I am glueing ceramic tiles 18mm diameter, 2mm thickness, onto a 0.5mm polypropylene holder. The tiles are silvered and then varnished with yacht varnish, two coats. I use superglue to glue them onto the polypropylene. What happens is (a) the holder flexes, as it should, but the ceramic tiles do not, and the superglue is not ideal. Secondly the varnished surface is not smooth, and the superglue is thin and does not fill the spaces properly. It is very important that the glue fills all spaces because the assembly will be immersed in liquid and no liquid should enter in between.
My current technique is obviously bad. However the system has been in operation for 6 months and it seems to work.
I need three improvements:
1) a slightly thicker glue to fill the spaces completely (we are talking about 0.1mm gaps barely visible with magnifying lens).
2) a glue dispenser with a 0.5-1mm nozzle to allow me to spread the glue properly without making a mess of the tiles.
3) flexible glue to allow the holder to flex, maybe, without coming off (the superglue would crack and come off).
I have bought the JB Weld epoxy which may fill the gaps better, but it will not be flexible at all and it will not be easy to dispense.