Author Topic: Washing machine motor control  (Read 2823 times)

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Offline MrWizerdTopic starter

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Washing machine motor control
« on: September 24, 2015, 07:18:31 pm »
My washing machine's motor control board blew out, and while I wait for the post to come I still need to wash cloths.  While hand washing is an option I am not fully setup for it.  Looking at the control board it looks like the PCB traces blew.  Attached is a photo of what they looked like.  My question is two gold, what is the purpose of choking the large traces down to the small size and then back up? Are they doing it to increase resistance in that area without using a resistor?  The second question is if I use a wire or PCB repair pen on it well it function as it should? (barring any other problem that could have caused the overload was just a surge or something not permanent)

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Offline SeanB

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Re: Washing machine motor control
« Reply #1 on: September 24, 2015, 07:24:14 pm »
They do that so the thin trace acts as a fuse. Use a single strand out of some 20AWG cable as a replacement, soldering to the pads on each side. There probably were provisions made on the top of the board for 2 solder in fuses in this design.

Before replacing check for blown semiconductors, or for a faulty motor or capacitor.
 

Offline Marius Muntianu

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Re: Washing machine motor control
« Reply #2 on: September 25, 2015, 11:53:58 am »
It depends where this choking of the traces is on the board. If the washing is one of the newer models it probably has a brushless DC motor.
You can see if the machine has brushless motor by looking at the number of wires going to the motor. A brushless motor will usually have 3 wires for the phases and most likely one for protective ground.

If the choking is on the power going to the transistors (usually on the low side of each half bridge) or on the lines going to the motor they could be used as series resistors to measure motor phase currents.
In the new washing machine models they use what is called field oriented motor control to minimize vibration and for load compensation.

If those are used for current measurement and they are blown most likely there is short somewhere or the motor itself is gone. If they are on the low side of the half bridge you will probably have a blown transistor and if they are in series with the motor than you guessed it, it is most likely the motor.

Quote
They do that so the thin trace acts as a fuse. Use a single strand out of some 20AWG cable as a replacement, soldering to the pads on each side. There probably were provisions made on the top of the board for 2 solder in fuses in this design.

I don't see any good reason for any PCB designer to make a fuse as a track as it will be hard also for the manufacturer to fix (when still in warranty).
 

Offline Tomorokoshi

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Re: Washing machine motor control
« Reply #3 on: September 25, 2015, 04:50:40 pm »
It's hard to tell from the picture, but because the trace wraps around to meet that gap in 2 places, was there ever anything there at all? I don't notice any vaporized debris.

I wonder if it's a high-voltage arc discharge ring of some kind.

If it is an AC motor with brushes, see if they are almost worn out.
 

Offline N8AUM

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Re: Washing machine motor control
« Reply #4 on: September 26, 2015, 03:16:58 pm »
Can you take a pic of the whole board, both sides ?
 


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