Making progress... spent 10 hours on the thing non stop today, but making progress... though ultimately I fear this is a lost case, but well... I tried.
So, first things first.
1) I was looking at the main board and noticed what looked like a Zener diode to me : glass body painted light blue with black markings. The blue paint had been scratched off partially, revealing the glass body. Also, the pins were bend, pushed onto the board. So I thought OK maybe it's damaged/defective...
I looked it up in the schematics. It's part of the RTC backup circuitry. It's located right next to where the MEMPAC battery used to be. Schematic below, diode highlighted in yellow, along with the MEMPAC.
So, it's not a Zener then, it's a low drop Shottky diode inline with the 5V rail. It feeds a 74LS123, dual monostable chip. One output goes to the CPU area, the other to the acquisition area. I thought well great, if that diode is defective, let's say open circuit because say the bent pins broke the bonding inside.. then the 5V would not get to the CPU nor power the monostable chip hence CPU would not get appropriate signals, not sure if it's reset or some other equally needed signal.
Sadly the diode checks just fine. It drops like 150mV. So 5,4V in, and 5,2V or so out.
I don't know how many chips get this "low" 5V rail, but I probed around at random and came across a couple. The rest of the chips, the vast majority of them, get the "full" 5V, upstream of the diode not downstream.
While I was in there, I installed the new MEMPAC battery that was supplied by the seller. Not sure why he didn't fit it. Instead, he removed the old one and soldered two very long wires in the holes/pads, to relocate the battery somewhere else I presume. Don't know why. I mean the battery is easy to get to, no reason to relocate it. Took me only a few minutes to remove his wires, clean the pads and cleanly fit the new battery.
Unfortunately that did not fix anything, but well nor did I expect it to ! But it needed doing, so it's done...
2) Then I decided to not waste time chasing faulty capacitors, because a) there are so many of them that the scope needs total dismantling and hours and hours of work and b) there is no reason to believe that there is a bad cap for now, since none of the rails are shorted and the PSU can maintain proper voltage just fine, and ripple is fine. If any of the caps were bad, the corresponding rail would sag at the least... whereas my troublesome 5V rail does not sag, just the opposite, it's WAY HIGH, and I just don't see how a shorted cap could make the rail INCREASE in voltage ?!.......
So, since 5,4V is out of spec by a long shot, and that I can't expect the scope to work with that high a 5V rail... I made it my top priority to figure out why it is so. No point spending time on any other issue until the 5,4V problem is fixed.
Will try to cut it shorter than usual... the 5V rail is the only one that's generated using a fancy switching regulator, so I tried to figure out how that could misbehave. We know that when UN_loaded, we do get our 5V just fine, well 5,10 V as that's the minimum voltage that regulator, a L296, is capable of outputting.
So how comes it gives 5,40 when loaded, plugged to the scope ?
There is a "remote sense" wire / feedback in there. So possibly this was misbehaving and causing the regulator to increase the voltage to 5,40V, somehow. See schematic below. There is a resistor, R18 that connects the feedback input pin to the output, and also goes to the sense line. I located it on the PSU board, just to see if it was well... and it was not : it's a tiny 1/8W jobbie, and buried in the middle of lots of very tall components, hard to see and even more so to get to with a soldering iron. But, I shed some light in there with a torch, and managed a decent close-up shot : can't you see anything wrong in there ?!
Yes... one of the two pins has NO solder on it whatsoever ! Suspicious... it was removed cleanly, probably by the seller who had a go at fixing the scope. So I redid the solder joint, and hey presto : didn't change a thing, still 5,40V !
Was worth a shot anyway...
So I persevered in that same vein, but instead decided to disable the remote sense altogether, just to see what would happen. I mean the 5V rail draws only 2,5A according to the schematic (and the regulator chip can only output 4A max anyway), which is spread across two wires so... in practice I didn't measure any significant voltage drop across the cable, even though indeed it is quite long. I get 5,40V at one end of the cable on the main board, and also 5,40V at the other end of the cable, on the PSU board. So I thought what the heck, should be alright, at least for troubleshooting purposes.
And alright it turned out to be : problem solved ! I now get 5,10 out of the PSU, and 5,10 also on the main board.... all my lovely 74HC chips get 5,05 Volts or so, depending which particular one you probe, because the board is quite large of course.
The chips which are supplied by the RTC circuitry of course get a bit less than 5V due to the Shottky diode drop that's inline, so they get about 4,95V. Still, it's well within spec !!!
So the biggest most urgent and mysterious problem is fixed now, gone is the 5,4 V, back is the 5,0 V, happy the chips are now !
I checked in some random 74HC datasheet. The operating range for the HC series is up to 6.0 Volts ! So no worries,, no way 5,4 killed them. Big relief then, since there are a gazillion of these chips in the scope !
However nothing changed, scope still brain dead sadly. I guess the other chips in the scope did not survive the 5,40 V, it was to be expected.....
Static RAM chips, EPROM chips, the CPU of course, the few big custom ASIC chips (gate arrays to do with the acquisition side of things), at the very least :-(
CPU is a good old 6809 MCU. To be precise, a EF68B09 . Google failed to find me a datasheet for this particular one. All it found was that of the EF6809. No idea what the difference is, never mind if it is relevant to my problem here. And even that data sheet is useless, it's an old scanned copy from Thomson, that's absolutely impossible to decipher, especially the "absolute ratings" table which I was interested in, as luck would have it.
RAM and EPROM chips, have yet to look at their datasheet to see what voltage range they can survive....
The ASIC chips no idea. Marking on them is weird, probably custom GOULD part numbers that mean nothing, so I will never know what it is.
So to sum it up
1) GOOD NEWS : power supply is fixed, mystery solved, now all the the rails are spot on and sound, so I can dig further.
2) BAD NEWS : did not solve the problem, still brain dead , and likely to remain so, as probably some circuits got fried.
So I am done with the easy stuff. Now if I want to make more progress, assuming any can be made that is, it will be more involved... I need to get proper access to the main board so I can probe around easily. So need to pull the entire CRT assembly, the front panel assembly, and the big mains toroidal transformer. All these need to go ! Ideally I would need to be able to remove the main board from the chassis, so I can lay it flat on the bench, standalone, with just the PSU attached next to it.
If I can do that, then the plan might be :
1) Check the clock on the CPU, and some control signals to see if it's running and doing something.
2) Check data lines on the RAM chips to see if they actually still bother putting data on the bus...
3) Check some caps : again it's clear that the vast majority of these tantalum caps are still good (enough) since the rails are all fine and dandy now. However, a small minority of electrolytics, from what I gather here and there while going through the schematics, are used for other duties than just basic supply decoupling. Some are used in timing RC networks. Good example is the RTC circuit discussed earlier. Two RC networks for the two monostables. At least one of them uses an electrolytic. Sure enough if a cap went bad in such an application, it would not short the power rail of course, so would go unnoticed, yet would cause bad timings hence possibly a brain dead board.... so yes that is a good path to follow. So I need to go through all the schematics one by one, to locate all the electrolytics that are used for something other than decoupling. The parts list is nice and clearly state it, when a cap is a tantalum, or an aluminium electrolytic.
OK so I need to do a lot of dismantling now... not enough space on the bench for that, so might motivate me to move forward in my construction duties in the house... the sooner I get to reconstruct the lab, the sooner I can work comfortably/properly on this scope ! If I move my butt, maybe I can get there in 2 or 3 weeks... in the mean time, thanks for watching, and see you in the next episode of " GOULD 1604, the resurrection !!! "