all the 6x batteries. Every one of them were 0.92 Volt. They were straight thrown to the recycle bin.
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My Logitech wireless (not bluetooth) mouse goes down to 0.8v .
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Don't play with questionable alkaline batteries. They'll likely leak and damage the devices. I no longer use them at all because the damage they caused was many times more than it costs to buy high quality rechargeable batteries for every single device that uses AA/AAA batteries.
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If you look at the discharge curves in the link above, and assume
a 1.2V cut-off, then you only use around 20% of the capacity.
Those curves are under a substantial load--100mA minimum. If you are looking at OCV of a cell that has been resting for days or weeks, the numbers are different.
Ya I'm surprised until then, no one had pointed out that you really can't determine the capacity of a battery based on only the unloaded voltage. You need to apply a load and then match that loaded voltage to a curve on the datasheet for that type of battery.
If you play this unloaded voltage game, you will eventually come to a battery with like 1.2V on it unloaded, but ANY load drops it to essentially 0V immediately.
Exactly! a DMM with its 10M \$\Omega\$ input impedance is "near as dammit" to infinity, & the cell will quite happily produce a quite good voltage.
Even the cheapest & nastiest battery tester will give a better result.
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Voltage does not mean much for alkaline batteries. When it's above 1V5 it's full, and when below 0V9 it's empty but in between a lot of things happen, especially with old or long unused batteries.
It's fairly common for old batteries to have a high voltage (1V3), but then the voltage sags quickly when you attempt to use them. A much better indication is when the batteries stop to be able to deliver current (power) to your appliance. Measuring alkaline cells by shorting them with an 1Ohm resistor is good. Current will never be more then 1A5, and when you do this for a handful of seconds, you also get an idea of how quickly the current sags under a load. Note that an AA cell has about 2Ah capacity, so a 10 seconds test @1A is 0.1% loss of energy. Also note that during a high current test, the voltage will always sag because of the internal resistance of the battery. As long as it's still capable to deliver >100mA there is some life left in it. Maybe its not good enough for your fancy electronic gadget, but it may still work appropriately in a flashlight. Especially single cell flashlights have an SMPS that can squeeze the last drop of energy out of a battery. But I do prefer flashlights that slowly decrease their light output when the battery depletes, as this is a built in double function as a battery tester.
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As a rule of thumb, 0.7V to 0.8V is quite low.
You should only throw them out when the cells in question stop working with the last device in your house.
Brand new cells go into your random WiFi doohickey. They stop working at 1.3V. They then go into the wireless doorbell, they stop working at 1V. Then that goes into the TV remote, which works for a long time, but at 0.7V even it stops working. If you have anything that will work with 0.7V cells (unlikely), put them in. If not, throw them away.
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As a rule of thumb, 0.7V to 0.8V is quite low.
I’d say it’s extremely low. Few devices can operate down that low — most give up at 0.9-1V, and of course as you describe, some much higher. But in the low-current devices we tend to use disposable batteries in nowadays (since all the high-current stuff uses rechargeables, mostly lithium), there is very little extra energy to extract below 0.9V. Look at the discharge curve linked to farther up the thread: on the two lowest-current discharge curves, you see a sharp “knee” at 0.9V, meaning that between 0.9V and the 0.7V where the test ended, very little energy was extracted.
IMHO, trying to eke out that last tiny bit is NOT worth the increased risk of battery leakage.
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IMHO, trying to eke out that last tiny bit is NOT worth the increased risk of battery leakage.
That is indeed fair. The equipment being powered is likely more important than a tiny bit of energy left in the cells. :-+
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You should only throw them out when the cells in question stop working with the last device in your house.
My general policy for alkaline cells is that I measure the voltage and then throw them away no matter what the voltage was. I would only use alkaline cells in products that are worth less than the cells themselves and that I don't need for any reason. That way when the cells leak, I can throw away the device as well and clear up some clutter.
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I believe that Dave covered this in one of the episodes about the "Batterizer" and said that the industry standard target cut-off voltage for alkaline cells in a properly designed product, is about 0.8V.
But some devices may require more, others can run on less. One thing to consider is that PN junctions need 0.6-0.7V to activate, and you need at least that to bootstrap a DC boost circuit (unless specifically designed for something lower). And depending on the power draw of the device, the cell may dip below that under load. So based on that I would say 0.8V is a reasonable number.
However I wouldn't keep batteries that are any less than 1.2-1.3V if I found them laying around.
Unlike what others say, I think the unloaded voltage of an alkaline cell is a quite reliable way to get an idea of the capacity of the cell. It has a relatively linear reduction of voltage to capacity, unlike other chemistries that only have a slight voltage drop but increase its ESR (equivalent series resistance) like lead acids, or maintain a steady voltage until a sudden steep drop like NiMHs etc.
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Having too much free time and batteries (primary cells) retrieved from recycle bin led me to the idea of using the Yaorea YR1035+ on hundreds of them.
Anything with IR less than 100mohm is in very good shape, probably next to new. For all of them voltage measured with a multimeter is above 1v5.
Between 100 and 300mohm are used. They are usable probably for devices which are light loads for a while.
The rest I did not even bother, all of them measure 1v2 open circuit, no point in keeping them.
And for the extreme fun, I have used a number of them in (variable) series to power a M328a transistor tester until they died one by one.
