Author Topic: Keithley 776/R repair  (Read 474 times)

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Offline zortnessTopic starter

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Keithley 776/R repair
« on: February 24, 2023, 05:43:48 pm »
I have had this Keithley 776/R for a few years, but it stopped working on me the other day, after re-arranging my workspace. This has the TCXO and 2.4GHz options.

I'm not an EE by trade or education, so it's possible I'm missing some easy diagnosis steps here. Any suggestions are appreciated, and I'm here to learn!

Unfortunately any copies of the manual I've found online have essentially unreadable schematics. I'm throwing a request out there in case someone has a printed manual to scan or a higher resolution digital copy so I'm not as blind here.

As far as the problem itself:
* no display, beep, or any action when turning the power on from the front panel switch
* I noticed the +/-5V regulators were very hot
* I've verified there is power running into and out of the mechanical front panel switch when it is enabled
* I've de-soldered the +12V, -12V, +5V, -5V jumpers on the bottom of the main board, and validated that the two stages of the power supply are working in isolation: first the +/-12V, then the +/-5V, measuring within spec on output side of jumpers. No excessive heat without the 5V jumpers closed.
* While poking around, before re-soldering the +/-5V jumpers, I noticed that the +5 far side of the jumper has direct continuity to ground.
All of the others have a few kOhms at least. My first thought is a tantalum cap went bad, or maybe a reed relay is stuck?

I've had to replace a couple of the Tantalums that had randomly popped in the past, but none of the remaining are showing any outward signs of failure.

Anyway, it's an inexpensive attempt so I went through and replaced all of the tantalums on the main board (not on the tcxo yet, but I was testing with it unplugged). None of the removed caps showed any signs of failure on the LCR meter and the +5V rail is still being pulled to almost zero (after reconnecting the solder jumpers), so the problem is elsewhere.

Onto removing and testing the reed relays?
 

Offline zortnessTopic starter

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  • Country: us
Re: Keithley 776/R repair
« Reply #1 on: March 04, 2023, 04:06:49 pm »
Ok, I think I got it figured out. Unit is functioning again.

My unit came with all of the inputs in the rear, which means there's two long runs of coax from the front of the main board to the back panel. I have added my own front panel breakouts, but that wasn't the issue. One of the original runs of coax, from the Channel A input, had its shield pierced by an IC pin on the 5V rail trace that goes along the very front of the main board, very close to where the coax solders onto the board.

I was hunting for the issues based on the very low resistance between the 5V power trace and chasis ground (0.45 to 0.15 Ohms). I was following the 5V trace trying to methodically measure the resistance at each point. The resistance didn't actually change, but as I was holding the board up to the light to follow the trace, I moved the coax cable out of the way and the resistance suddenly jumped up into the kOhms range.

The coax in question is the white shielded in the photo. The black coax is what I had added previously for the front panel. (Don't worry, the 2.4GHz R module is a single run to the option unit, I just migrated that one from back to front).

Other things I had tried:
* I actually purchased replacement reed switches because they seem rare and I wanted to snag some, but while looking at the datasheets I was able to intuit which pins should be in which state. None of the coil pins were shorted to ground or each other, and all of the latches seemed to be in the right spot while unpowered. I guess now I have spares in case one does eventually die.
* I pulled out the power FETs on the 5V rail and tested them outside the board
* I pulled out the 5V protection diode and tested it outside the board
* I actually bought a cheap thermal camera to see if anything other than the 5V supply FETs were getting hot, which didn't lead to anything

 


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