Author Topic: Thought the fuse was supposed to protect the switch not the other way round?  (Read 3416 times)

0 Members and 1 Guest are viewing this topic.

Offline bd139Topic starter

  • Super Contributor
  • ***
  • Posts: 23018
  • Country: gb
My Bosch lawn mower just blew up. Motor stalled. Totally incinerated the switch which went open before the fuse popped :(
 

Offline Harb

  • Regular Contributor
  • *
  • Posts: 244
  • Country: au
Electric Mowers are for girls.....get a mans mower......get a mower you have to pull to start   :-DD :-DD :-DD
 

Offline bd139Topic starter

  • Super Contributor
  • ***
  • Posts: 23018
  • Country: gb
 :-DD I would get one but my garden is so small I couldn't turn it around in it.
 

Offline T3sl4co1l

  • Super Contributor
  • ***
  • Posts: 21658
  • Country: us
  • Expert, Analog Electronics, PCB Layout, EMC
    • Seven Transistor Labs
Contacts probably wore down to nubbins, and were arcing the whole time -- hence why it didn't have enough torque to even start!

Tim
Seven Transistor Labs, LLC
Electronic design, from concept to prototype.
Bringing a project to life?  Send me a message!
 
The following users thanked this post: Zucca, alwashe

Offline Zucca

  • Supporter
  • ****
  • Posts: 4306
  • Country: it
  • EE meid in Itali
After cleaning or replacing the switch, would some contact grease help here?
Can't know what you don't love. St. Augustine
Can't love what you don't know. Zucca
 

Offline bd139Topic starter

  • Super Contributor
  • ***
  • Posts: 23018
  • Country: gb
Yep contacts toast. I took the switch to bits:

 

Offline bd139Topic starter

  • Super Contributor
  • ***
  • Posts: 23018
  • Country: gb
They're awful. This one is about a year old. I was quite surprised to see that the wires are just push in and basically friction fit. Terrible design really.
 

Offline Zucca

  • Supporter
  • ****
  • Posts: 4306
  • Country: it
  • EE meid in Itali
same problem with a little light in a kid bedroom table. Switch was toasted, after some contact cleaning and replacing the light with a small power LED it`s all good now.

no idea how long it will last...

Anyway how to prevent the contact toast poblem? Grease or relais?
I suppose as long the switch is in free air, there will be some O2 to burn and it will create the black burned stuff on the switch.
Can't know what you don't love. St. Augustine
Can't love what you don't know. Zucca
 

Offline schmitt trigger

  • Super Contributor
  • ***
  • Posts: 2219
  • Country: mx
Observation based on the limited info from the photo.

It appears that the top right contact from the first actuator suffered the most, as the others contacts are only lightly charred.

That to me indicates that the contact pressures were not evenly distributed.
 

Offline Zucca

  • Supporter
  • ****
  • Posts: 4306
  • Country: it
  • EE meid in Itali
Mah... The four contacts don't switch at the same time. I think that contact was the last one to touch the metal, so the arc was happening there by closing the circuit.
« Last Edit: April 19, 2018, 05:00:15 pm by zucca »
Can't know what you don't love. St. Augustine
Can't love what you don't know. Zucca
 

Offline PChi

  • Frequent Contributor
  • **
  • Posts: 264
  • Country: gb
Fuses are there to stop fires, nothing more.
 

Offline NiHaoMike

  • Super Contributor
  • ***
  • Posts: 9008
  • Country: us
  • "Don't turn it on - Take it apart!"
    • Facebook Page
Electric Mowers are for girls.....get a mans mower......get a mower you have to pull to start   :-DD :-DD :-DD
I know of a girl (Rinoa Super-Genius) who hacked together a propane powered mower. What was really entertaining was when she asked one of the guys to try to start it up... Largely because it was hacked together and several of the controls do not work as expected. Such a thing would definitely be too big for a tiny yard, where a manual reel mower would be ideal.
Cryptocurrency has taught me to love math and at the same time be baffled by it.

Cryptocurrency lesson 0: Altcoins and Bitcoin are not the same thing.
 

Offline james_s

  • Super Contributor
  • ***
  • Posts: 21611
  • Country: us
I have a B&D electric mower that the switch failed the same way, I replaced it with a mosfet and that worked until I upgraded the batteries to LiPo packs, the ESR was so low that the inrush popped the mosfet. I'm making a new control now using an attiny microcontroller to PWM soft start it, hopefully that'll work better. I used a gas mower for years but my yard is so small that it's ridiculous, I spend more time cleaning out the carburetor than I do mowing. Seems I'm always having to go get fresh gas too, for a small yard electric is hard to beat.
 

Offline coromonadalix

  • Super Contributor
  • ***
  • Posts: 5884
  • Country: ca
you'll learn pretty fast that fuses used in smps, motors, psus, are the last to go  loll

 

Offline bd139Topic starter

  • Super Contributor
  • ***
  • Posts: 23018
  • Country: gb
Good news. New switch arrived next day from a random eBay seller. This one looks more robust. Now to stuff it in and finish the lawn off.
 

Offline Cerebus

  • Super Contributor
  • ***
  • Posts: 10576
  • Country: gb
Pah! Lawnmowers are for wimps, you need a Daisy Cutter!
Anybody got a syringe I can use to squeeze the magic smoke back into this?
 

Offline bd139Topic starter

  • Super Contributor
  • ***
  • Posts: 23018
  • Country: gb
A couple of years ago there was a massive spider in the back garden. Something Australia sized but here in the UK. Not putting up with that kind of shit. So there is still a burn mark 5 feet across and no grass where that died via homebrew incendiary, so I'm totally up with the daisy cutter idea  :-DD
 

Offline james_s

  • Super Contributor
  • ***
  • Posts: 21611
  • Country: us
Usually about once a year I see an article in the news about a house that burned down after some guy tried using fire to kill a spider.
 

Offline bd139Topic starter

  • Super Contributor
  • ***
  • Posts: 23018
  • Country: gb
Keep an eye on liveleak. Might be me next :)
 

Offline metrologist

  • Super Contributor
  • ***
  • Posts: 2199
  • Country: 00
If it fails again, manual push mower is very convenient for small areas...
 

Offline bd139Topic starter

  • Super Contributor
  • ***
  • Posts: 23018
  • Country: gb
Too many ant hills for that  :-DD

I am a bad lawn keeper!
 

Offline Cerebus

  • Super Contributor
  • ***
  • Posts: 10576
  • Country: gb
Sounds like you're ready for Redimix to call. Added bonus, if you put enough steel reinforcement in first it'll offer a lovely ground plane at RF.
Anybody got a syringe I can use to squeeze the magic smoke back into this?
 

Offline bd139Topic starter

  • Super Contributor
  • ***
  • Posts: 23018
  • Country: gb
Yes not a bad idea. I did think about writing "shit" or something in it with Roundup to accelerate the decision as well  :-DD
 


Share me

Digg  Facebook  SlashDot  Delicious  Technorati  Twitter  Google  Yahoo
Smf