In a recent customize inductor project, customer's requirement about EE25 core, target leakage inductance <100nH.
We have below 3 options:
1, Conventional Sandwich Winding(low cost)
Leakage: 142nH
Issue: Excessive interlayer capacitance causing ringing
2,Interleaved Section Winding
Leakage: 95nH ✓
Key improvement: 0.15mm interlayer insulation
3,Progressive Spiral Winding(high cost)
Leakage: 68nH ✓✓
Innovation: Dynamic wire diameter/spacing adjustment
Does anyone have better solution?