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Resistor Breakdown in FY6800 Signal Generator
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Topic: Resistor Breakdown in FY6800 Signal Generator (Read 880 times)
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robot.golem
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Resistor Breakdown in FY6800 Signal Generator
«
on:
August 30, 2021, 02:05:31 am »
Hello:
I am repairing my FY6800 signal generator, and discovered that one of the SMD 49R9 resistors resistors literally broke in half (see 1-st photo). On the second photo there's peculiar yellowish residue at the soldering point (photo 2). What have cause the resistor to break? -- It does not look like a thermal breakdown, or is it?
Thanks!
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pcwrangler
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Re: Resistor Breakdown in FY6800 Signal Generator
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Reply #1 on:
August 30, 2021, 02:16:25 am »
Looks like a faulty resistor resulting in catastrophic failure. You can see the burns on top and it had to get hot enough to flow the solder at least partially. Interesting break though. Lucky it didn't crater your pcb.
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bob91343
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Re: Resistor Breakdown in FY6800 Signal Generator
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Reply #2 on:
August 30, 2021, 03:36:21 am »
It appears that a strong signal was put into this device. Making a 50 Ohm resistor that hot probably took a Watt or more.
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pcwrangler
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Re: Resistor Breakdown in FY6800 Signal Generator
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Reply #3 on:
August 30, 2021, 04:12:24 am »
Were you testing a transceiver and accidently hit the PTT?
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robot.golem
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Re: Resistor Breakdown in FY6800 Signal Generator
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Reply #4 on:
August 31, 2021, 07:36:26 am »
I think it's a 1/2 W resistor, 1206 type. I will try to replace it, but it remains to be seen if the op. amp's output circuit is not fried as well. It would greatly help to have schematics for the board, but I could not find it, not for this model.
«
Last Edit: August 31, 2021, 07:42:44 am by robot.golem
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robot.golem
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Re: Resistor Breakdown in FY6800 Signal Generator
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Reply #5 on:
August 31, 2021, 07:39:04 am »
What is a PTT? This is not a final stage of the amplifier. Could it be affected at all by what I connect to the instrument's outputs?
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Last Edit: August 31, 2021, 07:41:26 am by robot.golem
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bob91343
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Re: Resistor Breakdown in FY6800 Signal Generator
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Reply #6 on:
August 31, 2021, 11:28:36 pm »
PTT means push to talk, the transmit switch on a transceiver. The query was whether a transceiver was being tested and the transmit switch inadvertently operated, thus frying the output section of the generator.
I did that to my HP 8657B. Its protection circuit wasn't enough to protect it and I damaged two ICs. Fortunately they were cheap and easy to replace and now the generator is functional again.
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bobbydazzler
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Re: Resistor Breakdown in FY6800 Signal Generator
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Reply #7 on:
September 02, 2021, 11:33:00 am »
Looks like it got hot enough to melt it's own solder and soft explode in the middle, fingerprint of a massive overload.
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