EEVblog Electronics Community Forum

Electronics => Repair => Topic started by: DaneH3 on August 02, 2019, 11:07:16 pm

Title: Short circuit on power on of HP 608C
Post by: DaneH3 on August 02, 2019, 11:07:16 pm
So recently I came upon an HP608C Vacuum Tube Signal Generator. I knew when I got it that it didn't work, probably due to being so old and needing parts replaced.
Since I wanted a good Signal Generator for my testbench, and this one offers an extremely accurate output from 10-480MHz - I opted to try my hand at repairing it.

I replaced all of the bumblebee style capacitors with modern film capacitors of the same rating and replaced all of the old dry electrolytics with modern high-quality ones. I made completely sure that everything was wired properly since this was my first time doing this to such an old machine.  :-+

Anyway, now on to the problem.
After first plugging it in and turning it on - the fuse blew! After replacing it with a slow blow, suspecting that it may need one due a high startup current, that fuse blew - too. So there is definitley a short somewhere. I checked all my wiring and soldering against the schematic, and everything looks fine and dandy!

That's why I'm posting here now, I'm at a loss when it comes to what to check, and I'm sure people here know plenty more about old tube power supplies than I do.
Here are some images of the power-supply section of the machine: https://imgur.com/a/s7rDHRV (https://imgur.com/a/s7rDHRV)

It looks to me as though someone replaced the CR6 rectifier with slightly more modern (60's) diodes. That leads me to wonder if metallic rectifiers are a notorious problem? Perhaps I should replace the others as well?

Any help or advice is welcome, and thanks in advance!

Here is the schematic to the 608C:
[attach=1]
Title: Re: Short circuit on power on of HP 608C
Post by: tkamiya on August 02, 2019, 11:22:00 pm
Well, I had two of these.  One is still on my bench.  Something this old may or may not be suitable for your project.  For example, you can hook it up to an ordinary reciever and SCREAM into the generator, you can get nice modulation out of it.  Being a ham, I had a QSO with my friend with it.

Since fuse is blowing, the first thing to do will be to disconnect power section with the rest and see if it still blows.  That will cut your problem in half.  I can't think of any short cut.
Title: Re: Short circuit on power on of HP 608C
Post by: DaneH3 on August 02, 2019, 11:32:09 pm
to disconnect power section with the rest and see if it still blows.

I might not completely get what you're saying? It would be pretty difficult to separate the regulated power supply from the rest of the circuit, since most, if not all of the tubes are powered directly off of that section. Separating that many connections would be a hassle and a half.

Oh and uh, how did you have a QSO using a signal generator?
Title: Re: Short circuit on power on of HP 608C
Post by: tkamiya on August 03, 2019, 12:04:32 am
Well?  Remove high voltage.  Does it blow?  Remove heater voltage, does it blow?  Remove bias and misc voltage, does it blow?

Easier way is to do it at the transformer terminal.

Signal generator is a mini-transmitter.  I have receiver and SG hooked up to a common antenna via a switch.  I just screamed into air vent.  I've done the same think as a grip dip meter.  I've done something similar using light bulb as an antenna.  Those were fun days.

Title: Re: Short circuit on power on of HP 608C
Post by: tkamiya on August 03, 2019, 12:05:45 am
Well?  Remove high voltage.  Does it blow?  Remove heater voltage, does it blow?  Remove bias and misc voltage, does it blow?

Easier way is to do it at the transformer terminal.

Signal generator is a mini-transmitter.  I have receiver and SG hooked up to a common antenna via a switch.  I just screamed into air vent.  I've done the same think as a grip dip meter.  I've done something similar using light bulb as an antenna.  Those were fun days.

By the way, if you are looking for a nice stable signal, 608 series may not be the right choice.
Title: Re: Short circuit on power on of HP 608C
Post by: 0culus on August 03, 2019, 12:12:21 am
If you still want an older looking but way better performing (and solid state) VHF/UHF capable sig gen, try to look for a nice-condition 8640B. It isn't a synthesizer, but it does have a very clean cavity oscillator and a phase lock feature that holds steady pretty well. The big weakness, of course, is the gearing in the front panel. I was lucky to find an extremely well cared for example with basically all the options.
Title: Re: Short circuit on power on of HP 608C
Post by: JFJ on August 03, 2019, 09:57:29 am
... After first plugging it in and turning it on - the fuse blew! After replacing it with a slow blow, suspecting that it may need one due a high startup current, that fuse blew - too...

You could use a lamp limiter (an incandescent light bulb in series with the mains supply) to prevent the fuse from blowing. Thereby, giving you time to take some live test measurements. Something like this:

https://www.youtube.com/watch?v=wRFRwOnLsZI (https://www.youtube.com/watch?v=wRFRwOnLsZI)

It would, for example, allow you check the transformer secondary voltages, which might provide a pointer to the part of the circuit that's shorted. Also, it should help to distinguish between an inrush current problem and a short circuit. With a high inrush current, the lamp will initially glow brightly and then dim. A short circuit would cause the lamp to continuously glow brightly.