As alank2 mentioned a few pages back, I hope you match the true temperatures of the irons being compared, as opposed to assuming the set temperatures are correct.
Watch the new video, I do that on all three irons.
Despite having great temperature accuracy, PACE cartridge style tips (as well as JBC, Weller, Hakko, et al) can run hot or cold, depending on the the shape of the tip, it's mass and the positioning of the sensor in the tip. See the attached photo for an example. Note that the PACE tip is reading an accurate temp of 520F, while the JBC Tip is set on 520F yet displaying 557F on the contact pyrometer! Let's compare apples to apples.
I did. Watch the video instead of using someones else's iron!
The JBC was set to 280C and displayed 285C (tops, kinda creeped up to that).
That 5C difference doesn't explain the
30-35 degC difference in the performance on that ground plane.
Quit the sour grapes and just admit it, your choice of thicker ion plating increases the tip thermal resistance and it cannot match the JBC in performance as result. There is nothing wrong with that, just say it and market it that way. i.e. "we deliberately trade off tip life for thermal resistance".
And in case you missed it in the video, I also mention this stability aspect of your product and say it's one of the good points.