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I have a demotion policy for AA batteries.
By now I know how some of my devices work. I just move batteries down the ladder. New batteries go into the shut-down-earliest one(s), typically device(s) that require(s) >=1.3V. The battery is then demoted to just >=0.8V devices. Then they are demoted to just powering my LED night light till the light is dead (too dim after mere seconds of power up). The execution (disposal) will then start with the battery that is at the lowest, replacing that one with a newly demoted one.
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For alkaline batteries measuring the voltage is good.
If you still run across an old style dry cell (rarely a good choice anymore, but they sometimes still come with cheap stuff) measuring the voltage with no load does not help. An old used up dry cell still shows ~ 1.5 V open circuit, but the internal resistance goes up. So one needs to test those old cell with some load (e.g. 1 K).
The same applies to CR2032 and similar Li primary cells - even when empty they still show some 3.1 V open circuit, but the voltage drops with load. When really old even the 10 M from a DMM can make a difference.
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The same applies to CR2032 and similar Li primary cells - even when empty they still show some 3.1 V open circuit, but the voltage drops with load. When really old even the 10 M from a DMM can make a difference.
Those are not empty, they are bad for other reasons. Like bad internal contact or whatever causes very high internal resistance. Measuring ESR at AC would be better than loading them.
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I tend to just short non-rechargeable AAs on the 10A/20A DMM range and see what the amps is (Only a quick tap, like for 250ms).
If i see above 3A then I consider it ok. If it's below 1A it goes in the trash.
I find this tells you more than voltage. It's more of an ESR test. But some people don't like shorting them like that.
Shorting a rechargeable AA will easy push 10A so probably not a good idea, and a non-rechargeable lithium alkaline is probably not a good idea either if your DMM fuses are expensive ;D I've never blown a 10A DMM fuse doing this but YMMV.
I usually do a voltage test first when I think it could be a fresh cell (1.5V etc) But if it's <=1.3V I do the 10A scale shorting test to see what it's current sourcing ability is. If I know it's not a fresh cell then i go straight to the short test.
I would never do a short test like that with LiPo/LIon/NiCa cell. NiMh is borderline
If i wanted to check current sourcing on those i would insert a load resistor
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Just my humble opinion: while I support the idea of a load, a dead short is probably not the best approach.
Overall there could be some of them with high internal resistance which could hopefully be moved to less demanding duties like remotes, clocks and they could continue there for quite a while. If they don't leak in a remote there is no danger to notice they are out of juice e.g.
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Yeah, I'm not suggesting others do it, just saying what i do ;D
Remotes can take a fair bit of current when transmitting due to using high current IR leds. They just do it so rarely and for such a short time. A good remote will have enough caps to store that charge, but they often don't.
If you can't get 1A out of it from a dead short then the cell is pretty bad.
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I tend to just short non-rechargeable AAs on the 10A/20A DMM range and see what the amps is (Only a quick tap, like for 250ms).
If i see above 3A then I consider it ok. If it's below 1A it goes in the trash.
I find this tells you more than voltage. It's more of an ESR test. But some people don't like shorting them like that.
Shorting a rechargeable AA will easy push 10A so probably not a good idea, and a non-rechargeable lithium alkaline is probably not a good idea either if your DMM fuses are expensive ;D I've never blown a 10A DMM fuse doing this but YMMV.
I usually do a voltage test first when I think it could be a fresh cell (1.5V etc) But if it's <=1.3V I do the 10A scale shorting test to see what it's current sourcing ability is. If I know it's not a fresh cell then i go straight to the short test.
I would never do a short test like that with LiPo/LIon/NiCa cell. NiMh is borderline
If i wanted to check current sourcing on those i would insert a load resistor
I use a cermaic 1Ω 5W resistor and a voltmeter;
Step 1 measure battery Open-Circuit Voltage (Voc)
Step 2 Measure Voltage loaded (Vld) with 1 ohm load.
Internal resistance Ri=
Ri= RΩ X (Voc - Vld / Vld)
or Ri = 1 X (Voc - Vld / Vld)
or Voc - Vld / Vld
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I don't have formal data to support this, but my experience with alkaline cells has lead to this way to categorize them.
Voltage above 1.4 - Probability of leak is higher than I would like, but I can live with it.
Voltage 1.2-1.4 - Most of my battery powered thingies will work, but leak probability rules out using them in good things.
Voltage below 1.2 - Not enough things will work long enough to be worth using, and leak probability is very high. Into the bin.
The best if used by date is a joke. I have had a large unopened package of major brand AAs show severe leakage in more than half of the cells several years before the expiration date on the package.
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You should get a batteriser :-DD
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Unlike rechargeables, disposable batteries typically have higher and higher internal resistance as the battery level goes down.
At higher loads, the difference between open-circuit and loaded voltages are larger, such as 1.5-1.4V near full but 1.3-0.9V near empty.
(https://lygte-info.dk/pic/batteryEnergyLowVoltage/RemaningEnergy.png)
source: https://lygte-info.dk/info/batteryEnergyAtLowVoltage%20UK.html (https://lygte-info.dk/info/batteryEnergyAtLowVoltage%20UK.html)
The voltages listed on the table are loaded. For example if you measured 1.3V on a voltage meter, the battery is only providing 1.1V for a 1W device