Author Topic: How to optimize inductor EE25 core, target leakage inductance <100nH  (Read 2522 times)

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Offline Johnson CGWTopic starter

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In a recent customize inductor project, customer's requirement about EE25 core, target leakage inductance <100nH.
We have below 3 options:
1, Conventional Sandwich Winding(low cost)
Leakage: 142nH
Issue: Excessive interlayer capacitance causing ringing

2,Interleaved Section Winding
Leakage: 95nH ✓
Key improvement: 0.15mm interlayer insulation

3,Progressive Spiral Winding(high cost)
Leakage: 68nH ✓✓
Innovation: Dynamic wire diameter/spacing adjustment

Does anyone have better solution?
 

Offline mtwieg

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Re: How to optimize inductor EE25 core, target leakage inductance <100nH
« Reply #1 on: February 28, 2025, 03:54:25 pm »
Can you explain what you mean by leakage inductance for an inductor (or is this a transformer)?

What's the required inductance/SRF?
 
The following users thanked this post: ahbushnell

Online uer166

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Re: How to optimize inductor EE25 core, target leakage inductance <100nH
« Reply #2 on: February 28, 2025, 11:55:01 pm »
Can you explain what you mean by leakage inductance for an inductor (or is this a transformer)?

It looks like a coupled inductor (flyback "transformer") from context, though OP should clarify
 

Offline ahbushnell

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Re: How to optimize inductor EE25 core, target leakage inductance <100nH
« Reply #3 on: March 01, 2025, 05:42:08 pm »
Can you explain what you mean by leakage inductance for an inductor (or is this a transformer)?

It looks like a coupled inductor (flyback "transformer") from context, though OP should clarify
A coupled inductor is a transformer.  Not sure why you would put that in quotes. 
 

Online uer166

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Re: How to optimize inductor EE25 core, target leakage inductance <100nH
« Reply #4 on: March 01, 2025, 07:36:22 pm »
Can you explain what you mean by leakage inductance for an inductor (or is this a transformer)?

It looks like a coupled inductor (flyback "transformer") from context, though OP should clarify
A coupled inductor is a transformer.  Not sure why you would put that in quotes.

The distinction is important: a coupled inductor stores energy intentionally, while a transformer largely doesn't. A flyback transformer isn't a transformer in the normal definition. Not arguing semantics, rather explaining why I put it in quotes.
 

Offline ahbushnell

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Re: How to optimize inductor EE25 core, target leakage inductance <100nH
« Reply #5 on: March 02, 2025, 05:18:38 pm »
Can you explain what you mean by leakage inductance for an inductor (or is this a transformer)?

It looks like a coupled inductor (flyback "transformer") from context, though OP should clarify
A coupled inductor is a transformer.  Not sure why you would put that in quotes.

The distinction is important: a coupled inductor stores energy intentionally, while a transformer largely doesn't. A flyback transformer isn't a transformer in the normal definition. Not arguing semantics, rather explaining why I put it in quotes.

Show me your reference on this?  They are both transformers.  I have built resonant systems and tuned the magnetizing inductance in the transformer which stores energy on each cycle.  I think calling it a coupled inductor is confusing.   
 


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