Author Topic: Weller WD1 Discussion and Repair  (Read 53682 times)

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Offline M. András

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Re: Weller WD1 Discussion and Repair
« Reply #25 on: December 05, 2013, 01:59:30 pm »
factory reset should disable the auto off and the setback timers, check the internal connections to the pcb board if its the same stupid connector as in the wd3m the type you see on the patchpanels idc or god knows whats their name can come lose if wasnt pressed in properly
 

Offline pinkman

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Re: Weller WD1 Discussion and Repair
« Reply #26 on: December 06, 2013, 07:18:26 pm »
Yup.  This fault occurs randomly, sometimes immediately after turning on (the iron never warms up).  I'm going to inspect the solder joints on everything again, they look OK but I'll inspect with a magnifier and see what I can find.

Not to sound obvious but did you check the settings for standby and auto-off time?
 

Offline M. András

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Re: Weller WD1 Discussion and Repair
« Reply #27 on: December 06, 2013, 07:20:57 pm »
it easier if you remelt every joint if you have a spare iron and refit the cabling
 

Offline Danielw

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Re: Weller WD1 Discussion and Repair
« Reply #28 on: May 07, 2014, 03:13:35 pm »
Glad I found this! Thanks for the schematics

I installed a led mod like this one : http://www.eevblog.com/2012/02/03/eevblog-242-hakko-fx-888-soldering-iron-hack/
I just connected a led in series with a resistor between GND and Triac_ch1 ( I think it was, just probed around to find a good spot to solder near the connector)
Now I wont forget the damn thing turned on for a couple of days in a row!  :)
« Last Edit: May 07, 2014, 03:21:01 pm by Danielw »
 

Offline diogoc

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Re: Weller WD1 Discussion and Repair
« Reply #29 on: October 13, 2014, 01:30:22 pm »
My soldering station have a PIC18f6622 instead the Pic18f4620.
Anyone have the firmware fot ir?
 

Offline nanofrog

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Re: Weller WD1 Discussion and Repair
« Reply #30 on: October 13, 2014, 08:14:59 pm »
Glad I found this! Thanks for the schematics

I installed a led mod like this one : http://www.eevblog.com/2012/02/03/eevblog-242-hakko-fx-888-soldering-iron-hack/
I just connected a led in series with a resistor between GND and Triac_ch1 ( I think it was, just probed around to find a good spot to solder near the connector)
Now I wont forget the damn thing turned on for a couple of days in a row!  :)
8)

But I have to ask, any reason to do this over looking at the switch to see if there was any red visible?  :-//
 

Offline diogoc

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Re: Weller WD1 Discussion and Repair
« Reply #31 on: October 16, 2014, 10:18:20 am »
I get the firmware for the Weller WD2 (with PIC18f6622), so if anyone need it ask me.
With this and adding some components you can convert a WD1 into a WD2.
 

Offline Smith

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Re: Weller WD1 Discussion and Repair
« Reply #32 on: October 25, 2014, 07:13:07 am »
I like the build and speed of these, but we had a lot of trouble with 4 older versions of the WD2M stations. Undocumented errors, spontaneous lockups one eventually killed itself. Luckely it was mine, now I have one which actually works without flaws  :-+
Trying is the first step towards failure
 

Offline necplusultra

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Re: Weller WD1 Discussion and Repair
« Reply #33 on: December 23, 2016, 10:58:25 am »
greetings,

my WD2 has one channel saying OFF
according to manual, channel cannot be switched on. probable cause overload cut-off

is there any way to have the channel switched on?

 

Offline diogoc

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Re: Weller WD1 Discussion and Repair
« Reply #34 on: December 23, 2016, 04:17:04 pm »
greetings,

my WD2 has one channel saying OFF
according to manual, channel cannot be switched on. probable cause overload cut-off

is there any way to have the channel switched on?

You can turn OFF and ON a channel in WD2.
Just press Up and Down at the same time quickly.
 
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Offline nanofrog

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Re: Weller WD1 Discussion and Repair
« Reply #35 on: February 07, 2017, 11:32:03 pm »
Sent you a PM about this.  ;)
 

Offline Smith

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Re: Weller WD1 Discussion and Repair
« Reply #36 on: March 12, 2017, 07:55:27 am »
Finally had some time to make some pictures with my potato phone. Please mind this is a Weller WD 2M!
Trying is the first step towards failure
 

Offline Smith

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Re: Weller WD1 Discussion and Repair
« Reply #37 on: March 12, 2017, 07:56:57 am »
Some more
Trying is the first step towards failure
 

Offline Smith

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Re: Weller WD1 Discussion and Repair
« Reply #38 on: March 12, 2017, 07:58:05 am »
even more
Trying is the first step towards failure
 

Offline Smith

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Re: Weller WD1 Discussion and Repair
« Reply #39 on: March 12, 2017, 08:01:53 am »
Last ones
Trying is the first step towards failure
 

Offline Smith

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Re: Weller WD1 Discussion and Repair
« Reply #40 on: March 12, 2017, 08:17:19 am »
Some info, just like that:

The station does take the 12V WMRP without any problem.

