Smaller? I'm not really sure. Perhaps there are less things into that case? Please seet attached pictures of BST863. It looks like Yihua is really cutting corners?
Fan on this station is about 3" diameter -76,2 mm. It's the original DOA fan that began working after some disassembling-reassembling. Heather is the new one substituted for the burned original one. The nozzles you posted will not fit, this heater is 27 mm diameter at the point. Edit: my bad, I just checked and my nozzles are indeed 23 mm diameter, it's just that they go inside heather's point, not outside.
So it look as if you could get replacements on Aliexpress for both the fan and the heater, no matter if you get the station from Quick, Best, Yihua, Stahlwer... I would bet they all came from the same OEM. There are links to the spares on the BST863 thread. A link to that thread is at the beginning of this thread.
About avoiding warranty, all I could say is Apple tried to do it to me in 1998... My really expensive brand new G3 PowerBook got all the paint scrapped where it rubbed against the strip that held it in the briefcase, so I complained. Answer: You should have used an Apple briefcase, so, no warranty. Reply: wait a minute, this is an official Apple store, why didn't you provided me with an Apple briefcase? Answer: Apple doesn't make any briefcases... I fought my way through secretaries with refractory skull, deal propositions and threats until I got a replacement... but after that, nothing about seller trying to escape from warranty responsabilities would surprise me.
Edit: fan is a moving part, it isn't? This non-working fan was the reason why heather got red hot and melt. Now it's working fine, but I would say these fans should be watched closely.
Fellow forum member mastershake reported BST863 mainboard is crap, something about tracks breaking from the substrate while repairing IIRC. There is an open source board replacement from another forum member (see BST863 thread), which I got, so I have now a spare mainboard for the station that came DOA. But since there are no moving parts on that board, 7 year warranty should be good.