Author Topic: AC to DC converter half voltage  (Read 900 times)

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Offline sdancer75Topic starter

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AC to DC converter half voltage
« on: June 06, 2023, 06:38:46 pm »
The power supply output of a portable vacuum cleaner is AC 17V-200ma (input 220v).

This, is connected directly with a DC converter PCB circuit (photo attached ) which is supposed to output at least 13v DC to charge a battery pack of 12v. Instead, the DC output is ~8V. Everything in this little PCB board seems to work fine (diodes, resistors and amplifying transistor).

So the questions are.

1) Does this little PCB do a full bridge rectifying with only two diodes (the 3rd is connected to led I suppose) ?

2) Why the output is only 8v? Is that ok? How does it supposed to charge a battery pack of 12v?

Thanks
 

Offline srb1954

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Re: AC to DC converter half voltage
« Reply #1 on: June 06, 2023, 07:16:28 pm »
The power supply output of a portable vacuum cleaner is AC 17V-200ma (input 220v).

This, is connected directly with a DC converter PCB circuit (photo attached ) which is supposed to output at least 13v DC to charge a battery pack of 12v. Instead, the DC output is ~8V. Everything in this little PCB board seems to work fine (diodes, resistors and amplifying transistor).

So the questions are.

1) Does this little PCB do a full bridge rectifying with only two diodes (the 3rd is connected to led I suppose) ?

2) Why the output is only 8v? Is that ok? How does it supposed to charge a battery pack of 12v?

Thanks
What are measuring the voltage with?

An ordinary DMM on the DC measurement range will indicate the average voltage of the waveform, which will be 2/PI = 0.637 times the peak voltage for a rectified sine wave. If your DMM indicates 8V average the peak voltage will be around 12.6V, which is just barely sufficient to charge a 12V battery.
 

Offline sdancer75Topic starter

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Re: AC to DC converter half voltage
« Reply #2 on: June 07, 2023, 05:35:48 am »
The DC output of this AC-to-DC converter is for sure ~8V. The output is connected directly to the batteries. I tested every component on the PCB and I found it ok. Also, I measured the output of the AC power supply (it has only a transformer, ie linear psu) which is also ok i.e 17V

Really it surprises me the source of the problem. Also, can two diodes rectify the full AC signal? I expected a four diodes rectifier pattern here, but I found two + one.

What else can I do to conclude the source of the problem?
« Last Edit: June 07, 2023, 05:40:57 am by sdancer75 »
 

Online J-R

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Re: AC to DC converter half voltage
« Reply #3 on: June 07, 2023, 06:32:51 am »
Please post a photo of the other side of the PCB so we can see the circuit?
A single diode is all that is technically needed.  This blocks the AC waveform when it is negative so you only get a positive wave.
Can you probe different areas of the circuit with an oscilloscope instead of a DMM?
Are you measuring the 8V DC with the battery connected?  If the battery is bad then the voltage may not be able to go higher, for example if a cell is shorted.
 
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Offline sdancer75Topic starter

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Re: AC to DC converter half voltage
« Reply #4 on: June 07, 2023, 08:02:37 am »
Please post a photo of the other side of the PCB so we can see the circuit?
A single diode is all that is technically needed.  This blocks the AC waveform when it is negative so you only get a positive wave.
Can you probe different areas of the circuit with an oscilloscope instead of a DMM?
Are you measuring the 8V DC with the battery connected?  If the battery is bad then the voltage may not be able to go higher, for example if a cell is shorted.

Thanks,

As soon as I return home, I will post a photo from the backside. No, I measure 8VDC with the battery pack disconnected.

I will let you know, meanwhile, I attach some extra photos from the frontside.

Regards,
 

Offline sdancer75Topic starter

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Re: AC to DC converter half voltage
« Reply #5 on: June 07, 2023, 01:57:57 pm »
Here the backside of the DC converter PCB
« Last Edit: June 07, 2023, 02:09:22 pm by sdancer75 »
 

Offline wasedadoc

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Re: AC to DC converter half voltage
« Reply #6 on: June 07, 2023, 05:44:25 pm »
The diode immediately behnd the barrel jack is a half wave rectifier and there is no reservoir capacitor.  So a meter showing around 7 Volts is to be expected.
« Last Edit: June 07, 2023, 05:45:58 pm by wasedadoc »
 
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Online J-R

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Re: AC to DC converter half voltage
« Reply #7 on: June 07, 2023, 07:34:34 pm »
What is the DC voltage displayed on the DMM when the battery is also connected?
I would suspect a bad battery at this point.  Is it SLA/AGM or perhaps NiMH?
 
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Offline wasedadoc

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Re: AC to DC converter half voltage
« Reply #8 on: June 07, 2023, 10:02:42 pm »
Yes the voltage when the battery is connected will be informative.  Even though the meter is showing a little more more 7 Volts when the battery is not connected (as in the photo) the positive peaks will be about 23 Volts.  When a 12 Volt battery is connected some of the waveform will be above the battery voltage and charging current will flow into the battery during those periods.
 
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Offline sdancer75Topic starter

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Re: AC to DC converter half voltage
« Reply #9 on: June 08, 2023, 05:55:57 am »
What is the DC voltage displayed on the DMM when the battery is also connected?
I would suspect a bad battery at this point.  Is it SLA/AGM or perhaps NiMH?

1) The DC Voltage when the battery is connected, is a little bit higher ~8V
2) The battery pack is  18650 Li-ion with Lithium Battery Charger Protection Board 18650 BMS (photo attached)


PS : How to know if a battery is bad? Currently, they are all discharged.
« Last Edit: June 08, 2023, 06:02:12 am by sdancer75 »
 


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