I had lots of troubles with "stuck channels". They where unable to be enabled by the front (pressing up/down shortly). I did manage to enable the channels multiple times by setting them in the Weller software (via the USB connection of course. I cant remember the exact sequence, but is meant locking and unlocking some features. Newer stations don't seem to have this problem.

Mine killed a number of 10A fuses (The SMD fuse on the left of the power PCB) The irons still work fine on other stations though.

Enabling more than 160W on the WD2 makes the station disable one of the two channels.

If your irons heat up until they break, check the Triacs (BT16-600 types if I recall correctly). I fixed this once on a WR3M channel, which basically seems the same like the WD1 and WD2.

I recall a chat with a salesman: The "older" WD1M and WD2M where sold until they where replaced by the WX series. But because of the demand the WD1 and WD2 came back, basically the same stations, but without the default USB  interface. Now you can buy the USB PCB seperately (about. 70 euro's if i remember correctly).

I have heard some people about stations that have seem to have lost their firmware. You can reflash it by reading it off another station with an Microchip ICD programmer (confirmed, this works), and flashing it back in the broken station. The Microchip ICD can be soldered to the USB breakout PCB without any problems.
« Last Edit: March 12, 2017, 08:56:02 am by Smith »
Trying is the first step towards failure
 

Offline Smith

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Re: Weller WD1 Discussion and Repair
« Reply #41 on: April 01, 2017, 05:17:52 pm »
Quick update, firmware from a WD2M, extracted with a Microchip ICD 3 programmer:
Trying is the first step towards failure
 
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Offline z01z

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Re: Weller WD1 Discussion and Repair
« Reply #42 on: April 05, 2017, 06:17:09 am »
Thanks for the effort, but the fw file you've posted is just a bunch of zeros. Maybe the PIC was protected?
 

Offline Smith

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Re: Weller WD1 Discussion and Repair
« Reply #43 on: April 05, 2017, 05:39:33 pm »
Something must have gone wrong while copying, I got the FW from one station, and programmed it to another.
Trying is the first step towards failure
 

Offline BJB

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Re: Weller WD1 Discussion and Repair
« Reply #44 on: February 02, 2018, 08:49:10 am »
I know the topic has been inactive for awhile... but i also have a weller with a dead microchip 18F6622.
I need the firmware for it, would it be possible for you to post it again?
Thanks!
 

Offline Mr. Scram

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Re: Weller WD1 Discussion and Repair
« Reply #45 on: February 02, 2018, 09:10:49 am »
I know the topic has been inactive for awhile... but i also have a weller with a dead microchip 18F6622.
I need the firmware for it, would it be possible for you to post it again?
Thanks!
What model do you have?
 

Offline BJB

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Re: Weller WD1 Discussion and Repair
« Reply #46 on: February 02, 2018, 05:07:32 pm »
The WD1M
 

Offline cluca1969

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Re: Weller WD1 Discussion and Repair
« Reply #47 on: May 15, 2018, 09:02:03 am »
Please HELP me I need a LCD for a WD1M or WD2M !!! or name for code part number !!!
Tektronix DMM4050, FLUKE 185, FLUKE 83 V, FLUKE 17B+, BRYMEN BM869s, BM235, BM857, Rigol DS1052E, Rigol DG1022, ANENG AN8008, Uni-T UT07B, UT18C, UT20B, UT116C, UT118B, UT120C, UT123T, UT131A, UT210E, UT658, HUNG CHANG HC-81, HUNG CHANG DM27.
 

Offline Mr. Scram

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Re: Weller WD1 Discussion and Repair
« Reply #48 on: May 15, 2018, 09:09:17 am »
Please HELP me I need a LCD for a WD1M or WD2M !!! or name for code part number !!!
According to the manual, the display is part of part number 0058758759.

http://www.dhscorp.co.kr/weller/images/download/manual/OI_WD1M_eng.pdf
 

Offline cluca1969

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Re: Weller WD1 Discussion and Repair
« Reply #49 on: July 26, 2018, 08:41:59 am »
Thank you very much Mr. Scram
Tektronix DMM4050, FLUKE 185, FLUKE 83 V, FLUKE 17B+, BRYMEN BM869s, BM235, BM857, Rigol DS1052E, Rigol DG1022, ANENG AN8008, Uni-T UT07B, UT18C, UT20B, UT116C, UT118B, UT120C, UT123T, UT131A, UT210E, UT658, HUNG CHANG HC-81, HUNG CHANG DM27.
 


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